A servo bottle unscrambling machine

Abstract

The present application discloses a servo bottle unscrambler, which relates to the technical field of bottle unscramblers and includes a main frame, a sub-bracket installed inside the main frame, and a conveyor frame installed on one side of the main frame, a clamping plate mechanism installed above one end of the conveyor frame close to the main frame, a gate installed on one side of the clamping plate mechanism, a second servo motor installed below the middle of the sub-bracket, and auxiliary conveying rollers installed on both sides of the second servo motor, main conveying rollers installed on both sides of the sub-bracket, and a canvas belt installed on the sub-bracket, a suspension installed above the main frame, and a bottle moving mechanism installed on one side of the suspension, a bottle pushing mechanism installed on the other side of the suspension, and a second laser counting sensor installed between the bottle moving mechanism and the bottle pushing mechanism. The present application can fully automatically sort bottles, and can be divided into single-pass bottle feeding and double-pass bottle feeding, and the number of bottles fed each time is controllable, which can be applied to bottles of different specifications.

Description

Technical Field

[0001] The present application relates to the technical field of bottle unscramblers, and in particular to a servo bottle unscrambler. Background Art

[0002] Bottle unscrambler can disperse the bottles in a disorderly situation and arrange them neatly and regularly on the conveyor belt to meet the requirements of high automation. It can transfer them to other machines for the next process (such as filling, labeling, boxing, etc.) at high speed and high efficiency to improve the production efficiency of the entire production line.

[0003] At present, the bottle and can packaging equipment developed on the market is pneumatic and mechanical, using manual assistance to unscramble bottles. The equipment is cumbersome when changing varieties and cannot achieve specific packaging methods. Therefore, in view of this, the existing structure and deficiencies are studied and improved, and a servo bottle unscrambler is proposed. Summary of the Invention

[0004] The purpose of this application is to provide a servo bottle unscrambler to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a servo bottle unscrambler, comprising a main frame, a sub-bracket installed inside the main frame, and a conveyor frame installed on one side of the main frame, a clamping mechanism installed above one end of the conveyor frame close to the main frame, a gate installed on one side of the clamping mechanism, a second servo motor installed below the middle of the sub-bracket, and auxiliary conveying rollers installed on both sides of the second servo motor, main conveying rollers installed on both sides of the sub-bracket, and a canvas belt installed on the sub-bracket, a suspension installed above the main frame, and a bottle moving mechanism installed on one side of the suspension, a bottle pushing mechanism installed on the other side of the suspension, and a second laser counting sensor installed between the bottle moving mechanism and the bottle pushing mechanism.

[0006] Furthermore, a first transmission wheel is installed at one end of the conveying frame, and a first servo motor is installed below the first transmission wheel, a transmission rod is installed at the output end of the first servo motor, a second transmission wheel is installed at the other end of the conveying frame, and a support seat is installed below the conveying frame near the second transmission wheel, and a conveyor belt is installed between the first transmission wheel and the second transmission wheel.

[0007] Furthermore, the first servo motor is rotatably connected to the first transmission wheel via a transmission rod, and the first transmission wheel is rotatably connected to the second transmission wheel via a conveyor belt.

[0008] Furthermore, the clamping plate mechanism includes a first clamping plate, a second clamping plate and a third clamping plate, the second clamping plate is installed on one side of the first clamping plate, and the third clamping plate is installed on the side of the second clamping plate away from the first clamping plate.

[0009] Furthermore, a first laser counting sensor is installed on one side of the gate.

[0010] Furthermore, the canvas belt is wound between two main conveying rollers, and the canvas belt is also wound around an auxiliary conveying roller, and the second servo motor forms a rotating structure with the main conveying roller and the canvas belt through the auxiliary conveying roller.

[0011] Furthermore, the bottle moving mechanism includes a bottle moving platform, a first hydraulic lifting rod, a lifting frame, a third servo motor, a first belt, a first slide bar, a first transmission wheel, a second belt and a fixed bar. The first hydraulic lifting rod passes through the interior of the bottle moving platform, and a fixed bar is installed at one end of the first hydraulic lifting rod. The lifting frame is installed above the bottle moving platform, and the third servo motor is installed above the lifting frame, and the output end of the third servo motor is installed with the first belt. The first slide bar and the first hydraulic lifting rod pass through the interior of the bottle moving platform at right angles to each other, and the first transmission wheel is installed between the two first slide bars, and the second belt is installed between the two first transmission wheels.

