An automated production process for achieving stable double-sided cutting and breaking of glass

Abstract

The present invention provides an automated production process for realizing double-sided stable cutting and breaking of glass, relates to a technical field of glass cutting and breaking processing technology, and comprises the following processing steps: S1: a double-row roller conveyor line and a material unloading Y-axis cooperate to realize glass loading and isolation paper and material box unloading; S2: a cutting machine line is connected to the double-row roller conveyor line to realize double-sided cutting of glass; S3: a breaking machine part is connected to the cutting machine line to realize breaking, breaking bait, detecting and outputting the finished glass after double-sided cutting. The present invention designs a group of processing techniques that can realize a high degree of automation from stable input to output of glass. The glass is input and sequentially undergoes double-sided stable cutting, breaking, detecting, and classification, and then is regularly and automatically output. In addition, each process can be reasonably and automatically adjusted at any time according to the different final products required, thereby improving the adaptability of different glass products and ensuring the overall qualified rate of the output glass products.

Description

Technical Field

[0001] The invention relates to a glass cutting and breaking process, in particular to an automated production process for realizing stable double-sided cutting and breaking of glass. Background Art

[0002] At present, glass is widely used in industry, and in the process of glass processing and application, it is very common to divide a large piece of glass into multiple small pieces. For the above operation of dividing the glass into small pieces, the existing technology often adopts the method of cutting the glass and then breaking it into pieces, that is, a glass cutting machine cuts multiple cracks on the glass plate horizontally and vertically, and then a glass breaking machine breaks the glass plate into multiple glass blocks along the horizontal cracks. However, the existing production lines for glass cutting and breaking generally have relatively single functions, and the operational stability of glass cutting and breaking is poor, and the degree of production automation is also low. Therefore, the processing qualification rate of glass products cannot be effectively guaranteed. Summary of the invention

[0003] In order to solve the above technical problems, the purpose of the present invention is to provide an automated production process for realizing double-sided stable cutting and breaking of glass. By designing a group of processing techniques that can realize a high degree of automation from stable input to output of glass, in this complete processing process, the glass goes through double-sided stable cutting, breaking, detection, classification in sequence from input and then is automatically output in a regular manner. In addition, each process can be reasonably and automatically adjusted at any time according to the different final products required, thereby improving the adaptability of different glass products and ensuring the overall qualified rate of the output glass products.

[0004] The present invention provides the following technical solutions:

[0005] An automated production process for achieving stable double-sided cutting and breaking of glass, comprising the following processing steps:

[0006] S1: The double-row roller conveyor line and the unloading Y-axis cooperate to load glass and unload isolation paper and material boxes. The original glass is isolated by isolation paper and stacked in the material box to prevent interference between the original glass during loading and transportation. The full material box stacked with glass is transported from the loading line of the double-row roller conveyor line to the material collection position to wait for material collection. The unloading Y-axis arranged above the double-row roller conveyor line is used to transfer the isolation paper and material box from the loading line of the double-row roller conveyor line to the unloading and unloading output of the unloading line, thereby realizing stable and accurate loading of glass, and at the same time ensuring convenient unloading of material boxes and isolation paper;

[0007] S2: The cutting machine is connected to the double-row roller conveyor line to perform double-sided cutting of the glass. The X-axis conveying arm 1 on the gantry conveyor frame is used to absorb and transport the original glass at the material taking position to the workbench of the cutting machine. After the cutting machine completes the front cutting of the original glass, the X-axis conveying arm 2 on the gantry conveyor frame is used to absorb and transport the cut glass on the workbench of the cutting machine to the flipping platform. The flipping platform is used to flip the received glass. The X-axis conveying arm 3 on the gantry conveyor frame is used to absorb and transport the flipped glass on the flipping platform to the workbench of the second cutting cutting machine. The second cutting cutting machine completes the reverse cutting of the received glass corresponding to the front score. After the second cutting cutting machine completes the cutting, the gantry conveyor frame The X-axis conveying arm 4 on the transport frame is used to absorb and convey the glass on the workbench of the second-cutting cutting machine to the transfer workbench 1 of the tablet breaking machine part. Since a cutting machine connection line is added between the double-row roller conveyor line and the tablet breaking machine part, that is, the original large piece of glass is pre-cut on both sides to produce cracks before tablet breaking, which can facilitate the stable tablet breaking effect in the later stage and ensure the qualified rate of tablet breaking. In addition, the X-axis conveying arm 1, X-axis conveying arm 2, X-axis conveying arm 3 and X-axis conveying arm 4 crossing the first cutting machine, the flip platform and the second-cutting cutting machine can realize the transition between the first cutting machine, the flip platform, the second-cutting cutting machine and the double-row roller conveyor line and the tablet breaking machine part, which also makes the transition efficiency and production efficiency of the processing technology higher;

[0008] S3: The breaking machine part is responsible for breaking the glass sheets, breaking the bait, testing and outputting the finished materials after the double-sided cutting.

