A chili crushing and separation device for chili sauce production and use method thereof
By designing a chili crushing and separation device with a screw conveying roller and a shaking mechanism, the problems of poor crushing effect and inconvenient separation in chili sauce production are solved, and more efficient chili crushing and separation are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202310028771.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-09
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2043-01-09
AI Technical Summary
The existing chili sauce production device has poor effect during the crushing process of chili. The chili is prone to stick to the cylinder wall, which is difficult to clean, and is inconvenient to separate through the spiral rod, which is inefficient.
A pepper crushing and separation device including a crushing barrel, a spiral conveying roller and a jitter mechanism is designed. The rotating column is driven by a motor to drive the reciprocating screw and a rig conveying roller, and the rotation of the conveying roller is controlled by an electromagnetic clutch, and the pepper and seed are realized through the jitter plate. separation.
A more even chili crushing and efficient separation are achieved, saving manpower and power resources and simplifying the cleaning process.
Smart Images

Figure CN115957861B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of chili sauce production, and relates to a chili crushing and separation device for chili sauce production and a use method thereof. Background Art
[0002] Chili sauce is a sauce made from chili peppers and is a common condiment on the table. It is mostly made in Hunan and comes in two types: oil-based and water-based. The oil-based version is made from sesame oil and chili peppers and is bright red with a layer of sesame oil floating on it, making it easy to preserve.
[0003] When making chili sauce, the chili seeds are selectively separated after the chili is crushed according to different flavors. However, chili seeds are relatively small and manual picking wastes a lot of time and is inefficient.
[0004] After searching, the utility model with announcement number CN214439591U discloses a chili crushing and separation device for chili sauce production. In the utility model, the raw material enters the grinding drum through the feed port, and the motor 1 drives the grinding paddle to rotate through the output shaft. At the same time, the driving shaft drives the grinding drum and another group of grinding paddles on the inner wall of the grinding drum to rotate relative to each other through the engagement of the driving wheel and the driven wheel. The two groups of grinding paddles are staggered to improve the crushing effect of the chili. The crushed slurry enters the separation bin through the guide bin, and the motor 2 pushes the slurry through the screw rod. The slurry that meets the requirements will directly pass through the partition net and be discharged from the discharge port, while the separated slurry is transferred to the circulation bin and enters the grinding drum through the feed port again under the action of the guide pump, so that the chili is crushed more evenly, thereby improving the use effect of the chili crushing and separation device.
[0005] However, the device also has the following disadvantages: the crushing barrel uses two sets of crushing paddles to interlace and crush the peppers, but the position of the crushing paddles is fixed, so the crushing effect is not good, the peppers are adhered to the barrel wall, and there are crushing paddles on the barrel wall, which is inconvenient for the staff to clean and has a certain degree of difficulty;
[0006] And it is not convenient to separate the peppers by conveying the paddle body through the screw rod, and finally manual separation is required, which is inconvenient to use; therefore, we propose a pepper crushing and separation device for pepper sauce production and a method of using the same to solve the above-mentioned problems. Summary of the invention
[0007] In view of this, the present invention provides a pepper crushing and separation device for pepper sauce production and a method of using the same in order to solve the problems that the crushing effect is not good, the peppers are adhered to the cylinder wall, there are crushing paddles on the cylinder wall, which makes it inconvenient for the staff to clean, and the cleaning is difficult; and the paddle body is conveyed by a screw rod, which makes it inconvenient to separate the peppers.
[0008] In order to achieve the above object, the present invention provides the following technical solutions:
[0009] A chili crushing and separation device for producing chili sauce, comprising a base, the top of the base is fixedly connected to a crushing barrel through four supporting columns, the top of the crushing barrel is connected to an upper hopper, a crushing mechanism for crushing the chili is arranged inside the crushing barrel, and the chili adhering to the inner wall of the crushing barrel can be scraped off;
[0010] The bottom of the crushing barrel is connected to a discharging cylinder, and the inner wall of the discharging cylinder is rotatably connected to a spiral conveying roller for discharging;
[0011] A separation plate and a material plate are provided on the top of the base, the separation plate is located above the material plate, and a shaking mechanism for shaking the separation plate and the material plate is provided on the top of the base, so that the pepper seeds on the separation plate can be screened into the material plate;
[0012] The transmission assembly is arranged on the top of the base and is used to transmit power to the crushing mechanism, the spiral conveying roller and the shaking mechanism.
[0013] Furthermore, the crushing mechanism includes a reciprocating screw rod threadedly connected to the top of the crushing barrel, the bottom of the reciprocating screw rod is fixedly connected to a first sliding rod, the outer wall sliding sleeve of the first sliding rod is provided with a rotating column, the rotating column is rotatably connected to the bottom of the crushing barrel, and a blade group is provided on the reciprocating screw rod and the rotating column.
[0014] Furthermore, two groups of fixed blocks are fixedly connected to the top of the base, a third sliding rod is fixedly connected between the two fixed blocks on the same side, the outer wall sliding sleeve of the third sliding rod is provided with two first connecting columns, and the four first connecting columns are respectively fixedly connected to the outer side of the separation plate, and the outer wall sliding sleeve of the third sliding rod is provided with two second connecting columns, and the four second connecting columns are respectively fixedly connected to the outer side of the material plate.
