An apparatus for producing a fully water-soluble feed additive
By designing a fully water-soluble feed additive production device including a material mixing cylinder, a push cylinder, a pneumatic impact mechanism and a self-regulating cloth mechanism, the problem that existing equipment cannot perform refinement treatment during the conveying mass is solved, efficient refinement and uniform distribution of the material body is achieved, and production efficiency and discharge quality are improved.
Patent Information
- Application Number
- CN202211358414.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2042-11-01
AI Technical Summary
The existing energy-saving feed additive production equipment fails to perform refinement treatment during the conveying of the feed body, resulting in the easy mixing of condensation blocks or larger particles when the material body is produced, affecting production efficiency.
A fully water-soluble feed additive production device including a material mixing cylinder, a push cylinder, an air pressure impact mechanism and a self-regulating cloth mechanism is designed. The refinement of the material body is achieved through the pushing of the pushing barrel and the impact of the air pressure; at the same time, the self-adjusting cloth mechanism ensures that the material body is evenly distributed during the discharge process to avoid accumulation.
It realizes synchronous refinement treatment during the discharge process of the material body, improves the discharge quality and production efficiency, and avoids the problem of condensation and accumulation of the material body during the transport process.
Smart Images

Figure CN115924564B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of feed additive production, and particularly relates to a device for producing a fully water-soluble feed additive. Background Art
[0002] A feed additive refers to a small amount or trace substance added during the production, processing, and use of feed. It has a significant effect although its dosage in the feed is very small. A fully water-soluble feed additive is a feed body that can be completely dissolved in water, mostly in powder form for easy dissolution.
[0003] The existing energy-saving feed additive production equipment, with the authorization announcement number CN206596668U, includes a conveying table. There is a sealing chamber on the top of the conveying table. There is a pneumatic cylinder at the bottom of the top plate of the sealing chamber. The pneumatic cylinder is connected with an opening regulator through a pneumatic rod. A temperature sensor and a temperature controller are also provided on the side of the first heating block. A dehumidifier is installed inside the air collection chamber. One end of a cold air pipe is connected to the top of the drain pipe. A cooler is installed inside the cooling chamber. The other end of the cold air pipe is connected to the side of the cooling chamber. For this kind of energy-saving feed additive production equipment, the finished product is first sealed. The packaging bag is heated and sealed by the first heating block and the second heating block. The water vapor generated during the heating process enters the air collection chamber through the air inlet. There is a dehumidifier in the air collection chamber to cool down the water vapor. The disadvantage of this solution is that although the above energy-saving feed additive production equipment effectively conveys and packages the feed body, it does not perform a refinement process during the conveying of the feed body. When the feed body production is completed, it is inevitable to be mixed with agglomerates or larger particles. When it needs to be conveyed and bagged, a separate refinement processing device is required to perform separate processing first, and then it is conveyed for subsequent other processings, which prolongs the processing time and results in low production efficiency. Summary of the Invention
[0004] In order to overcome the above technical problems, the purpose of the present invention is to provide a device for producing a fully water-soluble feed additive.
[0005] The purpose of the present invention can be achieved by the following technical solutions:
[0006] A device for producing a fully water-soluble feed additive, comprising a support base, above which a partition plate is provided. A material mixing cylinder is connected to the partition plate. An outlet end body is provided at the bottom of the material mixing cylinder, and a through port aligned with the outlet end body is provided on the partition plate. A pushing mechanism is provided at the top of the material mixing cylinder. The pushing mechanism includes a support frame connected to the top of the material mixing cylinder. An electric push rod is connected to the support frame. The telescopic end of the electric push rod is connected to a pushing cylinder aligned with the outlet end body. The bottom of the pushing cylinder is open and connected with a cutting net. A ball screw is vertically arranged inside the pushing cylinder. The ball screw is rotatably connected to the material mixing cylinder. A screw sleeve cooperatively connected with the ball screw is connected to the support frame. The ball screw is a hollow tube body and its bottom end is connected with a pneumatic impact mechanism. A self-adjusting cloth-feeding mechanism is provided at the bottom of the partition plate, and a movable blocking mechanism is provided on the outlet end body.
