Intelligent manufacturing equipment for plastic parts of electronic products

Abstract

This invention discloses an intelligent manufacturing equipment for plastic parts of electronic products, including an insertion device, a disassembly and inspection device, a robotic arm, a multi-station gripper, and a feeding conveyor belt. The insertion device, disassembly and inspection device, and robotic arm are arranged adjacent to each other. The multi-station gripper is installed at the free end of the robotic arm, and the robotic arm drives the multi-station gripper to move between the insertion device and the disassembly and inspection device to grip parts. The feeding conveyor belt is installed on one side of the disassembly and inspection device. The insertion device of this invention automatically inserts pins into the slider and attaches sleeves to the sleeve posts of the slider translation seat. The robotic arm drives the multi-station gripper to place the slider filled with pins and the sleeves together into the injection mold. After injection molding, the slider and the product are sent to the disassembly and inspection device to separate the slider and the product. The separated product is inspected by the disassembly and inspection device. Qualified products are sent to the feeding conveyor belt. The entire production process is completed automatically, with the advantages of high production and inspection efficiency.

Description

Technical Field

[0001] This invention relates to the field of electronic product manufacturing, and in particular to an intelligent manufacturing equipment for plastic parts of electronic products. Background Technology

[0002] Electronic products contain a large number of plastic components, such as plastic components for sensors, etc. Figure 1 As shown, the traditional production of sensor plastic parts requires manual insertion of pins 300 into the holes of slider 100, followed by placing slider 100 and sleeve 400 filled with pins 300 into the mold. After injection molding, slider 100 is separated from product 200 by a separation mechanism, and product 200 is inspected manually. This process results in low production and inspection efficiency. Summary of the Invention

[0003] The purpose of this invention is to provide an intelligent manufacturing equipment for plastic parts of electronic products with high production and testing efficiency.

[0004] To achieve the above objectives, the technical solution of the present invention is:

[0005] This invention is an intelligent manufacturing equipment for plastic parts of electronic products, including an insertion device, a disassembly and inspection device, a robot arm, a multi-station gripper, and a feeding conveyor belt; the insertion device, the disassembly and inspection device, and the robot arm are arranged adjacent to each other, the multi-station gripper is installed at the free end of the robot arm, the robot arm drives the multi-station gripper to move between the insertion device and the disassembly and inspection device to grip parts, and the feeding conveyor belt is installed on one side of the disassembly and inspection device.

[0006] The insertion device includes an insertion machine base, a needle vibratory plate, a needle straight vibrator, a straight vibratory frame, a sleeve vibratory plate, a sleeve straight vibrator, an ejector mechanism, a needle clamping mechanism, a sleeve clamping mechanism, a slider translation seat, a slider translation module, and a slider abutting mechanism. The needle vibratory plate, straight vibratory frame, ejector mechanism, sleeve vibratory plate, sleeve straight vibrator, needle clamping mechanism, sleeve clamping mechanism, slider translation module, slider translation seat, and slider abutting mechanism are all installed on the insertion machine base. The discharge track end of the needle vibratory plate is connected to the feed end of the needle straight vibrator. The needle straight vibrator is installed on the straight vibratory frame. The discharge end of the needle straight vibrator is connected to the ejector mechanism and the needle clamping mechanism. The discharge track end of the sleeve vibratory plate is connected to the feed end of the sleeve straight vibrator. The discharge end of the sleeve straight vibratory plate is connected to the sleeve clamping mechanism. The slider translation seat is installed on the slider of the slider translation module. The slider abutting mechanism is located on one side of the slider translation seat.

[0007] The ejector mechanism includes an ejector cylinder seat, an ejector cylinder, an ejector rod, and a swing block; the ejector cylinder seat is fixed on the insertion machine platform, the cylinder body of the ejector cylinder is hinged to the ejector cylinder seat, the piston rod end of the ejector cylinder is hinged to the lower end of the ejector rod, the upper end of the ejector rod is hinged to one side of the swing block, the other side of the swing block is hinged to the needle vibrator, and the upper part of the swing block has a notch for pushing the needle upward;

