A composite fiber fabric layer processing and shaping equipment

Abstract

The present invention discloses a composite fiber fabric layer processing and shaping equipment, including a mobile frame, a pedestal fixedly arranged on the upper end of the mobile frame, and a shaping mechanism, wherein the shaping mechanism includes a shaping base fixedly arranged on the upper surface of the pedestal, an electric heating plate fixedly embedded in the upper end surface of the shaping base, a shaping frame arranged above the shaping base, four groups of spring components, and a U-shaped plate fixedly arranged at the four corners of the inner wall of the shaping frame. In the present invention, the staff uses the electric heating plate to generate heat to provide a heat source, uses a driving motor to provide power, and drives two rotating wheels, two rotating rods, and two groups of multiple eccentric blocks to rotate, then the pressing plate reciprocates up and down to press the composite fabric under the reciprocating motion of the two groups of multiple eccentric blocks, and at this time, the composite fabric is in cyclic thermal contact with the electric heating plate under the reciprocating pressure of the pressing plate, thereby obtaining effective and rapid heating shaping and effective pressing, preventing wrinkles, and improving the fabric processing and production quality.

Description

Technical Field

[0001] The invention belongs to the technical field of composite fiber processing, and in particular relates to a composite fiber fabric layer processing and shaping equipment. Background Art

[0002] At present, in the production process of composite fabrics, in order to eliminate the residual stress in the processing of composite fabrics, and at the same time to enable the fabrics to obtain stable size and smooth surface, it is generally necessary to use a heat setting machine to heat set the fabrics in the subsequent processing of the fabrics. Because after the fabrics are set, the physical and chemical properties are relatively stable, for example: shrinkage, width, warp and weft density, etc. are not easy to change, and the fabric surface is also relatively flat and beautiful.

[0003] As shown in the authorized patent number CN113529323A, some fiber fabrics are heat-set by steam heat-setting treatment, that is, the fabric is humidified by high-temperature steam, and then goes through a series of stretching and flattening operations, and finally dried to set the fabric;

[0004] The above-mentioned existing processing and shaping equipment uses high-temperature steam to act on the composite fabric for high-temperature humidification and drying to achieve shaping. However, since the fabric is prone to deviation and wrinkles during transmission, once wrinkles appear, they are not flattened in time, which will cause the appearance of the fabric to be unsightly. In severe cases, the fabric may be deformed and scrapped, which has certain defects. Summary of the invention

[0005] The purpose of the present invention is to provide a composite fiber fabric layer processing and shaping equipment in order to solve the above problems.

[0006] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0007] A composite fiber fabric layer processing and shaping equipment, comprising a mobile frame, a pedestal fixedly arranged on the upper end of the mobile frame and a shaping mechanism for thermal processing and shaping of the composite fabric, the shaping mechanism comprising a shaping base fixedly arranged on the upper surface of the pedestal, an electric heating plate fixedly embedded in the upper end surface of the shaping base, a shaping frame arranged above the shaping base, four groups of spring components and a U-shaped plate fixedly arranged at the four corners of the inner wall of the shaping frame, a pressure plate is arranged in the port of the shaping frame, and the four corners of the pressure plate are fixedly arranged in the four U-shaped plate ports through a group of spring components;

[0008] The shaping mechanism also includes a reciprocating drive assembly for driving the pressure plate to press the composite fabric, the reciprocating drive assembly includes a base cover arranged at the top of the shaping frame, two rotating rods rotatably arranged in a port at the top of the base cover, a plurality of eccentric blocks fixedly sleeved on each rotating rod, a plurality of rotating wheels rotatably arranged on the outer wall surface of one side of the base cover and a driving motor on the other side, the plurality of rotating wheels are respectively docked with the rotating rods and are rotationally connected by belts, and the main shaft of the driving motor is docked with the rotating rods.

[0009] As a further optimization scheme of the present invention, the shaping mechanism also includes two mounting groove plates fixedly arranged on the upper end surface of the pedestal, and an electric push rod fixedly arranged on the inner wall of each mounting groove plate. The two sides of the shaping frame are slidably arranged in the two mounting groove plates, and the bottom ends of the telescopic rods of the two electric push rods are fixedly connected to the upper ends of the two shaping frames.

[0010] As a further optimization scheme of the present invention, a temperature monitoring unit is fixedly provided on the top of the two mounting slot plates, and the temperature monitoring unit includes a microprocessor, a temperature sensor, a signal converter and a power module. The temperature sensor is signal-connected to the signal converter, the microprocessor is electrically connected to the power module, and the electric heating plate, the signal converter and the microprocessor are signal-connected.

