A color value recognition device, a furnace condition stabilizing method, a device, and a storage medium

Abstract

The application discloses a color value recognition device, a blast furnace condition stability method, equipment and a storage medium, relates to the technical field of blast furnace operation, and the color value recognition device comprises: a molten iron sampler which pours molten iron into a standard sample box to store the molten iron; a semi-closed camera box which is used for collecting a molten iron surface image in the standard sample box through a fixed camera; a strong wind cooling system which is installed at preset positions inside and outside the semi-closed camera box and is used for reducing the environmental temperature of the semi-closed camera box; a color value recognition system which is installed on a blast furnace main control microcomputer and is used for extracting the color value of the molten iron in the molten iron surface image, monitoring the time when the color value of the molten iron reaches a standard color value, and determining the blast furnace condition stability based on the sampling start time of the molten iron and the time when the color value reaches the standard color value. The application solves the problems of non-uniformity of blast furnace condition stability index and large error in the judgment of the blast furnace condition stability index by means of the color value analysis of the blast furnace iron tapping sampling, so that the blast furnace condition stability can be directly and accurately judged.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of blast furnace operation, in particular to a color value recognition device, a furnace condition stabilizing method, equipment and a storage medium. BACKGROUND

[0002] At present, the stable operation of a blast furnace refers to the uniformity of the descent of the furnace charge and the ascent of the gas flow in the furnace, the stability of the furnace temperature and the stability of the pig iron quality. Due to the closed process of blast furnace ironmaking and the harsh conditions such as high pressure and high temperature in the internal environment, it is difficult to accurately detect the process parameters in real time online. Therefore, the blast furnace operating condition stability is generally represented by indirect parameters such as air volume, air pressure, material speed and top temperature. There are many controversies in the industry, and there is no consistent and recognized technical index. Due to the difficulty in accurately detecting the actual blast furnace smelting process parameters in real time, the length of the blast furnace is generally determined by the experience of the operator, combined with the above indirect parameters and the actual blast furnace operation state observed by the operator, such as the flame at the tuyere and the iron flower, and the blast furnace operating condition stability is determined by the operator, which makes the coordination between the teams in the blast furnace production operation poor. In addition, this manual experience operation mode is subjective and relatively rough, and requires a high level of experience in blast furnace operation.

[0003] At present, the blast furnace operating condition stability is generally represented by indirect parameters, such as the ratio between the change rate of the material weight and the average change rate of the maximum temperature difference of the top gas, and the change rate of the top temperature corresponding to the material time. All of these are indirect parameters such as material speed and top temperature. There are still controversies in the actual implementation process, and the blast furnace production operation still needs to be implemented by the operator's visual judgment.

[0004] In summary, the blast furnace operating condition stability is determined by indirect parameters in the prior art, which has the problems of non-uniform index and large error. In addition, the manual visual judgment is subjective and relatively rough. Therefore, how to provide a solution to the above technical problems is a problem that needs to be solved by those skilled in the art at present. SUMMARY

[0005] Therefore, the purpose of the present application is to provide a color value recognition device, a furnace condition stabilizing method, equipment and a storage medium, which can intuitively and accurately determine the blast furnace operating condition stability, provide a scientific basis for the overall production operation of the blast furnace, and provide a convenient and intuitive technical index for the scientific evaluation of the blast furnace operating condition stability. The specific scheme is as follows:

[0006] In a first aspect, the present application discloses a color value recognition device, comprising:

[0007] a molten iron sampler for obtaining molten iron;

[0008] a standard sample box for containing the molten iron obtained by the molten iron sampler;

[0009] A semi-closed camera box is used to collect the molten iron level image of the molten iron in the standard sample box by a fixed camera in the semi-closed camera box.

[0010] A strong wind cooling system installed at a predetermined position inside and outside the semi-closed camera box is used to reduce the ambient temperature of the semi-closed camera box.

[0011] A color value recognition system installed in the main control microcomputer of the blast furnace is used to extract the color value of the molten iron in the molten iron level image, and monitor the time when the color value of the molten iron reaches a standard color value, so as to determine the stability of the blast furnace condition based on the sampling start time of the molten iron and the time when the color value reaches the standard color value; the standard color value represents the average value of the color value when the color of the molten iron in the standard sample box of the previous n blast furnaces changes to a dark color.

