Impregnation device and impregnation method for cylindrical carbon-carbon composite material
Through the design of limit support and clamping fixtures, the problems of insufficient impregnation and inconvenient operation in the cylindrical carbon-carbon composite impregnation device are solved, and a fast and uniform impregnation process and simple material treatment are achieved.
Patent Information
- Application Number
- CN202211357893.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-01
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2042-11-01
AI Technical Summary
The conventional cylindrical carbon-carbon composite impregnation device is difficult to achieve stable clamping and uniform immersion of multiple materials during the impregnation process, resulting in insufficient impregnation and inconvenient operation.
An impregnation device including a limit support device and a clamping fixture is designed to achieve synchronous lifting and uniform clamping of the cylindrical carbon-carbon composite material through a motor-driven synchronous belt and gear system to ensure that the material is completely immersed in the impregnation liquid and that multiple materials can be processed at one time.
The rapid and uniform impregnation of cylindrical carbon-carbon composite materials is achieved, the material float is avoided, the impregnation efficiency is improved, and the material can be easily picked up and placed, simplifying the operation process.
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Figure CN115958674B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of impregnation of carbon-carbon composite materials, in particular to an impregnation device and an impregnation method of a cylindrical carbon-carbon composite material. Background Art
[0002] Carbon-carbon composites offer advantages such as low density, high specific gravity, ablation resistance, low thermal expansion coefficient, excellent thermal shock resistance, and superior friction and wear properties. They are widely used in high-tech fields such as aviation, aerospace, machinery, chemicals, electronics, metallurgy, medicine, and the defense industry. The preparation process of carbon-carbon composites can be understood as the densification and molding of carbon fiber preforms. Densification methods include chemical vapor deposition and liquid impregnation.
[0003] According to Chinese Patent No. CN202011391162.4, a cylindrical carbon-carbon composite material impregnation device and an impregnation method thereof, the present invention discloses a cylindrical carbon-carbon composite material impregnation device and an impregnation method thereof. The impregnation device includes a transmission roller, an impregnation tank, a drive device, a device frame, a lifting platform and a scraper brush. The impregnation method implemented using the device of the present invention has very little impregnation liquid used per time, simple device operation and maintenance, convenient and fast impregnation process, economical and environmentally friendly.
[0004] According to Chinese Patent No. CN201810637289.6, a honeycomb VOCS catalytic combustion catalyst continuous impregnation device and impregnation method thereof are disclosed. The invention relates to the field of mechanical equipment or automated equipment. The device comprises: an impregnation tank for containing an impregnation liquid; a housing disposed above the impregnation tank for covering and sealing the impregnation tank; an electric carriage disposed above the housing, the electric carriage connected to the top of the housing via a first lifting unit that drives the entire housing up and down vertically; an impregnation frame connected to the bottom of the housing via a second lifting unit that drives the impregnation frame up and down vertically; and an air intake and exhaust system for evacuating or inflating the interior of the housing after the housing is sealed and the impregnation tank is covered when the housing is located above the impregnation tank. This device has low production costs per unit time during operation, does not require full manual operation, and avoids direct contact between operators and various impregnation liquids, thus improving the working environment.