[0009] Preferably, in the above S3, the transfer table 1 is the intermediate transition part between cutting and breaking, and after the cut glass is stably transported from the two-cutting cutting machine worktable to the transfer table, in order to facilitate the subsequent breaking operation, the glass is placed on the vacuum adsorption plate of the transfer table 1, and is rotated and positioned with the transfer table 1 under the drive of the bottom electric turntable, the electric turntable is installed on the transfer slide, and the transfer slide is driven by the transfer linear module 1 from the receiving position close to the two-cutting cutting machine to the large-piece breaking position close to the six-axis manipulator 1. After the pressing cleaning group 1 above the transfer table 1 cleans the transfer table 1 and the glass surface with a brush and presses, the long strip adsorption component of the six-axis manipulator 1 adsorbs the glass to simulate the manual breaking action to complete the breaking operation. This long strip adsorption component is an existing glass adsorption component, and the six-axis The machine also uses a robot in the prior art, so it will not be elaborated here. It assists in completing the splitting and breaking of different angles through the rotation of the transfer workbench one, and then the six-axis robot two absorbs the broken glass and transports it to the transfer workbench two. Driven by the transfer linear module two, the transfer workbench two moves linearly from the transfer position close to the transfer workbench one to the small piece breaking position close to the six-axis robot two. After the pressing cleaning group two above the transfer workbench two cleans the transfer workbench two and the glass surface with a brush and presses the long adsorption component of the six-axis robot two to absorb the glass to simulate the human hand breaking action to complete the breaking operation, the glass divided into small pieces is transferred to the bait removal mechanism by the six-axis robot two to complete the bait breaking operation, and after the bait breaking operation is completed, it is transferred to the bait detection platform by the six-axis robot two, and the classification rules are output after the edge inspection and appearance inspection are completed.

[0010] Preferably, the loading line and the unloading line are connected side by side, and a transition roller group 1 for receiving a transition material box is fixed therebetween. Both the loading line and the unloading line are roller conveyor lines, and a limit stop bar 1 for preventing the material box from moving forward, a limit stop bar 2 and a limit stop bar 3 for limiting the position on both sides of the material box, and a transition roller group 2 for lifting the material box to take the material position are also provided at the material taking position of the loading line. After the material box is transported from the loading line to the material taking position and is blocked by the limit stop bar 1 fixed at the front end of the loading line, the limit stop bar 2 is connected to the material box under the loading line via a connecting rod passing through the rollers of the loading line. The material box is driven by the linear module 1 on the opposite side, and under the drive of the linear module 1, the material box is driven by the limit stop bar 2 to slide toward the limit stop bar 3 fixed on the side of the unloading position until the material box is clamped and limited by the limit stop bar 2 and the limit stop bar 3, so as to realize the precise positioning transfer of the glass in the subsequent steps. The transition roller group 2 is lifted by the transition lifting cylinder 1, and a transition roller group 3 is also arranged between the rollers of the unloading line. After the transition roller group 3 is lifted by the transition lifting cylinder 2 to be flush with the transition roller group 2 and the transition roller group 1, it is used to receive the material box that is transitioned from the loading line to the unloading line;

[0011] The unloading Y-axis includes a transverse moving plate frame driven by a linear module 2 to reciprocate between the unloading line and the loading line, a suction nozzle for adsorbing isolation paper is installed on the bottom side of the transverse moving plate frame, and two sets of box pushing rods are arranged on one side of the longitudinal moving plate frame, the middle part of the box pushing rod is hinged and fixed to the longitudinal moving plate frame by a rotating shaft 1, the top of the box pushing rod is hinged and fixed to the driving end of the box pushing cylinder installed on the longitudinal moving plate frame by a rotating shaft 2, and the bottom is used for pushing the material box to be transported from the transition roller group 2 and the transition roller group 1 to the transition roller group 3, thereby completing different unloading operations for the empty material box with heavier mass and the isolation paper with lighter mass, because for the material box, the heavy mass and the rough surface make it difficult to use the adsorption transfer method for transition unloading, and the overall structural distribution is also relatively reasonable, and the combined structural method will not cause unnecessary occupation of space, thereby making the overall space utilization rate of the factory building higher.

[0012] Preferably, the flipping platform includes an upper adsorption platform and a lower adsorption platform. The front side of the upper adsorption platform is used for vacuum adsorption positioning of the glass, and a group of transfer shafts are fixed on the back side thereof. Both ends of the transfer shafts are installed on the fixed ends of the two groups of sliders through transfer blocks, and a group of transfer blocks is installed with a flipping motor for driving the transfer shaft and the flipping platform to flip. The two groups of sliders are driven by the Y-axis flipping linear module to reciprocate linearly between the flipping position and the docking position. The lower adsorption platform is located at the docking position, and its bottom side is connected to the docking lifting cylinder. The upper adsorption platform receives the glass after the front cutting is completed, and when it moves to the flipping position and flips and then returns to the docking position again, the lower adsorption platform is lifted by the docking lifting cylinder to vacuum adsorb and position the upper glass, thereby completing the flipping and docking of the glass between the upper adsorption platform and the lower adsorption platform. The overall flipping and docking method is more efficient and has better docking reliability.

[0013] Preferably, a cleaning brush for cleaning the lower adsorption platform below is installed at one end of the upper adsorption platform, so that the platform can be cleaned before adsorption to ensure the reliability of adsorption.