[0012] Optionally, the molten iron sampler is composed of a sampling rod and a sampling spoon; wherein the sampling rod is a steel pipe rod made of hard heat-resistant steel pipe, one end of the sampling rod is wrapped with hard heat-resistant rubber material as a hand-held handle, and the other end of the sampling rod is welded with the sampling spoon, and the sampling spoon is made of hard heat-resistant alloy.

[0013] Optionally, the standard sample box installed below the semi-closed camera box is a sample box with an open top and tightly closed edges and bottom, and the standard sample box is made of heat-resistant material.

[0014] Optionally, the semi-closed camera box is composed of a semi-closed box body, a standard lamp and a fixed camera; and the semi-closed box body is a lower opening box body made of hard heat-resistant material; the fixed camera is a high-definition camera fixedly installed on the upper side inside the semi-closed box body; and the standard lamp is a high-brightness heat-resistant lamp fixedly installed at equal intervals on the upper side inside the semi-closed box body.

[0015] Optionally, the strong wind cooling system is a cooling system using high-pressure air as a cooling source.

[0016] In a second aspect, the present application discloses a blast furnace condition stability method applied to the color value recognition system in the color value recognition device, which comprises:

[0017] determining the difference between the sampling start time when the molten iron is obtained and the time when the color value reaches the standard color value to obtain a standard color value time difference;

[0018] determining a blast furnace condition stability value based on the standard color value time difference;

[0019] judging the stability of the blast furnace condition according to the blast furnace condition stability value, and triggering the execution of a stable blast furnace operation corresponding to the blast furnace condition stability.

[0020] Optionally, the blast furnace condition stability value is determined based on the standard color value time difference, comprising:

[0021] determining a difference between the standard color value time difference of the n th blast furnace and the standard color value time difference of the n-1 th blast furnace;

[0022] determining a ratio between the difference and an average of the standard color value time difference of the m th blast furnace;

[0023] determining a percentage of a sum between a preset value and the ratio as the blast furnace condition stability value.

[0024] Optionally, the stability of the blast furnace condition is determined according to the blast furnace condition stability value, and a stable condition operation corresponding to the stability of the blast furnace condition is triggered, comprising:

[0025] if the blast furnace condition stability value is less than a preset upper limit threshold of stability and greater than a preset lower limit threshold of stability, it is determined that the stability of the blast furnace condition is good, and a stable condition operation of keeping good is maintained;

[0026] if the blast furnace condition stability value is less than or equal to the preset lower limit threshold of stability and greater than a preset lower lower limit threshold of stability, it is determined that the stability of the blast furnace condition is lower deviation, and a stable condition operation of improving the temperature of the blast furnace is triggered to be executed;

[0027] if the blast furnace condition stability value is less than or equal to the preset lower lower limit threshold of stability, it is determined that the stability of the blast furnace condition is lower over-deviation, and a stable condition operation corresponding to the lower over-deviation is triggered to be executed;

[0028] if the blast furnace condition stability value is less than a preset upper upper limit threshold of stability and greater than or equal to the preset upper limit threshold of stability, it is determined that the stability of the blast furnace condition is upper deviation, and a stable condition operation corresponding to the upper deviation is triggered to be executed;

[0029] if the blast furnace condition stability value is greater than the preset upper upper limit threshold of stability, it is determined that the stability of the blast furnace condition is upper over-deviation, and a stable condition operation corresponding to the upper over-deviation is triggered to be executed.

[0030] In a third aspect, the present application discloses an electronic device, comprising:

[0031] a memory for saving a computer program;

[0032] a processor for executing the computer program to realize the steps of the blast furnace condition stability method disclosed above.

[0033] In a fourth aspect, the present application discloses a computer readable storage medium for storing a computer program, wherein the computer program is executed by a processor to implement the steps of the above disclosed furnace condition stability method.

