A soy product fermentation process

Abstract

The present invention relates to bean product processing, more specifically, a bean product fermentation process. The process comprises the following steps: step 1, dehydrating bean dregs to a degree that the bean dregs can be dispersed and spread without sticking; step 2, mixing corn flour, hay, calcium hydrogen phosphate used as feed, salt, a mold remover and a feed fermentation agent to obtain a mixed material; preferably, the hay is obtained by processing rapeseed hulls; step 3, the mixed material is sprinkled on the bean dregs and mixed, and then compacted and shaped to obtain a shaped material, and when shaping, the shaped material is fermented in blocks according to the amount used each time, one block at a time; step 4, covering the shaped material with a plastic cloth and fermenting for 7 to 20 days; wherein the bean dregs content accounts for 50% to 70% of the total weight, and the corn flour and hay account for 30% to 40%. Its beneficial effect is to improve the continuity of the bean dregs fermentation process.

Description

Technical Field

[0001] The invention relates to bean product processing, and more specifically to a bean product fermentation process. Background Art

[0002] Bean dregs are widely available and can be used as feed, but raw food can easily cause digestive diseases in livestock. The nutrients in bean dregs that are not easily absorbed by animals should be cooked to convert them into solid protein so that animals can absorb and utilize them. However, cooking is generally achieved through steaming, which is costly, has a high water content and is not conducive to storage. Therefore, using bean dregs feed fermentation agents to ferment bean dregs can not only effectively improve the protein absorption rate, but also preserve the bean dregs for a long time. Although the fermentation process is simple in principle, the process requires a lot of labor, such as filling, breaking and mixing, transporting after mixing, filling to the fermentation point, and bagging after fermentation. The number of bags is determined according to the feeding amount and transported to the feeding point. The discontinuity affects the overall efficiency. Summary of the invention

[0003] The invention provides a bean product fermentation process, which has the beneficial effect of improving the continuity of the bean dregs fermentation process.

[0004] The above purpose is achieved through the following technical solutions:

[0005] A soy product fermentation process comprises the following steps:

[0006] Step 1: Spread out the bean dregs;

[0007] Step 2: Mix corn flour, calcium hydrogen phosphate used as feed, salt and feed starter to obtain a mixed material;

[0008] Step 3: Sprinkle the mixed materials on the dregs and mix them, and then compact and shape them to obtain a shaped material;

[0009] Step 4: Cover the shaped material with plastic cloth and let it ferment;

[0010] The steps 1 to 4 are implemented using a bean product fermentation device, which includes a linear drive mechanism, and the linear drive mechanism is used to drive the base I (51) to move left and right. The lower end of the base I (51) is fixedly connected to a hydraulic cylinder (52), the lower end of the hydraulic cylinder (52) is fixedly connected to a base II (53), the lower end of the base II (53) is fixedly connected to a motor II (54), the output shaft of the motor II (54) is fixedly connected to a base III (55), the lower end of the base III (55) is fixedly connected to a motor III (61), the base III (55) is rotatably connected to a main shaft (62), the output shaft of the motor III (61) drives the main shaft (62) to rotate through a pulley belt assembly, the main shaft (62) is fixedly connected to a sleeve (63), and the sleeve (63) is fixedly connected to a shovel blade (64).

[0011] The shovel blade (64) is a bent structure.

[0012] A cutter (7) is fixedly connected to the upper end of the base II (53).

[0013] The linear drive mechanism comprises a support frame (41), two lead screws (42) rotatably connected to the support frame (41), the two lead screws (42) are driven by a pulley belt assembly to achieve synchronous rotation, one of the lead screws (42) is driven by a motor I (43) to achieve rotation, and a base I (51) is spirally driven on the two lead screws (42).

[0014] The invention also comprises a base (11), the upper end of which is provided with a rail (12), a support platform (21), and wheels (23) installed at the lower end of the support platform (21) for walking on the rail (12).

[0015] A wheel seat (22) is installed between the base (11) and the rail (12).

[0016] The wheel (23) is a universal wheel with a rim.

[0017] It also includes a wall body (31), connecting pieces (32) fixedly connected to the left and right ends of the wall body (31), and an electric cylinder (33) for driving the connecting piece (32) to move up and down.

