A steel bar rust removal device

By designing an automated steel bar rust removal device and using a winding roller and a spray seat to move and spray the rust remover, the time-consuming and labor-intensive problem of manually carrying a sprayer is solved, and efficient and damage-free steel mesh rust removal is achieved. It is suitable for flat and tubular structural parts.

CN115896797BActive Publication Date: 2025-09-12HUNAN BEISHAN CONSTR GRP CO LTD
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Patent Information

Application Number
CN202211457074.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-16
Publication Date
2025-09-12
Estimated Expiration
2042-11-16

AI Technical Summary

Technical Problem

In the prior art, manual rust removal of a large area of ​​steel mesh using a backpack sprayer is time-consuming and labor-intensive, and can easily cause the steel mesh to bend, affecting the rust removal efficiency.

Method used

A steel bar rust removal device is designed. A winding roller is used to drive the spray seat to move. Combined with a water pump and a nozzle, the rust remover is automatically sprayed. The support rod has an adjustable angle. It is suitable for flat and tubular structures. Flying fan blades are used to pass through the tubular structure to remove rust.

Benefits of technology

It realizes efficient and simple steel mesh rust removal, avoids manual walking on the mesh, improves rust removal efficiency, protects the structural integrity of the steel mesh, and can process the inner and outer walls of tubular structural parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a steel bar rust removal device, which relates to the field of steel bar rust removal. It includes two bases, a support rod is provided on the base, and a winding roller is rotatably connected to the support rod. The winding roller and the base are both hollow, and a connecting pipe is wound and fixedly connected to the winding roller, and the connecting pipe is connected to the winding roller. The base is used to hold rust remover, and a water pump is provided on the base. The water inlet of the water pump is connected to the base, and the water outlet of the water pump is connected to the winding roller. A motor for driving the winding roller to rotate is provided on the support rod; it also includes a spray seat, and the end of the connecting pipe away from the winding roller is used to connect to the spray seat, and a nozzle is provided on the spray seat. The present application drives the spray seat to move by the winding roller, so as to automatically remove rust from the steel mesh. The invention is simple and convenient, has high rust removal efficiency, and does not require operators to walk in various areas of the steel mesh, so as to avoid the steel mesh being stepped on and bent, and improves the problems caused by manual backpack spraying of the steel mesh.
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Description

Technical Field

[0001] The present application relates to the field of steel bar rust removal, and in particular to a steel bar rust removal device. Background Art

[0002] At present, during the construction process, due to some special circumstances on the construction site (such as holidays), concrete pouring is not carried out after the steel bars are tied. Since the steel bars are exposed, they will rust under the corrosion of water vapor in the air. Before pouring concrete, the steel bars need to be derusted.

[0003] In the related art, there is a method of spraying rust remover on the surface of steel bars to clean the rust on the surface of steel bars. In actual operation, the rust remover is generally prepared first, and then placed in a sprayer. The operator carries the sprayer and sprays the rust remover in the sprayer on the steel bars to be treated. For some larger-scale steel bar rust removal treatments (such as foundation steel mesh, floor steel mesh, etc.), the operator needs to carry the sprayer and walk in various areas of the steel mesh, which can easily cause the steel mesh to bend. It is also time-consuming and labor-intensive, affecting the rust removal efficiency of the steel mesh. Summary of the Invention

[0004] In order to improve the problems caused by manual backpack sprayer in rust removal of steel mesh, the present application provides a steel bar rust removal device.

[0005] This application provides a steel bar rust removal device, which adopts the following technical solution:

[0006] A steel bar rust removal device comprises two bases, wherein the base is provided with a support rod, and a winding roller is rotatably connected to the support rod, the winding roller and the base are both hollow, and a connecting pipe is wrapped and fixedly connected to the winding roller, the connecting pipe is connected to the winding roller, the base is used to hold rust remover, the base is provided with a water pump, the water inlet of the water pump is connected to the base, and the water outlet of the water pump is connected to the winding roller, and a motor for driving the winding roller to rotate is provided on the support rod; it also includes a spray seat, and the end of the connecting pipe away from the winding roller is used to connect to the spray seat, and a nozzle is provided on the spray seat.