[0014] Preferably, a cleaning brush 2 is provided between the flip platform and the cutting machine, which can clean the back side of the glass before the upper adsorption platform adsorbs the glass to ensure the reliability of adsorption; a cleaning brush 3 is fixed between the transfer workbench 1 of the second cutting machine and the breaking machine part, which can clean the adsorption surface of the glass to be adsorbed with the transfer workbench 1 before entering the transfer workbench 1 to ensure the reliability of adsorption.

[0015] Preferably, the X-axis transport arm 1, the X-axis transport arm 2, the X-axis transport arm 3 and the X-axis transport arm 4 include a cantilever frame driven by a slide motor to slide linearly on the slide rail of the gantry transport frame, the bottom end of the cantilever frame is connected to a group of cross frames through a Y-axis linear module drive, a group of Z-axis linear modules are installed on the cross frame, the driving end of the Z-axis linear module is connected to a group of transition frames slidably connected to the cross frame, a rotating motor is installed on the transition frame, the driving end of the rotating motor is driven to connect a group of adsorption frames, multiple vacuum suction cups or ceramic suction cups are installed on the bottom side of the adsorption frame, and a group of cleaning brushes 4 driven to descend by the Z-axis cylinder are also installed on one side of the adsorption frame of the X-axis transport arm 1 and the X-axis transport arm 3, which can be used to synchronously clean all cutting machine and two-cutting cutting machine workbenches during transportation to ensure the reliability of adsorption.

[0016] Preferably, the bait removal mechanism includes two groups of long strips fixed by the clamping ends of the cylinder clamps, the two groups of strips are used to clamp the glass bait segment delivered by the six-axis robot two, and work together with the six-axis robot two to simulate human hand movements to complete the bait breaking operation. Therefore, after the two groups of long strips relatively clamp the glass bait segment, they can be compatible with products of different sizes in conjunction with the six-axis robot two.

[0017] Preferably, a bait detection camera for detecting the glass end side is arranged at one end and the side of the bait detection platform, the bait detection platform is driven by the detection linear module to move linearly from the detection position close to the six-axis manipulator 2 to the transition position, the transition handling group includes a transition linear module 1 installed on the transition bracket and an adsorption gripper 1 driven by the transition linear module 1 for linear motion, the adsorption gripper 1 is used to adsorb the glass on the transition position and transfer it linearly to the patrol side feeding position under the drive of the transition linear module 1, the patrol side detection platform moves to the patrol side feeding position to receive the glass under the drive of the patrol side linear module, and two groups of patrol side detection cameras arranged relatively on both sides are arranged. The glass at the side discharge position is photographed and inspected, and the transition handling group also includes a transition linear module 2 installed on the transition bracket and a suction gripper 2 driven by the transition linear module 2 for linear motion. The suction gripper 2 is used to adsorb the glass at the side discharge position and transfer it linearly to the flip adsorption plate of the flip mechanism for adsorption and fixation under the drive of the transition linear module 2. The flip adsorption plate is flipped onto the appearance inspection platform under the drive of the rotating motor. The appearance inspection platform moves to the output position under the drive of the appearance linear module, and is transferred to the NG conveyor line or the unloading conveyor line after adsorption by the unloading clamp on the output position, thereby completing the effect of the glass being input, and sequentially subjected to double-sided stable cutting, breaking, inspection, classification, and then regular automatic output.

[0018] Preferably, in order to ensure that the glass can be positioned more accurately on the transfer workbench one, an interference circle is provided around the transfer workbench one.

[0019] The beneficial effects of the present invention are:

[0020] 1. By designing a set of processing techniques that can achieve a high degree of automation from stable input to output of glass, in this complete processing process, the glass is input and sequentially cut, broken, tested, and classified, and then regularly and automatically output. In addition, each process can be reasonably and automatically adjusted at any time according to the different final products required, thereby improving the adaptability of different glass products and ensuring the overall qualified rate of the output glass products;

[0021] 2 In the processing process of the present invention, the processing efficiency of glass cutting and breaking detection can be higher. The front and back double-sided cutting can facilitate better breaking of thicker glass, thereby reducing the risk of breaking damage. When the flipping operation is performed between the two sets of cutting machines, the upper adsorption platform and the lower adsorption platform are connected and adsorbed and converted, so the flipping stability is also better. The cleaning brush 1, the cleaning brush 2, the cleaning brush 3, and the cleaning brush 4 are compatible with the equipment, and can be cleaned in time during transportation or the process, without the need for a separate cleaning device. Not only is the structure relatively simple, but the effect of preventing debris residue is also better;

[0022] 3 Since the material box is heavy and has an uneven surface, while the isolation paper is light, although the adsorption method can achieve easy unloading of the isolation paper, it cannot afford the unloading of the material box. Therefore, different unloading equipment is required for the isolation paper and the material box. However, in order not to take up too much space, the equipment used for unloading the material box is compatible with the equipment used for unloading the isolation paper and the conveying equipment, thereby greatly saving the space occupied by the overall equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0024] Figure 1 This is a top view of the double-row roller conveyor line;

[0025] Figure 2 yes Figure 1 A side cross-sectional view of

[0026] Figure 3 It is a schematic diagram of the structure of the longitudinal motion plate frame;