[0034] It can be seen that the present application provides a color value recognition device, which comprises: a molten iron sampler for obtaining molten iron; a standard sample box for containing the molten iron obtained by the molten iron sampler; a semi-closed camera box for collecting an image of a molten iron surface of the molten iron in the standard sample box by a fixed camera in the semi-closed camera box; a strong wind cooling system installed at a predetermined position inside and outside the semi-closed camera box for reducing the ambient temperature of the semi-closed camera box; a color value recognition system installed on a blast furnace master microcomputer for extracting a color value of the molten iron in the image of the molten iron surface and monitoring a time for the color value of the molten iron to reach a standard color value to determine the stability of the blast furnace condition based on a sampling start time of the molten iron and the time for the color value to reach the standard color value; and the standard color value represents an average value of the color value when the color of the molten iron in the standard sample box of the previous n blast furnaces changes to a dark color. It can be seen that the present application solves the problems of non-uniform index, large error, subjective and relatively rough manual visual judgment, etc. in determining the stability of the blast furnace condition by indirect parameters through blast furnace iron tapping sampling color value analysis, can intuitively and accurately determine the stability of the blast furnace condition, thereby providing a scientific basis for the overall production operation of the blast furnace, providing a convenient and intuitive technical index for scientific evaluation of the stability of the blast furnace condition, and greatly improving the skill level and work efficiency of the iron tapping operation. BRIEF DESCRIPTION OF DRAWINGS

[0035] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor based on the provided drawings.

[0036] Figure 1 A structural schematic diagram of a color value recognition device disclosed by the present application;

[0037] Figure 2 A structural schematic diagram of a molten iron sampler disclosed by the present application;

[0038] Figure 3 A structural schematic diagram of a standard sample box disclosed by the present application;

[0039] Figure 4 A structural schematic diagram of a semi-closed camera box disclosed by the present application;

[0040] Figure 5A furnace condition stabilizing method flow chart disclosed in the present application;

[0041] Figure 6 An electronic device structure diagram disclosed in the present application. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.

[0043] At present, the stable and smooth operation of a blast furnace refers to that the descent of the furnace charge and the ascent of the gas flow in the furnace are uniform, the furnace temperature is sufficient and stable, and the quality of the pig iron is stable. Since the blast furnace ironmaking process is closed, the internal operating environment is high pressure and high temperature, and the like, and the process parameters are difficult to be accurately detected in real time, the blast furnace condition stability can be represented by indirect parameters such as the air volume, the air pressure, the material speed, and the top temperature, and there are many controversies in the industry and even in the same enterprise, and there is a lack of a consistent and recognized technical index. Since the actual blast furnace smelting process parameters are difficult to be accurately detected in real time, at present, the length of the blast furnace is generally determined according to the experience of the operator, combined with the above indirect parameters and the visual observation of the actual blast furnace operating process, and the blast furnace condition stability is manually judged, so that the coordination among the shifts of the blast furnace production operation is poor, and such a manual experience operation mode is subjective and relatively rough, and requires a high level of experience of the operator of the blast furnace. That is, the blast furnace condition stability is judged by indirect parameters, which has problems such as non-uniform index and large error, and the manual visual judgment is subjective and relatively rough. Therefore, the present application provides a color value recognition device, which can solve the problems such as non-uniform index and large error in the judgment of the blast furnace condition stability by indirect parameters, and subjective and relatively rough manual visual judgment, so as to intuitively and accurately judge the blast furnace condition stability.

[0044] The embodiment of the present application discloses a color value recognition device, as shown in the figure, which comprises: Figure 1

[0045] A molten iron sampler A1 is used to obtain molten iron.

[0046] In the embodiment, the molten iron sampler A1 is composed of a sampling rod 1 and a sampling spoon 2; as shown in the figure, the sampling rod 1 is used to obtain the molten iron, and the sampling spoon 2 is used to collect the molten iron. Figure 2 ​As shown, the sampling rod 1 is a steel tube rod made of hard heat-resistant steel tube, one end of the sampling rod 1 is wrapped with hard heat-resistant rubber material as a hand handle 3, the other end of the sampling rod is welded with the sampling spoon 2, and the sampling spoon 2 is made of hard heat-resistant alloy. It should be pointed out that the size of the molten iron sampler A1 can be determined according to the actual space size in front of the furnace, and the size of the sampling rod 1 can be 3000mm-4000mm, and the size of the sampling spoon 2 can be 125cm 3 -1000cm 3 .

[0047] The standard sample box 6 is used to contain the molten iron obtained by the molten iron sampler;

[0048] In this embodiment, the standard sample box installed under the semi-closed camera box is a sample box 6 with an open top and tightly closed box edges 4 and box bottom 5, and the standard sample box 6 is made of heat-resistant material. As shown in Figure 3 The bottom is paved with refractory bricks as the box bottom 5, the four surrounding box edges 4 are tightly closed to prevent molten iron from overflowing, and the upper opening is convenient for pouring molten iron and system value taking, and the size of the standard sample box can be 125cm 3 .