[0018] The utility model also comprises a rope which is fixedly connected to the lower end of the supporting platform (21).

[0019] A ring is fixedly connected to the lower end of the support platform (21), and the rope is wound inside the ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The present invention is a process flow chart of a soy product fermentation process;

[0021] Figure 2 It is a schematic diagram of the overall structure of the soy product fermentation device;

[0022] Figure 3 It is a schematic structural diagram of a base (11), a rail (12), a support platform (21), a wheel seat (22) and a wheel (23);

[0023] Figure 4 for Figure 3 Schematic diagram of the local structure;

[0024] Figure 5 It is a schematic structural diagram of a wall body (31), a connecting piece (32) and an electric cylinder (33);

[0025] Figure 6 It is a structural schematic diagram of a linear drive mechanism;

[0026] Figure 7The structure diagram of the base I (51), the hydraulic cylinder (52), the base II (53), the motor II (54), the base III (55), the motor III (61), the main shaft (62), the sleeve (63), the shovel blade (64) and the cutter (7);

[0027] Figure 8 for Figure 7 Schematic diagram of the local structure. DETAILED DESCRIPTION

[0028] A soy product fermentation process comprises the following steps:

[0029] Step 1: Remove water from the dregs to a level that allows the dregs to be spread out without sticking together;

[0030] Step 2: Mix corn flour, hay, calcium hydrogen phosphate used as feed, salt, a mold remover and a feed fermentation agent to obtain a mixed material; preferably, the hay is obtained by processing rapeseed hulls;

[0031] Step 3: Sprinkle the mixed materials on the bean dregs and mix them, then compact and shape them to obtain the shaped materials. During the shaping process, ferment them in blocks according to the amount used each time, one block at a time;

[0032] Step 4: Cover the shaped material with plastic cloth and ferment for 7 to 20 days;

[0033] Among them, the content of bean dregs accounts for 50% to 70% of the total weight, and corn meal and hay 30% to 40%.

[0034] The steps 1 to 4 are implemented by using a soy product fermentation device, such as Figure 2 , 6 , 7 and 8, comprising a linear drive mechanism, the linear drive mechanism comprising a support frame (41), the support frame (41) is rotatably connected to two lead screws (42) extending left and right, the thread rotation direction of the two lead screws (42) is the same, the right ends of the two lead screws (42) are driven by a pulley belt assembly to achieve synchronous rotation, the left end of the support frame (41) is fixedly connected to a motor I (43), the lead screw (42) located at the front side is fixedly connected to the output shaft of the motor I (43), and the two lead screws (42) are spirally driven with a base I (51); when the motor I (43) is started to drive the lead screw (42) to rotate, the lead screw (42) drives the base I (51) to move left and right;

[0035] The lower end of the base Ⅰ (51) is fixedly connected to a hydraulic cylinder (52), the movable end of the hydraulic cylinder (52) is arranged downward, the lower end of the hydraulic cylinder (52) is fixedly connected to a base Ⅱ (53), the lower end of the base Ⅱ (53) is fixedly connected to a motor Ⅱ (54), the output shaft of the motor Ⅱ (54) is arranged backward, the output shaft of the motor Ⅱ (54) is fixedly connected to a base Ⅲ (55), the lower end of the base Ⅲ (55) is fixedly connected to a motor Ⅲ (61), the output shaft of the motor Ⅲ (61) is arranged backward, and the output shaft of the motor Ⅱ (54) is fixedly connected to a base Ⅲ (55). The output shaft is arranged backwards, and a main shaft (62) extending backwards is rotatably connected on the base III (55), and the main shaft (62) is located above the output shaft of the motor III (61). The output shaft of the motor III (61) drives the main shaft (62) to rotate through a pulley belt assembly. A sleeve (63) is fixedly connected to the main shaft (62), and shovel blades (64) are evenly fixedly connected to the sleeve (63) in the circumferential direction, and the shovel blades (64) are two-section structures, and the two sections are bent, and the included angle is an obtuse angle.

