Process positioning mold and positioning process method

By designing and processing positioning molds, and combining fixing and positioning mechanisms, multiple processing steps of the coil can be integrated, solving the problem of frequent tool changes in coil processing and improving efficiency and accuracy.

CN115954203BActive Publication Date: 2026-01-23LANTO ELECTRONIC LIMITED
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Patent Information

Application Number
CN202310012824.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-01-05
Publication Date
2026-01-23
Estimated Expiration
2043-01-05

AI Technical Summary

Technical Problem

In existing technologies, coil processing requires changing multiple processing tools, resulting in a complicated processing procedure and low efficiency.

Method used

A processing and positioning mold is provided, which includes a processing table, a fixing mechanism and a positioning mechanism. Through the design of the cover plate assembly and the frame, the fixing, dispensing and cutting of the coil are integrated.

Benefits of technology

It improves the efficiency of coil processing, reduces the number of steps to change processing tools, simplifies the processing flow, and improves processing accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a processing positioning mold and a positioning processing method. The processing positioning mold comprises a processing table, a fixing mechanism and a positioning mechanism. The processing table has a processing area, and the processing area is provided with a coil. The fixing mechanism comprises a cover plate assembly and a fixing assembly. The cover plate assembly is pivotally arranged on one side of the processing table, and the cover plate assembly is rotatably arranged on the coil. The cover plate assembly is connected with the fixing assembly, and the fixing assembly fixes the coil on the processing area. The positioning mechanism comprises a frame and a positioning assembly. The positioning assembly is arranged on the frame, and the frame is pivotally arranged on one side of the processing table. The frame is rotatably arranged on one side of the coil, and the positioning assembly fixes the wire of the coil. The positioning processing method of the application positions the coil through the processing positioning mold. The processing positioning mold can perform multiple processing procedures at a time, and the processing positioning mold does not need to be replaced or assembled again. Therefore, the efficiency of processing the coil is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of processing molds, in particular to a positioning processing mold and a positioning processing method. BACKGROUND

[0002] In the prior art, different processing procedures for coils have corresponding processing molds. If point gluing, bending, cutting and other processing methods are needed for the coils, corresponding processing tools for the above processing procedures need to be used. This not only requires the processing tools for the above processing procedures to be replaced in sequence, but also causes more time to be spent in processing, resulting in a complicated overall processing procedure, increased production cost and reduced overall processing efficiency. SUMMARY

[0003] The embodiments of the present application provide a processing positioning mold and a positioning processing method, which can solve the problem of low processing efficiency caused by the need to replace multiple processing tools for processing procedures in the prior art.

[0004] To solve the above technical problems, the present application is implemented as follows:

[0005] The first aspect provides a processing positioning mold, which comprises a processing table, a fixing mechanism and a positioning mechanism. The processing table has a processing area, and the processing area is used to place a coil. The fixing mechanism comprises a cover plate assembly and a fixing assembly. The cover plate assembly is pivotally arranged on one side of the processing table, and the cover plate assembly is rotated to cover the coil. The cover plate assembly is connected to the fixing assembly, and the fixing assembly is used to fix the coil in the processing area. The positioning mechanism comprises a frame and a positioning assembly. The positioning assembly is arranged on the frame, and the frame is pivotally arranged on one side of the processing table. The frame is rotated to correspond to one side of the coil, and the positioning assembly is used to fix the lead wire of the coil.

[0006] In one of the embodiments, the cover plate assembly comprises a cover plate and a rotating shaft. The rotating shaft is arranged on one side of the cover plate, and the rotating shaft has a first convex surface portion and a first flat surface portion. The fixing assembly comprises an inner fixing assembly. The inner fixing assembly is arranged in the processing table. The inner fixing assembly comprises a first pushing piece and a first elastic piece. The side of the first pushing piece away from the processing area has a first notch portion, and the rotating shaft is located in the first notch portion. The first elastic piece is arranged between one end of the first pushing piece and the inner wall of the processing table. The side of the one end of the first pushing piece close to the processing area has a first limiting portion, and the first limiting portion protrudes from the processing table. The first elastic piece pushes the first notch portion of the first pushing piece to abut against the rotating shaft. The first convex surface portion or the first flat surface portion of the rotating shaft is arranged to abut against the inner wall of the first notch portion with the first elastic piece. The first pushing piece drives the first limiting portion to move close to or away from the processing area.

[0007] In one of the embodiments, the first limiting portion has a first fixing opening. The caliber of the first fixing opening is greater than or equal to the thickness of the coil, and the coil is fitted into the first fixing opening.