[0008] The needle gripping mechanism includes a needle gripping frame, a needle gripping translation cylinder, a needle gripping horizontal slide, a needle gripping translation guide rail, a needle gripping vertical cylinder, a needle gripping vertical slide, a needle gripping vertical guide rail, and needle gripping jaws. The lower end of the needle gripping frame is fixed to the insertion machine platform, the cylinder body of the needle gripping translation cylinder is fixed to the upper part of the needle gripping frame, the piston rod end of the needle gripping translation cylinder is connected to the needle gripping horizontal slide, and the needle gripping horizontal slide slides on the needle gripping translation guide rail. The clamping translation guide rail is fixed horizontally on the upper part of the needle clamping frame. The cylinder body of the needle clamping vertical cylinder is fixed on the needle clamping horizontal slide. The piston rod end of the needle clamping vertical cylinder is connected to the needle clamping vertical slide. The needle clamping vertical slide slides on the needle clamping vertical guide rail. The needle clamping vertical guide rail is fixed vertically on the needle clamping vertical slide. The upper end of the needle clamping claw is connected to the needle clamping vertical slide. The needle clamping claw moves between the discharge end of the needle vertical vibration and the slider translation seat.

[0009] The sleeve clamping mechanism includes a sleeve clamping frame, a sleeve clamping translation cylinder, a sleeve clamping horizontal slide, a sleeve clamping translation guide rail, a sleeve clamping vertical cylinder, a sleeve clamping vertical slide, a sleeve clamping vertical guide rail, and sleeve clamping jaws. The lower end of the sleeve clamping frame is fixed to the insertion machine platform, the cylinder body of the sleeve clamping translation cylinder is fixed to the upper part of the sleeve clamping frame, the piston rod end of the sleeve clamping translation cylinder is connected to the sleeve clamping horizontal slide, and the sleeve clamping horizontal slide slides on the sleeve clamping translation guide rail. The clamping translation guide rail is fixed horizontally to the upper part of the clamping frame. The cylinder body of the clamping vertical cylinder is fixed on the clamping horizontal slide. The piston rod end of the clamping vertical cylinder is connected to the clamping vertical slide. The clamping vertical slide slides on the clamping vertical guide rail. The clamping vertical guide rail is fixed vertically to the clamping horizontal slide. The upper end of the clamping jaw is connected to the clamping vertical slide. The clamping jaw moves between the discharge end of the clamping vertical vibrator and the sliding block translation seat.

[0010] The slider translation seat includes a slide plate, multiple slider fixing seats, and multiple sleeves; the slide plate is installed on the slider of the slider translation module, and the multiple slider fixing seats and multiple sleeves are all installed on the slide plate, with the multiple slider fixing seats and multiple sleeves facing each other one by one.

[0011] The slider backing mechanism includes a backing frame, a backing cylinder, and a backing block; the lower end of the backing frame is fixed on the insertion machine platform, the cylinder body of the backing cylinder is fixed on the upper part of the backing frame, the piston rod end of the backing cylinder is connected to the backing block, and the backing cylinder drives the backing block to extend toward the slider translation seat to back the slider.

[0012] The disassembly and testing device includes a disassembly machine, a disassembly mechanism, a testing mechanism, a needle imaging mechanism, and a feeding mechanism; the disassembly mechanism, the testing mechanism, the needle imaging mechanism, and the feeding mechanism are all installed on the disassembly machine, with the disassembly mechanism adjacent to the testing mechanism, and the feeding mechanism moving back and forth between the testing mechanism, the needle imaging mechanism, and the feeding conveyor belt;

[0013] The disassembly mechanism includes a disassembly base plate, a slider disassembly base, a disassembly cylinder, a disassembly guide rail, a product disassembly base, and a disassembly module. The disassembly base plate is installed on the disassembly machine platform. The cylinder body of the disassembly cylinder is fixed on the disassembly base plate. The piston rod end of the disassembly cylinder is connected to the slider disassembly base. The slider disassembly base slides on the disassembly guide rail. The disassembly guide rail is fixed on the disassembly base plate. The product disassembly base is installed on the slider of the disassembly module. The disassembly module is fixed on the disassembly machine platform.