[0049] The semi-closed camera box A2 is used to collect the molten iron level image of the molten iron in the standard sample box through the fixed camera in the semi-closed camera box;

[0050] In this embodiment, the semi-closed camera box A2 is composed of a semi-closed box body 7, a standard lamp 8 and a fixed camera 9; the semi-closed box body 7 is a lower opening box body made of hard heat-resistant material; the fixed camera 9 is a high-definition camera fixedly installed on the upper side inside the semi-closed box body; and the standard lamp 8 is a high-brightness heat-resistant lamp fixedly installed on the upper side inside the semi-closed box body. For example, as shown in Figure 4 A semi-closed box body 7 of 5.5m×1.5m×800mm is made of φ3mm steel plate, three sides are closed, the lower opening side faces the upper surface of the molten iron in the standard sample box 6, a high-definition camera 9 is fixedly installed on the upper side in the semi-closed box, the angle is fixed, that is, perpendicular and fixed distance, the high-definition camera 9 collects the molten iron level image in the standard sample box, and 8 groups of LED high-brightness heat-resistant lamps 8 are fixedly installed on the upper side in the semi-closed box, the light directly irradiates the molten iron level in the standard sample box 6 to ensure that the environmental brightness is relatively stable.

[0051] The strong wind cooling system 10 installed at the preset positions inside and outside the semi-closed camera box is used to reduce the environmental temperature of the semi-closed camera box;

[0052] In this embodiment, the strong wind cooling system 10 uses high-pressure air as a cooling source and is installed at appropriate positions inside and outside the semi-closed box, thereby reducing the ambient temperature of the semi-closed camera box A3 and ensuring the cleanliness of the semi-closed camera box A3, especially the cleanliness of the high-definition camera therein.

[0053] The color value recognition system A3 installed in the blast furnace master control microcomputer 11 is used to extract the color value of the molten iron in the molten iron surface image and monitor the time when the color value of the molten iron reaches a standard color value to determine the stability of the blast furnace condition based on the sampling start time of the molten iron and the time when the standard color value is reached; the standard color value represents the average value of the color value when the color of the molten iron in the standard sample box of the previous n furnaces changes to a dark color.

[0054] It can be understood that the color value recognition system is installed in the blast furnace master control microcomputer, extracts the color value of the collected molten iron surface image, monitors the time when the standard color value is reached, and calculates the stability of the blast furnace condition at the blast furnace by analogy. Among them, the standard color value is the color value when the color of the molten iron changes to a dark color. It should be pointed out that in addition to using the average value of the color value when the color of the molten iron in the standard sample box of the previous n furnaces changes to a dark color to represent the standard color value, the standard color value R, G, B or H, S, V, etc. can also be manually inputted by human intervention. And the value of n can be set to any one of 5 to 30. For example, the average value of the dark color value of the molten iron in the standard sample box of 30 furnaces is taken as the standard color value, or the standard color value H is manually inputted, and when the furnace condition appears to be a phased abnormal fluctuation, the upper limit of the furnace temperature is controlled, and the standard color value is determined according to the actual experience value.

[0055] It can be seen that in the embodiments of the present application, through the color value analysis of the molten iron sampling at the blast furnace, the problems of non-uniformity of indicators, large error, subjective and relatively rough manual visual judgment, etc. in judging the stability of the blast furnace condition by indirect parameters are solved, the stability of the blast furnace condition can be directly and accurately judged, thereby providing a scientific basis for the overall production operation of the blast furnace, providing a convenient and intuitive technical index for the scientific evaluation of the stability of the blast furnace condition, and greatly improving the skill level and efficiency of the operation at the blast furnace.

[0056] The embodiment of the present application discloses a furnace condition stability method, as shown in Figure 5 The color value recognition system applied in the color value recognition device is used.

[0057] Step S11: determining the difference between the sampling start time when the molten iron is obtained and the time when the standard color value is reached to obtain a standard color value time difference.

[0058] In the embodiment, the color value recognition system monitors the time when the color value of the molten iron reaches the standard color value, i.e., the time when the standard color value is reached, and then determines the standard color value time difference according to the recorded sampling start time of the molten iron and the time when the standard color value is reached. For example, the standard color value time difference T n = time when the standard color value is reached - sampling start time.