[0008] In one embodiment, the cover assembly includes a cover, a linkage, and a push rod, the cover has a linkage block on one side, the linkage block has a second convex surface and a second flat surface, the second convex surface or the second flat surface of the linkage block abuts one end of the linkage, the push rod is disposed on the side of the linkage, the fixing assembly includes an outer fixing assembly, the outer fixing assembly includes a second push piece and a second elastic piece, the side of the second push piece has a second notch, the push rod is disposed in the second notch of the second push piece, the second elastic piece is disposed between the end of the second push piece close to the processing area and the inner wall of the processing table, the side of the end of the second push piece close to the processing area has a second limiting portion, the second limiting portion protrudes from the processing table, wherein the second elastic piece pushes the end of the second push piece to abut the push rod, the push rod drives the linkage to abut the second convex surface or the second flat surface of the linkage block, the second convex surface or the second flat surface of the linkage block drives the linkage to move, and the push rod of the linkage drives the second limiting portion of the second push piece to move close to or away from the processing area.

[0009] In one embodiment, the second limiting portion has a second fixing opening, the caliber of the second fixing opening is greater than or equal to the thickness of the coil, and the coil is embedded in the second limiting opening.

[0010] In one embodiment, the processing area has a fixed inner frame, and the coil is annularly disposed in the fixed inner frame.

[0011] In one embodiment, the cover assembly includes a cover and a guide wire portion, the guide wire portion has an inner guide and an outer guide, and the inner guide and the outer guide are disposed at intervals on the cover, wherein the wire has an inner wire and an outer wire, the inner guide positions the inner wire, and the outer guide positions the outer wire.

[0012] In one embodiment, the cover assembly includes a cover and a dispensing opening, and the dispensing opening is located on the cover corresponding to the processing area.

[0013] In one embodiment, the cover assembly further includes an elastic assembly, the elastic assembly includes an elastic piece and a buckle piece, the elastic assembly is disposed in the processing table, the elastic piece is disposed between the inner wall of the processing table and the buckle piece, the cover assembly includes a cover and a buckle opening, the buckle opening is located on the cover and corresponds to the position of the buckle piece, wherein the cover assembly is rotated to cover the coil, and the buckle piece is buckled in the buckle opening.

[0014] In one embodiment, the frame has a positioning portion, the positioning portion has a positioning column and a positioning opening, the positioning column is located in the middle of the positioning opening, the positioning assembly includes two positioning springs and two positioning blocks, the two positioning springs are disposed on the two side walls of the positioning opening, one end of the two positioning blocks is fixed to the positioning spring, and the other end of the two positioning blocks abuts the two sides of the positioning column, respectively.

[0015] In one of the embodiments, the frame further has two guide slots, and the slots of the two guide slots correspond to the two positioning blocks and the positioning column, and the wires of the coil are arranged in the guide slots.

[0016] In one of the embodiments, the frame further has a cutting opening, and the slots of the two guide slots are communicated with the cutting opening, and the cutting opening is located on the side of the frame adjacent to the cover plate.

[0017] In one of the embodiments, the processing table has a first positioning member, and the frame has a second positioning member, and the second positioning member is fixedly corresponding to the first positioning member.

[0018] In one of the embodiments, the processing table further has a carrier and a sensing member, the sensing member is arranged at the bottom of the carrier, the processing table is arranged on the carrier, and the carrier is used for being assembled on the processing machine table, wherein the carrier has a first positioning structure and a second positioning structure, the first positioning structure is used for corresponding to the direction in which the carrier is placed on the processing machine table, and the second positioning structure is used for fixing the carrier on the processing machine table.

[0019] The second aspect provides a positioning processing method, and the steps of the method include: arranging a coil on a processing area and arranging the wires of the coil outward; rotating a cover plate assembly to cover the coil, and the cover plate assembly is connected with a fixing assembly to fix the coil on the processing area; pulling the wires to abut against the cover plate assembly; rotating a frame on the cover plate assembly, and the frame drives a positioning assembly to correspond to one side of the coil; and pulling the wires to abut against the frame and fixing the wires on the positioning assembly.

[0020] In one of the embodiments, after the step of fixing the wires on the positioning assembly, the wires corresponding to the dispensing opening of the cover plate assembly are dispensed and solidified; the wires corresponding to the cutting opening of the frame are cut; and the frame is rotated away from the cover plate assembly, and the cut wires are tinned.