[0036] The base I (51) moves left and right to drive the base III (55) to move left and right, so that the shovel blade (64) moves left and right. The hydraulic cylinder (52) is used to drive the base II (53) to move up and down, so that the shovel blade (64) moves up and down. The starting motor III (61) is used to drive the main shaft (62) to rotate to drive the shovel blade (64) to rotate. The shovel blade (64) is used to break up the lumps of the spread bean dregs and evenly mix the subsequent materials into the bean dregs. The spread materials can be quickly broken up and mixed by the self-rotating shovel.

[0037] A cutter (7) is fixedly connected to the upper end of the base II (53), and the cutter (7) is preferably provided with a cutting edge, and the cutting edge is arranged upward. The motor II (54) is started to drive the base III (55) to rotate 180 degrees, so that the shovel blade (64) and the cutter (7) are reversed, and the base II (53) is lowered to drive the cutter (7) to lower and cut the compacted shaped material to achieve block separation.

[0038] Also includes a plurality of support platforms (21), such as Figure 3 As shown, three support platforms (21) are provided, and a wheel seat (22) is fixedly connected to each of the four corners of the lower end of each support platform (21), and a wheel (23) is fixedly connected to the lower end of each wheel seat (22). The wheel (23) is preferably a universal wheel, and a wheel rim is provided on the wheel so as to travel on the rail (12). The upper end of the base (11) is fixedly connected to six rails (12) from left to right, so that the three support platforms (21) can move forward and backward through the wheel rims of six rows of wheels (23) from left to right respectively cooperating on the six rails (12). Adjacent support platforms (21) are fitted together to form an integral platform, which is used for processing shaped materials, and the position where the cutter (7) descends for cutting is adjacent to two support platforms (21);

[0039] A ring is fixedly connected to the lower end of the support platform (21), and one end of the rope is wound and fixed in the ring for convenience.

[0040] like Figure 5 As shown, it also includes a wall body (31), connecting pieces (32) fixedly connected to the left and right ends of the wall body (31), the top of the connecting piece (32) is higher than the wall body (31), and an electric cylinder (33) for driving the connecting piece (32) to rise and fall, the movable end of the electric cylinder (33) is arranged upward, and the upper end of the movable end of the electric cylinder (33) is fixedly connected to the top of the connecting piece (32), the wall body (31) is used to surround the entire support platform (21) to form a container with an upper opening, when the wall body (31) is lowered above the shaped material on the support platform (21), after the shaped material is cut, the rope can be pulled to pull out a support platform (21), and then the shaped material can be transported to a fermentation position, and then wrapped with plastic cloth for fermentation. After fermentation, the material can also be directly transported to a use position using the support platform (21), such as for feeding livestock. The main shaft (62) is arranged above the output shaft of the motor III (61) so that the shovel blade (64) or the cutter (7) can fully enter and surround the support platform (21) to form the wall (31) of the container.