[0059] Step S12: determining the blast furnace condition stability value based on the standard color value time difference.

[0060] In the embodiment, after determining the difference between the sampling start time of the molten iron and the time when the standard color value is reached to obtain the standard color value time difference, the blast furnace condition stability value can be directly determined based on the standard color value time difference, that is, the blast furnace condition stability can be directly and accurately determined by analyzing the color value of the iron sample taken at the blast furnace front, and specifically, the difference between the standard color value time difference of the previous n furnaces and the standard color value time difference of the previous n-1 furnaces is determined, the ratio between the difference and the average of the standard color value time difference of the previous m furnaces is determined, and the percentage of the sum of the preset value and the ratio is determined as the blast furnace condition stability value. For example, the blast furnace condition stability value W n = [1 + (standard color value time T n - standard color value time T n-1 ) / average of the standard color value time of the previous m furnaces] x 100%, wherein the value of n can be set to any value in the range of 5 to 30, and the value of m can be set to any value in the range of 8 to 72 according to actual production conditions.

[0061] Step S13: determining the stability of the blast furnace condition according to the blast furnace condition stability value, and triggering the execution of the stable condition operation corresponding to the blast furnace condition stability.

[0062] It should be noted that the reasonable threshold of the blast furnace condition stability at the blast furnace front can be set according to actual production, and any value in the range of 105% to 120% can be determined as the preset upper stability threshold, any value in the range of 110% to 140% can be determined as the preset upper upper stability threshold, any value in the range of 80% to 95% can be determined as the preset lower stability threshold, and any value in the range of 60% to 90% can be determined as the preset lower lower stability threshold.

[0063] In this embodiment, after the blast furnace condition stability value is calculated, the stability of the blast furnace condition is determined according to the blast furnace condition stability value, and the stable condition operation corresponding to the blast furnace condition stability is triggered. For example, the preset stability upper limit threshold of the blast furnace condition is set to 120%, the preset stability upper limit threshold is set to 110%, the preset stability lower limit threshold is set to 90%, and the preset stability lower limit threshold is set to 80%. If the blast furnace condition stability value is less than the preset stability upper limit threshold and greater than the preset stability lower limit threshold, it is determined that the stability of the blast furnace condition is good, and the stable condition operation of keeping good is maintained. That is, the blast furnace condition stability value is within the reasonable threshold range, that is, 90% < W n <110%, which indicates that the current blast furnace condition stability is good, and as long as the stable condition operation of keeping good is continued, the blast furnace condition stability is good. If the blast furnace condition stability value is less than or equal to the preset stability lower limit threshold and greater than the preset stability lower limit threshold, it is determined that the stability of the blast furnace condition is deviated downward, and the stable condition operation of increasing the furnace temperature is triggered. That is, the blast furnace condition stability value is lower than the lower limit of the reasonable threshold, that is, 80% < W n ≤90%, which indicates that the current blast furnace condition stability is deviated downward, and the stable condition operation of increasing the furnace temperature needs to be performed. If the blast furnace condition stability value is less than or equal to the preset stability lower limit threshold, it is determined that the stability of the blast furnace condition is deviated downward too much, and the stable condition operation corresponding to the stability deviated downward too much is triggered. That is, the blast furnace condition stability value is lower than the lower limit of the reasonable threshold, that is, W n ≤80%, which indicates that the current blast furnace condition stability is deviated downward too much, and the stable condition operation of increasing the fuel ratio and reducing the tapping needs to be performed. If the blast furnace condition stability value is less than the preset stability upper limit threshold and greater than or equal to the preset stability upper limit threshold, it is determined that the stability of the blast furnace condition is deviated upward, and the stable condition operation corresponding to the stability deviated upward is triggered. That is, the blast furnace condition stability value is higher than the upper limit of the reasonable threshold, that is, 110% ≤ W n <120%, which indicates that the current blast furnace condition stability is deviated upward, and the analysis and processing of the indirect parameters such as the air volume, the air pressure, the material speed, and the top temperature need to be performed in time. If the blast furnace condition is stable and in order, the low-silicon smelting operation is appropriately performed on the basis of the stable condition. If the blast furnace condition appears a stage abnormal fluctuation, the furnace temperature upper limit control is performed, and the furnace temperature operation is continued to be performed. If the blast furnace condition stability value is greater than the preset stability upper limit threshold, it is determined that the stability of the blast furnace condition is deviated upward too much, and the stable condition operation corresponding to the stability deviated upward too much is triggered. That is, the blast furnace condition stability value is higher than the upper limit of the reasonable threshold, that is, W n≥120% indicates that the current blast furnace stability is too high, and needs to be analyzed and processed in time in combination with the indirect parameters such as air volume, air pressure, material speed, top temperature, etc. If the blast furnace is stable and smooth, then low-silicon smelting operation is appropriately performed on the basis of stable blast furnace; if the blast furnace appears stage abnormal fluctuation, then the upper limit control of blast furnace temperature is continued.