[0015] Furthermore, the shaking mechanism includes two rectangular sleeves fixedly connected to the top of the base, the inner walls of the two rectangular sleeves are slidably connected to the same second sliding rod, one side of the second sliding rod is fixedly connected to two connecting plates, one side of the connecting plate is fixedly connected to two wedge blocks used in conjunction with the first connecting column and the second connecting column, and the outer wall sleeve of the third sliding rod is provided with two first springs, one of the first springs has two ends respectively fixedly connected to the side of the fixed block and the first connecting column close to each other, and the other first spring has two ends respectively fixedly connected to the side of the second connecting column and the fixed block close to each other.
[0016] Furthermore, the transmission assembly includes a motor fixedly connected to the top of the base, a connecting shaft fixedly connected between the output shaft of the motor and the rotating column, the outer wall fixed sleeve of the connecting shaft is provided with a second bevel gear, one end of the spiral conveying roller extends to the outside of the discharge barrel and is connected to an electromagnetic clutch, the outer wall fixed sleeve of the electromagnetic clutch is provided with a first bevel gear meshing with the second bevel gear, when the electromagnetic clutch is powered off, the meshing of the second bevel gear and the first bevel gear will not drive the spiral conveying roller to rotate.
[0017] Furthermore, the outer wall fixed sleeve of the connecting shaft is provided with an elliptical cylinder, the outer wall sliding sleeve of the second sliding rod is provided with a sliding block, one side of the sliding block is fixedly connected to a connecting rod, one end of the second sliding rod is fixedly connected to a limiting block, the connecting rod is slidably connected to the limiting block, the top of the connecting rod is rotatably connected to two first rotating wheels and a second rotating wheel, the outer wall of the first rotating wheel is in contact with the outer wall of the elliptical cylinder, the outer wall of the second rotating wheel is in contact with the inner wall of the elliptical cylinder, and the sliding block and the limiting block are respectively fixedly connected to the first electromagnet and the second electromagnet on the side close to each other.
[0018] The cam is an assembly made of a plurality of springs, each of which is adapted to move the first end of the second end of the guide rail and the second end of the guide rail.
[0019] Furthermore, a discharge port communicating with a discharge cylinder is provided at the bottom of the crushing barrel, and an arc-shaped baffle used in conjunction with the discharge port is fixedly connected to the outer wall of the spiral conveying roller.
[0020] Furthermore, two L-shaped scrapers are fixedly connected to the outer wall of the rotating column, one side of the L-shaped scraper is in contact with the inner wall of the crushing barrel, and the bottom of the L-shaped scraper is in contact with the bottom inner wall of the crushing barrel.
[0021] A method for using a chili crushing and separation device for producing chili sauce, comprising the following steps:
[0022] S1. First, put the pepper into the crushing barrel through the upper hopper, and then start the motor. The rotation of the motor can drive the rotating column to rotate through the connecting shaft. The rotation of the rotating column can drive the second connecting sleeve to rotate. The rotation of the second connecting sleeve can drive the second rotating rod below to rotate. The rotation of the second rotating rod can drive the first rotating rod to rotate, thereby driving the sleeve and the first connecting sleeve to rotate. At the same time, the rotation of the rotating column can drive the first sliding rod to rotate. The rotation of the first sliding rod can drive the reciprocating screw rod to rotate. When the reciprocating screw rod rotates, it can slide back and forth up and down in the rotating column, which can drive the first connecting sleeve to move up and down. The third spring and the second spring drive the sleeve to move up and down, thereby driving the second rotating rod and the first rotating rod to rotate, changing the angle position of the cutting blade, and crushing the pepper;
[0023] S2, the rotation of the connecting shaft can drive the second bevel gear to rotate, and the second bevel gear can drive the input shaft of the electromagnetic clutch to rotate through the first bevel gear, while the output shaft of the electromagnetic clutch does not rotate, and at the same time drives the elliptical cylinder to rotate, and the rotation of the elliptical cylinder can drive the connecting rod to move back and forth through the first rotating wheel and the second rotating wheel, and the movement of the connecting rod drives the sliding block to move on the second sliding rod, thereby not driving the second sliding rod to move;
[0024] S3. After the crushing is completed, the electromagnetic clutch is started, and the rotation of the connecting shaft can drive the second bevel gear to rotate, and the rotation of the second bevel gear can drive the first bevel gear to rotate, and the rotation of the first bevel gear can drive the electromagnetic clutch, which can drive the spiral conveying roller to rotate. The rotation of the spiral conveying roller can make the arc baffle and the discharge port staggered, and the rotation of the rotating column can drive the L-shaped scraper to rotate. The L-shaped scraper can scrape the peppers adhered to the inner wall of the crushing barrel, scrape them into the discharge barrel through the discharge port, and then convey the peppers in the discharge barrel to the separation plate through the spiral conveying roller;
[0025] S4. Finally, start the first electromagnet and the second electromagnet to fix the connecting rod and the second sliding rod together. The motor drives the connecting shaft to rotate, which can drive the elliptical cylinder to rotate. The rotation of the elliptical cylinder can drive the connecting rod to move back and forth left and right through the first rotating wheel and the second rotating wheel, thereby driving the second sliding rod to move back and forth. The second sliding rod drives the wedge block to move through the connecting plate. The movement of the wedge block can separate the first connecting column and the second connecting column. When the wedge block does not contact the first connecting column and the second connecting column, the first connecting column and the second connecting column are closed under the action of the first spring. Through the rapid rotation of the motor, the separation plate and the material plate can be driven to move back and forth rapidly, so that the pepper seeds in the separation plate can be shaken off into the feed plate, and the crushed peppers fall into the receiving box through the opening of the separation plate, and then the pepper seeds in the material plate fall into another receiving box through the opening of the material plate, and the crushing and separation are completed.