[0007] As a further scheme of the present invention: The movable blocking mechanism includes a blocking ring which fits on the bottom of the outlet end body. Sliding insertion posts are connected to both sides of the blocking ring. The sliding insertion posts are slidably inserted into the outlet end body. A first spring is connected between the sliding insertion posts and the outlet end body. A connecting step is provided at the bottom of the blocking ring. A blocking slider is slidably inserted into the connecting step. One end of the blocking slider is connected with an iron block. A second spring is connected between the iron block and the blocking ring. An electromagnet corresponding to the iron block is connected to the partition plate. A first pressure induction switch aligned with the outlet end body is also connected to the partition plate. The first pressure induction switch is electrically connected to the electromagnet.
[0008] As a further scheme of the present invention: The self-adjusting cloth-feeding mechanism includes a step-type electric guide rail connected to the support base. A driving motor electrically connected to the first pressure induction switch is slidably connected to the step-type electric guide rail. A material receiving rotating box is connected to the main shaft end of the driving motor. One end of the material receiving rotating box fits below the through port.
[0009] As a further scheme of the present invention: A convex block is connected to the outer wall of one end of the material receiving rotating box. A rubber connecting block corresponding to the convex block is connected to the outer shell of the driving motor. A second pressure induction switch electrically connected to the step-type electric guide rail is connected to the rubber connecting block.
[0010] As a further scheme of the present invention: A movable bottom plate is inlayed in the material receiving rotating box. A lifting handle is connected to the central position of the movable bottom plate.
[0011] As a further solution of the present invention: the pneumatic impact mechanism includes a rotating ball, the rotating ball is connected to the bottom of the ball screw, the inner side of the rotating ball is connected to a piston cylinder connected to the inside of the ball screw, a piston rod is arranged in the piston cylinder, a connecting guide rail is connected to the support frame, an air pump is slidably connected to the connecting guide rail, and the air inlet end of the air pump is provided with a docking tube end that rotatably cooperates with the top end of the ball screw.
[0012] As a further solution of the present invention: a docking step is provided at the port of the docking pipe end, and the top end of the ball screw is movably docked on the docking step.
[0013] As a further solution of the present invention: there are multiple piston cylinders distributed circumferentially, and the multiple piston cylinders are all in a horizontal position.
[0014] Beneficial effects of the present invention:
[0015] 1. The present invention can push out the powdered fully water-soluble feed additive in the material mixing barrel through the provided push barrel to facilitate transfer. During the pushing process of the push barrel, the piston rod provided rotates in conjunction with the rotating ball and performs reciprocating impact to crush the un-powdered particles in the material entering the push barrel. At the same time, when the push barrel pushes the blocking ring down to the discharge port position, the blocking ring can be opened in conjunction to facilitate automatic positioning of the discharge, effectively perform refinement processing simultaneously during the discharge process of the material body, and improve the discharge quality.
[0016] 2. The material receiving rotary box provided in the present invention is used to receive the discharged material and rotates during the material receiving process. At the same time, it can be driven by a stepping electric guide rail to move horizontally for a certain distance every time it rotates one circle, so as to effectively distribute the discharged material and avoid accumulation. At the same time, since the material receiving rotary box is attached below the discharge position, the powder material can be prevented from being lifted up during the discharge process to cause pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below in conjunction with the accompanying drawings.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 yes Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0020] Figure 3 yes Figure 1 A schematic diagram of the enlarged structure at B in the middle;
[0021] Figure 4 yes Figure 1 Schematic diagram of the enlarged structure at C in the middle;
[0022] Figure 5 is Figure 1 The enlarged structural schematic diagram of the D position in
[0023] Figure 6 is the right - view sectional structural schematic diagram of the cooperation and connection between the plugging ring and the plugging slider in the present invention;
[0024] Figure 7 is Figure 1 the enlarged structural schematic diagram of the E position in
[0025] Figure 8 is the top - view structural schematic diagram of the relative position distribution of the material - receiving transfer box, the convex block and the second pressure - sensing switch in the present invention.