[0012] Furthermore, three fixing bars are provided, and the three fixing bars are welded to the first clamping plate, the second clamping plate and the third clamping plate respectively.

[0013] Furthermore, the bottle pushing mechanism includes a bottle pushing platform, a second hydraulic lifting rod, a support frame, a fourth servo motor, a third belt, a second slide bar, a second transmission wheel, a fourth belt, a push plate and a guide plate. A second hydraulic lifting rod is installed under the bottle pushing platform, and a push plate is fixed to one end of the second hydraulic lifting rod. A support frame is installed above the bottle pushing platform, and a fourth servo motor is installed above the support frame. At the same time, a third belt is installed at the output end of the fourth servo motor. The second slide bar and the second hydraulic lifting rod are perpendicular to each other and pass through the interior of the bottle pushing platform. A second transmission wheel is installed between the two second slide bars, and a fourth belt is installed between the two second transmission wheels. Guide plates are provided on both sides of the push plate.

[0014] The present application provides a servo bottle unscrambler with the following beneficial effects: fully automatic bottle sorting, which can be divided into single-pass bottle feeding and double-pass bottle feeding, and the number of bottles fed each time is controllable, which can be suitable for bottles of different specifications.

[0015] In the present invention, glass bottles are transported to the interior of the clamping mechanism through a conveyor belt. The settings of the first clamping plate, the second clamping plate and the third clamping plate can be freely combined to realize a single-pass or double-pass bottle feeding mode. Then the bottle moving mechanism starts to work to move the bottles on the conveyor belt to the top of the canvas belt. Specifically: first, the bottle moving mechanism is located above the conveyor belt as a whole. After the bottles are fed, the third servo motor drives the first conveyor wheel and the second belt to rotate through the first belt to make the bottle moving platform slide along the first slide bar. The first hydraulic lifting rod and the fixed bar are used to push the first clamping plate, the second clamping plate and the third clamping plate to move the bottles from above the conveyor belt to above the canvas belt. Then the first hydraulic lifting rod is retracted to make the first clamping plate, the second clamping plate and the third clamping plate rise and move to the top of the bottles, and then reset to move the next batch of bottles. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall main structure of a servo bottle unscrambler for this application;

[0017] Figure 2 This is a structural diagram of a clamping mechanism of a servo bottle unscrambler for this application;

[0018] Figure 3 This is a structural diagram of a bottle moving mechanism of a servo bottle unscrambler in this application;

[0019] Figure 4 This is a structural diagram of a bottle pushing mechanism of a servo bottle unscrambler in this application.

[0020] In the figure: 1. Main frame; 2. Auxiliary support; 3. Conveyor frame; 4. First servo motor; 5. First transmission wheel; 6. Transmission rod; 7. Second transmission wheel; 8. Support base; 9. Conveyor belt; 10. Clamping plate mechanism; 1001. First clamping plate; 1002. Second clamping plate; 1003. Third clamping plate; 11. Gate; 1101. First laser counting sensor; 12. Second servo motor; 13. Auxiliary conveyor roller; 14. Main conveyor roller; 15. Canvas belt; 16. Suspension; 17. Bottle transfer mechanism; 1701. Bottle transfer platform; 1702. First hydraulic lift rod; 1703, lifting frame; 1704, third servo motor; 1705, first belt; 1706, first slide bar; 1707, first transmission wheel; 1708, second belt; 1709, fixing bar; 18, bottle pushing mechanism; 1801, bottle pushing platform; 1802, second hydraulic lifting rod; 1803, support frame; 1804, fourth servo motor; 1805, third belt; 1806, second slide bar; 1807, second transmission wheel; 1808, fourth belt; 1809, push plate; 1810, guide plate; 19, second laser counting sensor. DETAILED DESCRIPTION

[0021] See also Figures 1 to 4, the present application provides a technical solution: a servo bottle unscrambler, comprising a main frame 1, a sub-bracket 2 is installed inside the main frame 1, and a conveying frame 3 is installed on one side of the main frame 1, a clamping mechanism 10 is installed above one end of the conveying frame 3 close to the main frame 1, a gate 11 is installed on one side of the clamping mechanism 10, a second servo motor 12 is installed below the middle of the sub-bracket 2, and auxiliary conveying rollers 13 are installed on both sides of the second servo motor 12, main conveying rollers 14 are installed on both sides of the sub-bracket 2, and a canvas belt 15 is installed on the sub-bracket 2, a suspension 16 is installed above the main frame 1, and a bottle moving mechanism 17 is installed on one side of the suspension 16, a bottle pushing mechanism 18 is installed on the other side of the suspension 16, and a second laser counting sensor 19 is installed between the bottle moving mechanism 17 and the bottle pushing mechanism 18.