[0021] In the embodiments of the present application, the processing positioning mold fixes the coil on the processing table through the cooperation of the fixing mechanism and the positioning mechanism, fixes the coil through the fixing mechanism, cuts the coil after the wires are arranged through the positioning mechanism, and the clamping assembly and the push block assembly of the positioning mold can improve the accuracy of the positioning coil assembly. The positioning processing method of the present application fixes the coil through the processing positioning mold, and the processing positioning mold can perform multiple processing processes at a time, and does not need to be replaced or assembled again, thereby improving the processing efficiency of the coil. BRIEF DESCRIPTION OF DRAWINGS

[0022] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application, and do not constitute improper limitations on the present application. In the drawings:

[0023] Figure 1is a perspective view of the machining positioning mold of the present application.

[0024] Figure 2 is Figure 1 an enlarged view of area A of

[0025] Figure 3 is an exploded view of the machining positioning mold of the present application.

[0026] Figure 4 is Figure 3 a perspective enlarged view of area B of

[0027] Figure 5 is a top enlarged view of area B of Figure 3

[0028] Figure 6 is a perspective view of the rotation fixing mechanism of the machining positioning mold of the present application.

[0029] Figure 7 is an enlarged view of area C of Figure 6

[0030] Figure 8 is an exploded view of the rotation fixing mechanism of the machining positioning mold of the present application. Figure 1

[0031] Figure 9 is an enlarged view of area D of Figure 8

[0032] Figure 10 is an exploded view of the rotation fixing mechanism of the machining positioning mold of the present application. Figure 2

[0033] Figure 11 is a perspective view of the rotation positioning mechanism of the machining positioning mold of the present application.

[0034] Figure 12 is another perspective view of the rotation positioning mechanism of the machining positioning mold of the present application.

[0035] Figure 13 is an enlarged view of area E of Figure 12

[0036] Figure 14 is a machining perspective view of the machining positioning mold of the present application.

[0037] Figure 15 is an enlarged view of area F of Figure 14

[0038] Figure 16 is a carrier perspective view of the machining positioning mold of the present application.

[0039] Figure 17 ​​​​​​​is a step flow chart of the positioning processing method of the present application.

[0040] Figure 18 is a step flow chart of the processing procedure of the positioning processing method of the present application.

[0041] The above and other aspects of the present application will become more apparent by describing in detail the embodiments thereof with reference to the attached drawings in which: 1: processing positioning mold; 11: processing table; 111: processing area; 1111: fixed inner frame; 112: first limiting port; 113: second limiting port; 114: first positioning member; 12: fixing mechanism; 121: cover plate assembly; 1210: buckle port; 1211: cover plate; 12111: guide line part; 12112: inner guide member; 12113: outer guide member; 1212: rotating shaft; 1213: first convex surface part; 1214: first flat surface part; 1215: linkage member; 1216: push rod; 1217: linkage block; 1218: second convex surface part; 1219: second flat surface part; 122: fixing assembly; 1220: dispensing port; 1221: inner fixing assembly; 1222: first pushing member; 1223: first elastic member; 1224: first notched part; 1225: first limiting part; 12251: first fixing port; 1226: outer fixing assembly; 1227: second pushing member; 1228: second elastic member; 1229: second limiting part; 12291: second fixing port; 1230: second notched part; 13: positioning mechanism; 131: frame; 1310: cutting port; 1311: positioning part; 1312: positioning column; 1313: positioning port; 1314: guide groove; 1315: second positioning member; 132: positioning assembly; 1321: positioning spring; 1322: positioning block; 14: elastic assembly; 141: elastic member; 142: buckle member; 15: carrier; 151: first positioning structure; 152: second positioning structure; 16: sensing member; 2: coil; 20: UV glue; 21: wire; 211: inner wire; 212: outer wire. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0043] Please refer to Figures 1 to 5 is a perspective view of the processing positioning mold of the present application, Figure 2 is Figure 1 is an enlarged view of area A of Figure 3 is an exploded view of the processing positioning mold, Figure 4 is Figure 33D magnified view of region B and Figure 5 yes Figure 3 The figure shows a top-down enlarged view of area B. As shown, this embodiment provides a processing and positioning mold 1, which includes a processing table 11, a fixing mechanism 12, and a positioning mechanism 13. The processing table 11 has a processing area 111, where a coil 2 is placed. The fixing mechanism 12 includes a cover plate assembly 121 and a fixing component 122. The cover plate assembly 121 is pivotally mounted on one side of the processing table 11 and rotates to cover the coil 2. The cover plate assembly 121 is linked to the fixing component 122, which fixes the coil 2 in the processing area 111. The positioning mechanism 13 includes a frame 131 and a positioning component 132. The positioning component 132 is mounted on the frame 131, which is pivotally mounted on one side of the processing table 11. The frame 131 rotates to correspond to the side of the coil 2, and the positioning component 132 fixes the wire 21 of the coil 2.