[0026] The beneficial effects of the present invention are:
[0027] 1. A chili crushing and separation device for chili sauce production disclosed in the present invention, by starting the motor, the motor rotates through the connecting shaft to drive the rotating column to rotate, the rotating column rotation can drive the second connecting sleeve to rotate, the second connecting sleeve rotation can drive the second rotating rod below to rotate, the second rotating rod rotation can drive the first rotating rod to rotate, thereby driving the sleeve and the first connecting sleeve to rotate, and at the same time, the rotating column rotation can drive the first sliding rod to rotate, the first sliding rod rotation can drive the reciprocating screw rod to rotate, the reciprocating screw rod can slide back and forth up and down in the rotating column when rotating, and can drive the first connecting sleeve to move up and down, and drive the sleeve to move up and down through the third spring and the second spring, thereby driving the second rotating rod and the first rotating rod to rotate, changing the angle position of the cutting blade, and crushing the chili;
[0028] 2. The chili crushing and separation device for chili sauce production disclosed in the present invention can drive the second bevel gear to rotate through the rotation of the connecting shaft, and the second bevel gear can drive the input shaft of the electromagnetic clutch to rotate through the first bevel gear, while the output shaft of the electromagnetic clutch does not rotate, and at the same time drives the elliptical cylinder to rotate. The rotation of the elliptical cylinder can drive the connecting rod to move back and forth through the first rotating wheel and the second rotating wheel, and the movement of the connecting rod drives the sliding block to move on the second sliding rod, thereby not driving the second sliding rod to move;
[0029] 3. The chili crushing and separation device for chili sauce production disclosed in the present invention can drive the second bevel gear to rotate by starting the electromagnetic clutch, and the second bevel gear can drive the first bevel gear to rotate by rotating, and the first bevel gear can drive the electromagnetic clutch to rotate, which can drive the spiral conveying roller to rotate, and the spiral conveying roller can rotate to stagger the arc baffle and the discharge port, and the L-shaped scraper can be driven to rotate by rotating the rotating column, and the L-shaped scraper can be rotated to scrape the chili adhered to the inner wall of the crushing barrel, scrape it into the discharge barrel through the discharge port, and then the chili in the discharge barrel is transported to the separation plate by the spiral conveying roller;
[0030] 4. The chili crushing and separation device for chili sauce production disclosed in the present invention can fix the connecting rod and the second sliding rod together by starting the first electromagnet and the second electromagnet, and the motor drives the connecting shaft to rotate, which can drive the elliptical cylinder to rotate. The rotation of the elliptical cylinder can drive the connecting rod to move back and forth left and right through the first rotating wheel and the second rotating wheel, thereby driving the second sliding rod to move back and forth. The second sliding rod drives the wedge block to move through the connecting plate, and the movement of the wedge block can separate the first connecting column and the second connecting column. When the wedge block does not contact the first connecting column and the second connecting column, the first connecting column and the second connecting column are closed under the action of the first spring, and the rapid rotation of the motor can drive the separation plate and the material plate to move back and forth rapidly, so that the chili seeds in the separation plate can be shaken off into the feed plate, and the crushed chili falls into the receiving box through the opening of the separation plate, and then the chili seeds in the material plate fall into another receiving box through the opening of the material plate, and the crushing and separation is completed.
[0031] The present invention can drive the rotating column to rotate through the motor. The rotation of the rotating column can not only drive the second rotating rod to rotate, but also drive the reciprocating screw rod to rotate and move back and forth up and down, so that the cutting blade can change the angle to make the crushing more uniform, and can also drive the spiral conveyor roller to convey the crushed peppers, and separate the peppers and pepper seeds by shaking the separation plate and the material plate, which not only saves power source, but also saves manpower separation time.
[0032] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the following examination and study, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:
[0034] Figure 1 A schematic diagram of the three-dimensional structure of a chili crushing and separation device for producing chili sauce according to the present invention;
[0035] Figure 2 It is a schematic cross-sectional view of the crushing barrel of a chili crushing and separation device for producing chili sauce of the present invention;
[0036] Figure 3 for Figure 2 Schematic diagram of the local structure;
[0037] Figure 4 It is a schematic diagram of the connection structure of the reciprocating screw rod and the rotating rod of a chili crushing and separation device for producing chili sauce of the present invention;
[0038] Figure 5 This is a schematic diagram of the structure of a blade assembly of a chili crushing and separation device for producing chili sauce according to the present invention;
[0039] Figure 6 This is a schematic diagram of the sleeve structure of a chili crushing and separation device for producing chili sauce of the present invention;
[0040] Figure 7 This is a schematic diagram of the structure of a shaking mechanism of a chili crushing and separation device for producing chili sauce of the present invention;
[0041] Figure 8 for Figure 7 Schematic diagram of the structure without the sheet material;
[0042] Fig. 9 This is a schematic diagram of the structure of a sliding rod of a chili crushing and separation device for producing chili sauce according to the present invention;
[0043] Fig.10 for Fig. 9 A schematic diagram of the enlarged structure of the middle part A;
[0044] Fig.11 for Fig. 9 Schematic diagram of the enlarged structure of part B in the middle.