[0011] As a further optimization scheme of the present invention, the spring assembly includes a return spring and a sliding pressure block. The inner wall surface of the port of the U-shaped plate is vertically provided with a sliding groove. Each of the sliding pressure blocks is slidably connected to the sliding groove. The bottom end of the return spring is fixedly arranged on the upper surface of the sliding pressure block, and the top end is fixedly connected to the top inner wall of the U-shaped plate. The four corners of the pressure plate are fixedly connected to the sliding pressure block.

[0012] As a further optimization scheme of the present invention, machine rods are fixedly installed on both sides of the forming frame, and grooves are opened on the inner wall surfaces on both sides of the machine rod. Slide blocks are slidably provided inside the grooves, and pressure rollers are rotatably provided between the inner sides of the slide blocks. Adjustment screws are threaded through both sides of the top end of the machine rod, and the bottom end of the adjustment screw is rotatably provided on the top end of the slide block.

[0013] As a further optimization solution of the present invention, the shaping frame is provided with an introduction groove and an outlet groove on two sides corresponding to the machine rod.

[0014] As a further optimization scheme of the present invention, limiting slots are provided at both side edges of the upper end surface of the shaping base, and limiting clamping plates are fixedly provided on the bottom end surface of the shaping frame at positions corresponding to the limiting slots.

[0015] The beneficial effects of the present invention are:

[0016] 1) In the present invention, the staff starts the electric heating plate and the driving motor, uses the electric heating plate to generate heat to provide a heat source, uses the driving motor to provide power, and drives two rotating wheels, two rotating rods and two groups of multiple eccentric blocks to rotate. Under the reciprocating motion of the two groups of multiple eccentric blocks, the composite fabric is pressed up and down reciprocatingly. At this time, the composite fabric is in cyclic thermal contact with the electric heating plate under the reciprocating pressure of the pressing plate, thereby obtaining effective and rapid heating and shaping and effective pressing, preventing wrinkles from occurring due to lack of timely pressing;

[0017] 2) In the present invention, the staff starts two electric push rods and uses the electric push rods to push the shaping frame downward, so that the limit card plate on the shaping frame is stuck in the limit card groove of the shaping base to prevent the shaping frame from shifting; and the two adjusting screws on the two machine rods are rotated respectively, so that the adjusting screws push the slider and the pressure roller height and press on the fabric, so that it can be adjusted according to the thickness of the fabric, and used in conjunction with the shaping mechanism to perform auxiliary pressing, thereby preventing shifting and wrinkling during the transmission process and improving the fabric processing and production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the partial structure of the cross section of the shaping mechanism of the present invention;

[0020] Figure 3 It is a schematic diagram of the connection structure of the spray hood, the mounting slot, the fan, and the rubber clamp frame of the present invention;

[0021] Figure 4 The present invention Figure 1 The enlarged structural diagram at A in the middle;

[0022] Figure 5 It is the principle block diagram of the temperature monitoring unit of the present invention;

[0023] Figure 6 It is a schematic diagram of the shaping frame structure of the present invention.

[0024] Markings in the figure: 1. Mobile rack; 11. Base; 2. Forming mechanism; 21. Forming frame; 211. Limiting card plate; 212. Import slot; 213. Export slot; 22. Mounting slot plate; 23. Electric push rod; 24. Forming base; 241. Limiting card slot; 25. Spring assembly; 251. Reset spring; 252. Sliding pressure block; 26. U-shaped plate; 261. Slide; 27. Press plate; 28. Electric heating plate; 3. Temperature monitoring unit; 31. Microprocessor; 32. Temperature sensor; 33. Signal converter; 34. Power module; 4. Reciprocating drive assembly; 41. Base cover; 42. Rotating rod; 43. Eccentric block; 44. Rotating wheel; 45. Driving motor; 5. Machine rod; 51. Groove; 52. Sliding block; 53. Pressing roller; 54. Adjusting screw. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in combination with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Example 1