[0044] Please refer to the following: Figure 1 and Figure 2 In this embodiment, the processing area 111 has a fixed inner frame 1111, and the coil 2 is arranged around the fixed inner frame 1111, that is, the coil 2 is wound around the fixed inner frame 1111 within the processing area 111. The wires 21 of the coil 2 are arranged outwards as inner wires 211 and outer wires 212 that are parallel to each other.

[0045] Please refer to the following: Figures 3 to 5 , Figure 3 A schematic diagram showing the machining table 11 exploded for machining positioning mold 1. Figure 4 and Figure 5An enlarged schematic diagram of the linkage fixing component 122 is provided to illustrate the linkage relationship between the cover plate assembly 121 and the fixing component 122. In this embodiment, the cover plate assembly 121 includes a cover plate 1211 and a rotating shaft 1212, with the rotating shaft 1212 disposed on one side of the cover plate 1211. The rotating shaft 1212 has a first convex portion 1213 and a first flat portion 1214, which are located opposite each other on the rotation path of the rotating shaft 1212. The fixing component 122 includes an inner fixing component 1221, which is disposed within the processing table 11. The inner fixing component 1221 includes a first pusher 1222 and a first elastic member 1223. The side of the first pusher 1222 has a first recess 1224, and the rotating shaft 1212 is located within the first recess 1224. A first elastic member 1223 is disposed between the end of the first pusher 1222 away from the processing area 111 and the inner wall of the processing table 11. The side of the first pusher 1222 near the processing area 111 has a first limiting portion 1225. The surface of the processing table 11 has a first limiting opening 112, located within the processing area 111. The first limiting portion 1225 protrudes from the first limiting opening 112 of the processing table 11. In this process, the first elastic member 1223 pushes the first recess 1224 of the first pusher 1222 to maintain contact with the rotating shaft 1212. During the rotation of the cover plate 1211 to cover the processing area 111 or to move away from the processing area 111, the cover plate 1211 will drive the rotating shaft 1212 to rotate. The first convex part 1213 or the first flat part 1214 of the rotating shaft 1212 will face the first elastic member 1223 and abut against the inner wall of the first recess 1224, driving the first pusher 1222 to move the first limiting part 1225 within the first limiting opening 112, so that the first limiting part 1225 moves closer to or away from the processing area 111.

[0046] Furthermore, the cover plate assembly 121 includes a cover plate 1211, a linkage 1215, and a push rod 1216. One side of the cover plate 1211 has a linkage block 1217, which has a second convex portion 1218 and a second flat portion 1219. The second convex portion 1218 and the second flat portion 1219 are located on the rotation path of the cover plate 1211. The second convex portion 1218 or the second flat portion 1219 of the linkage block 1217 abuts against one end of the linkage 1215, and the push rod 1216 passes through the side of the linkage 1215. The fixing assembly 122 includes an external fixing assembly 1226, which includes a second push member 1227 and a second elastic member 1228. The side of the second push member 1227 has a second recess 1230, and the push rod 1216 passes through the second recess 1230 of the second push member 1227. The second elastic member 1228 is disposed between the end of the second pusher 1227 near the processing area 111 and the inner wall of the processing table 11. The side of the second pusher 1227 near the processing area 111 has a second limiting portion 1229. The surface of the processing table 11 has a second limiting opening 113, which is located within the processing area 111. The second limiting portion 1229 protrudes from the second limiting opening 113 of the processing table 11. In this process, the second elastic member 1228 pushes one end of the second push member 1227 to abut against the push rod 1216. The push rod 1216 drives the linkage member 1215 to abut against the second convex part 1218 or the second flat part 1219 of the linkage block 1217. During the process of the cover plate 1211 rotating to cover the processing area 111 or rotating away from the processing area 111, the cover plate 1211 will drive the linkage block 1217 to rotate. The second convex part 1218 or the second flat part 1219 of the linkage block 1217 abuts against one end of the linkage member 1215. The linkage member 1215 drives the push rod 1216 to move, causing the push rod 1216 to drive the second limiting part 1229 of the second push member 1227 to move away from or closer to the processing area 111.