[0045] Figure numerals: 1, base; 2, support column; 3, crushing barrel; 4, upper hopper; 5, reciprocating screw; 6, motor; 7, connecting shaft; 8, elliptical cylinder; 10, discharge cylinder; 11, separation plate; 12, material plate; 13, L-shaped scraper; 14, blade group; 15, spiral conveyor roller; 16, electromagnetic clutch; 17, first bevel gear; 18, second bevel gear; 19, rotating column; 20, arc baffle; 21, discharge port; 22, first sliding surface; 23, first sliding rod; 24, first connecting sleeve; 25, sleeve; 26, first Two connecting sleeves; 27, first rotating rod; 28, cutting blade; 29, second sliding surface; 30, connecting rod; 31, second sliding rod; 32, first connecting column; 33, second connecting column; 34, fixing block; 35, wedge block; 36, third sliding rod; 37, first spring; 38, first rotating wheel; 39, second rotating wheel; 40, sliding block; 41, limiting block; 42, first electromagnet; 43, second electromagnet; 44, second rotating rod; 45, rectangular sleeve; 46, connecting plate; 47, second spring; 48, third spring. DETAILED DESCRIPTION
[0046] The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.
[0047] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0048] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "rear", etc. indicate the orientation or position relationship, they are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0049] Embodiment 1
[0050] Reference Figure 1 and Figure 2 The present invention provides a new technical solution, a chili crushing and separation device for chili sauce production, comprising a base 1, a crushing barrel 3 is fixedly connected to the top of the base 1 through four support columns 2, an upper hopper 4 is fixedly connected to the top of the crushing barrel 3, a crushing mechanism for crushing the chili is arranged inside the crushing barrel 3, and the chili adhered to the inner wall of the crushing barrel 3 can be scraped off;
[0051] The bottom of the crushing barrel 3 is connected to a discharging barrel 10, and the inner wall of the discharging barrel 10 is rotatably connected to a spiral conveying roller 15 for discharging materials;
[0052] A separation plate 11 and a material plate 12 are provided on the top of the base 1. The separation plate 11 is located above the material plate 12. A shaking mechanism for shaking the separation plate 11 and the material plate 12 is provided on the top of the base 1, so that the pepper seeds on the separation plate 11 can be screened into the material plate 12.
[0053] The transmission assembly is arranged on the top of the base 1 and is used to transmit power to the crushing mechanism, the spiral conveying roller 15 and the shaking mechanism. In the above technical scheme, the crushing mechanism can be driven by the transmission assembly to crush the peppers. The crushed peppers are conveyed into the separation plate 11 through the spiral conveying roller 15, and then the shaking mechanism is driven to shake the separation plate 11 and the material plate 12, so that the peppers on the separation plate 11 can be separated from the pepper seeds. The peppers flow into the pepper frame through the opening of the separation plate 11, and the pepper seeds flow into the pepper seed frame through the material plate 12, thereby saving manual separation time.
[0054] Embodiment 2
[0055] Reference Figure 1 and Figure 2 The present invention provides a new technical solution, a chili crushing and separation device for chili sauce production, comprising a base 1, a crushing barrel 3 is fixedly connected to the top of the base 1 through four support columns 2, an upper hopper 4 is fixedly connected to the top of the crushing barrel 3, a crushing mechanism for crushing the chili is arranged inside the crushing barrel 3, and the chili adhered to the inner wall of the crushing barrel 3 can be scraped off;
[0056] The bottom of the crushing barrel 3 is connected to a discharging barrel 10, and the inner wall of the discharging barrel 10 is rotatably connected to a spiral conveying roller 15 for discharging materials;
[0057] A separation plate 11 and a material plate 12 are provided on the top of the base 1. The separation plate 11 is located above the material plate 12. A shaking mechanism for shaking the separation plate 11 and the material plate 12 is provided on the top of the base 1, so that the pepper seeds on the separation plate 11 can be screened into the material plate 12.
[0058] The transmission assembly is arranged on the top of the base 1 and is used to transmit power to the crushing mechanism, the spiral conveying roller 15 and the shaking mechanism. In the above technical scheme, the crushing mechanism can be driven by the transmission assembly to crush the peppers. The crushed peppers are conveyed into the separation plate 11 through the spiral conveying roller 15, and then the shaking mechanism is driven to shake the separation plate 11 and the material plate 12, so that the peppers on the separation plate 11 can be separated from the pepper seeds. The peppers flow into the pepper frame through the opening of the separation plate 11, and the pepper seeds flow into the pepper seed frame through the material plate 12, thereby saving manual separation time.
[0059] Reference Figure 1 and Figure 2The crushing mechanism includes a reciprocating screw rod 5 which is threadedly connected to the top of the crushing barrel 3. The bottom of the reciprocating screw rod 5 is fixedly connected to a first sliding rod 23. The outer wall sliding sleeve of the first sliding rod 23 is provided with a rotating column 19. The rotating column 19 is rotatably connected to the bottom of the crushing barrel 3. A blade group 14 is provided on the reciprocating screw rod 5 and the rotating column 19. In the above technical solution, the rotation of the rotating column 19 can drive the first sliding rod 23 to rotate, and the rotation of the first sliding rod 23 can drive the reciprocating screw rod 5 to rotate, thereby driving the reciprocating screw rod 5 to move up and down. The up and down movement of the reciprocating screw rod 5 can drive the blade group 14 to deform, thereby increasing its crushing effect.