[0014] The testing mechanism includes a testing table, a testing frame, a horizontal testing cylinder, a horizontal testing head, a vertical testing cylinder, a horizontal pressing cylinder, a horizontal pressing block, a vertical pressing cylinder, and a vertical pressing block. The testing table and testing frame are both mounted on a disassembly machine platform, and are located on opposite sides of the disassembly module within the disassembly mechanism. The horizontal testing cylinder is mounted on the testing table, with its piston rod end connected to the inner end of the horizontal testing head. The outer end of the horizontal testing head extends towards the product disassembly seat on the disassembly mechanism. The cylinder body of the horizontal pressing cylinder is fixed. On the testing frame, the piston rod end of the horizontal clamping cylinder is connected to the horizontal clamping block, which extends to the other side of the product disassembly seat on the disassembly mechanism to hold the product in place; the vertical testing cylinder is mounted on the testing table, and the piston rod end of the vertical testing cylinder is connected to the upper end of the vertical testing head, which extends to the lower side of the product disassembly seat on the disassembly mechanism; the cylinder body of the vertical clamping cylinder is fixed on the testing frame, and the piston rod end of the vertical clamping cylinder is connected to the vertical clamping block, which extends to the upper side of the product disassembly seat on the disassembly mechanism to hold the product in place;

[0015] The unloading mechanism includes an unloading frame, an unloading translation module, a cylinder base, a rotary cylinder, and a rotary gripper. The unloading frame is mounted on a disassembly platform, the unloading translation module is mounted on the upper part of the unloading frame, the cylinder base is fixed on the slider of the unloading translation module, the cylinder body of the rotary cylinder is fixed on the cylinder base, and the rotary gripper is fixed on the rotary slide of the rotary cylinder. The rotary gripper can grip the product and rotate it 90° to the needle-taking mechanism for taking a picture.

[0016] The multi-station gripper includes a mounting base, a gripper cylinder, a gripper seat, a guide rod, a guide sleeve, and multiple gripper assemblies. The mounting base is fixed to the free end of the robot arm. The cylinder body of the gripper cylinder is fixed to the mounting base. The piston rod end of the gripper cylinder is connected to the gripper seat. The gripper seat is movably sleeved on the guide rod through the guide sleeve. The guide rod is fixed to the mounting base. Multiple gripper assemblies are installed side by side on the gripper seat. Each gripper assembly consists of an upper gripper and a lower gripper. The upper gripper is located above and adjacent to the lower gripper.

[0017] After adopting the above solution, since the present invention includes an insertion device, a disassembly and inspection device, a robot arm, a multi-station gripper, and a feeding conveyor belt, the insertion device automatically inserts the pins into the slider and attaches the sleeves to the sleeves of the slider translation seat. The robot arm drives the multi-station gripper to place the slider filled with pins and the sleeves into the injection mold. After injection molding, the slider and the product are sent to the disassembly and inspection device to separate the slider and the product. The separated product is inspected by the disassembly and inspection device. Qualified products are sent to the feeding conveyor belt. The entire production process is completed automatically, which has the advantages of high production and inspection efficiency.

[0018] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the product;

[0020] Figure 2 This is an isometric view of the present invention;

[0021] Figure 3 This is a left-facing isometric view of the insertion device of the present invention;

[0022] Figure 4 This is a right-hand isometric view of the insertion device of the present invention;

[0023] Figure 5 This is an isometric view of the ejector pin mechanism of the present invention;

[0024] Figure 6 This is an isometric view of the slider translation seat of the present invention;

[0025] Figure 7 This is an isometric view of the needle clamping mechanism and the sleeve clamping mechanism of the present invention;

[0026] Figure 8 This is a left-facing isometric view of the disassembly and testing device of the present invention;

[0027] Figure 9 This is a right-angle isometric view of the disassembly and testing device of the present invention;

[0028] Figure 10 This is an isometric view of the disassembly mechanism and the testing mechanism of the present invention;

[0029] Figure 11 This is an isometric view of the disassembly mechanism and the unloading mechanism of the present invention;

[0030] Figure 12 This is an isometric view of the feeding mechanism of the present invention;

[0031] Figure 13 This is a left-side isometric view of the multi-station gripper of the present invention;

[0032] Figure 14 This is a right-side isometric view of the multi-station gripper of the present invention. Detailed Implementation

[0033] like Figure 2 As shown, the present invention is an intelligent manufacturing equipment for plastic parts of electronic products, including an insertion device 1, a disassembly and inspection device 2, a robotic arm 3, a multi-station gripper 4, and a material unloading conveyor belt 5.

[0034] The insertion device 1, disassembly and inspection device 2, and robot arm 3 are arranged adjacent to each other. The multi-station gripper 4 is installed at the free end of the robot arm 3. The robot arm 3 drives the multi-station gripper 4 to move between the insertion device 1 and the disassembly and inspection device 2 to grip the parts. The unloading conveyor belt 5 is installed on one side of the disassembly and inspection device 2.