[0005] However, the existing impregnation device for cylindrical carbon-carbon composite materials cannot conveniently and automatically perform multiple clamping limits to impregnate the cylindrical carbon-carbon composite materials stably and firmly during use, which makes it inconvenient to take and put the cylindrical carbon-carbon composite materials during impregnation. In addition, the existing impregnation device cannot fully immerse the cylindrical carbon-carbon composite materials during use. Therefore, a device is urgently needed to solve the above problems. Summary of the Invention
[0006] The object of the present invention is to provide an impregnation device and an impregnation method for a cylindrical carbon-carbon composite material, so as to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an impregnation device for a cylindrical carbon-carbon composite material and an impregnation method thereof, comprising an impregnation tank, an impregnation treatment device, a liquid inlet pipe and a liquid discharge pipe, wherein the impregnation treatment device is installed inside the impregnation tank, the liquid inlet pipe is symmetrically fixedly arranged on the upper part of one side of the impregnation tank, and the liquid discharge pipe is symmetrically fixedly arranged on the bottom part of one side of the impregnation tank, and the impregnation treatment device comprises a limit support device, a clamping and fixing device, a first motor and a limit fixing plate, the clamping and fixing device is arranged on the limit support device, the upper end of the first motor is fixedly connected to the front bottom of the limit fixing plate, and the end of the limit fixing plate is slidably clamped in the interior of the impregnation tank, and the limit support device can be provided. This allows the cylindrical carbon-carbon composite body that needs to be impregnated to be raised and lowered synchronously, and allows the cylindrical carbon-carbon composite body to be completely immersed in the impregnation liquid in the impregnation box, without causing the cylindrical carbon-carbon composite body to float in the impregnation liquid, so that the impregnation is sufficient and rapid, and also allows the cylindrical carbon-carbon composite body to be conveniently raised, lowered, taken and placed in the impregnation box during the impregnation process. By arranging a clamping and fixing device, the impregnation treatment of multiple cylindrical carbon-carbon composite bodies can be completed at one time, and the impregnated cylindrical carbon-carbon composite bodies are evenly distributed, so that the cylindrical carbon-carbon composite bodies will not affect each other during the impregnation process, and the cylindrical carbon-carbon composite body can be firmly fixed during the impregnation process.
[0008] Preferably, the limit support device includes a limit support plate, a first synchronous rotating wheel, a first synchronous belt, a limit sliding clamp, an adjusting tooth plate, a first adjusting gear, a synchronous rotating rod and a second motor, the limit support plate is provided with two, the limit sliding clamps are symmetrically fixedly connected to the outer end of the limit support plate, the adjusting tooth plate is fixedly installed on the upper part of the outer end of the limit support plate, the first adjusting gear is rotatably arranged on the inner side of the adjusting tooth plate, the synchronous rotating rod is fixedly installed between the middle parts of the first adjusting gear, the first synchronous rotating wheel is fixedly connected to the middle part of the outer end of the first adjusting gear, the first synchronous belt is rotatably installed between the first synchronous rotating wheels, the front end of the second motor is fixedly connected to the middle part of the outer end of the first synchronous rotating wheel on one side, and the second motor is started to drive one of the first adjusting gears to rotate, and the rotating first adjusting gear can make each first adjusting gear rotate synchronously through the synchronous rotating rod, the first synchronous rotating wheel and the first synchronous belt, and the rotating first adjusting gear can make the limit support plate move downward by using the adjusting tooth plate, and during the movement, the limit sliding clamp slides along the immersion box to play a stabilizing role.
[0009] Preferably, the outer end of the first synchronous rotating wheel is rotatably connected to the inside of the dipping box, the second motor is fixedly installed on the dipping box, and the limiting sliding clamping column is slidably clamped on the dipping box to play the role of limiting sliding.
[0010] Preferably, the clamping and fixing device includes a clamping moving part, a cylindrical carbon-carbon composite material body, a second synchronous belt, a second adjusting gear, a second synchronous rotating wheel and an adjusting control tooth plate, wherein the clamping moving part is provided with two, and the adjusting control tooth plates are symmetrically fixedly installed at the bottom of the two clamping moving parts, the second adjusting gear is rotatably installed between the adjusting control tooth plates, and the two sides of the second adjusting gear are meshed with the adjusting control tooth plates, the second synchronous rotating wheel is fixedly connected to the middle of the upper end of the second adjusting gear, the second synchronous belt is rotatably clamped between the second synchronous rotating wheels, and the cylindrical carbon-carbon composite material body is evenly clamped between the upper ends of the clamping moving part, and the first motor is started to drive a second synchronous rotating wheel and the second adjusting gear to rotate, and the rotating second adjusting gear can drive the two adjusting control tooth plates to move through the adjusting control tooth plate, and the moving adjusting control tooth plate can pull the two sliding mounting frames to slide close to each other.
[0011] Preferably, the clamping moving part includes a sliding mounting frame, a movable adjustment frame, a limit clamp and a fastening bolt. The movable adjustment frame is slidably clamped on the sliding mounting frame, the limit clamp is evenly fixedly mounted on the upper end of the movable adjustment frame, the fastening bolt is fixedly connected to the bottom of the movable adjustment frame, and the front end of the fastening bolt is in compression contact with the sliding mounting frame. The use position of the limit clamp can be adjusted, so that the position of the cylindrical carbon-carbon composite material body immersed in the impregnation box can be adjusted and controlled.