Claims

1. A bean product fermentation device, comprising a linear drive mechanism, wherein a base I (51) is driven by the linear drive mechanism to move left and right, a hydraulic cylinder (52) is fixedly connected to the lower end of the base I (51), a base II (53) is fixedly connected to the lower end of the hydraulic cylinder (52), a motor II (54) is fixedly connected to the lower end of the base II (53), a base III (55) is fixedly connected to the output shaft of the motor II (54), a motor III (61) is fixedly connected to the lower end of the base III (55), a main shaft (62) is rotatably connected to the base III (55), the output shaft of the motor III (61) drives the main shaft (62) to rotate through a pulley belt assembly, a sleeve (63) is fixedly connected to the main shaft (62), and a shovel blade (64) is fixedly connected to the sleeve (63); It also includes at least one base (11), the upper end of the base (11) is provided with a rail (12), and also includes a support platform (21), and a wheel (23) installed at the lower end of the support platform (21) for traveling on the rail (12); adjacent support platforms (21) are fitted together to form an integral platform, the platform is used for processing the shaped material, and the position where the cutter (7) descends for cutting is the adjacent position of two support platforms (21); The linear drive mechanism comprises a support frame (41), two lead screws (42) extending to the left and right are rotatably connected to the support frame (41), the thread rotation direction of the two lead screws (42) is the same, the right ends of the two lead screws (42) are driven by a pulley belt assembly to achieve synchronous rotation, the left end of the support frame (41) is fixedly connected to a motor I (43), the lead screw (42) located at the front side is fixedly connected to the output shaft of the motor I (43), and the two lead screws (42) are spirally driven with a base I (51); when the motor I (43) is started to drive the lead screw (42) to rotate, the lead screw (42) drives the base I (51) to move left and right; A hydraulic cylinder (52) is fixedly connected to the lower end of the base I (51), the movable end of the hydraulic cylinder (52) is arranged downward, the lower end of the hydraulic cylinder (52) is fixedly connected to the base II (53), the lower end of the base II (53) is fixedly connected to the motor II (54), the output shaft of the motor II (54) is arranged backward, the output shaft of the motor II (54) is fixedly connected to the base III (55), the lower end of the base III (55) is fixedly connected to the motor III (61), the output shaft of the motor III (61) is arranged backward, and the output shaft of the motor II (54) is fixedly connected to the base III (55). The output shaft is arranged backwards, and a main shaft (62) extending backwards is rotatably connected to the base III (55), and the main shaft (62) is located above the output shaft of the motor III (61). The output shaft of the motor III (61) drives the main shaft (62) to rotate through a pulley belt assembly. A sleeve (63) is fixedly connected to the main shaft (62), and shovel blades (64) are evenly fixedly connected to the sleeve (63) in a circumferential direction. The shovel blades (64) are two-section structures, and the two sections are bent, and the included angle is an obtuse angle. The base I (51) moves left and right to drive the base III (55) to move left and right, so that the shovel blade (64) moves left and right. The hydraulic cylinder (52) drives the base II (53) to move up and down, so that the shovel blade (64) moves up and down. The starter motor III (61) drives the main shaft (62) to rotate, so as to drive the shovel blade (64) to rotate. The shovel blade (64) is used to break up the lumps of the spread bean dregs and evenly mix the subsequent materials into the bean dregs. The spread materials can be quickly broken up and mixed by the self-rotating shovel. A cutter (7) is fixedly connected to the upper end of the base II (53), and the cutter (7) is provided with a cutting edge, and the cutting edge is arranged upward. The motor II (54) is started to drive the base III (55) to rotate 180 degrees, so that the shovel blade (64) and the cutter (7) are reversed, and the base II (53) is lowered to drive the cutter (7) to lower and cut the compacted shaped material, so as to achieve block separation; It also includes a plurality of support platforms (21), wherein three support platforms (21) are provided, each support platform (21) is fixedly connected to a wheel seat (22) at the four corners of the lower end, and each wheel seat (22) is fixedly connected to a wheel (23) at the lower end, wherein the wheel (23) is a universal wheel, and a wheel rim is provided on the wheel so as to travel on the rail (12). The upper end of the base (11) is fixedly connected to six rails (12) from left to right, so that the three support platforms (21) can move forward and backward by respectively cooperating with the wheel rims of six rows of wheels (23) from left to right on the six rails (12). Adjacent support platforms (21) are fitted together to form an integral platform, which is used for processing shaped materials, and the position where the cutter (7) descends for cutting is adjacent to two support platforms (21); Also includes a rope fixedly connected to the lower end of the support platform (21); A ring is fixedly connected to the lower end of the support platform (21), and one end of the rope is wound and fixed in the ring; The container further comprises a wall body (31), connecting pieces (32) fixedly connected to the left and right ends of the wall body (31), the top of the connecting piece (32) being higher than the wall body (31), and an electric cylinder (33) for driving the connecting piece (32) to move up and down, the movable end of the electric cylinder (33) being arranged upward, the upper end of the movable end of the electric cylinder (33) being fixedly connected to the top of the connecting piece (32), the wall body (31) being used to surround the entire support platform (21) to form a container with an upper opening, when the wall body (31) is lowered to be higher than the shaped material on the support platform (21), after the shaped material is cut, a rope can be pulled to pull out a support platform (21), and then the shaped material can be transported to a fermentation position, and then wrapped with a plastic sheet for fermentation, and after fermentation, the material can also be directly transported to a use position using the support platform (21).

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