[0035] like Figures 3-7 As shown, the insertion device 1 includes an insertion machine base 11, a needle vibratory plate 12, a needle direct vibratory plate 13, a direct vibratory plate 14, a sleeve vibratory plate 15, a sleeve direct vibratory plate 16, an ejector pin mechanism 17, a needle clamping mechanism 18, a sleeve clamping mechanism 19, a slider translation seat 81, a slider translation module 82, and a slider abutment mechanism 83; the needle vibratory plate 12, the direct vibratory plate 14, the ejector pin mechanism 17, the sleeve vibratory plate 15, the sleeve direct vibratory plate 16, the needle clamping mechanism 18, the sleeve clamping mechanism 19, the slider translation module 82, the slider translation seat 81, and the slider abutment mechanism 83 are described above. All mechanisms 83 are installed on the insertion machine base 11. The discharge track end of the needle vibrating plate 12 is connected to the feed end of the needle straight vibrating plate 13. The needle straight vibrating plate 13 is installed on the straight vibrating frame 14. The discharge end of the needle straight vibrating plate 13 is connected to the ejector pin mechanism 17 and the needle clamping mechanism 18. The discharge track end of the sleeve vibrating plate 15 is connected to the feed end of the sleeve straight vibrating plate 16. The discharge end of the sleeve straight vibrating plate 16 is connected to the sleeve clamping mechanism 19. The slider translation seat 81 is installed on the slider of the slider translation module 82. The slider top abutment mechanism 83 is set on one side of the slider translation seat 81.

[0036] The ejector mechanism 17 includes an ejector cylinder seat 171, an ejector cylinder 172, an ejector rod 173, and a swing block 174. The ejector cylinder seat 171 is fixed on the insertion machine base 11. The cylinder body of the ejector cylinder 172 is hinged to the ejector cylinder seat 171. The piston rod end of the ejector cylinder 172 is hinged to the lower end of the ejector rod 173. The upper end of the ejector rod 173 is hinged to one side of the swing block 174. The other side of the swing block 174 is hinged to the needle straight vibrator 13. The upper part of the swing block 174 has a notch 1741 for lifting the needle upward.

[0037] The needle gripping mechanism 18 includes a needle gripping frame 181, a needle gripping translation cylinder 182, a needle gripping horizontal slide 183, a needle gripping translation guide rail 184, a needle gripping vertical cylinder 185, a needle gripping vertical slide 186, a needle gripping vertical guide rail 187, and a needle gripping jaw 188. The lower end of the needle gripping frame 181 is fixed to the insertion machine base 11. The cylinder body of the needle gripping translation cylinder 182 is fixed to the upper part of the needle gripping frame 181. The piston rod end of the needle gripping translation cylinder 182 is connected to the needle gripping horizontal slide 183, and the needle gripping horizontal slide 183 slides on the needle gripping translation guide rail 184. Above, the needle clamping translation guide rail 184 is fixed horizontally on the upper part of the needle clamping frame 181. The cylinder body of the needle clamping vertical cylinder 18 is fixed on the needle clamping horizontal slide 183. The piston rod end of the needle clamping vertical cylinder 185 is connected to the needle clamping vertical slide 186. The needle clamping vertical slide 186 slides on the needle clamping vertical guide rail 187. The needle clamping vertical guide rail 187 is fixed vertically on the needle clamping vertical slide 186. The upper end of the needle clamping claw 188 is connected to the needle clamping vertical slide 186. The needle clamping claw 188 moves between the discharge end of the needle vertical vibrator 13 and the slider translation seat 81.

[0038] The sleeve clamping mechanism 19 includes a sleeve clamping frame 191, a sleeve clamping translation cylinder 192, a sleeve clamping horizontal slide 193, a sleeve clamping translation guide rail 194, a sleeve clamping vertical cylinder 195, a sleeve clamping vertical slide 196, a sleeve clamping vertical guide rail 197, and sleeve clamping jaws 198. The lower end of the sleeve clamping frame 191 is fixed to the insertion machine base 11. The cylinder body of the sleeve clamping translation cylinder 192 is fixed to the upper part of the sleeve clamping frame 191. The piston rod end of the sleeve clamping translation cylinder 192 is connected to the sleeve clamping horizontal slide 193, and the sleeve clamping horizontal slide 193 slides on the sleeve clamping translation guide rail 194. The upper part of the sleeve clamping translation guide rail 194 is fixed horizontally on the upper part of the sleeve clamping frame 191. The cylinder body of the sleeve clamping vertical cylinder 195 is fixed on the sleeve clamping horizontal slide 193. The piston rod end of the sleeve clamping vertical cylinder 195 is connected to the sleeve clamping vertical slide 196. The sleeve clamping vertical slide 196 slides on the sleeve clamping vertical guide rail 197. The sleeve clamping vertical guide rail 197 is fixed vertically on the sleeve clamping horizontal slide 193. The upper end of the sleeve clamping jaw 198 is connected to the sleeve clamping vertical slide 196. The sleeve clamping jaw 198 moves between the discharge end of the sleeve vibrator 16 and the slider translation seat 81.