[0060] Reference Figure 7 and Figure 8 Two groups of fixed blocks 34 are fixedly connected to the top of the base 1, and a third sliding rod 36 is fixedly connected between the two fixed blocks 34 on the same side. The outer wall sliding sleeve of the third sliding rod 36 is provided with two first connecting columns 32, and the four first connecting columns 32 are respectively fixedly connected to the outer side of the separation plate 11; the outer wall sliding sleeve of the third sliding rod 36 is provided with two second connecting columns 33, and the four second connecting columns 33 are respectively fixedly connected to the outer side of the material plate 12. In the above technical scheme, the separation plate 11 and the material plate 12 can slide on the base 1 through the first connecting columns 32 and the second connecting columns 33, and the separation plate 11 and the material plate 12 can be shaken by the sliding frequency, which is convenient for separating the peppers.
[0061] Reference Figure 8 The shaking mechanism includes two rectangular sleeves 45 fixedly connected to the top of the base 1, the inner walls of the two rectangular sleeves 45 are slidably connected with the same second sliding rod 31, one side of the second sliding rod 31 is fixedly connected with two connecting plates 46, one side of the connecting plate 46 is fixedly connected with two wedge blocks 35 used in conjunction with the first connecting column 32 and the second connecting column 33, the outer wall sleeve of the third sliding rod 36 is provided with two first springs 37, one of the first springs 37 has two ends fixedly connected to the side of the fixed block 34 and the first connecting column 32 that are close to each other, and the other first spring 37 has two ends fixedly connected to the side of the second connecting column 33 and the fixed block 34 that are close to each other.
[0062] Reference Figure 1-Figure 2The transmission assembly includes a motor 6 fixedly connected to the top of the base 1, a connecting shaft 7 is fixedly connected between the output shaft of the motor 6 and the rotating column 19, a second bevel gear 18 is provided on the outer wall fixed sleeve of the connecting shaft 7, one end of the spiral conveying roller 15 extends to the outside of the discharge barrel 10 and is connected to an electromagnetic clutch 16, and a first bevel gear 17 is provided on the outer wall fixed sleeve of the electromagnetic clutch 16, which is meshed with the second bevel gear 18. When the electromagnetic clutch 16 is powered off, the meshing of the second bevel gear 18 and the first bevel gear 17 will not drive the spiral conveying roller 15 to rotate. In the above technical solution, the connecting shaft 7 can be driven to rotate by the motor 6, and the rotation of the connecting shaft 7 can drive the second bevel gear 18 to rotate. The electromagnetic clutch 16 can be driven to rotate through the first bevel gear 17. After the peppers are crushed, the electromagnetic clutch 16 is started, and the electromagnetic clutch 16 can drive the spiral conveying roller 15 to convey the crushed peppers.
[0063] Reference Figure 7-Figure 11 The outer wall of the connecting shaft 7 is fixedly sleeved with an elliptical cylinder 8, the outer wall of the second sliding rod 31 is slidably sleeved with a sliding block 40, one side of the sliding block 40 is fixedly connected to the connecting rod 30, one end of the second sliding rod 31 is fixedly connected to the limiting block 41, the connecting rod 30 is slidably connected to the limiting block 41, the top of the connecting rod 30 is rotatably connected to two first rotating wheels 38 and the second rotating wheel 39, the outer wall of the first rotating wheel 38 is in contact with the outer wall of the elliptical cylinder 8, the outer wall of the second rotating wheel 39 is in contact with the inner wall of the elliptical cylinder 8, and the sliding block 40 and the limiting block 41 are close to each other. A first electromagnet 42 and a second electromagnet 43 are fixedly connected to one side respectively. In the above technical solution, the motor 6 drives the connecting shaft 7 to rotate, which can drive the elliptical cylinder 8 to rotate. The rotation of the elliptical cylinder 8 can drive the connecting rod 30 to move back and forth through the first rotating wheel 38 and the second rotating wheel 39. When the electromagnetic clutch 16 is started, the first electromagnet 42 and the second electromagnet 43 are started at the same time, and the connecting rod 30 and the second sliding rod 31 can be connected together, so that the movement of the connecting rod 30 can drive the second sliding rod 31 to move together, thereby driving the wedge block 35 to move back and forth.
[0064] Reference Figure 2 , Figure 4 , Figure 5 and Figure 6The blade assembly 14 includes a second connecting sleeve 26 fixedly sleeved on the outer wall of the rotating column 19, a sleeve 25 is slidably sleeved on the outer wall of the rotating column 19, a first sliding surface 22 is opened on the outer wall of the rotating column 19, and a second sliding surface 29 used in conjunction with the first sliding surface 22 is provided on the inner wall of the sleeve 25. The outer wall of the reciprocating screw rod 5 is fixedly sleeved with a first connecting sleeve 24, and the second connecting sleeve 26 and the upper outer wall of the sleeve 25 are both rotatably connected with a plurality of second rotating rods 44. The lower part of the sleeve 25 and the outer wall of the first connecting sleeve 24 are both rotatably connected with a first rotating rod 27 corresponding to the second rotating rod 44, and the first rotating rod 27 is rotatably connected with the corresponding second rotating rod 44. The outer wall of the rotating column 19 is sleeved with a second spring 47, and the two ends of the second spring 47 are respectively fixedly connected to the mutually close sides of the sleeve 25 and the second connecting sleeve 26, and the outer wall of the first sliding rod 23 is sleeved with a third spring 4 8. The two ends of the third spring 48 are respectively fixedly connected to the mutually close sides of the first connecting sleeve 24 and the sleeve 25. The second rotating rod 44 and the first rotating rod 27 are fixedly connected with cutting blades 28 on both sides. In the above technical scheme, the motor 6 can drive the rotating column 19 to rotate through the connecting shaft 7. The rotation of the rotating column 19 can drive the reciprocating screw rod 5 to reciprocate and rotate up and down, which can drive the first connecting sleeve 24, the second connecting sleeve 26 and the sleeve 25 to rotate, and drive the second rotating rod 44 and the first rotating rod 27 to rotate, thereby driving the cutting blade 28 to rotate to crush the pepper. At the same time, the up and down movement of the reciprocating screw rod 5 can drive the first connecting sleeve 24 to move up and down. The first connecting sleeve 24 can drive the sleeve 25 to move through the third spring 48, thereby driving the second rotating rod 44 and the first rotating rod 27 to rotate, and the position and angle of the cutting blade 28 can be changed to achieve a better crushing effect.