[0027] Figure 4 This is the main view of the cutting machine connection;

[0028] Figure 5 It is a structural schematic diagram of the flip platform;

[0029] Figure 6 It is a structural schematic diagram of the upper adsorption platform and the lower adsorption platform;

[0030] Figure 7 This is a schematic diagram of the structure of the X-axis transfer arm after it is split into three parts;

[0031] Figure 8 It is a structural schematic diagram of the transfer workbench 1;

[0032] Fig. 9 It is a schematic diagram of the structure of the transfer workbench from an upward perspective;

[0033] Fig.10 It is a structural diagram of the transfer workbench 2 and the bait removal mechanism;

[0034] Fig.11 It is a schematic diagram of the structure of the bait detection platform;

[0035] Fig.12 It is the position relationship diagram of the transition handling group and the border inspection platform;

[0036] Fig.13 It is a partial schematic diagram of the transition handling group;

[0037] Fig.14 It is a structural diagram of the appearance inspection platform. DETAILED DESCRIPTION

[0038] Example 1

[0039] like Figure 1-13 As shown, an automated production process for achieving stable double-sided cutting and breaking of glass sheets, in this embodiment, includes the following processing steps:

[0040] S1: The double-row roller conveyor line and the unloading Y-axis cooperate to load glass and unload isolation paper and material boxes. The original glass is isolated by isolation paper and stacked in the material box to prevent interference between the original glass during loading and transportation. The full material box stacked with glass is transported from the loading line 1 of the double-row roller conveyor line to the material collection position to wait for material collection. The unloading Y-axis arranged above the double-row roller conveyor line is used to transfer the isolation paper and material box from the loading line 1 of the double-row roller conveyor line to the unloading line 2 for loading and unloading, thereby realizing stable and accurate loading of glass, and at the same time ensuring convenient unloading of material boxes and isolation paper;

[0041] S2: The cutting machine is connected to the double-row roller conveyor line to perform double-sided cutting of the glass. The X-axis conveying arm 1 6 on the gantry conveying frame 3 is used to absorb and transport the original glass at the material taking position to the workbench of the cutting machine 4. After the cutting machine 4 completes the front cutting of the original glass, the X-axis conveying arm 2 7 on the gantry conveying frame 3 is used to absorb and transport the cut glass on the workbench of the cutting machine 4 to the flipping platform. The flipping platform is used to flip the received glass. The X-axis conveying arm 3 8 on the gantry conveying frame 3 is used to absorb and transport the flipped glass on the flipping platform to the workbench of the second cutting cutting machine 5. The second cutting cutting machine 5 completes the reverse cutting of the received glass corresponding to the front score. After the second cutting cutting machine 5 completes the cutting, the gantry conveying The X-axis conveying arm 29 on the frame 3 is used to absorb and convey the glass on the workbench of the second-cutting cutting machine 5 to the transfer workbench 10 of the tablet breaking machine part. Since a cutting machine connection line is added between the double-row roller conveyor line and the tablet breaking machine part, that is, the original large glass is pre-cut on both sides to produce cracks before tablet breaking, which can facilitate the stable tablet breaking effect in the later stage and ensure the qualified rate of tablet breaking. In addition, the X-axis conveying arm 16, X-axis conveying arm 27, X-axis conveying arm 38 and X-axis conveying arm 49 crossing the first cutting machine 4, the turning platform and the second-cutting cutting machine 5 can realize the transition between the first cutting machine 4, the turning platform, the second-cutting cutting machine 5 and the double-row roller conveyor line and the tablet breaking machine part, which also makes the transition efficiency and production efficiency of the processing technology higher;

[0042] S3: The breaking machine part undertakes the breaking, bait breaking, testing and outputting of the glass after double-sided cutting by the cutting machine. The transfer workbench 10 is the intermediate transition part between cutting and breaking, and after the cut glass is stably transported from the second cutting machine 5 workbench to the transfer workbench, it is convenient for further subsequent breaking operations. The glass is placed on the vacuum adsorption plate of the transfer workbench 10, and rotates and positions with the transfer workbench 10 under the drive of the bottom electric turntable 11. The electric turntable 11 is installed on the transfer workbench. On the slide 12, the transfer slide 12 is driven by the transfer linear module 13 from the receiving position 14 close to the second cutting machine 5 to the large piece breaking position 15 close to the six-axis manipulator 1. After the pressing cleaning group 17 above the transfer workbench 10 cleans the transfer workbench 10 and the glass surface with a brush and presses, the long strip adsorption component of the six-axis manipulator 1 adsorbs the glass to simulate the human hand breaking action to complete the breaking operation. This long strip adsorption component is an existing glass adsorption component, and the six-axis machine also adopts the existing technology The robot in the transfer table 10 is not described in detail here, and the six-axis robot 2 absorbs the broken glass and moves it to the transfer table 19. The transfer table 19 is driven by the transfer linear module 20 from the transfer position 21 close to the transfer table 10 to the small piece breaking position 22 close to the six-axis robot 2. The pressing cleaning group 23 above the transfer table 19 cleans the transfer table 19 and the glass surface with a brush. After the pressing operation, the long adsorption component of the six-axis manipulator 2 adsorbs the glass to simulate the human hand breaking action to complete the breaking operation, and the glass divided into small pieces is transferred by the six-axis manipulator 2 to the bait removal mechanism 24 to complete the bait breaking operation, and after the bait breaking operation is completed, it is transferred to the bait detection platform 25 by the six-axis manipulator 2, and after completing the edge inspection and appearance inspection, the classification rules are output. The above-mentioned S3 includes a cleaning brush fixed on the bracket and a pressure plate driven by a pressure cylinder to press the glass.