[0039] The slider translation seat 81 includes a slide plate 811, four slider fixing seats 812, and four sleeve posts 813. The slide plate 811 is installed on the slider of the slider translation module 82. The four slider fixing seats 812 and the four sleeve posts 813 are all installed on the slide plate 811, and the four slider fixing seats 812 and the four sleeve posts 813 are respectively opposite to each other.

[0040] The slider pressing mechanism 83 includes a pressing frame 831, a pressing cylinder 832, and a pressing block 833. The lower end of the pressing frame 831 is fixed on the insertion machine base 11. The cylinder body of the pressing cylinder 832 is fixed on the upper part of the pressing frame 831. The piston rod end of the pressing cylinder 832 is connected to the pressing block 833. The pressing cylinder 832 drives the pressing block 833 to extend toward the slider translation seat 81 to press against the slider 100.

[0041] Working principle of insertion device 1:

[0042] Combination Figure 1As shown, the needle vibrating plate 12 sends the needle 300 to the discharge end of the needle direct vibration 13 through the needle direct vibration 13. The ejector mechanism 17 pushes the needle 300 upward. The needle clamping claw 188 on the needle clamping mechanism 18 clamps the needle 300 one by one and inserts the needle into the insertion hole of the slider 100 one by one. After the four sliders 100 are filled with needles 300, the sleeve vibrating plate 15 sends the sleeve 400 to the discharge end of the sleeve direct vibration 16 through the sleeve direct vibration 16. The sleeve clamping claw 198 on the sleeve clamping mechanism 19 clamps the sleeve 400 one by one and puts the sleeve 400 onto the sleeve post 813 on the slider translation seat 81 one by one. The robot arm 3 drives the multi-station clamping claw 4 to simultaneously clamp the slider 100 and sleeve 400 containing the needle 300 and extend them into the injection mold 6.

[0043] like Figures 8-12 As shown, the disassembly and testing device 2 includes a disassembly machine 21, a disassembly mechanism 22, a testing mechanism 23, a needle imaging mechanism 24, and a feeding mechanism 25. The disassembly mechanism 22, the testing mechanism 23, the needle imaging mechanism 24, and the feeding mechanism 25 are all installed on the disassembly machine 21. The disassembly mechanism 22 is adjacent to the testing mechanism 23, and the feeding mechanism 25 moves back and forth between the testing mechanism 23, the needle imaging mechanism 24, and the feeding conveyor belt 5.

[0044] The disassembly mechanism 22 includes a disassembly base plate 221, a slider disassembly base 222, a disassembly cylinder 223, a disassembly guide rail 224, a product disassembly base 225, and a disassembly module 226. The disassembly base plate 221 is mounted on the disassembly machine base 21. The cylinder body of the disassembly cylinder 223 is fixed on the disassembly base plate 221. The piston rod end of the disassembly cylinder 223 is connected to the slider disassembly base 222. The slider disassembly base 222 slides on the disassembly guide rail 224. The slider disassembly base 222 is provided with a slot 2221 for holding the slider 100. The disassembly guide rail 224 is fixed on the disassembly base plate 221. The product disassembly base 225 is mounted on the slider of the disassembly module 226. The product disassembly base 225 is provided with a slot 2251 for holding the product 200. The disassembly module 226 is fixed on the disassembly machine base 21.