[0007] By adopting the above technical solution, when in use, the two bases are placed, and the connecting pipe is kept in a taut state by the two winding rollers, and the nozzle is directed to the steel bar to be treated, and then one winding roller is turned on to reel in, and the other winding roller is unwound, driving the spray seat to move, and at the same time, the water pump is turned on to spray the rust remover in the base on the rusty steel mesh; the spray seat is driven to move by the winding roller, so that the steel mesh can be automatically derusted, which is simple and convenient, with high rust removal efficiency, and no operator needs to walk in various areas of the steel mesh, so as to avoid the steel mesh being stepped on and bent, thereby improving the problems caused by manual backpack sprayers in derusting the steel mesh.

[0008] Optionally, the support rod is rotatably connected to the base, the rotation axis of the support rod is arranged along the shortest connecting line between the two bases, and the support rod is positioned on the base by a limiting assembly.

[0009] By adopting the above technical solution, the support rod can be rotated and positioned at a suitable angle through the limit assembly, which makes it easy to adjust the angle of the nozzle to spray the rust remover on the steel bars in different areas.

[0010] Optionally, a limiting plate is installed on the base, a limiting rod is installed on the support rod, the limiting assembly includes a spring and a block, the limiting rod is provided with a clearance groove for the block to be inserted, the spring is used to drive the block to partially extend out of the clearance groove, and the limiting plate is provided with a plurality of slots for the block to be inserted, and the plurality of slots are arranged along the rotation path direction of the support rod.

[0011] By adopting the above technical solution, pressing the card block, rotating the support rod to the appropriate position, and then releasing the card block, the card block is reset under the action of the spring and is stuck in the card slot to complete the positioning of the support rod. The limit assembly has a simple structure and is easy to operate.

[0012] Optionally, a plurality of the spray heads are provided along the circumference of the outer wall of the liquid spray seat, and a threaded head is fixedly connected to one end of the connecting pipe away from the winding roller, and the threaded head is used for threaded connection with the liquid spray seat.

[0013] By adopting the above technical solution, it is easy to disassemble the liquid spray seat.

[0014] Optionally, the liquid spray seat is rotatably connected to a flying fan blade, and the liquid spray seat is provided with a second motor for driving the flying fan blade to rotate.

[0015] By adopting the above technical solution, when performing rust removal treatment on tubular structural parts (such as large steel cages and large steel pipes, etc.), one of the connecting pipes is removed from the spray seat, and then the flying fan blades are used to drive the spray seat to fly from one end of the tubular structural part through the tubular structural part to the other end of the steel cage. During this process, the inner wall of the tubular structural part can be rust removed by the nozzle.

[0016] Optionally, the outer wall of one of the threaded heads is provided with an external thread for the other threaded head to be threadably sleeved.

[0017] By adopting the above technical solution, when the device is not needed, the liquid spray seat is disassembled, and then the two bases are brought close together and the two threaded heads are threadedly connected to each other, so as to facilitate maintaining the overall stability of the device when transporting the device.

[0018] Optionally, a slide is slidably connected to the support rod along its length direction, the winding roller is rotatably connected to the slide, and a driving component for driving the slide to slide is provided on the support rod.

[0019] By adopting the above technical solution, it is convenient to adjust the height of the liquid spray seat.

[0020] Optionally, the drive assembly adopts a screw transmission component.

[0021] By adopting the above technical solution, the drive assembly has a simple structure and is easy to operate.

[0022] In summary, this application has the following beneficial technical effects:

[0023] 1. This application automatically removes rust from the steel mesh by moving the spray base with a winding roller. This is simple and convenient, with high rust removal efficiency. It also eliminates the need for operators to walk across the steel mesh, preventing the steel mesh from being stepped on and bent, and improves the problem of manual rust removal using a backpack sprayer.

[0024] 2. This application facilitates rust removal inside the tubular structure by means of the rotatable setting of the support rod, the detachable connection of the spray seat and the connecting pipe, and the setting of the flying fan blades. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of a steel bar rust removal device according to an embodiment of the present application. Figure 1 ;

[0026] Figure 2 This is a schematic diagram of the overall structure of a steel bar rust removal device according to an embodiment of the present application. Figure 2 ;

[0027] Figure 3 yes Figure 1 A magnified schematic diagram of area A in the middle;

[0028] Figure 4 yes Figure 1 Schematic diagram of the enlarged area B.

[0029] Description of reference numerals:

[0030] 1. Base; 2. Support rod; 3. Slide; 4. Slide; 5. Screw; 6. Motor 3; 7. Winding roller; 8. Water pump; 9. Hose; 10. Motor 1; 11. Spray seat; 12. Nozzle; 13. Threaded head; 14. Guide ring; 15. Limit plate; 16. Spring; 17. Block; 18. Clearance groove; 19. Slot; 20. Flight rod; 21. Motor 2; 22. Flight fan blades; 23. Connecting pipe; 24. Limit rod. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-4 This application is described in further detail.