[0043] Example 2

[0044] like Figure 1-13As shown, an automated production process for realizing stable double-sided cutting and breaking of glass is shown. In this embodiment, it is a further limitation of embodiment 1. The loading line 1 and the unloading line 2 are connected side by side, and a transition roller group 26 for receiving a transition material box is fixed therebetween. The loading line 1 and the unloading line 2 are both roller conveyor lines, and a limit stop bar 27 for preventing the material box from moving forward, a limit stop bar 28 and a limit stop bar 3 29 for limiting on both sides of the material box, and a transition roller group 2 30 for lifting the material box to the material level are also provided at the material taking position of the loading line 1. After the material box is transported from the loading line 1 to the material taking position and is blocked by the limit stop bar 27 fixed at the front end of the loading line 1, the limit stop bar 28 passes through The connecting rod 31 arranged between the rollers of the feeding line 1 is connected to the linear module 1 located below the feeding line 1, and under the drive of the linear module 1, the material box is driven by the limit stop bar 28 to slide toward the limit stop bar 3 29 fixed on the side of the unloading position until the material box is clamped and limited by the limit stop bar 28 and the limit stop bar 3 29, so as to realize the precise positioning transfer of the glass in the subsequent steps. The transition roller group 2 30 is lifted by the transition lifting cylinder 1, and a transition roller group 3 32 is also arranged between the rollers of the unloading line 2. After the transition roller group 32 is lifted by the transition lifting cylinder 2 to be flush with the transition roller group 2 30 and the transition roller group 1 26, it is used to receive the material box that is transitioned from the feeding line 1 to the unloading line 2;

[0045] The unloading Y axis includes a transverse moving plate frame driven by a linear module 2 to reciprocate between the unloading line 2 and the loading line 1, and a longitudinal moving plate frame 33 driven to rise and fall by a linear module 3 is slidably connected to the transverse moving plate frame, and a suction nozzle 34 for adsorbing the isolation paper is installed on the bottom side of the longitudinal moving plate frame 33, and two sets of push box rods 35 are arranged on one side of the longitudinal moving plate frame 33, and the middle part of the push box rod 35 is hinged and fixed to the longitudinal moving plate frame 33 through a rotating shaft, and the top thereof is driven by a push box cylinder 36 installed on the longitudinal moving plate frame 33. The end is hinged and fixed by the second rotating shaft, and the bottom is used to push the material box to be transported by the transition roller group 2 30 and the transition roller group 1 26 to the transition roller group 3 32, so as to complete different unloading operations for the empty heavy material box and the light release paper. Because the material box is too heavy and the rough surface makes it difficult to use the adsorption transfer method for transition unloading, the overall structural distribution is also more reasonable, and the combined structural method will not cause unnecessary occupation of space, thereby making the overall space utilization rate of the factory building higher.

[0046] The flipping platform includes an upper adsorption platform 37 and a lower adsorption platform 38. The front of the upper adsorption platform 37 is used for vacuum adsorption and positioning of glass, and a group of transfer shafts 39 are fixed on the back thereof. The two ends of the transfer shafts 39 are installed on the fixed ends of the two groups of sliders through transfer blocks 40, and a group of transfer blocks 40 are installed with a flip motor 41 for driving the transfer shaft 39 and the flipping platform to flip. The two groups of sliders are driven by a Y-axis flip linear module 42 to reciprocate linearly between the flipping position and the docking position. The lower adsorption platform 38 is located at the docking position, and its bottom side is connected to the docking lifting cylinder. The upper adsorption platform 37 receives the glass after the front cutting is completed, and when it moves to the flipping position and flips and then returns to the docking position again, the lower adsorption platform 38 is lifted by the docking lifting cylinder to vacuum adsorb and position the upper glass, completing the flipping and docking of the glass between the upper adsorption platform 37 and the lower adsorption platform 38. The overall flipping and docking method is more efficient and has better docking reliability.

[0047] A cleaning brush 43 for cleaning the lower adsorption platform 38 below is installed at one end of the upper adsorption platform 37, which can clean the platform before adsorption to ensure the reliability of adsorption.

[0048] A cleaning brush 44 is provided between the flipping platform and the first cutting machine 4, which can clean the back side of the glass before the upper adsorption platform 37 adsorbs the glass to ensure the reliability of adsorption. A cleaning brush 45 is fixed between the second cutting machine 5 and the transfer workbench 10 of the breaking machine part, which can clean the adsorption surface of the glass to be docked and adsorbed with the transfer workbench 10 before entering the transfer workbench 10 to ensure the reliability of adsorption.