[0064] It can be seen that, in the embodiment of the application, through the sampling color value analysis of the blast furnace tap hole, the problems of non-uniform index, large error, subjective and relatively rough manual visual judgment, etc. in the judgment of blast furnace stability by indirect parameters are solved, the blast furnace stability can be directly and accurately judged, thereby providing a scientific basis for the overall production operation of the blast furnace, and providing a convenient and intuitive technical index for the scientific evaluation of the blast furnace stability, and greatly improving the skill level and operation efficiency of the blast furnace operation.

[0065] For example, a standard sample box made of refractory bricks is placed under a semi-closed camera box, the strong cold valve, the fixed camera in the semi-closed camera box and the standard lamp are turned on, the color value recognition system in the main control microcomputer of the blast furnace is inputted with the standard color value, or the average color value of the previous 24 furnaces is automatically calculated as the standard color value, and the related stability threshold is set, the color value recognition system is started and runs, then the molten iron sampler is used to pour the molten iron from the iron runner into the standard sample box, the color value recognition system runs, if it is identified and judged that the current blast furnace stability is good, such as case 1 in Table 1, then it is continued; if it is identified and judged that the current blast furnace stability is lower, such as case 2 in Table 1, then the blast furnace temperature is raised to stabilize the blast furnace; if it is identified and judged that the current blast furnace stability is too low, such as case 3 in Table 1, then the stable blast furnace operation such as increasing the fuel ratio and reducing the tapping is timely performed; if it is identified and judged that the current blast furnace stability is too high, such as case 4 in Table 1, then the indirect parameters such as air volume, air pressure, material speed, top temperature, etc. are analyzed and processed in time, if the blast furnace is smooth, then low-silicon smelting operation is appropriately performed, if the blast furnace is stage fluctuation, then the upper limit control of the blast furnace temperature is continued; if it is identified and judged that the current blast furnace stability is too high, such as case 5 in Table 1, then the indirect parameters such as air volume, air pressure, material speed, top temperature, etc. are analyzed and processed in time, if the blast furnace is smooth, then low-silicon and production-increasing smelting operation is appropriately performed on the basis of stable blast furnace, if the blast furnace is stage fluctuation, then the upper limit control of the blast furnace temperature is continued.

[0066] Table 1

[0067]

[0068]

[0069]

[0070] Further, the embodiment of the present application further provides an electronic device. Figure 6 is a structural diagram of an electronic device 20 according to an exemplary embodiment, and the contents in the figure should not be considered as any limitation to the use range of the present application.

[0071] Figure 6 A structural diagram of an electronic device 20 is provided in the embodiment of the present application. The electronic device 20 specifically can include at least one processor 21, at least one memory 22, a power supply 23, a communication interface 24, an input / output interface 25 and a communication bus 26. The memory 22 is used to store a computer program, which is loaded and executed by the processor 21 to implement the related steps in the furnace condition stabilizing method disclosed in any of the foregoing embodiments. In addition, the electronic device 20 in the embodiment of the present application can specifically be an electronic computer.

[0072] In the embodiment, the power supply 23 is used to provide working voltage for each hardware device on the electronic device 20; the communication interface 24 can create a data transmission channel between the electronic device 20 and external devices, and the communication protocol followed by the communication interface 24 can be any communication protocol applicable to the technical solution of the present application, which is not specifically limited here; the input / output interface 25 is used to obtain external input data or output data to the outside world, and the specific interface type can be selected according to the specific application needs, which is not specifically limited here.

[0073] In addition, the memory 22 as a carrier for resource storage can be a read-only memory, a random access memory, a magnetic disk or an optical disk, etc., and the resources stored thereon can include an operating system 221, a computer program 222, etc., and the storage mode can be temporary storage or permanent storage.