[0022] See also Figure 1 and Figure 2 Specifically, a first transmission wheel 5 is installed at one end of the conveying frame 3, and a first servo motor 4 is installed below the first transmission wheel 5, a transmission rod 6 is installed at the output end of the first servo motor 4, a second transmission wheel 7 is installed at the other end of the conveying frame 3, and a support base 8 is installed below the conveying frame 3 near the second transmission wheel 7, a conveyor belt 9 is installed between the first transmission wheel 5 and the second transmission wheel 7, the first servo motor 4 is rotatably connected to the first transmission wheel 5 through the transmission rod 6, and the first transmission wheel 5 is rotatably connected to the second transmission wheel 7 through the conveyor belt 9, the first servo motor 4 drives the first transmission wheel 5 to rotate through the transmission rod 6, and the first transmission wheel 5 drives the conveyor belt 9 and the second transmission wheel 7 to rotate to transport the glass bottles from the end of the conveyor belt 9 near the second transmission wheel 7 to the end near the first transmission wheel 5.

[0023] The clamping plate mechanism 10 includes a first clamping plate 1001, a second clamping plate 1002 and a third clamping plate 1003. The second clamping plate 1002 is installed on one side of the first clamping plate 1001, and the third clamping plate 1003 is installed on the side of the second clamping plate 1002 away from the first clamping plate 1001. They can be freely combined to realize the single-pass or double-pass bottle feeding mode.

[0024] A first laser counting sensor 1101 is installed on one side of the gate 11 . The gate 11 is first opened before the conveyor belt 9 is transported, and the first laser counting sensor 1101 can count the glass bottles on the conveyor belt 9 .

[0025] The canvas belt 15 is wound between the two main conveying rollers 14, and the canvas belt 15 is also wound from the auxiliary conveying roller 13. The second servo motor 12 forms a rotating structure with the main conveying roller 14 and the canvas belt 15 through the auxiliary conveying roller 13.

[0026] See also Figure 1 and Figure 3Specifically, the bottle moving mechanism 17 includes a bottle moving platform 1701, a first hydraulic lifting rod 1702, a lifting frame 1703, a third servo motor 1704, a first belt 1705, a first slide bar 1706, a first transmission wheel 1707, a second belt 1708 and a fixing bar 1709. The first hydraulic lifting rod 1702 is passed through the interior of the bottle moving platform 1701, and a fixing bar 1709 is installed at one end of the first hydraulic lifting rod 1702. The lifting frame 1703 is installed above the bottle moving platform 1701, and the third servo motor 1704 is installed above the lifting frame 1703. The first belt 1705 is installed at the output end of the third servo motor 1704. The first slide bar 1706 and the first hydraulic lifting rod 1702 are perpendicular to each other and pass through the interior of the bottle moving platform 1701. The two first slide bars 170 6, and a second belt 1708 is installed between the two first conveyor wheels 1707. First, the bottle moving mechanism 17 is located above the conveyor belt 9 as a whole. After the bottles are fed in, the third servo motor 1704 drives the first conveyor wheel 1707 and the second belt 1708 to rotate through the first belt 1705, so that the bottle moving platform 1701 slides along the first slide bar 1706, and the first hydraulic lifting rod 1702 and the fixed bar 1709 are used to push the first splint 1001, the second splint 1002 and the third splint 1003 to move the bottles from above the conveyor belt 9 to above the canvas belt 15, and then the first hydraulic lifting rod 1702 is contracted to make the first splint 1001, the second splint 1002 and the third splint 1003 rise and move to above the bottles, and then reset to move the next batch of bottles.

[0027] Three fixing bars 1709 are provided, and the three fixing bars 1709 are welded to the first clamping plate 1001 , the second clamping plate 1002 and the third clamping plate 1003 respectively.