[0049] The X-axis transport arm 1 6, the X-axis transport arm 2 7, the X-axis transport arm 3 8, and the X-axis transport arm 4 9 include a cantilever frame 46 driven by a slide rail motor to slide linearly on the slide rail of the gantry transport frame 3, the bottom end of the cantilever frame 46 is connected to a group of cross frames 48 through a Y-axis linear module 47, a group of Z-axis linear modules 49 are installed on the cross frame 48, the driving end of the Z-axis linear module 49 is connected to a group of transition frames 50 slidably connected to the cross frame 48, a rotating motor 51 is installed on the transition frame 50, and a group of adsorption frames 52 are driven and connected to the driving end of the rotating motor 51, and multiple vacuum suction cups or ceramic suction cups are installed on the bottom side of the adsorption frame 52, and a group of cleaning brushes 4 53 driven to descend by the Z-axis cylinder are also installed on one side of the adsorption frame 52 of the X-axis transport arm 1 6 and the X-axis transport arm 3 8, which can be used to synchronously clean the workbenches of the cutting machine 4 and the second cutting machine 5 during transportation to ensure the reliability of adsorption.

[0050] The bait removal mechanism 24 includes two groups of long strips 54 fixed by the clamping ends of the cylinder clamps 55. The two groups of strips 54 are used to clamp the glass bait segment delivered by the six-axis robot 2, and work together with the six-axis robot 2 to simulate human hand movements to complete the bait breaking operation. Therefore, after the two groups of long strips 54 relatively clamp the glass bait segment, they can be compatible with products of different sizes in conjunction with the six-axis robot 2.

[0051] A bait detection camera 56 for detecting the glass end side is arranged at one end and the side of the bait detection platform 25. The bait detection platform 25 is driven by the detection linear module to linearly move from the detection position 57 close to the six-axis manipulator 2 to the transition position 58. The transition handling group includes a transition linear module 59 installed on the transition bracket and an adsorption gripper 60 driven by the transition linear module 59 to linearly move. The adsorption gripper 60 is used to adsorb the glass on the transition position 58 and transfer it linearly to the edge patrol feeding position under the drive of the transition linear module 59. The edge patrol detection platform 62 moves to the edge patrol feeding position to receive the glass under the drive of the edge patrol linear module. Two groups of edge patrol detection cameras 63 are arranged on both sides thereof. The edge patrol detection cameras 63 are used to linearly move from the edge patrol feeding position to the edge patrol feeding position. The glass at the patrol discharging position is photographed and inspected, and the transition handling group also includes a transition linear module 65 installed on the transition bracket and an adsorption gripper 66 driven by the transition linear module 65 for linear motion. The adsorption gripper 66 is used to adsorb the glass at the patrol discharging position and transfer it linearly to the flip adsorption plate 67 of the flip mechanism for adsorption and fixation under the drive of the transition linear module 65. The flip adsorption plate 67 is flipped to the appearance inspection platform 69 under the drive of the rotating motor 68. The appearance inspection platform 69 moves to the output position under the drive of the appearance linear module, and is adsorbed by the unloading clamp on the output position and transferred to the NG conveyor line or the unloading conveyor line, thereby completing the effect of the glass being input, and then undergoing double-sided stable cutting, breaking, inspection, classification, and then regular automatic output.

[0052] In order to ensure that the glass can be positioned more accurately on the transfer workbench 10 , an interference ring 70 is provided around the transfer workbench 10 .

[0053] The beneficial effects of the present invention are:

[0054] 1. By designing a set of processing techniques that can achieve a high degree of automation from stable input to output of glass, in this complete processing process, the glass is input and sequentially cut, broken, tested, and classified, and then regularly and automatically output. In addition, each process can be reasonably and automatically adjusted at any time according to the different final products required, thereby improving the adaptability of different glass products and ensuring the overall qualified rate of the output glass products;

[0055] 2 In the processing process of the present invention, it is possible to achieve a higher processing efficiency of glass cutting and breaking detection. Through the front and back double-sided cutting, thicker glass can be better broken, thereby reducing the risk of breaking damage. When the flipping operation is performed between the two sets of cutting machines, the upper adsorption platform 37 and the lower adsorption platform 38 are connected and adsorbed and converted, so the flipping stability is also better. The cleaning brush 1 43, the cleaning brush 2 44, the cleaning brush 3 45, and the cleaning brush 4 53 are compatible with the equipment, and can be cleaned in time during transportation or the process, without the need for a separate cleaning device. Not only is the structure relatively simple, but the effect of preventing debris residue is also better;

[0056] 3 Since the material box is heavy and has an uneven surface, while the isolation paper is light, although the adsorption method can achieve easy unloading of the isolation paper, it cannot afford the unloading of the material box. Therefore, different unloading equipment is required for the isolation paper and the material box. However, in order not to take up too much space, the equipment used for unloading the material box is compatible with the equipment used for unloading the isolation paper and the conveying equipment, thereby greatly saving the space occupied by the overall equipment.