[0012] Preferably, the bottom end of the sliding mounting frame is slidably clamped on the limit support plate, the bottom of the second adjusting gear is rotatably clamped on the limit support plate, the bottom end of the first motor is fixedly connected to the upper end of the second synchronous rotating wheel on one side through a driving rod, and the two ends of the cylindrical carbon-carbon composite material body are clamped between the inside of the limit clamp, and the cylindrical carbon-carbon composite material body is firmly clamped by the limit clamp.
[0013] Preferably, an observation window is fixedly provided at the middle part of the outer end of the immersion tank, and the material of the observation window is transparent glass. Scale lines are fixedly provided on both sides of the observation window, and the observation window is connected with the interior of the immersion tank. Since the observation window is fixedly provided at the middle part of the outer end of the immersion tank, the liquid level of the immersion liquid in the immersion tank can be accurately and conveniently observed by utilizing the clamping movable parts provided on both sides of the observation window, which facilitates the accurate adjustment of the immersion liquid into the interior of the immersion tank.
[0014] A method for impregnating a cylindrical carbon-carbon composite material impregnation device, the specific steps of the method are as follows:
[0015] S1. First, a specified amount of impregnation liquid is injected into the impregnation tank by controlling an external solenoid valve to open a liquid inlet pipe, and then the cylindrical carbon-carbon composite material to be impregnated is evenly clamped and placed between the limit clamps;
[0016] S2. Starting the first motor to drive a second synchronous rotating wheel and a second adjusting gear to rotate. The rotating second adjusting gear can drive the two adjusting control gear plates to move through the adjusting control gear plate. The moving adjusting control gear plates can pull the two sliding mounting frames to slide closer to each other.
[0017] S3. The sliding mounting frame slides closer to each other, driving the movable adjustment frame and the limit clamps to move closer to each other. The limit clamps that move closer now clamp and limit the ends of the cylindrical carbon-carbon composite material body, so that the cylindrical carbon-carbon composite material body is fixed between the limit clamps. At this time, the cylindrical carbon-carbon composite material body is evenly fixed between the limit clamps.
[0018] S4, then start the second motor to drive a first adjusting gear to rotate, the rotating first adjusting gear can make each first adjusting gear rotate synchronously through the synchronous rotating rod, the first synchronous rotating wheel and the first synchronous belt, the rotating first adjusting gear can make the limit support plate move downward by using the adjusting tooth plate, and during the movement, the limit sliding clamp slides along the impregnation box to play a stabilizing role, and the downward moving limit support plate can drive the sliding mounting frame, the movable adjustment frame, the limit clamp and the cylindrical carbon-carbon composite material body between the limit clamp to move into the interior of the impregnation box;
[0019] S5. The cylindrical carbon-carbon composite material body moving downward can be completely immersed in the impregnation liquid in the impregnation tank for sufficient impregnation treatment. After the treatment is completed, the cylindrical carbon-carbon composite material body is reset and raised, and the drain pipe is opened by controlling the external solenoid valve to drain the impregnation liquid in the impregnation tank.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. The present invention can synchronously lift and lower the cylindrical carbon-carbon composite material body that needs to be impregnated by providing a limiting support device, and can completely immerse the cylindrical carbon-carbon composite material body in the impregnation liquid in the impregnation box, without causing the cylindrical carbon-carbon composite material body to float in the impregnation liquid, so that the impregnation is sufficient and rapid, and the cylindrical carbon-carbon composite material body can be conveniently lifted, taken out and placed in the impregnation box during the impregnation process.
[0022] 2. The present invention provides a clamping and fixing device, which can complete the impregnation treatment of multiple cylindrical carbon-carbon composite materials at one time, and the impregnated cylindrical carbon-carbon composite materials are evenly distributed, so that the cylindrical carbon-carbon composite materials will not affect each other during the impregnation process, and the cylindrical carbon-carbon composite materials can be firmly fixed during the impregnation process.