[0065] Reference Figure 2 and Figure 3 A discharge port 21 communicating with the discharge barrel 10 is provided at the bottom of the crushing barrel 3, and an arc-shaped baffle 20 used in conjunction with the discharge port 21 is fixedly connected to the outer wall of the spiral conveying roller 15. In the above technical scheme, an arc-shaped baffle 20 is arranged on the outer side of the spiral conveying roller 15, so that the peppers will not enter the discharge barrel 10 when they are crushed. After the crushing is completed, the arc-shaped baffle 20 rotates together with the spiral conveying roller 15, and the discharge port 21 is opened to transport the peppers, which is convenient for use.
[0066] Reference Figure 2 Two L-shaped scrapers 13 are fixedly connected to the outer wall of the rotating column 19, one side of the L-shaped scraper 13 is in contact with the inner wall of the crushing barrel 3, and the bottom of the L-shaped scraper 13 is in contact with the bottom inner wall of the crushing barrel 3. In the above technical scheme, the peppers adhering to the inner wall of the crushing barrel 3 can be scraped off by setting the L-shaped scraper 13, and then the peppers can be scraped into the discharge barrel 10 during rotation, so as to facilitate the transportation of the crushed peppers.
[0067] A method for using a chili crushing and separation device for producing chili sauce, comprising the following steps:
[0068] S1. First, put the pepper into the crushing barrel 3 through the upper hopper 4, and then start the motor 6. The rotation of the motor 6 can drive the rotating column 19 to rotate through the connecting shaft 7. The rotation of the rotating column 19 can drive the second connecting sleeve 26 to rotate. The rotation of the second connecting sleeve 26 can drive the second rotating rod 44 below to rotate. The rotation of the second rotating rod 44 can drive the first rotating rod 27 to rotate, thereby driving the sleeve 25 and the first connecting sleeve 24 to rotate. At the same time, the rotation of the rotating column 19 can drive the first sliding rod 23 to rotate. The rotation of the first sliding rod 23 can drive the reciprocating screw rod 5 to rotate. When the reciprocating screw rod 5 rotates, it can slide back and forth up and down in the rotating column 19, which can drive the first connecting sleeve 24 to move up and down. The sleeve 25 is driven up and down by the third spring 48 and the second spring 47, thereby driving the second rotating rod 44 and the first rotating rod 27 to rotate, changing the angle position of the cutting blade 28, and crushing the pepper;
[0069] S2. At the same time, the rotation of the connecting shaft 7 can drive the second bevel gear 18 to rotate. The second bevel gear 18 can drive the input shaft of the electromagnetic clutch 16 to rotate through the first bevel gear 17, while the output shaft of the electromagnetic clutch 16 does not rotate, and at the same time drives the elliptical cylinder 8 to rotate. The rotation of the elliptical cylinder 8 can drive the connecting rod 30 to move back and forth through the first rotating wheel 38 and the second rotating wheel 39. The movement of the connecting rod 30 drives the sliding block 40 to move on the second sliding rod 31, thereby not driving the second sliding rod 31 to move;
[0070] S3, after the crushing is completed, the electromagnetic clutch 16 is started, the rotation of the connecting shaft 7 can drive the second bevel gear 18 to rotate, the rotation of the second bevel gear 18 can drive the first bevel gear 17 to rotate, the rotation of the first bevel gear 17 can drive the electromagnetic clutch 16, and can drive the spiral conveying roller 15 to rotate, the rotation of the spiral conveying roller 15 can make the arc baffle 20 and the discharge port 21 staggered, and the rotation of the rotating column 19 can drive the L-shaped scraper 13 to rotate, and the rotation of the L-shaped scraper 13 can scrape the peppers adhered to the inner wall of the crushing barrel 3, scrape them into the discharge barrel 10 through the discharge port 21, and then convey the peppers in the discharge barrel 10 to the separation plate 11 through the spiral conveying roller 15;
[0071] S4. Finally, the first electromagnet 42 and the second electromagnet 43 are started to fix the connecting rod 30 and the second sliding rod 31 together. The motor 6 drives the connecting shaft 7 to rotate, which can drive the elliptical cylinder 8 to rotate. The rotation of the elliptical cylinder 8 can drive the connecting rod 30 to move back and forth through the first rotating wheel 38 and the second rotating wheel 39, thereby driving the second sliding rod 31 to move back and forth. The second sliding rod 31 drives the wedge block 35 to move through the connecting plate 46. The movement of the wedge block 35 can separate the first connecting column 32 and the second connecting column 33. When the wedge block 35 does not contact the first connecting column 32 and the second connecting column 33, the first connecting column 32 and the second connecting column 33 are closed under the action of the first spring 37. Through the rapid rotation of the motor 6, the separation plate 11 and the material plate 12 can be driven to move back and forth rapidly, so that the pepper seeds in the separation plate 11 can be shaken off into the feed plate 12, and the crushed peppers fall into the receiving box through the opening of the separation plate 11, and then the pepper seeds in the material plate 12 fall into another receiving box through the opening of the material plate 12, and the crushing and separation is completed.