[0032] The embodiment of the present application discloses a steel bar rust removal device. Figure 1 and Figure 2 The steel bar rust removal device includes a liquid spraying component and two bearing components. The liquid spraying component can move between the two bearing components. The steel bar mesh can be rust-removed by moving the liquid spraying component.

[0033] The supporting component includes two bases 1, on which a support rod 2 is provided. The liquid spraying component is arranged between the two support rods 2 and moves between the two support rods 2. In order to facilitate the adjustment of the height of the liquid spraying component, the support rod 2 is slidably connected to a slide 3 along its own length direction. A slide groove 4 for the slide 3 to slide is provided on the support rod 2. The slide 3 is inserted in the slide groove 4. A driving component for driving the slide 3 to slide is provided on the support rod 2.

[0034] The driving assembly includes a screw rod 5 transmission component. In this embodiment, the screw rod 5 transmission component includes a screw rod 5. The upper end of the support rod 2 is fixedly connected to a motor three 6. The screw rod 5 is rotatably connected to the support rod 2. The rotation axis and length direction of the screw rod 5 are both arranged along the length direction of the support rod 2. The output shaft of the motor three 6 is coaxially fixedly connected to the upper end of the screw rod 5, and the screw rod 5 is threaded through the slide 3.

[0035] Reference Figure 1 and Figure 3 In order to facilitate the left and right movement of the bearing component, a winding roller 7 is rotatably connected to the slide 3. The rotation axis of the winding roller 7 is set along the length direction of the support rod 2. The winding roller 7 and the base 1 are both hollow. A connecting pipe 23 is wound and fixedly connected to the winding roller 7. The connecting pipe 23 is connected to the winding roller 7. The base 1 is used to hold the rust remover. A water pump 8 is fixedly connected to the base 1 by screws. The water inlet of the water pump 8 is connected to the base 1, and the water outlet of the water pump 8 is connected to the winding roller 7 through a hose 9. The slide 3 is fixedly connected to a motor 10. The motor 10 The output shaft is coaxially fixedly connected to the winding roller 7; the liquid spraying component includes a liquid spraying seat 11, which is cylindrical and hollow. A plurality of nozzles 12 are connected to the outer wall of the liquid spraying seat 11 at equal intervals along its own circumference (in this embodiment, each nozzle 12 is provided with a valve), and a threaded head 13 is fixedly connected to the end of the connecting pipe 23 away from the winding roller 7. The threaded head 13 is used to be threadedly connected to the liquid spraying seat 11, and an external thread is provided on the outer wall of one threaded head 13 for threading the other threaded head 13 (not shown in the figure)

[0036] In addition, in order to ensure the stability of the connecting pipe 23, a guide ring 14 for the connecting pipe 23 to pass through is fixedly connected to the sliding seat 3.

[0037] Reference Figure 2 and Figure 4In order to facilitate the rust removal of the inner wall of the tubular structure, the support rod 2 is rotatably connected to the base 1, and the rotation axis of the support rod 2 is set along the shortest connecting line direction of the two bases 1. The support rod 2 is positioned on the base 1 through a limit assembly.

[0038] A limiting plate 15 is fixedly connected to the base 1, and the limiting plate 15 is arc-shaped. A limiting rod 24 is fixedly connected to the support rod 2. The limiting assembly includes a spring 16 and a block 17. A clearance groove 18 for inserting the block 17 is provided on the limiting rod 24. The block 17 is inserted into the clearance groove 18. The length direction of the spring 16 is arranged along the insertion direction of the block 17. One end of the spring 16 is fixedly connected to the side wall of the clearance groove 18, and the other end of the spring 16 is fixedly connected to the block 17. When the spring 16 is not deformed, the block 17 is partially located outside the clearance groove 18; a plurality of slots 19 for inserting the block 17 are provided on the limiting plate 15, and the plurality of slots 19 are equidistantly arranged along the rotation path direction of the support rod 2.

[0039] In order to facilitate the separation of the clamping block 17 from the clamping slot 19 , the clamping slot 19 passes through the limiting plate 15 .