[0023] 3. The present invention can control and adjust the sliding adjustment position of the movable adjustment frame and the limit clamp along the sliding installation frame by screwing the fastening bolt to control the extrusion force between the fastening bolt and the sliding installation frame, so that the use position of the limit clamp can be adjusted, thereby making the position of the cylindrical carbon-carbon composite material body immersed in the impregnation box adjustable and controllable. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0025] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0026] Figure 2 It is a side view of the main body of the present invention;
[0027] Figure 3 It is a structural schematic diagram of the impregnation treatment device of the present invention;
[0028] Figure 4 It is a side view of the immersion treatment device of the present invention;
[0029] Figure 5 It is a schematic structural diagram of the position limiting support device of the present invention;
[0030] Figure 6 It is a side view of the position limiting support device of the present invention;
[0031] Figure 7 It is a schematic structural diagram of the clamping and fixing device of the present invention;
[0032] Figure 8 It is a side view of the clamping and fixing device of the present invention;
[0033] Figure 9 It is a structural schematic diagram of the clamping moving part of the present invention;
[0034] Figure 10 It is a structural diagram of the second embodiment of the main body of the present invention.
[0035] In the figure: 1-impregnation box, 2-impregnation treatment device, 3-liquid inlet pipe, 4-liquid discharge pipe, 5-limiting support device, 6-clamping and fixing device, 7-first motor, 8-limiting fixing plate, 9-limiting support plate, 10-first synchronous rotating wheel, 11-first synchronous belt, 12-limiting sliding clamping column, 13-adjusting gear plate, 14-first adjusting gear, 15-synchronous rotating rod, 16-second motor, 17-clamping moving part, 18-cylindrical carbon-carbon composite material body, 19-second synchronous belt, 20-second adjusting gear, 21-second synchronous rotating wheel, 22-adjusting control gear plate, 23-sliding mounting frame, 24-movable adjustment frame, 25-limiting clamping block, 26-fastening bolt, 27-scale line, 28-observation window. DETAILED DESCRIPTION
[0036] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0037] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0038] The present invention will be further described below with reference to the accompanying drawings.
[0039] Example 1
[0040] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4, an embodiment of the present invention provides: an impregnation device for a cylindrical carbon-carbon composite material, comprising an impregnation tank 1, an impregnation treatment device 2, a liquid inlet pipe 3 and a liquid discharge pipe 4, the impregnation treatment device 2 is installed inside the impregnation tank 1, the liquid inlet pipe 3 is symmetrically fixedly arranged on the upper part of one side of the impregnation tank 1, and the liquid discharge pipe 4 is symmetrically fixedly arranged on the bottom of one side of the impregnation tank 1, the impregnation treatment device 2 comprises a limiting support device 5, a clamping and fixing device 6, a first motor 7 and a limiting fixing plate 8, the clamping and fixing device 6 is arranged on the limiting support device 5, the upper end of the first motor 7 is fixedly connected to the front bottom of the limiting fixing plate 8, and the end of the limiting fixing plate 8 is slidably clamped in the interior of the impregnation tank 1, and the cylindrical carbon-carbon composite material that needs to be impregnated can be made to be fixed by setting the limiting support device 5. The composite material body 18 is raised and lowered synchronously, and the cylindrical carbon-carbon composite material body 18 can be completely immersed in the impregnation liquid in the impregnation box 1, and the cylindrical carbon-carbon composite material body 18 will not float in the impregnation liquid, so that the impregnation is sufficient and fast, and the cylindrical carbon-carbon composite material body 18 can be conveniently raised and lowered from the impregnation box 1 during the impregnation process. By setting a clamping and fixing device 6, the clamping and fixing device 6 can complete the impregnation treatment of multiple cylindrical carbon-carbon composite material bodies 18 at one time, and the impregnated cylindrical carbon-carbon composite material bodies 18 are evenly distributed, so that the cylindrical carbon-carbon composite material bodies 18 will not affect each other during the impregnation process, and the cylindrical carbon-carbon composite material body 18 can be firmly fixed during the impregnation process.