[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automated production process for achieving stable double-sided cutting and breaking of glass, characterized in that: The method comprises the following processing steps: S1: the double-row roller conveyor line and the unloading Y-axis cooperate to load glass and unload isolation paper and material boxes, the original glass is isolated by isolation paper and then stacked and placed in the material box, and the full material box stacked with glass is transported by the loading line (1) of the double-row roller conveyor line to the material collection position to wait for material collection, and the unloading Y-axis arranged above the double-row roller conveyor line is used to transfer the isolation paper and material boxes from the loading line (1) of the double-row roller conveyor line to the unloading line (2) for loading and unloading output; The loading line (1) and the unloading line (2) are connected in parallel, and a transition roller group (26) for receiving a transition material box is fixed therebetween. The loading line (1) and the unloading line (2) are both roller conveyor lines, and a limit stop bar (27) for preventing the material box from moving forward, a limit stop bar (28) and a limit stop bar (29) for limiting positions on both sides of the material box, and a transition roller group (30) for lifting the material box to the material level are also provided at the material taking position of the loading line (1). After the material box is transported from the loading line (1) to the material taking position and is blocked by the limit stop bar (27) fixed at the front end of the loading line (1), the limit stop bar (28) is passed through the rollers of the loading line (1). The connecting rod (31) is connected to the linear module 1 located below the feeding line (1) and driven by the linear module 1. The material box is driven by the limit stop bar 2 (28) to slide toward the limit stop bar 3 (29) fixed on the side of the unloading position until the material box is clamped and limited by the limit stop bar 2 (28) and the limit stop bar 3 (29). The transition roller group 2 (30) is lifted by the transition lifting cylinder 1. A transition roller group 3 (32) is also arranged between the rollers of the unloading line (2). The transition roller group 3 (32) is lifted by the transition lifting cylinder 2 to be flush with the transition roller group 2 (30) and the transition roller group 1 (26) and is used to receive the material box that is transitioned from the feeding line (1) to the unloading line (2). The unloading Y axis comprises a transverse moving plate frame driven by a second linear module to reciprocate between the unloading line (2) and the loading line (1); a suction nozzle (34) for adsorbing the isolation paper is installed on the bottom side of the transverse moving plate frame, and two groups of box-pushing rods (35) are arranged on one side of the longitudinal moving plate frame (33); the middle part of the box-pushing rod (35) is hingedly fixed to the longitudinal moving plate frame (33) through a first rotating shaft, the top part thereof is hingedly fixed to the driving end of the box-pushing cylinder (36) installed on the longitudinal moving plate frame (33) through a second rotating shaft, and the bottom part thereof is used for pushing the material box from the second transition roller group (30) and the first transition roller group (26) to the third transition roller group (32); S2: The cutting machine is connected to the double-row roller conveyor line to perform double-sided cutting of the glass. The X-axis conveying arm 1 (6) on the gantry conveying frame (3) is used to absorb and convey the original glass at the material taking position to the workbench of the cutting machine (4). After the cutting machine (4) completes the front cutting of the original glass, the X-axis conveying arm 2 (7) on the gantry conveying frame (3) is used to absorb and convey the cut glass on the workbench of the cutting machine (4) to the turning platform. The turning platform is used to transfer the received glass into the turning platform. The turning operation is performed, and the X-axis transport arm three (8) on the gantry transport frame (3) is used to absorb and transport the turned glass on the turning platform to the workbench of the second cutting machine (5), and the second cutting machine (5) completes the back cutting of the received glass corresponding to the front score, and after the second cutting machine (5) completes the cutting, the X-axis transport arm four (9) on the gantry transport frame (3) is used to absorb and transport the glass on the workbench of the second cutting machine (5) to the transfer workbench one (10) of the breaking machine part; S3: The breaking machine part undertakes the breaking of glass, breaking of bait, testing and output of finished materials after double-sided cutting by connecting with the cutting machine; In the S3, the transfer table (10) is the intermediate transition part between cutting and breaking. The glass is placed on the vacuum adsorption plate of the transfer table (10) and rotates and positions with the transfer table (10) driven by the bottom electric turntable (11). The electric turntable (11) is installed on the transfer slide (12). The transfer slide (12) is driven by the transfer linear module (13) from the receiving position (14) close to the second cutting machine (5) to the large piece breaking position (15) close to the six-axis manipulator. After the pressing cleaning group (17) above the transfer table (10) cleans the transfer table (10) and the glass surface with a brush and presses, the long adsorption component of the six-axis manipulator adsorbs the glass to simulate the human hand breaking action to complete the breaking operation, and assists in completing the different angles through the rotation of the transfer table (10). The glass is split and broken into pieces, and then the six-axis manipulator 2 absorbs the broken glass and moves it to the transfer table 2 (19). Driven by the transfer linear module 2 (20), the transfer table 2 (19) moves linearly from the transfer position (21) close to the transfer table 1 (10) to the small piece breaking position (22) close to the six-axis manipulator 2. The pressing cleaning group 2 (23) above the transfer table 2 (19) cleans the transfer table 2 (19) and the glass surface with a brush and presses. Then, the long strip adsorption component of the six-axis manipulator 2 absorbs the glass to simulate the human hand breaking action to complete the breaking operation. The glass split into small pieces is transferred by the six-axis manipulator 2 to the bait removal mechanism (24) to complete the breaking operation. After the breaking operation is completed, it is transferred to the bait detection platform (25) by the six-axis manipulator 2. After completing the edge inspection and appearance inspection, the classification rules are output.