[0047] As described above, the first limiting part 1225 has a first fixing opening 12251, the diameter of which is greater than or equal to the thickness of the coil 2, and the coil 2 is fitted into the first fixing opening 12251. The second limiting part 1229 has a second fixing opening 12291, the diameter of which is greater than or equal to the thickness of the coil 2, and the coil 2 is fitted into the second fixing opening 12291. In this way, the first limiting part 1225 and the second limiting part 1229 can reliably fix the position of the coil 2.

[0048] Please refer to the following: Figure 6 and Figure 10 , Figure 6 This is a perspective view of the rotating and fixing mechanism of the machining positioning mold of this application. Figure 7 yes Figure 6 Enlarged view of region C Figure 8It is a breakdown of the rotating and fixing mechanism of the machining positioning mold. Figure 1 , Figure 9 yes Figure 8 Enlarged view of region D and Figure 10 It is a breakdown of the rotating and fixing mechanism of the machining positioning mold. Figure 2 As shown in the figure, in this embodiment, the coil 2 is placed in the processing area 111. Then, the cover plate 1211 of the cover plate assembly 121 is rotated to cover the processing area 111. (Please refer to...) Figure 7 , Figure 7 A schematic diagram of the machining table 11 is provided to illustrate the linkage between the cover plate assembly 121 and the fixing assembly 122. The cover plate 1211 drives the rotating shaft 1212 to rotate, and the rotating shaft 1212 changes from having its first convex portion 1213 abutting against the inner wall of the first recess 1224 to having its first flat portion 1214 abutting against the inner wall of the first recess 1224 (i.e.,...). Figure 4 Convert to Figure 8 As shown, the space where the first elastic member 1223 is pressed by the first flat portion 1214 becomes smaller, causing the first elastic member 1223 to push the first pusher 1222 to move, and the first pusher 1222 drives the first limiting portion 1225 to fix the inner side of the coil 2.

[0049] At the same time, the cover plate 1211 drives the linkage block 1217 to rotate, and the linkage block 1217 changes from the original second convex part 1218 abutting against one end of the linkage member 1215 to the second flat part 1219 abutting against one end of the linkage member 1215 (i.e. Figure 4 Convert to Figure 8 As shown, the space where the linkage 1215 is pressed by the linkage block 1217 becomes smaller, and the second elastic member 1228 can push the second push member 1227 to move. The second push member 1227 drives the push rod 1216 to drive the linkage 1215 to abut against the second flat part 1219 of the linkage block 1217. In this way, the second push member 1227 will also fix the second limiting part 1229 to the outside of the coil 2.

[0050] Please refer to the following: Figure 7The cover plate assembly 121 includes a cover plate 1211 and a guide wire portion 12111. The guide wire portion 12111 has an inner guide member 12112 and an outer guide member 12113, which are spaced apart on the cover plate 1211. The wire 21 of the coil 2 has an inner wire 211 and an outer wire 212. The inner guide member 12112 positions the inner wire 211, and the outer guide member 12113 positions the outer wire 212. The inner guide member 12112 has a hook structure, which secures the inner wire 211 to the structure of the inner guide member 12112. The outer guide member 12113 has a horizontally extending structure, which allows the outer wire 212 to rest against the structure of the outer guide member 12113. In addition, the cover plate assembly 121 also includes a dispensing port 1220, which is located on the cover plate 1211 corresponding to the processing area 111, wherein the dispensing port 1220 corresponds to the connection position between the coil 2 and the wire 21.

[0051] Please refer to the following: Figure 10 , Figure 10 for Figure 8 An exploded view of the lower half of the structure. In this embodiment, an elastic component 14 is further included. The elastic component 14 includes an elastic element 141 and a snap-fit ​​element 142. The elastic component 14 is disposed inside the processing table 11. The elastic element 141 is disposed between the inner wall of the processing table 11 and the snap-fit ​​element 142. The cover plate assembly 121 includes a cover plate 1211 and a snap-fit ​​opening 1210. The snap-fit ​​opening 1210 is located on the cover plate 1211 and corresponds to the position of the snap-fit ​​element 142. The cover plate assembly 121 rotates to cover the coil 2. The cover plate 1211 first drives the elastic element 141 to an open and extended state by the snap-fit ​​element 142. Then, the snap-fit ​​element 142 moves into the snap-fit ​​opening 1210. The elastic element 141 is no longer opened by external force and returns to its original state. The snap-fit ​​element 142 is snapped into the snap-fit ​​opening 1210.