[0074] The operating system 221 is used to manage and control each hardware device on the electronic device 20 and the computer program 222, and can be Windows Server, Netware, Unix, Linux, etc. In addition to the computer program capable of completing the furnace condition stabilizing method executed by the electronic device 20 disclosed in any of the foregoing embodiments, the computer program 222 can further include a computer program capable of completing other specific work.

[0075] Further, the embodiment of the present application further discloses a computer readable storage medium, and the computer readable storage medium stores a computer program. When the computer program is loaded and executed by a processor, the furnace condition stabilizing method steps disclosed in any of the foregoing embodiments are implemented.

[0076] The various embodiments described in this specification are intended to be exemplary only. The phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of "including," "comprising," or "having" and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms "connected" and "coupled" and variations thereof are used broadly and encompass both direct and indirect connections and couplings. Further, "connected" and "coupled" and variations thereof are used broadly and encompass connections and couplings where one or more intervening components are present. In addition, any reference to claimifying an element means that the element is described in one or more claims of the disclosure. Descriptions of a process, method, or apparatus that is intended to be exemplary only are not intended to be limiting.

[0077] Finally, it should be noted that the terms "first", "second", and the like, herein do not denote any order, quantity, combination, or importance, but rather are used to distinguish one element from another, and the terms "include" and / or "comprise," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by an indefinite article "a" or "an" does not exclude the existence of more than one of the defined element.

[0078] The above provides a color value recognition device, a furnace condition stabilizing method, an apparatus, and a storage medium. The principles and implementation manners of the present application are described by using specific examples. The above description of the embodiments is only used to help understand the method and core idea of the present application. For those skilled in the art, the specific implementation manners and application ranges can be changed according to the idea of the present application. The above description of the present application should not be understood as a limitation.

Claims

1. A color value recognition device, characterized in that, include: A molten iron sampler is used to obtain molten iron. A standard sample box is used to hold the molten iron obtained by the molten iron sampler; A semi-enclosed camera box is used to acquire images of the molten iron surface in the standard sample box through a fixed camera in the semi-enclosed camera box; A forced-air cooling system installed at preset positions inside and outside the semi-enclosed camera box is used to reduce the ambient temperature of the semi-enclosed camera box. The color value recognition system installed on the blast furnace main control microcomputer is used to extract the color value of the molten iron in the molten iron surface image and monitor the time when the color value of the molten iron reaches the standard color value to determine the stability of the blast furnace condition based on the sampling start time of acquiring the molten iron and the time when the standard color value is reached; the standard color value represents the average color value when the color of the molten iron in the standard sample box of the previous n furnaces turns into a dark gray color; The color value recognition system is specifically used to determine the difference between the sampling start time when acquiring the molten iron and the time when the standard color value is reached to obtain the standard color value time difference; to determine the blast furnace condition stability value based on the standard color value time difference; to determine the stability of the blast furnace condition according to the blast furnace condition stability value, and to trigger the execution of the blast furnace condition stabilization operation corresponding to the stability of the blast furnace condition. The step of determining the stable value of the blast furnace condition based on the time difference of the standard color value includes: Determine the difference between the standard color value time difference of the first n furnaces and the standard color value time difference of the first n-1 furnaces; determine the ratio between the difference and the average value of the standard color value time difference of the first m furnaces; determine the percentage of the sum of the preset value and the ratio as the stable value of the blast furnace condition; The step of determining the stability of the blast furnace condition based on the stable value of the blast furnace condition and triggering the execution of a stabilization operation corresponding to the stability of the blast furnace condition includes: if the stable value of the blast furnace condition is less than a preset upper stability threshold and greater than a preset lower stability threshold, then the stability of the blast furnace condition is determined to be good, and the operation of maintaining a stable and positive blast furnace condition is performed; if the stable value of the blast furnace condition is less than or equal to the preset lower stability threshold and greater than a preset lower lower stability threshold, then the stability of the blast furnace condition is determined to be below the threshold, and the operation of increasing the furnace temperature to stabilize the blast furnace condition is triggered; if the stable value of the blast furnace condition is less than the threshold value of the lower stability threshold, then the stability of the blast furnace condition is determined to be below the threshold value of the lower stability threshold, and the operation of increasing the furnace temperature to stabilize the blast furnace condition is triggered; if the stable value of the blast furnace condition is less than the threshold value of the lower stability threshold, then .... If the stability value of the blast furnace condition is equal to the preset lower stability threshold, then the stability of the blast furnace condition is determined to be too poor, and a stabilization operation corresponding to the poor stability is triggered. If the stability value of the blast furnace condition is less than the preset upper stability threshold but greater than or equal to the preset upper stability threshold, then the stability of the blast furnace condition is determined to be too poor, and a stabilization operation corresponding to the too poor stability is triggered. If the stability value of the blast furnace condition is greater than the preset upper stability threshold, then the stability of the blast furnace condition is determined to be too poor, and a stabilization operation corresponding to the too poor stability is triggered.