[0045] The testing mechanism 23 includes a testing platform 231, a testing frame 232, a horizontal testing cylinder 233, a horizontal testing head 234, a vertical testing cylinder 235, a vertical testing head 236, a horizontal clamping cylinder 237, a horizontal clamping block 238, a vertical clamping cylinder 239, and a vertical clamping block 240. The testing platform 231 and the testing frame 232 are both mounted on the disassembly platform 21, and are located on opposite sides of the disassembly module 226 in the disassembly mechanism 22. The horizontal testing cylinder 233 is mounted on the testing platform 231, and the piston rod end of the horizontal testing cylinder 233 is connected to the inner end of the horizontal testing head 234. The outer end of the horizontal testing head 234 extends towards the product disassembly seat 225 on the disassembly mechanism 22. The horizontal clamping cylinder 235... The cylinder body of cylinder 7 is fixed on the testing frame 232. The piston rod end of the horizontal pressing cylinder 237 is connected to the horizontal pressing block 238. The horizontal pressing block 238 extends to the other side of the product disassembly seat 225 on the disassembly mechanism 22 to hold the product 200. The vertical testing cylinder 235 is installed on the testing table 231. The piston rod end of the vertical testing cylinder 235 is connected to the upper end of the vertical testing head 236. The upper end of the vertical testing head 236 extends below the product disassembly seat 225 on the disassembly mechanism 22. The cylinder body of the vertical pressing cylinder 239 is fixed on the testing frame 232. The piston rod end of the vertical pressing cylinder 239 is connected to the vertical pressing block 240. The vertical pressing block 240 extends above the product disassembly seat 225 on the disassembly mechanism 22 to hold the product 200.

[0046] The unloading mechanism 25 includes an unloading frame 251, an unloading translation module 252, a cylinder seat 253, a rotary cylinder 254, and a rotary gripper 255. The unloading frame 251 is mounted on the disassembly platform 21, the unloading translation module 252 is mounted on the upper part of the unloading frame 251, the cylinder seat 253 is fixed on the slider of the unloading translation module 252, the cylinder body of the rotary cylinder 254 is fixed on the cylinder seat 253, and the rotary gripper 255 is fixed on the rotary slide of the rotary cylinder 254. The rotary gripper 255 can grip the product 200 and rotate it 90° to the needle-taking mechanism 24 for taking a picture.

[0047] The needle-taking mechanism 24 is mainly composed of a camera.

[0048] Working principle of disassembly and testing device 2:

[0049] Combination Figure 1As shown, after injection molding is completed, the robot arm 3 drives the multi-station gripper 4 to remove the product 200 from the injection mold 6 and place the product 200 into the slider disassembly seat 222 and product disassembly seat 225 in the disassembly mechanism 22 of the disassembly and inspection device 2. The disassembly cylinder 223 drives the slider disassembly seat 222 to move outward, so that the slider 100 is separated from the product 200. The product 200 is sent to the inspection mechanism 23 by the disassembly module 226 to inspect the two holes on the product 200. After the inspection is completed, the unloading mechanism 25 clamps the product 200 and rotates it 90° to send it to the needle photo mechanism 24 for inspection. The qualified product 200 is sent to the tray on the unloading conveyor belt 5, and the unqualified product 200 is placed in the waste disposal area.

[0050] like Figure 13 , Figure 14 As shown, the multi-station gripper 4 includes a mounting base 41, a gripper cylinder 42, a gripper seat 43, a guide rod 44, a guide sleeve 45, and multiple gripper assemblies 46. The mounting base 41 is fixed to the free end of the robot arm 3. The cylinder body of the gripper cylinder 42 is fixed on the mounting base 41. The piston rod end of the gripper cylinder 42 is connected to the gripper seat 43. The gripper seat 43 is movably sleeved on the guide rod 44 through the guide sleeve 45. The guide rod 44 is fixed on the mounting base 41. Multiple gripper assemblies 46 are installed side by side on the gripper seat 43. Each gripper assembly 46 consists of an upper gripper 461 and a lower gripper 462. The upper gripper 461 is located above and adjacent to the lower gripper 462, and is used to grip the slider 100 and the sleeve 400, respectively.

[0051] The above description is merely a preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made in accordance with the scope of the patent application and the contents of the specification of the present invention should still fall within the scope of the patent of the present invention.