[0052] Please see Figures 10 to 12 , Figure 10 This is a perspective view of the rotation positioning mechanism of the machining positioning mold of this application. Figure 11 This is another perspective view of the rotary positioning mechanism for machining positioning molds, and Figure 12 yes Figure 11An enlarged view of region E is shown. As illustrated, in this embodiment, the frame 131 has a positioning part 1311, which includes a positioning post 1312 and a positioning opening 1313. The positioning post 1312 is located in the middle of the positioning opening 1313. The positioning assembly 132 includes two positioning springs 1321 and two positioning blocks 1322. The two positioning springs 1321 are disposed on both side walls of the positioning opening 1313. One end of each positioning block 1322 is fixed to a positioning spring 1321, and the other ends of each positioning block 1322 abut against both sides of the positioning post 1312. In this embodiment, the inner wire 211 and outer wire 212 of the coil 2 are respectively fixed between the two positioning blocks 1322 and the positioning post 1312 of the positioning assembly 132.

[0053] Furthermore, the frame 131 also has two guide grooves 1314, the channels of which correspond between the two positioning blocks 1322 and the positioning post 1312. The inner wire 211 and outer wire 212 of the coil 2 are respectively placed in the guide grooves 1314, which helps the inner wire 211 and outer wire 212 of the coil 2 to be clamped and fixed to the positioning assembly 132. In addition, the frame 131 also has a cutout 1310, the channels of the guide grooves 1314 are connected to the cutout 1310, the cutout 1310 is located on the side of the frame 131 adjacent to the cover plate 1211, and the cutout 1310 corresponds to the vertically fixed inner wire 211 and outer wire 212.

[0054] Please refer to the following: Figure 6 In this embodiment, the processing table 11 has a first positioning member 114, and the frame 131 has a second positioning member 1315. The second positioning member 1315 and the first positioning member 114 are correspondingly fixed to each other. The combination of the first positioning member 114 and the second positioning member 1315 can be a magnetic attraction fixing method of magnetic components or a structural fixing method of protrusions and perforations, etc. The above can be adjusted according to the user's needs to facilitate the fixing of the frame 131 to the processing table 11.

[0055] Please see Figures 14 to 16 , Figure 14 This is a three-dimensional view of the machining positioning mold of this application. Figure 15 yes Figure 14 Enlarged view of region F and Figure 16This is a perspective view of the carrier for processing and positioning molds. As shown in the figure, in this embodiment, it further includes a carrier 15, with a processing table 11 disposed on the carrier 15. The carrier 15 is used to assemble onto a processing machine (not shown). The carrier 15 has a first positioning structure 151 and a second positioning structure 152. The first positioning structure 151 is used to correspond to the direction in which the carrier 15 is placed on the processing machine, thus providing a foolproof mechanism to prevent the user from placing the processing and positioning mold 1 in the wrong direction. The second positioning structure 152 is used to fix the carrier 15 to the processing machine, which can stably hold the processing and positioning mold 1 on the processing machine for processing and manufacturing, preventing the structure from shaking or falling off. In addition, it also includes a sensing element 16, which is disposed at the bottom of the carrier 15 to facilitate recording the internal information of the processing and positioning mold 1.

[0056] Please refer to the following: Figure 17 Figure 1 is a flowchart illustrating the positioning machining method of this application. As shown in the figure, in this embodiment, the user completes the positioning machining method by machining a positioning mold. The steps of the positioning machining method in this embodiment include:

[0057] In step S100: Install coil 2 in processing area 111 and arrange the wires 21 of coil 2 outwards. First, place coil 2 into processing area 111, and then arrange the inner wires 211 and outer wires 212 of coil 2 to the outside of coil 2 (e.g., Figure 1 and Figure 2 (As shown).

[0058] In step S200: the cover plate assembly 121 is rotated to cover the coil 2, and the cover plate assembly 121 is linked to the fixing assembly 122 to fix the coil 2 in the processing area 111. The cover plate 1211 of the cover plate assembly 121 is rotated to cover the coil 2, so as to drive the first limiting part 1225 and the second limiting part 1229 of the fixing assembly 122 to fix the coil 2 in the processing area 111.

[0059] In step S300: Pull the wire 21 against the cover plate assembly 121. The inner wire 211 and outer wire 212 are aligned and vertically stretched along the guide wire portion 12111 of the cover plate 1211 of the cover plate assembly 121 (e.g., ...). Figure 5 and Figure 6 (As shown).