[0027] See attached Figure 1-3 During implementation: A composite fiber fabric layer processing and shaping equipment, including a mobile frame 1, a pedestal 11 fixedly arranged at the upper end of the mobile frame 1 and a shaping mechanism 2, the shaping mechanism 2 including a shaping base 24 fixedly arranged on the upper surface of the pedestal 11, an electric heating plate 28 fixedly embedded in the upper end surface of the shaping base 24, a shaping frame 21 arranged above the shaping base 24, four groups of spring components 25 and a U-shaped plate 26 fixedly arranged at the four corners of the inner wall of the shaping frame 21, a pressing plate 27 is arranged in the port of the shaping frame 21, and the four corners of the pressing plate 27 are fixed in the ports of the four U-shaped plates 26 through a group of spring components 25; the shaping mechanism 2 also includes a reciprocating drive component 4, the reciprocating drive component 4 includes a base cover 41 arranged at the top of the shaping frame 21, a rotating base cover 41 arranged at the top of the base cover 41 Two rotating rods 42 in the port at the end, multiple eccentric blocks 43 fixedly sleeved on each rotating rod 42, multiple rotating wheels 44 rotatably arranged on the outer wall of one side of the base cover 41 and a driving motor 45 on the other side, the multiple rotating wheels 44 are respectively docked with the rotating rods 42 and are rotationally connected through belts, and the main shaft of the driving motor 45 is docked with the rotating rods 42; the spring assembly 25 includes a reset spring 251 and a sliding pressure block 252, and the inner wall surface of the port of the U-shaped plate 26 is vertically opened with a slide groove 261, each sliding pressure block 252 is respectively slidably connected to the slide groove 261, the bottom end of the reset spring 251 is fixedly arranged on the upper surface of the sliding pressure block 252, and the top end is fixedly connected to the inner wall of the top end of the U-shaped plate 26, and the four corners of the pressure plate 27 are fixedly connected to the sliding pressure block 252.

[0028] When the composite fabric is shaped: the staff starts the electric heating plate 28 and the driving motor 45. When the composite fabric is transmitted to the shaping frame 21 by the external transmission mechanism, the electric heating plate 28 is used to heat and generate heat to provide a heat source, and the driving motor 45 is used to provide power, and drives the two rotating wheels 44, the two rotating rods 42 and the two groups of multiple eccentric blocks 43 to rotate. Then, under the reciprocating motion of the two groups of multiple eccentric blocks 43, the composite fabric is pressed up and down reciprocatingly. At this time, the composite fabric is in thermal contact with the electric heating plate 28 under the pressure of the pressing plate 27, so as to obtain effective and rapid heating shaping and effective pressing, and prevent wrinkles from occurring due to lack of timely pressing.

[0029] Example 2

[0030] Based on Example 1, refer to the attached Figure 4 , 6 During implementation: the shaping mechanism 2 also includes two mounting groove plates 22 fixedly mounted on the upper end surface of the pedestal 11, an electric push rod 23 fixedly mounted on the inner wall of each mounting groove plate 22, and both sides of the shaping frame 21 are slidably mounted in the two mounting groove plates 22, and the bottom ends of the telescopic rods of the two electric push rods 23 are fixedly connected to the upper ends of the two shaping frames 21; both sides of the shaping frame 21 are fixedly mounted with machine rods 5, and at the same time, grooves 51 are provided on the inner wall surfaces of both sides of the machine rod 5, and sliding blocks 5 are slidably mounted inside the grooves 51. 2, and a pressing roller 53 is rotatably provided between the inner sides of the slider 52, and adjusting screws 54 are threadedly penetrated on both sides of the top of the machine rod 5, and the bottom end of the adjusting screw 54 is rotatably provided on the top of the slider 52; the shaping frame 21 is respectively provided with an inlet groove 212 and an outlet groove 213 on the two side surfaces corresponding to the machine rod 5; the upper end surface of the shaping base 24 is provided with a limiting card groove 241 on both side edges, and the bottom end surface of the shaping frame 21 is fixedly provided with a limiting card plate 211 at the position corresponding to the limiting card groove 241.

[0031] Before the composite fabric is transferred: the staff can start the two electric push rods 23, and use the electric push rods 23 to push the shaping frame 21 downward, so that the limiting card plate 211 on the shaping frame 21 is stuck in the limiting card slot 241 of the shaping base 24, to prevent the shaping frame 21 from deflecting;

[0032] During the transmission of the composite fabric: the operator rotates the two adjusting screws 54 on the two machine rods 5 according to the thickness of the fabric, so that the adjusting screws 54 push the slider 52 and the pressure roller 53 to a certain height and press on the fabric. In this way, when the composite fabric is introduced from the introduction slot 212 of the shaping frame 21 and exported from the export slot 213, it can be used in conjunction with the shaping mechanism 2 to perform auxiliary pressing, thereby preventing deviation and wrinkles during the transmission process and improving the quality of fabric processing and production.

[0033] Example 3

[0034] Based on Examples 1 and 2, Figure 5 During implementation: a temperature monitoring unit 3 is fixedly provided at the top of the two mounting slot plates 22, and the temperature monitoring unit 3 includes a microprocessor 31, a temperature sensor 32, a signal converter 33 and a power module 34. The temperature sensor 32 is signal-connected to the signal converter 33, the microprocessor 31 is electrically connected to the power module 34, and the electric heating plate 28, the signal converter 33 and the microprocessor 31 are signal-connected.