[0040] Reference Figure 3 Four flight rods 20 are fixedly connected to the liquid spray seat 11, and one end of the flight rod 20 away from the liquid spray seat 11 is fixedly connected to a second motor 21, and the output shaft of the second motor 21 is coaxially fixedly connected to a flight blade 22, and the rotation axis of the flight blade 22 is arranged along the vertical direction; (it is worth noting that the flight mode of the liquid spray seat is a drone flight mode, that is, in this application, the liquid spray seat is equivalent to a drone).

[0041] The implementation principle of a steel bar rust removal device in the embodiment of the present application is as follows: when performing rust removal treatment on a planar steel bar mesh (such as a steel bar mesh laid before pouring a floor foundation), the support rod 2 is set vertically, and the angle of the support rod 2 is positioned by a limit assembly, and then the two bases 1 are placed opposite to each other, and then the two connecting pipes 23 are threadedly connected to the spray seat 11 through the threaded head 13, and the height of the spray seat 11 is controlled by the driving assembly, and then one of the winding rollers 7 is unwound and the other winding roller 7 is wound, so that the movement of the sliding seat can be realized, and at the same time, the water pump 8 is turned on to spray the rust remover in the base 1 on the steel bar to be treated. Online; When performing rust removal on a tubular structure (such as a steel cage), rotate the support rod 2 to make the support rod 2 rotate to a suitable angle, and position the angle of the support rod 2 by the limit assembly, then remove one of the connecting pipes 23 from the spray seat 11, and pass the spray seat 11 through the tubular structure through the flying fan blades 22. During this process, turn on the water pump 8 to perform rust removal on the inside of the tubular structure (or after the spray seat 11 passes through the tubular structure, thread the other connecting pipe 23 onto the spray seat 11, and realize the movement of the spray seat 11 along the length direction of the tubular structure by unwinding and winding the two winding rollers 7).

[0042] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A steel bar rust removal device, characterized in that: The invention comprises two bases (1), wherein a support rod (2) is provided on the base (1), a winding roller (7) is rotatably connected to the support rod (2), the winding roller (7) and the base (1) are both hollow, a connecting pipe (23) is wound and fixedly connected to the winding roller (7), the connecting pipe (23) is connected to the winding roller (7), the base (1) is used to contain rust remover, a water pump (8) is provided on the base (1), the water inlet of the water pump (8) is connected to the base (1), the water outlet of the water pump (8) is connected to the winding roller (7), and a motor for driving the winding roller (7) to rotate is provided on the support rod (2). (10); also includes a liquid spray seat (11), the end of the connecting pipe (23) away from the winding roller (7) is used to connect to the liquid spray seat (11), the liquid spray seat (11) is provided with a nozzle (12), and the nozzle (12) is provided along the circumference of the outer wall of the liquid spray seat (11). The end of the connecting pipe (23) away from the winding roller (7) is fixedly connected to a threaded head (13), and the threaded head (13) is used to be threadedly connected to the liquid spray seat (11); the liquid spray seat (11) is rotatably connected to a flying fan blade (22), and the liquid spray seat (11) is provided with a motor 2 (21) for driving the flying fan blade (22) to rotate.

2. A steel bar rust removal device according to claim 1, characterized in that: The support rod (2) is rotatably connected to the base (1), the rotation axis of the support rod (2) is arranged along the shortest connecting line direction of the two bases (1), and the support rod (2) is positioned on the base (1) through a limiting assembly.

3. A steel bar rust removal device according to claim 2, characterized in that: A limiting plate (15) is installed on the base (1), a limiting rod (24) is installed on the support rod (2), the limiting assembly comprises a spring (16) and a clamping block (17), a clearance groove (18) for inserting the clamping block (17) is provided on the limiting rod (24), the spring (16) is used to drive the clamping block (17) to partially extend out of the clearance groove (18), a plurality of clamping grooves (19) for inserting the clamping block (17) are provided on the limiting plate (15), and the plurality of clamping grooves (19) are arranged along the rotation path direction of the support rod (2).

4. A steel bar rust removal device according to claim 1, characterized in that: The outer wall of one of the threaded heads (13) is provided with an external thread for the other threaded head (13) to be threadably sleeved.

5. The steel bar rust removal device according to claim 1, characterized in that: The support rod (2) is slidably connected to a slide seat (3) along its length direction, the winding roller (7) is rotatably connected to the slide seat (3), and the support rod (2) is provided with a driving component for driving the slide seat (3) to slide.

6. A steel bar rust removal device according to claim 5, characterized in that: The driving assembly uses a screw rod (5) as a transmission member.

Citation Information

Patent Citations

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    CN109185162A