[0060] In step S400: Rotate frame 131 on cover plate assembly 121, frame 131 drives positioning assembly to correspond to one side of coil; wherein frame 131 is rotated to one side of coil 2.

[0061] In step S500: Pull the wire 21 against the frame 131 and fix the wire 21 to the positioning component 132. Specifically, after pulling the inner wire 211 and outer wire 212 upwards along the channels of the two guide grooves 1314, the inner wire 211 and outer wire 212 are folded 90 degrees and respectively fixed between the two positioning blocks 1322 and the positioning post 1312 of the positioning component 132 (e.g., ...). Figure 11 and Figure 12 (As shown).

[0062] After completing the steps of fixing the wire 21 of the coil 2 to the processing positioning mold 1, the processing positioning mold 1 is placed on the processing machine for processing. The processing process includes dispensing and curing, cutting the wire, and soldering the wire.

[0063] Please refer to the following: Figure 18 This is a flowchart illustrating the processing steps of the positioning machining method of this application. As shown in the figure, in this embodiment, the user performs the machining process using a positioning mold. The processing steps of the positioning machining method of this embodiment include:

[0064] In step S600: the wire 21 corresponding to the dispensing port 1220 of the cover plate assembly 121 is dispensed and cured. First, UV adhesive 20 is applied to the coil 2 and the wire 21 through the dispensing port 1220 of the cover plate 1211 of the cover plate assembly 121 to fix them, and then UV adhesive is applied to the wire and cured.

[0065] In step S700: the wire 21 corresponding to the cutting opening 1310 of the frame 131 is cut, wherein the inner wire 211 and the outer wire 212 of the wire 21 are cut by the cutting opening 1310 of the frame 131.

[0066] In step S800: Rotate the frame 131 away from the cover plate assembly 121, and solder the cut wires 21. The machining fixture of the machining positioning mold in this embodiment can be assembled in one go, without the need for multiple replacements that would consume time and costs.

[0067] In summary, this application provides a processing positioning mold and a positioning processing method. The processing positioning mold, through the combination of a fixing mechanism and a positioning mechanism, arranges and fixes the coil on the processing table. The fixing mechanism holds the coil in place for adhesive application, and the positioning mechanism then cuts the coil after wire arrangement. The clamping component and push block component of the positioning mold can improve the accuracy of positioning the coil assembly. The positioning processing method of this application, after positioning the coil using the processing positioning mold, allows the mold to perform multiple processing steps simultaneously without needing to replace or reassemble it, thus improving the efficiency of coil processing.

[0068] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.

[0069] The embodiments of this application have been described above with reference to the accompanying drawings. However, this application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms fall within the scope of protection of this application.

Claims

1. A machining positioning mold, characterized in that, include: A processing table having a processing area where coils are placed; A fixing mechanism includes a cover plate assembly and a fixing assembly. The cover plate assembly is pivotally disposed on one side of the processing table. The cover plate assembly rotates to cover the coil. The cover plate assembly is linked to the fixing assembly. The fixing assembly fixes the coil to the processing area. The cover plate assembly includes a cover plate and a dispensing port. The dispensing port is located on the cover plate at a position corresponding to the processing area. A positioning mechanism includes a frame and a positioning component. The positioning component is disposed on the frame, which is pivotally disposed on one side of the processing table. The frame rotates to correspond to one side of the coil. The positioning component fixes the wire of the coil. The frame also has two guide grooves and a cutting opening. The channels of the two guide grooves correspond to the positioning component and are connected to the cutting opening. The cutting opening is located on the side of the frame adjacent to the cover plate assembly.

2. The machining positioning mold as described in claim 1, characterized in that, The cover plate assembly includes a rotating shaft disposed on one side of the cover plate. The rotating shaft has a first convex portion and a first flat portion. The fixing assembly includes an internal fixing assembly disposed within the processing table. The internal fixing assembly includes a first pusher and a first elastic member. The side of the first pusher has a first recess. The rotating shaft is located within the first recess. The first elastic member is disposed between the end of the first pusher away from the processing area and the inner wall of the processing table. The side of the first pusher near the processing area has a first limiting portion. The first limiting portion protrudes from the processing table. The first elastic member pushes the first recess of the first pusher to abut against the rotating shaft. The first convex portion or the first flat portion of the rotating shaft faces the first elastic member and abuts against the inner wall of the first recess. The first pusher drives the first limiting portion to move closer to or away from the processing area.