[0026] In the figure: 1. Support base; 2. Partition board; 3. Electromagnet; 4. Material mixing cylinder; 5. Support frame; 6. Pushing cylinder; 7. Driving motor; 8. Rotating ball; 9. Ball screw; 10. Piston rod; 11. Piston cylinder; 12. Cutting net; 13. Inflation and suction pump; 14. Connecting guide rail; 15. Docking step; 16. Screw sleeve; 17. Electric push rod; 18. Discharge end body; 19. Plugging ring; 20. Plugging slider; 21. Iron block; 22. Second spring; 23. Sliding insertion post; 24. First spring; 25. Through - hole; 26. First pressure - sensing switch; 27. Rubber connecting block; 28. Second pressure - sensing switch; 29. Material - receiving transfer box; 30. Movable bottom plate; 31. Convex block; 32. Connecting step; 33. Docking pipe end; 34. Stepping electric guide rail. Specific embodiments
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0028] Such as Figures 1-8As shown in the figure, a device for producing a fully water-soluble feed additive includes a support base 1. Above the support base 1, a partition plate 2 is horizontally and fixedly connected through a frame. On the partition plate 2, a material mixing cylinder 4 is fixedly connected through a rod. The material mixing cylinder 4 is a raw material mixing production cylinder for the powder-like fully water-soluble feed additive. At the bottom of the material mixing cylinder 4, there is a discharge end body 18. An active plugging mechanism is arranged on the discharge end body 18. The active plugging mechanism includes a plugging ring 19. The plugging ring 19 fits on the bottom of the discharge end body 18. Both sides of the plugging ring 19 are fixedly connected with sliding plug posts 23. The sliding plug posts 23 slide through the discharge end body 18. A first spring 24 is connected between the sliding plug posts 23 and the discharge end body 18. At the bottom of the plugging ring 19, there is a connecting step 32. A plugging slider 20 slides through the connecting step 32. One end of the plugging slider 20 is fixedly connected with an iron block 21. A second spring 22 is connected between the iron block 21 and the plugging ring 19. An electromagnet 3 corresponding to the iron block 21 is fixedly connected to the partition plate 2. A through hole 25 aligned with the discharge end body 18 is opened on the partition plate 2. A first pressure sensing switch 26 aligned with the discharge end body 18 is also connected to the partition plate 2. The first pressure sensing switch 26 is electrically connected to the electromagnet 3.
[0029] When the plugging ring 19 slides down to the partition plate 2 by relying on the sliding plug posts 23, the iron block 21 is aligned with the electromagnet 3, and the bottom of the plugging ring 19 abuts on the through hole 25, squeezing the first pressure sensing switch 26. The first pressure sensing switch 26 generates an induction, causing the electromagnet 3 to be energized to generate a magnetic force, attracting the iron block 21. In this way, the iron block 21 drives the plugging slider 20 to slide horizontally, so as to automatically open the bottom of the plugging ring 19.