2. The automated production process for achieving stable double-sided cutting and breaking of glass according to claim 1, characterized in that: The flipping platform comprises an upper adsorption platform (37) and a lower adsorption platform (38). The front side of the upper adsorption platform (37) is used for vacuum adsorption positioning of glass, and a group of transfer shafts (39) are fixed on the back side. The two ends of the transfer shafts (39) are installed on the fixed ends of the two groups of sliders through transfer blocks (40), and a transfer motor (41) for driving the transfer shafts (39) and the flipping platform to flip is installed on one group of transfer blocks (40). The two groups of sliders are driven by a Y-axis flip linear module (42) to reciprocate linearly between the flipping position and the docking position. The lower adsorption platform (38) is located at the docking position, and its bottom side is connected to the docking lifting cylinder. When the upper adsorption platform (37) receives the glass after the front cutting is completed, and moves to the flipping position and flips and then returns to the docking position again, the lower adsorption platform (38) is lifted by the docking lifting cylinder to vacuum adsorb and position the upper glass, thereby completing the flipping and docking of the glass between the upper adsorption platform (37) and the lower adsorption platform (38).

3. The automated production process for achieving stable double-sided cutting and breaking of glass according to claim 2, characterized in that: A cleaning brush (43) for cleaning the lower adsorption platform (38) below is installed at one end of the upper adsorption platform (37).

4. The automated production process for achieving stable double-sided cutting and breaking of glass according to claim 1, characterized in that: A second cleaning brush (44) is arranged between the turning platform and the first cutting machine (4), and a third cleaning brush (45) is fixed between the second cutting machine (5) and the first transfer workbench (10) of the sheet breaking machine part.

5. The automated production process for achieving stable double-sided cutting and breaking of glass according to claim 1, characterized in that: The X-axis transport arm 1 (6), the X-axis transport arm 2 (7), the X-axis transport arm 3 (8), and the X-axis transport arm 4 (9) comprise a cantilever frame (46) driven by a slide rail motor to slide linearly on a slide rail of a gantry transport frame (3), the bottom end of the cantilever frame (46) is connected to a group of cross frames (48) through a Y-axis linear module (47), a group of Z-axis linear modules (49) are installed on the cross frames (48), and the driving end of the Z-axis linear module (49) is connected to a A transition frame (50) is slidably connected to the horizontal frame (48), and a rotating motor (51) is installed on the transition frame (50). The driving end of the rotating motor (51) is drivingly connected to a group of adsorption frames (52), and multiple vacuum suction cups or ceramic suction cups are installed on the bottom side of the adsorption frame (52). In addition, a group of cleaning brushes (53) driven to descend by a Z-axis cylinder are also installed on one side of the adsorption frame (52) of the X-axis conveying arm 1 (6) and the X-axis conveying arm 3 (8).

6. The automated production process for achieving stable double-sided cutting and breaking of glass according to claim 1, characterized in that: The bait removal mechanism (24) comprises two groups of long strips (54) fixed by the clamping ends of the cylinder clamps (55), the two groups of strips (54) are used to clamp the glass bait segments delivered by the six-axis manipulator 2, and work together with the six-axis manipulator 2 to simulate human hand movements to complete the bait breaking operation.

7. The automated production process for achieving stable double-sided cutting and breaking of glass according to claim 1, characterized in that: A bait detection camera (56) for detecting the glass end side is arranged at one end and the side of the bait detection platform (25). The bait detection platform (25) is driven by the detection linear module to move linearly from the detection position (57) close to the six-axis manipulator 2 to the transition position (58). The transition handling group includes a transition linear module 1 (59) installed on the transition bracket and an adsorption gripper 1 (60) driven by the transition linear module 1 (59) to move linearly. The adsorption gripper 1 (60) is used to adsorb the glass on the transition position (58) and transfer it linearly to the edge patrol feeding position under the drive of the transition linear module 1 (59). The edge patrol detection platform (62) moves to the edge patrol feeding position to receive the glass under the drive of the edge patrol linear module. Two groups of edge patrol detection cameras (63) arranged opposite to each other are arranged on both sides of the platform. The edge inspection camera (63) is used to take photos and inspect the glass that moves linearly from the edge inspection feeding position to the edge inspection discharging position, and the transition handling group also includes a transition linear module 2 (65) installed on the transition bracket and a suction gripper 2 (66) driven by the transition linear module 2 (65) to move linearly. The suction gripper 2 (66) is used to absorb the glass at the edge inspection discharging position and transfer it linearly to the flip suction plate (67) of the flip mechanism under the drive of the transition linear module 2 (65) for adsorption and fixation. The flip suction plate (67) is flipped to the appearance inspection platform (69) under the drive of the rotating motor (68). The appearance inspection platform (69) moves to the output position under the drive of the appearance linear module, and is transferred to the NG conveyor line or the unloading conveyor line after being adsorbed by the unloading clamp on the output position.

8. The automated production process for achieving stable double-sided cutting and breaking of glass according to claim 1, characterized in that: An interference ring (70) is arranged around the transfer workbench (10).

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