[0072] However, as is well known to those skilled in the art, the working principles and wiring methods of the motor 6, electromagnetic clutch 16, first electromagnet 42 and second electromagnet 43 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0073] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the present invention.
Claims
1. A chili crushing and separation device for chili sauce production, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a crushing barrel (3) via four support columns (2); the top of the crushing barrel (3) is connected to an upper hopper (4); a crushing mechanism for crushing peppers is provided inside the crushing barrel (3), and the peppers adhering to the inner wall of the crushing barrel (3) can be scraped off; The bottom of the crushing barrel (3) is connected to a discharge barrel (10), and the inner wall of the discharge barrel (10) is rotatably connected to a spiral conveying roller (15) for discharging materials; A separation plate (11) and a material plate (12) are provided on the top of the base (1); the separation plate (11) is located above the material plate (12); and a shaking mechanism for shaking the separation plate (11) and the material plate (12) is provided on the top of the base (1), so that the pepper seeds on the separation plate (11) can be screened into the material plate (12); A transmission assembly, arranged on the top of the base (1) and used for transmitting power to the crushing mechanism, the spiral conveying roller (15) and the shaking mechanism; The crushing mechanism comprises a reciprocating screw rod (5) threadedly connected to the top of the crushing barrel (3); the bottom of the reciprocating screw rod (5) is fixedly connected to a first sliding rod (23); the outer wall of the first sliding rod (23) is slidingly sleeved with a rotating column (19); the rotating column (19) is rotatably connected to the bottom of the crushing barrel (3); and a blade group (14) is provided on the reciprocating screw rod (5) and the rotating column (19); Two groups of fixed blocks (34) are fixedly connected to the top of the base (1); a third sliding rod (36) is fixedly connected between the two fixed blocks (34) on the same side; the outer wall sliding sleeve of the third sliding rod (36) is provided with two first connecting columns (32); the four first connecting columns (32) are respectively fixedly connected to the outer side of the separation plate (11); the outer wall sliding sleeve of the third sliding rod (36) is provided with two second connecting columns (33); the four second connecting columns (33) are respectively fixedly connected to the outer side of the material plate (12); The shaking mechanism comprises two rectangular sleeves (45) fixedly connected to the top of the base (1), the inner walls of the two rectangular sleeves (45) are slidably connected to the same second sliding rod (31), one side of the second sliding rod (31) is fixedly connected to two connecting plates (46), one side of the connecting plate (46) is fixedly connected to two wedge blocks (35) used in conjunction with the first connecting column (32) and the second connecting column (33), the outer wall sleeve of the third sliding rod (36) is provided with two first springs (37), one of the first springs (37) has two ends fixedly connected to the side of the fixed block (34) and the first connecting column (32) close to each other, and the other first spring (37) has two ends fixedly connected to the side of the second connecting column (33) and the fixed block (34) close to each other; The blade assembly (14) comprises a second connecting sleeve (26) fixedly sleeved on the outer wall of the rotating column (19); the outer wall of the rotating column (19) is slidably sleeved with a sleeve (25); the outer wall of the rotating column (19) is provided with a first sliding surface (22); the inner wall of the sleeve (25) is provided with a second sliding surface (29) used in conjunction with the first sliding surface (22); the outer wall of the reciprocating screw rod (5) is fixedly sleeved with a first connecting sleeve (24); the second connecting sleeve (26) and the upper outer wall of the sleeve (25) are both rotatably connected to a plurality of second rotating rods (44); the lower part of the sleeve (25) and the outer wall of the first connecting sleeve (24) are both rotatably connected to the second rotating rods (44); A first rotating rod (27) corresponding to the movable rod (44) is rotatably connected to the corresponding second rotating rod (44); a second spring (47) is sleeved on the outer wall of the rotating column (19); two ends of the second spring (47) are respectively fixedly connected to the sleeve (25) and the second connecting sleeve (26) on one side close to each other; a third spring (48) is sleeved on the outer wall of the first sliding rod (23); two ends of the third spring (48) are respectively fixedly connected to the first connecting sleeve (24) and the sleeve (25) on one side close to each other; and cutting blades (28) are fixedly connected to both sides of the second rotating rod (44) and the first rotating rod (27).
2. The chili crushing and separation device for chili sauce production according to claim 1, characterized in that: The transmission assembly comprises a motor (6) fixedly connected to the top of the base (1); a connecting shaft (7) is fixedly connected between the output shaft of the motor (6) and the rotating column (19); a second bevel gear (18) is provided on the outer wall fixed sleeve of the connecting shaft (7); one end of the spiral conveying roller (15) extends to the outside of the discharge barrel (10) and is connected to an electromagnetic clutch (16); a first bevel gear (17) meshing with the second bevel gear (18) is provided on the outer wall fixed sleeve of the electromagnetic clutch (16); when the electromagnetic clutch (16) is powered off, the second bevel gear (18) meshes with the first bevel gear (17) and does not drive the spiral conveying roller (15) to rotate.