[0035] During the heat setting process of the composite fabric: a temperature sensor 32 is set on the setting frame 21, and the temperature is monitored by the temperature sensor 32. After reading the temperature data signal converted by the signal converter 33, the microprocessor 31 controls the electric heating plate 28 to increase or decrease the heating power so that the temperature is within a suitable range to ensure the setting operation.

[0036] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A composite fiber fabric layer processing and shaping device, comprising a movable frame (1), a pedestal (11) fixedly arranged on the upper end of the movable frame (1) and a shaping mechanism (2) for thermal processing and shaping of the composite fabric, characterized in that: The shaping mechanism (2) comprises a shaping base (24) fixedly arranged on the upper surface of the pedestal (11), an electric heating plate (28) fixedly embedded in the upper end surface of the shaping base (24), a shaping frame (21) arranged above the shaping base (24), four groups of spring assemblies (25) and U-shaped plates (26) fixedly arranged at the four corners of the inner wall of the shaping frame (21), a pressure plate (27) is arranged in the port of the shaping frame (21), and the four corners of the pressure plate (27) are fixedly arranged in the ports of the four U-shaped plates (26) through a group of spring assemblies (25); The shaping mechanism (2) also includes a reciprocating drive assembly (4) for driving the pressing plate (27) to press the composite fabric, the reciprocating drive assembly (4) including a base cover (41) disposed at the top of the shaping frame (21), two rotating rods (42) rotatably disposed in a port at the top of the base cover (41), a plurality of eccentric blocks (43) fixedly sleeved on each rotating rod (42), a plurality of rotating wheels (44) rotatably disposed on an outer wall surface of one side of the base cover (41), and a driving motor (45) on the other side, the plurality of rotating wheels (44) are respectively connected to the rotating rods (42) and are connected to each other through belts, and the main shaft of the driving motor (45) is connected to the rotating rod (42); A machine rod (5) is fixedly mounted on both sides of the shaping frame (21), and grooves (51) are provided on the inner wall surfaces of both sides of the machine rod (5), and sliders (52) are slidably provided inside the grooves (51), and a pressure roller (53) is rotatably provided between the inner sides of the sliders (52), and adjusting screws (54) are threadedly penetrated on both sides of the top of the machine rod (5), and the bottom end of the adjusting screw (54) is rotatably provided on the top of the slider (52); The shaping frame (21) is provided with an introduction groove (212) and an outlet groove (213) on two side surfaces corresponding to the machine rod (5).

2. The composite fiber fabric layer processing and shaping equipment according to claim 1, characterized in that: The shaping mechanism (2) further comprises two mounting groove plates (22) fixedly arranged on the upper end surface of the pedestal (11), and an electric push rod (23) fixedly arranged on the inner wall of each mounting groove plate (22); the two sides of the shaping frame (21) are slidably arranged in the two mounting groove plates (22); and the bottom ends of the telescopic rods of the two electric push rods (23) are fixedly connected to the upper ends of the two shaping frames (21).

3. The composite fiber fabric layer processing and shaping equipment according to claim 2, characterized in that: A temperature monitoring unit (3) is fixedly provided at the top ends of the two mounting slot plates (22), and the temperature monitoring unit (3) comprises a microprocessor (31), a temperature sensor (32), a signal converter (33) and a power module (34); the temperature sensor (32) and the signal converter (33) are signal-connected, the microprocessor (31) and the power module (34) are electrically connected, and the electric heating plate (28), the signal converter (33) and the microprocessor (31) are signal-connected.

4. The composite fiber fabric layer processing and shaping equipment according to claim 1, characterized in that: The spring assembly (25) comprises a return spring (251) and a sliding pressure block (252). The inner wall surface of the port of the U-shaped plate (26) is vertically provided with a sliding groove (261). Each of the sliding pressure blocks (252) is slidably connected to the sliding groove (261). The bottom end of the return spring (251) is fixedly arranged on the upper surface of the sliding pressure block (252), and the top end is fixedly connected to the inner wall of the top end of the U-shaped plate (26). The four corners of the pressure plate (27) are fixedly connected to the sliding pressure blocks (252).

5. The composite fiber fabric layer processing and shaping equipment according to claim 1, characterized in that: Limiting slots (241) are provided at both side edges of the upper end surface of the shaping base (24), and limiting clamping plates (211) are fixedly provided on the bottom end surface of the shaping frame (21) at positions corresponding to the limiting slots (241).

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