Claims

1. A smart manufacturing equipment for plastic parts of electronic products, characterized in that: It includes an insertion device, a disassembly and inspection device, a robot arm, a multi-station gripper, and a feeding conveyor belt; the insertion device, the disassembly and inspection device, and the robot arm are arranged adjacent to each other, the multi-station gripper is installed at the free end of the robot arm, the robot arm drives the multi-station gripper to move between the insertion device and the disassembly and inspection device to grip parts, and the feeding conveyor belt is installed on one side of the disassembly and inspection device. The insertion device includes an insertion machine base, a needle vibratory plate, a needle straight vibrator, a straight vibratory frame, a sleeve vibratory plate, a sleeve straight vibrator, an ejector mechanism, a needle clamping mechanism, a sleeve clamping mechanism, a slider translation seat, a slider translation module, and a slider abutting mechanism. The needle vibratory plate, straight vibratory frame, ejector mechanism, sleeve vibratory plate, sleeve straight vibrator, needle clamping mechanism, sleeve clamping mechanism, slider translation module, slider translation seat, and slider abutting mechanism are all installed on the insertion machine base. The discharge track end of the needle vibratory plate is connected to the feed end of the needle straight vibrator. The needle straight vibrator is installed on the straight vibratory frame. The discharge end of the needle straight vibrator is connected to the ejector mechanism and the needle clamping mechanism. The discharge track end of the sleeve vibratory plate is connected to the feed end of the sleeve straight vibrator. The discharge end of the sleeve straight vibratory plate is connected to the sleeve clamping mechanism. The slider translation seat is installed on the slider of the slider translation module. The slider abutting mechanism is located on one side of the slider translation seat. The slider translation seat includes a sliding plate, multiple slider fixing seats, and multiple sleeves; the sliding plate is installed on the slider of the slider translation module, and the multiple slider fixing seats and multiple sleeves are all installed on the sliding plate, with the multiple slider fixing seats and multiple sleeves facing each other one by one. The slider backing mechanism includes a backing frame, a backing cylinder, and a backing block; the lower end of the backing frame is fixed on the insertion machine platform, the cylinder body of the backing cylinder is fixed on the upper part of the backing frame, the piston rod end of the backing cylinder is connected to the backing block, and the backing cylinder drives the backing block to extend toward the slider translation seat to back the slider. The disassembly and testing device includes a disassembly machine, a disassembly mechanism, a testing mechanism, a needle imaging mechanism, and a feeding mechanism; the disassembly mechanism, the testing mechanism, the needle imaging mechanism, and the feeding mechanism are all installed on the disassembly machine, with the disassembly mechanism adjacent to the testing mechanism, and the feeding mechanism moving back and forth between the testing mechanism, the needle imaging mechanism, and the feeding conveyor belt; The testing mechanism includes a testing table, a testing frame, a horizontal testing cylinder, a horizontal testing head, a vertical testing cylinder, a horizontal pressing cylinder, a horizontal pressing block, a vertical pressing cylinder, and a vertical pressing block. The testing table and testing frame are both mounted on a disassembly machine platform, and are located on opposite sides of the disassembly module within the disassembly mechanism. The horizontal testing cylinder is mounted on the testing table, with its piston rod end connected to the inner end of the horizontal testing head. The outer end of the horizontal testing head extends towards the product disassembly seat on the disassembly mechanism. The cylinder body of the horizontal pressing cylinder is fixed. On the testing frame, the piston rod end of the horizontal clamping cylinder is connected to the horizontal clamping block, which extends to the other side of the product disassembly seat on the disassembly mechanism to hold the product in place. The vertical testing cylinder is mounted on the testing table, with the piston rod end connected to the upper end of the vertical testing head, which extends below the product disassembly seat on the disassembly mechanism. The cylinder body of the vertical clamping cylinder is fixed on the testing frame, and the piston rod end of the vertical clamping cylinder is connected to the vertical clamping block, which extends above the product disassembly seat on the disassembly mechanism to hold the product in place.

2. The intelligent manufacturing equipment for plastic parts of electronic products according to claim 1, characterized in that: The needle gripping mechanism includes a needle gripping frame, a needle gripping translation cylinder, a needle gripping horizontal slide, a needle gripping translation guide rail, a needle gripping vertical cylinder, a needle gripping vertical slide, a needle gripping vertical guide rail, and needle gripping jaws. The lower end of the needle gripping frame is fixed to the insertion machine platform, the cylinder body of the needle gripping translation cylinder is fixed to the upper part of the needle gripping frame, the piston rod end of the needle gripping translation cylinder is connected to the needle gripping horizontal slide, and the needle gripping horizontal slide slides on the needle gripping translation guide rail. The clamping translation guide rail is fixed horizontally to the upper part of the needle clamping frame. The cylinder body of the needle clamping vertical cylinder is fixed on the needle clamping horizontal slide. The piston rod end of the needle clamping vertical cylinder is connected to the needle clamping vertical slide. The needle clamping vertical slide slides on the needle clamping vertical guide rail. The needle clamping vertical guide rail is fixed vertically on the needle clamping vertical slide. The upper end of the needle clamping claw is connected to the needle clamping vertical slide. The needle clamping claw moves between the discharge end of the needle vertical vibration and the slider translation seat.