[0028] See also Figure 1 and Figure 4Specifically, the bottle pushing mechanism 18 includes a bottle pushing platform 1801, a second hydraulic lifting rod 1802, a support frame 1803, a fourth servo motor 1804, a third belt 1805, a second slide bar 1806, a second transmission wheel 1807, a fourth belt 1808, a push plate 1809 and a guide plate 1810. The second hydraulic lifting rod 1802 is installed below the bottle pushing platform 1801, and a push plate 1809 is fixed at one end of the second hydraulic lifting rod 1802. The support frame 1803 is installed above the bottle pushing platform 1801, and the fourth servo motor 1804 is installed above the support frame 1803. At the same time, the output end of the fourth servo motor 1804 is installed with the third belt 1805. The second Slide rod 1806 and second hydraulic lift rod 1802 extend perpendicularly through bottle pushing platform 1801. A second conveyor wheel 1807 is mounted between the two second slide rods 1806. A fourth belt 1808 is also mounted between the two second conveyor wheels 1807. Guide plates 1810 are provided on both sides of push plate 1809. The second hydraulic lift rod 1802 retracts, causing push plate 1809 to rise. The bottle pushing mechanism 18 then moves above the bottles. The fourth servo motor 1804 drives the second conveyor wheel 1807 and fourth belt 1808 via the third belt 1805, rotating the bottle pushing platform 1801 horizontally along the second slide rod 1806, pushing the bottles out of the push plate 1809. The system then resets and awaits the next batch of bottles.

[0029] In summary, when the servo bottle unscrambler is used, the first servo motor 4 drives the first transmission wheel 5 to rotate through the transmission rod 6, and the first transmission wheel 5 drives the conveyor belt 9 and the second transmission wheel 7 to rotate to transport the glass bottles from the end of the conveyor belt 9 close to the second transmission wheel 7 to the end close to the first transmission wheel 5. Before the conveyor belt 9 is transported, the gate 11 is first opened, and the first laser counting sensor 1101 can count the glass bottles on the conveyor belt 9;

[0030] The glass bottles are transported to the interior of the clamping mechanism 10 through the conveyor belt 9. The settings of the first clamping plate 1001, the second clamping plate 1002 and the third clamping plate 1003 can be freely combined to realize the bottle feeding mode of one pass or two passes. Then the bottle moving mechanism 17 starts to work and moves the bottles on the conveyor belt 9 to the top of the canvas belt 15. Specifically, the bottle moving mechanism 17 is located above the conveyor belt 9 as a whole. After the bottle feeding is completed, the third servo motor 1704 drives the first conveyor wheel 1707 and the second belt 1705 through the first belt 1706. 708 rotates to make the bottle transfer platform 1701 slide along the first slide bar 1706, and the first hydraulic lift rod 1702 and the fixed bar 1709 push the first clamping plate 1001, the second clamping plate 1002 and the third clamping plate 1003 to move the bottles from above the conveyor belt 9 to above the canvas belt 15. Then the first hydraulic lift rod 1702 retracts to make the first clamping plate 1001, the second clamping plate 1002 and the third clamping plate 1003 rise and move to above the bottles, and then reset to move the next batch of bottles.

[0031] The second servo motor 12 then drives the main conveyor roller 14 and canvas belt 15 via the auxiliary conveyor roller 13, moving the bottles from the side near the bottle transfer mechanism 17 to the side near the bottle pushing mechanism 18. The bottle pushing mechanism 18 then pushes the bottles off the canvas belt 15 for the next process. The specific pushing steps are as follows: First, the second hydraulic lift rod 1802 retracts, causing the push plate 1809 to rise. Then, the bottle pushing mechanism 18 moves above the bottles. The fourth servo motor 1804 drives the second conveyor wheel 1807 and the fourth belt 1808 via the third belt 1805, rotating the bottle pushing platform 1801 along the horizontal direction of the second slide bar 1806, causing the push plate 1809 to push the bottles out. The system then resets and waits for the next batch of bottles.

[0032] The embodiments of the present application are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present application to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present application and to enable those skilled in the art to understand the present application and to design various embodiments with various modifications suitable for specific applications.