2. The color value recognition device according to claim 1, characterized in that, The molten iron sampler consists of a sampling rod and a sampling spoon; wherein, the sampling rod is a steel pipe rod made of hard high-temperature resistant steel pipe, one end of the sampling rod is wrapped with hard heat-resistant rubber material to form a handle, and the other end of the sampling rod is welded with the sampling spoon, which is made of hard high-temperature resistant alloy.

3. The color value recognition device according to claim 1, characterized in that, The standard sample box installed under the semi-enclosed camera box is an open top box with tightly closed sides and bottom, and is made of high-temperature resistant material.

4. The color value recognition device according to claim 1, characterized in that, The semi-enclosed camera box consists of a semi-enclosed box body, standard lights, and a fixed camera; the semi-enclosed box body is a box body with a bottom opening made of hard heat-resistant material; the fixed camera is a high-definition camera fixedly installed inside the upper side of the semi-enclosed box body; the standard lights are high-brightness heat-resistant lights fixedly installed at equal intervals inside the upper side of the semi-enclosed box body.

5. The color value recognition device according to claim 1, characterized in that, The high-pressure air cooling system is a cooling system that uses high-pressure air as a cooling source.

6. A method for stabilizing furnace conditions, characterized in that, A color value recognition system applied in a color value recognition device includes: The time difference between the sampling start time and the time to reach the standard color value is determined when obtaining molten iron. The stable value of the blast furnace condition is determined based on the time difference of the standard color value. The stability of the blast furnace condition is determined based on the stability value of the blast furnace condition, and the operation corresponding to the stability of the blast furnace condition is triggered. The step of determining the stable value of the blast furnace condition based on the time difference of the standard color value includes: Determine the difference between the standard color value time difference of the first n furnaces and the standard color value time difference of the first n-1 furnaces; determine the ratio between the difference and the average value of the standard color value time difference of the first m furnaces; determine the percentage of the sum of the preset value and the ratio as the stable value of the blast furnace condition; The step of determining the stability of the blast furnace condition based on the blast furnace condition stability value and triggering the execution of a stabilization operation corresponding to the stability of the blast furnace condition includes: If the stability value of the blast furnace condition is less than the preset upper limit threshold and greater than the preset lower limit threshold, then the stability of the blast furnace condition is determined to be good, and the operation of maintaining a stable furnace condition in a positive direction is maintained. If the stable value of the blast furnace condition is less than or equal to the preset lower stability threshold and greater than the preset lower stability threshold, then the stability of the blast furnace condition is determined to be lower deviation, and the operation of stabilizing the furnace condition by increasing the furnace temperature is triggered. If the stability value of the blast furnace condition is less than or equal to the preset lower limit threshold for stability, then the stability of the blast furnace condition is determined to be too poor, and the operation to stabilize the furnace condition corresponding to the poor stability is triggered. If the stability value of the blast furnace condition is less than the preset upper limit threshold for stability and is greater than or equal to the preset upper limit threshold for stability, then the stability deviation of the blast furnace condition is determined, and the stabilization operation corresponding to the stability deviation is triggered. If the stability value of the blast furnace condition is greater than the preset upper limit threshold for stability, it is determined that the stability of the blast furnace condition is too poor, and the operation to stabilize the furnace condition corresponding to the poor stability is triggered.

7. An electronic device, characterized in that, include: Memory, used to store computer programs; A processor for executing the computer program to implement the steps of the furnace condition stabilization method as described in claim 6.

8. A computer-readable storage medium, characterized in that, Used to store a computer program; wherein, when the computer program is executed by a processor, it implements the steps of the furnace condition stabilization method as described in claim 6.

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