3. The intelligent manufacturing equipment for plastic parts of electronic products according to claim 1, characterized in that: The sleeve clamping mechanism includes a sleeve clamping frame, a sleeve clamping translation cylinder, a sleeve clamping horizontal slide, a sleeve clamping translation guide rail, a sleeve clamping vertical cylinder, a sleeve clamping vertical slide, a sleeve clamping vertical guide rail, and sleeve clamping jaws. The lower end of the sleeve clamping frame is fixed to the insertion machine platform, the cylinder body of the sleeve clamping translation cylinder is fixed to the upper part of the sleeve clamping frame, the piston rod end of the sleeve clamping translation cylinder is connected to the sleeve clamping horizontal slide, and the sleeve clamping horizontal slide slides on the sleeve clamping translation guide rail. The clamping translation guide rail is fixed horizontally to the upper part of the clamping frame. The cylinder body of the clamping vertical cylinder is fixed on the clamping horizontal slide. The piston rod end of the clamping vertical cylinder is connected to the clamping vertical slide. The clamping vertical slide slides on the clamping vertical guide rail. The clamping vertical guide rail is fixed vertically to the clamping horizontal slide. The upper end of the clamping jaw is connected to the clamping vertical slide. The clamping jaw moves between the discharge end of the clamping vertical vibrator and the sliding block translation seat.

4. The intelligent manufacturing equipment for plastic parts of electronic products according to claim 1, characterized in that: The ejector mechanism includes an ejector cylinder seat, an ejector cylinder, an ejector rod, and a swing block. The ejector cylinder seat is fixed on the insertion machine platform. The cylinder body of the ejector cylinder is hinged to the ejector cylinder seat. The piston rod end of the ejector cylinder is hinged to the lower end of the ejector rod. The upper end of the ejector rod is hinged to one side of the swing block. The other side of the swing block is hinged to the needle vibrator. The upper part of the swing block has a notch for lifting the needle upward.

5. The intelligent manufacturing equipment for plastic parts of electronic products according to claim 1, characterized in that: The disassembly mechanism includes a disassembly base plate, a slider disassembly base, a disassembly cylinder, a disassembly guide rail, a product disassembly base, and a disassembly module. The disassembly base plate is installed on the disassembly machine platform. The cylinder body of the disassembly cylinder is fixed on the disassembly base plate. The piston rod end of the disassembly cylinder is connected to the slider disassembly base. The slider disassembly base slides on the disassembly guide rail. The disassembly guide rail is fixed on the disassembly base plate. The product disassembly base is installed on the slider of the disassembly module. The disassembly module is fixed on the disassembly machine platform.

6. The intelligent manufacturing equipment for plastic parts of electronic products according to claim 1, characterized in that: The unloading mechanism includes an unloading frame, an unloading translation module, a cylinder base, a rotary cylinder, and a rotary gripper. The unloading frame is mounted on a disassembly platform, the unloading translation module is mounted on the upper part of the unloading frame, the cylinder base is fixed on the slider of the unloading translation module, the cylinder body of the rotary cylinder is fixed on the cylinder base, and the rotary gripper is fixed on the rotary slide of the rotary cylinder. The rotary gripper can grip the product and rotate it 90° to the needle-taking mechanism for taking a picture.

7. The intelligent manufacturing equipment for plastic parts of electronic products according to claim 1, characterized in that: The multi-station gripper includes a mounting base, a gripper cylinder, a gripper seat, a guide rod, a guide sleeve, and multiple gripper assemblies. The mounting base is fixed to the free end of the robot arm. The cylinder body of the gripper cylinder is fixed to the mounting base. The piston rod end of the gripper cylinder is connected to the gripper seat. The gripper seat is movably sleeved on the guide rod through the guide sleeve. The guide rod is fixed to the mounting base. Multiple gripper assemblies are installed side by side on the gripper seat. Each gripper assembly consists of an upper gripper and a lower gripper. The upper gripper is located above and adjacent to the lower gripper.

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