[0030] A feeding mechanism is provided at the top of the material mixing cylinder 4. The feeding mechanism includes a support frame 5, which is vertically and fixedly connected to the top of the material mixing cylinder 4. An electric push rod 17 is vertically and fixedly connected to the support frame 5. The telescopic end of the electric push rod 17 is fixedly connected to a feeding cylinder 6 aligned with the discharge end body 18. The bottom of the feeding cylinder 6 is open and connected with a cutting net 12. A ball screw 9 is vertically arranged inside the feeding cylinder 6. The top end of the ball screw 9 penetrates through the material mixing cylinder 4 and is rotatably connected to the material mixing cylinder 4 through a bearing. A screw sleeve 16 cooperatively connected with the ball screw 9 is fixedly connected to the support frame 5. When the ball screw 9 moves longitudinally, it can rotate relative to the screw sleeve 16. The ball screw 9 is a hollow tube body, and its bottom end is connected with a pneumatic impact mechanism. The pneumatic impact mechanism includes a rotating ball 8, which is fixedly connected to the bottom of the ball screw 9. The inner side of the rotating ball 8 is connected with a piston cylinder 11 communicated with the inside of the ball screw 9. A plurality of piston cylinders 11 are circumferentially distributed, and all the piston cylinders 11 are in a horizontal position. A piston rod 10 is cooperatively arranged inside the piston cylinder 11. The end of the piston rod 10 passes through the rotating ball 8. A connecting guide rail 14 is vertically and fixedly connected to the support frame 5. An air charging and suction pump 13 is slidably connected to the connecting guide rail 14. The air charging and suction pump 13 is equipped with a controller capable of repeating the air charging and suction action. The air port end of the air charging and suction pump 13 is equipped with a docking pipe end 33 rotatably matched with the top end of the ball screw 9. A docking step 15 is arranged at the port of the docking pipe end 33. The top end of the ball screw 9 is movably docked on the docking step 15, that is, the ball screw 9 can rotate when contacting the docking step 15.
[0031] When it is necessary to push the powdery material in the material mixing cylinder 4 downward for discharging, the electric push rod 17 is started. The electric push rod 17 then pushes the feeding cylinder 6 downward. The feeding cylinder 6 descends to squeeze the material in the material mixing cylinder 4. The cutting net 12 at its port first squeezes and cuts the particulate matters that may be contained in the powdery material. At the same time, during the descending process of the feeding cylinder 6, the ball screw 9 also descends and rotates relative to the screw sleeve 16. Thus, the rotating ball 8 at the bottom of the ball screw 9 rotates. At the same time, the air charging and suction pump 13 is started, and the air charging and suction pump 13 repeats the air charging and suction action. When the air charging and suction pump 13 charges air, since the ball screw 9 is a hollow tube body, it is convenient for air flow to enter each piston cylinder 11 inside the rotating ball 8. Relying on the air pressure, the piston rod 10 in each piston cylinder 11 laterally impacts the material passing through the cutting net 12, further crushing the particles that are not completely powdered in the material. And when the air charging and suction pump 13 sucks air, each piston rod 10 resets. In this way, it is repeated to facilitate the piston rod 10 to repeatedly impact the passing material. At the same time, since the rotating ball 8 rotates along with the ball screw 9, it is convenient to fully act on the passing material. When the bottom end of the feeding cylinder 6 abuts against the sealing ring 19, the material just fills the entire feeding cylinder 6. When the feeding cylinder 6 continues to descend with the push of the electric push rod 17, the feeding cylinder 6 then pushes the sealing ring 19 downward to abut against the through hole 25 position on the partition plate 2.
[0032] A self-adjusting cloth mechanism is provided at the bottom of the partition plate 2, and the self-adjusting cloth mechanism includes a stepping electric guide rail 34, which is horizontally fixedly connected to the supporting base 1, and a driving motor 7 electrically connected to the first pressure sensing switch 26 is slidably connected to the stepping electric guide rail 34, and a material receiving transfer box 29 is fixedly connected to the main shaft end of the driving motor 7, and one end of the material receiving transfer box 29 is fitted under the through opening 25, and a protrusion 31 is fixedly connected to the outer wall of one end of the material receiving transfer box 29, and a rubber connecting block 27 corresponding to the protrusion 31 is connected to the outer shell of the driving motor 7 through a rod body, and a second pressure sensing switch 28 electrically connected to the stepping electric guide rail 34 is connected to the rubber connecting block 27.