Claims

1. A servo bottle unscrambler, characterized in that: The invention comprises a main frame (1), a sub-frame (2) is installed inside the main frame (1), and a conveying frame (3) is installed on one side of the main frame (1), a clamping plate mechanism (10) is installed above one end of the conveying frame (3) close to the main frame (1), a gate (11) is installed on one side of the clamping plate mechanism (10), a second servo motor (12) is installed below the middle of the sub-frame (2), and auxiliary conveying rollers (13) are installed on both sides of the second servo motor (12), main conveying rollers (14) are installed on both sides of the sub-frame (2), and a canvas belt (15) is installed on the sub-frame (2), a suspension (16) is installed above the main frame (1), and a bottle moving mechanism (17) is installed on one side of the suspension (16), a bottle pushing mechanism (18) is installed on the other side of the suspension (16), and a second laser counting sensor (19) is installed between the bottle moving mechanism (17) and the bottle pushing mechanism (18); The bottle moving mechanism (17) comprises a bottle moving platform (1701), a first hydraulic lifting rod (1702), a lifting frame (1703), a third servo motor (1704), a first belt (1705), a first slide bar (1706), a first transmission wheel (1707), a second belt (1708) and a fixing bar (1709). The first hydraulic lifting rod (1702) runs through the interior of the bottle moving platform (1701), and a fixing bar (1709) is installed at one end of the first hydraulic lifting rod (1702). 1), a lifting frame (1703) is installed above the lifting frame (1703), and a third servo motor (1704) is installed above the lifting frame (1703), and a first belt (1705) is installed at the output end of the third servo motor (1704), the first slide bar (1706) and the first hydraulic lift bar (1702) are perpendicular to each other and pass through the interior of the bottle transfer platform (1701), and a first transmission wheel (1707) is installed between the two first slide bars (1706), and a second belt (1708) is installed between the two first transmission wheels (1707); The bottle pushing mechanism (18) comprises a bottle pushing platform (1801), a second hydraulic lifting rod (1802), a support frame (1803), a fourth servo motor (1804), a third belt (1805), a second slide bar (1806), a second transmission wheel (1807), a fourth belt (1808), a push plate (1809) and a guide plate (1810). The second hydraulic lifting rod (1802) is installed below the bottle pushing platform (1801), and a push plate (1809) is fixed at one end of the second hydraulic lifting rod (1802). A support frame (1803) is installed above the bottle pushing platform (1801). A support frame (1803) is provided, and a fourth servo motor (1804) is installed above the support frame (1803), and a third belt (1805) is installed at the output end of the fourth servo motor (1804), the second slide bar (1806) and the second hydraulic lifting rod (1802) are perpendicular to each other and pass through the interior of the bottle pushing platform (1801), and a second transmission wheel (1807) is installed between the two second slide bars (1806), and a fourth belt (1808) is installed between the two second transmission wheels (1807), and guide plates (1810) are provided on both sides of the push plate (1809).

2. The servo bottle unscrambler according to claim 1, characterized in that: A first transmission wheel (5) is installed at one end of the conveying frame (3), and a first servo motor (4) is installed below the first transmission wheel (5), a transmission rod (6) is installed at the output end of the first servo motor (4), a second transmission wheel (7) is installed at the other end of the conveying frame (3), and a support seat (8) is installed below the conveying frame (3) close to the second transmission wheel (7), and a conveyor belt (9) is installed between the first transmission wheel (5) and the second transmission wheel (7).

3. The servo bottle unscrambler according to claim 2, characterized in that: The first servo motor (4) is rotatably connected to the first transmission wheel (5) via a transmission rod (6), and the first transmission wheel (5) is rotatably connected to the second transmission wheel (7) via a conveyor belt (9).

4. The servo bottle unscrambler according to claim 1, characterized in that: The clamping plate mechanism (10) comprises a first clamping plate (1001), a second clamping plate (1002) and a third clamping plate (1003), wherein the second clamping plate (1002) is installed on one side of the first clamping plate (1001), and the third clamping plate (1003) is installed on the side of the second clamping plate (1002) away from the first clamping plate (1001).

5. The servo bottle unscrambler according to claim 1, characterized in that: A first laser counting sensor (1101) is installed on one side of the gate (11).

6. The servo bottle unscrambler according to claim 1, characterized in that: The canvas belt (15) is wound between two main conveying rollers (14), and the canvas belt (15) is also wound from the auxiliary conveying roller (13). The second servo motor (12) forms a rotating structure with the main conveying roller (14) and the canvas belt (15) through the auxiliary conveying roller (13).

7. The servo bottle unscrambler according to claim 4, characterized in that: Three fixing bars (1709) are provided, and the three fixing bars (1709) are welded to the first clamping plate (1001), the second clamping plate (1002) and the third clamping plate (1003) respectively.

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