3. The machining positioning mold as described in claim 2, characterized in that, The first limiting part has a first fixing port, the diameter of which is greater than or equal to the thickness of the coil, and the coil is fitted into the first fixing port.

4. The machining positioning mold as described in claim 1, characterized in that, The cover plate assembly includes a linkage and a push rod. One side of the cover plate has a linkage block, which has a second convex portion and a second flat portion. The second convex portion or the second flat portion of the linkage block abuts against one end of the linkage. The push rod passes through the side of the linkage. The fixing assembly includes an external fixing assembly, which includes a second push member and a second elastic member. The side of the second push member has a second recess, and the push rod passes through the second recess of the second push member. The second elastic member is disposed near the second push member. Between one end of the work area and the inner wall of the processing table, the second pusher has a second limiting part on the side of the end near the processing area. The second limiting part protrudes from the processing table. The second elastic member pushes one end of the second pusher to abut against the push rod. The push rod drives the linkage member to abut against the second convex part or the second flat part of the linkage block. The second convex part or the second flat part of the linkage block drives the linkage member to move. The push rod of the linkage member drives the second limiting part of the second pusher to move closer to or away from the processing area.

5. The machining positioning mold as described in claim 4, characterized in that, The second limiting part has a second fixing port, the diameter of which is greater than or equal to the thickness of the coil, and the coil is fitted into the second fixing port.

6. The machining positioning mold as described in claim 1, characterized in that, The processing area has a fixed inner frame, and the coil is arranged around the fixed inner frame.

7. The machining positioning mold as described in claim 1, characterized in that, The cover plate assembly includes a guide wire section, which has an inner guide member and an outer guide member. The inner guide member and the outer guide member are spaced apart on the cover plate. The wire has an inner wire and an outer wire. The inner guide member positions the inner wire, and the outer guide member positions the outer wire.

8. The machining positioning mold as described in claim 1, characterized in that, The system includes an elastic component, which comprises an elastic element and a snap-fit ​​element. The elastic component is disposed within the processing table, with the elastic element positioned between the inner wall of the processing table and the snap-fit ​​element. The cover plate assembly includes a snap-fit ​​opening located on the cover plate and corresponding to the position of the snap-fit ​​element. The cover plate assembly rotates to cover the coil, and the snap-fit ​​element snaps into the snap-fit ​​opening.

9. The machining positioning mold as described in claim 1, characterized in that, The frame has a positioning part, which has a positioning post and a positioning opening. The positioning post is located in the middle of the positioning opening. The positioning component includes two positioning springs and two positioning blocks. The two positioning springs are disposed on the two side walls of the positioning opening. One end of the two positioning blocks is fixed to the positioning spring, and the other end of the two positioning blocks abuts against the two sides of the positioning post.

10. The machining positioning mold as described in claim 9, characterized in that, The channels of the two guide grooves correspond to the spaces between the two positioning blocks and the positioning post, and the wires of the coil are placed in the guide grooves.

11. The machining positioning mold as described in claim 1, characterized in that, The processing table has a first positioning element, and the frame has a second positioning element, which is fixed to the first positioning element in a corresponding manner.

12. The machining positioning mold as described in claim 1, characterized in that, The device includes a carrier and a sensing element, the sensing element being disposed at the bottom of the carrier, and a processing table being disposed on the carrier. The carrier is used to assemble onto a processing table, wherein the carrier has a first positioning structure and a second positioning structure, the first positioning structure being used to correspond to the direction in which the carrier is placed on the processing table, and the second positioning structure being used to fix the carrier onto the processing table.

13. A positioning machining method using a positioning mold as described in any one of claims 1-12, characterized in that, The steps include: Install the coil in the processing area and align the coil's wires outwards; The cover plate assembly is rotated to cover the coil, and the cover plate assembly, in conjunction with the fixing assembly, fixes the coil in the processing area; Pull the wire against the cover plate assembly; Rotating the frame onto the cover plate assembly causes the frame to align the positioning assembly with one side of the coil; and Pull the wire against the frame and fix the wire to the positioning component.

14. The positioning and machining method as described in claim 13, characterized in that, After the step of fixing the wire to the positioning component, The wire corresponding to the dispensing port of the cover plate assembly is dispensed and cured. The wires corresponding to the cut openings of the frame are cut; as well as Rotate the frame away from the cover plate assembly and tin the cut wires.

Citation Information

Patent Citations

  • Machining positioning die

    CN219226061U