[0033] When the blocking ring 19 descends and contacts the position of the through-port 25 due to the pushing, the first pressure sensing switch 26 generates an induction, and while the electromagnet 3 is energized to generate magnetic force, the drive motor 7 is also rotated. In this way, after the bottom of the blocking ring 19 is opened, the powder in the pushing barrel 6 passes downward through the through-port 25 and falls into the material receiving transfer box 29, and the drive motor 7 drives the material receiving transfer box 29 to rotate, so that the material body is distributed in a circle in the material receiving transfer box 29. During the rotation of the material receiving transfer box 29, the protrusion 31 on its outer wall rotates synchronously. Whenever the protrusion 31 rotates to the position of the rubber connecting block 27, it is squeezed through and acts on the second pressure sensing switch 28. The second pressure sensing switch 28 causes the stepping electric guide rail 34 to run once, and the stepping electric guide rail 34 causes the drive motor 7 to move horizontally to the left for a distance, and the material receiving transfer box 29 moves accordingly, so that the material body discharged is distributed in various positions in the material receiving transfer box 29 to avoid accumulation and affect the material receiving.
[0034] A movable bottom plate 30 is embedded in the material receiving transfer box 29, and a handle is connected to the center of the movable bottom plate 30. The movable bottom plate 30 facilitates taking out the material body from the material receiving transfer box 29 for transfer.
[0035] Working principle of the present invention: When the material mixing in the material mixing cylinder 4 is completed, start the electric push rod 17, and the electric push rod 17 will push the material pushing cylinder 6 downward. The material pushing cylinder 6 descends to extrude the material in the material mixing cylinder 4. The cutting net 12 at its port first extrudes and cuts the particulate matter that may be contained in the powdered material. At the same time, during the descent of the material pushing cylinder 6, the ball screw 9 descends accordingly and rotates relative to the screw sleeve 16. Thus, the rotating ball 8 at the bottom of the ball screw 9 rotates. At the same time, start the charging and suction pump 13, and the charging and suction pump 13 will repeat the charging and suction actions. When the charging and suction pump 13 inflates, since the ball screw 9 is a hollow tube body, it is convenient for air flow to enter each piston cylinder 11 in the rotating ball 8. Relying on air pressure, the piston rods 10 in each piston cylinder 11 horizontally impact the material passing through the cutting net 12, further crushing the particles that are not completely powdered in the material. And when the charging and suction pump 13 sucks air, each piston rod 10 resets. Thus, it repeats to facilitate the piston rod 10 to repeatedly impact the passing material. At the same time, since the rotating ball 8 rotates with the ball screw 9, it is convenient to fully act on the passing material. When the bottom end of the material pushing cylinder 6 abuts against the sealing ring 19, the material just fills the entire material pushing cylinder 6. When the material pushing cylinder 6 continues to descend with the push of the electric push rod 17, the material pushing cylinder 6 will push the sealing ring 19 downward to abut against the through port 25 on the partition plate 2.
[0036] And the bottom of the sealing ring 19 presses the first pressure sensing switch 26. The first pressure sensing switch 26 generates an induction, causing the electromagnet 3 to be energized to generate a magnetic force, attracting the iron block 21. Thus, the iron block 21 drives the sealing slider 20 to slide horizontally, so that the bottom of the sealing ring 19 automatically opens.
[0037] Then the powder in the material pushing cylinder 6 will pass downward through the through port 25 and fall into the receiving rotating box 29. And the first pressure sensing switch 26 starts the driving motor 7 to drive the receiving rotating box 29 to rotate, facilitating the distribution of the material in a circle in the receiving rotating box 29. During the rotation of the receiving rotating box 29, the convex blocks 31 on its outer wall rotate synchronously. Whenever the convex block 31 rotates to the position where the rubber connecting block 27 is located, it will squeeze through and act on the second pressure sensing switch 28. The second pressure sensing switch 28 will cause the stepper electric guide rail 34 to run once. The stepper electric guide rail 34 will cause the driving motor 7 to horizontally move a certain distance to the left, and the receiving rotating box 29 will move accordingly. Thus, it is convenient for the discharged material to cover all positions in the receiving rotating box 29, avoiding accumulation and affecting material receiving.
[0038] The above has described a detailed description of an embodiment of the present invention, but the content described is only the preferred embodiment of the present invention and cannot be considered as used to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.