3. The chili crushing and separation device for chili sauce production according to claim 2, characterized in that: The outer wall of the connecting shaft (7) is fixedly sleeved with an elliptical cylinder (8), the outer wall of the second sliding rod (31) is slidably sleeved with a sliding block (40), one side of the sliding block (40) is fixedly connected to the connecting rod (30), one end of the second sliding rod (31) is fixedly connected to a limiting block (41), the connecting rod (30) is slidably connected to the limiting block (41), the top of the connecting rod (30) is rotatably connected to two first rotating wheels (38) and a second rotating wheel (39), the outer wall of the first rotating wheel (38) is in contact with the outer wall of the elliptical cylinder (8), the outer wall of the second rotating wheel (39) is in contact with the inner wall of the elliptical cylinder (8), and the sliding block (40) and the limiting block (41) are respectively fixedly connected to a first electromagnet (42) and a second electromagnet (43) on their mutually adjacent sides.
4. The chili crushing and separation device for chili sauce production according to claim 3, characterized in that: The bottom of the crushing barrel (3) is provided with a discharge port (21) communicating with the discharge cylinder (10), and the outer wall of the spiral conveying roller (15) is fixedly connected with an arc-shaped baffle (20) used in conjunction with the discharge port (21).
5. The chili crushing and separation device for chili sauce production according to claim 4, characterized in that: Two L-shaped scrapers (13) are fixedly connected to the outer wall of the rotating column (19), one side of the L-shaped scraper (13) is in contact with the inner wall of the crushing barrel (3), and the bottom of the L-shaped scraper (13) is in contact with the bottom inner wall of the crushing barrel (3).
6. The method for using the chili crushing and separation device for producing chili sauce according to claim 5, characterized in that: The following steps are involved: S1. First, peppers are placed into the crushing barrel (3) through the upper hopper (4), and then the motor (6) is started. The motor (6) rotates to drive the rotating column (19) to rotate through the connecting shaft (7). The rotating column (19) rotates to drive the second connecting sleeve (26). The second connecting sleeve (26) rotates to drive the second rotating rod (44) below to rotate. The second rotating rod (44) rotates to drive the first rotating rod (27) to rotate, thereby driving the sleeve (25) and the first connecting sleeve (24) to rotate. The column (19) rotates to drive the first sliding rod (23) to rotate, and the first sliding rod (23) rotates to drive the reciprocating screw rod (5) to rotate. When the reciprocating screw rod (5) rotates, it can slide up and down reciprocatingly in the rotating column (19), and can drive the first connecting sleeve (24) to move up and down. The sleeve (25) is driven to move up and down through the third spring (48) and the second spring (47), thereby driving the second rotating rod (44) and the first rotating rod (27) to rotate, changing the angle position of the cutting blade (28) to crush the pepper; S2, the connection shaft (7) rotates to drive the second bevel gear (18) to rotate, and the second bevel gear (18) can drive the input shaft of the electromagnetic clutch (16) to rotate through the first bevel gear (17), while the output shaft of the electromagnetic clutch (16) does not rotate, and at the same time drives the elliptical cylinder (8) to rotate, and the rotation of the elliptical cylinder (8) can drive the connecting rod (30) to move back and forth through the first rotating wheel (38) and the second rotating wheel (39), and the movement of the connecting rod (30) drives the sliding block (40) to move on the second sliding rod (31), thereby not driving the second sliding rod (31) to move; S3, after the crushing is completed, the electromagnetic clutch (16) is started, the connection shaft (7) rotates to drive the second bevel gear (18) to rotate, the second bevel gear (18) rotates to drive the first bevel gear (17) to rotate, the first bevel gear (17) rotates to drive the electromagnetic clutch (16), and the spiral conveying roller (15) rotates. The spiral conveying roller (15) rotates to make the arc baffle (20) and the discharge port (21) staggered. The rotation of the rotating column (19) drives the L-shaped scraper (13) to rotate. The L-shaped scraper (13) rotates to scrape off the peppers adhered to the inner wall of the crushing barrel (3) and scrape them into the discharge barrel (10) through the discharge port (21). Then, the peppers in the discharge barrel (10) are transported to the separation plate (11) through the spiral conveying roller (15); S4, finally, the first electromagnet (42) and the second electromagnet (43) are started, so that the connecting rod (30) and the second sliding rod (31) can be fixed together, and the motor (6) drives the connecting shaft (7) to rotate, which can drive the elliptical cylinder (8) to rotate. The rotation of the elliptical cylinder (8) can drive the connecting rod (30) to move back and forth through the first rotating wheel (38) and the second rotating wheel (39), thereby driving the second sliding rod (31) to move back and forth. The second sliding rod (31) drives the wedge block (35) to move through the connecting plate (46), and the movement of the wedge block (35) can connect the first connecting column (32) and the second connecting column (33) ) are separated, and when the wedge block (35) does not contact the first connecting column (32) and the second connecting column (33), the first connecting column (32) and the second connecting column (33) are closed under the action of the first spring (37), and the separation plate (11) and the material plate (12) can be driven to move back and forth quickly through the rapid rotation of the motor (6), so that the pepper seeds in the separation plate (11) can be shaken off into the feed plate (12), and the crushed peppers fall into the receiving box through the opening of the separation plate (11), and then the pepper seeds in the material plate (12) fall into another receiving box through the opening of the material plate (12), and the crushing and separation is completed.
Citation Information
Patent Citations
Chili crushing and separating device for chili sauce production
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