Claims
1. A device for producing a fully water-soluble feed additive, comprising a support base (1). Above the support base (1), there is a partition plate (2). A material mixing cylinder (4) is connected to the partition plate (2). At the bottom of the material mixing cylinder (4), there is a discharge end body (18). A through hole (25) aligned with the discharge end body (18) is provided on the partition plate (2). At the top of the material mixing cylinder (4), there is a material pushing mechanism. It is characterized in that The material pushing mechanism includes a support frame (5). The support frame (5) is connected to the top of the material mixing cylinder (4). An electric push rod (17) is connected to the support frame (5). The telescopic end of the electric push rod (17) is connected to a material pushing cylinder (6) aligned with the discharge end body (18). The bottom of the material pushing cylinder (6) is open and is connected with a cutting net (12). A ball screw (9) is vertically arranged inside the material pushing cylinder (6). The ball screw (9) is rotationally connected to the material mixing cylinder (4). A screw sleeve (16) cooperatively connected with the ball screw (9) is connected to the support frame (5). The ball screw (9) is a hollow tube body and is connected with a pneumatic impact mechanism at the bottom. A self-adjusting cloth feeding mechanism is arranged at the bottom of the partition plate (2). A movable plugging mechanism is arranged on the discharge end body (18). The movable plugging mechanism includes a plugging ring (19). The plugging ring (19) is attached to the bottom of the discharge end body (18). Sliding plug posts (23) are connected to both sides of the plugging ring (19). The sliding plug posts (23) are slidably inserted into the discharge end body (18). A first spring (24) is connected between the sliding plug posts (23) and the discharge end body (18). A connecting step (32) is arranged at the bottom of the plugging ring (19). A plugging slider (20) is slidably inserted into the connecting step (32). One end of the plugging slider (20) is connected with an iron block (21). A second spring (22) is connected between the iron block (21) and the plugging ring (19). An electromagnet (3) corresponding to the iron block (21) is connected to the partition plate (2). A first pressure sensing switch (26) aligned with the discharge end body (18) is also connected to the partition plate (2). The first pressure sensing switch (26) is electrically connected to the electromagnet (3). The self-adjusting cloth feeding mechanism includes a step-type electric guide rail (34). The step-type electric guide rail (34) is connected to the support base (1). A driving motor (7) electrically connected to the first pressure sensing switch (26) is slidably connected to the step-type electric guide rail (34). A receiving rotating box (29) is connected to the main shaft end of the driving motor (7). One end of the receiving rotating box (29) is attached below the through hole (25). One end of the outer wall of the material receiving transfer box (29) is connected with a convex block (31). A rubber connecting block (27) corresponding to the convex block (31) is connected to the outer shell of the driving motor (7). A second pressure induction switch (28) electrically connected to the step electric guide rail (34) is connected to the rubber connecting block (27). An active bottom plate (30) is fitted and arranged inside the material receiving transfer box (29). A lifting handle is connected to the center position of the active bottom plate (30). The air pressure impact mechanism includes a rotating ball (8). The rotating ball (8) is connected to the bottom of the ball screw (9). A piston cylinder (11) communicated with the inside of the ball screw (9) is connected to the inside of the rotating ball (8). A piston rod (10) is arranged in the piston cylinder (11) in a matching manner. A connecting guide rail (14) is connected to the support frame (5). An air charging and suction pump (13) is slidably connected to the connecting guide rail (14). A docking pipe end (33) rotatably matched with the top end of the ball screw (9) is arranged at the air port end of the air charging and suction pump (13).
2. A device for producing a fully water-soluble feed additive according to claim 1, characterized in that, A docking step (15) is arranged at the port of the docking pipe end (33). The top end of the ball screw (9) is movably docked on the docking step (15).
3. A device for producing a fully water-soluble feed additive according to claim 1, characterized in that, A plurality of the piston cylinders (11) are circumferentially distributed, and all the piston cylinders (11) are in a horizontal position.
Citation Information
Patent Citations
Energy -conserving feed additive production facility
CN206596668U
Feed forming line
CN107212446A
Rubber and plastic elastomer material micro-foaming forming process
CN111497101A