[0041] See also Figure 5 and Figure 6, the limit support device 5 includes a limit support plate 9, a first synchronous rotating wheel 10, a first synchronous belt 11, a limit sliding clamping column 12, an adjusting tooth plate 13, a first adjusting gear 14, a synchronous rotating rod 15 and a second motor 16. The limit support plate 9 is provided with two, the limit sliding clamping column 12 is symmetrically fixedly connected to the outer end of the limit support plate 9, the adjusting tooth plate 13 is fixedly installed on the upper part of the outer end of the limit support plate 9, the first adjusting gear 14 is rotatably arranged on the inner side of the adjusting tooth plate 13, the synchronous rotating rod 15 is fixedly installed between the middle parts of the first adjusting gear 14, the first synchronous rotating wheel 10 is fixedly connected to the middle part of the outer end of the first adjusting gear 14, the first synchronous belt 11 is rotatably installed between the first synchronous rotating wheel 10, the front of the second motor 16 The end is fixedly connected to the middle of the outer end of the first synchronous rotating wheel 10 located on one side, and the second motor 16 is started to drive a first adjusting gear 14 to rotate. The rotating first adjusting gear 14 can make each first adjusting gear 14 rotate synchronously through the synchronous rotating rod 15, the first synchronous rotating wheel 10 and the first synchronous belt 11. The rotating first adjusting gear 14 can make the limit support plate 9 move downward by adjusting the tooth plate 13, and during the movement, the limit sliding column 12 slides along the impregnation box 1 to play a stabilizing role. The downward moving limit support plate 9 can drive the sliding mounting frame 23, the moving adjustment frame 24, the limit clamp 25 and the cylindrical carbon-carbon composite body 18 between the limit clamp 25 to move toward the inside of the impregnation box 1.
[0042] See also Figure 1 and Figure 2 The outer end of the first synchronous rotating wheel 10 is rotatably connected to the inside of the dipping box 1, playing the role of limiting. The second motor 16 is fixedly installed on the dipping box 1, and the limiting sliding clamping column 12 is slidably connected to the dipping box 1, playing the role of limiting sliding.
[0043] See also Figure 7 and Figure 8The clamping and fixing device 6 includes a clamping and moving part 17, a cylindrical carbon-carbon composite material body 18, a second synchronous belt 19, a second adjusting gear 20, a second synchronous rotating wheel 21 and an adjusting control tooth plate 22. The clamping and moving part 17 is provided with two, and the adjusting control tooth plates 22 are symmetrically fixedly installed at the bottom of the two clamping and moving parts 17. The second adjusting gear 20 is rotatably installed between the adjusting control tooth plates 22. The two sides of the second adjusting gear 20 are meshed with the adjusting control tooth plates 22. The second synchronous rotating wheel 21 is fixedly connected to the middle part of the upper end of the second adjusting gear 20, and the second synchronous belt 19 is rotatably clamped between the second synchronous rotating wheels 21. The cylindrical carbon-carbon composite material body 18 is evenly clamped between the upper ends of the clamping and moving part 17. Starting the first motor 7 drives a second synchronous rotating wheel 21 and a second adjusting gear 20 to rotate. The rotating second adjusting gear 20 can drive the two adjusting control tooth plates 22 to move through the adjusting control tooth plate 22, and the moving adjusting control tooth plate 22 can pull the two sliding mounting frames 23 to slide close to each other.
[0044] See also Figure 9 The clamping moving part 17 includes a sliding mounting frame 23, a moving adjustment frame 24, a limiting clamp 25 and a fastening bolt 26. The moving adjustment frame 24 is slidably clamped on the sliding mounting frame 23, and the limiting clamp 25 is evenly fixedly mounted on the upper end of the moving adjustment frame 24. The fastening bolt 26 is fixedly connected to the bottom of the moving adjustment frame 24, and the front end of the fastening bolt 26 is in compression contact with the sliding mounting frame 23. By screwing the fastening bolt 26 to control the extrusion force between the fastening bolt 26 and the sliding mounting frame 23, the sliding adjustment position of the moving adjustment frame 24 and the limiting clamp 25 along the sliding mounting frame 23 can be controlled and adjusted, so that the use position of the limiting clamp 25 can be adjusted, so that the position of the cylindrical carbon-carbon composite material body 18 immersed in the impregnation box 1 can be adjusted and controlled.
[0045] The bottom end of the sliding mounting frame 23 is slidably clamped on the limit support plate 9, so that the sliding mounting frame 23 can slide along the limit support plate 9, and the bottom of the second adjusting gear 20 is rotatably clamped on the limit support plate 9. The bottom end of the first motor 7 is fixedly connected to the upper end of the second synchronous rotating wheel 21 on one side through a driving rod. The first motor 7 can drive a second synchronous rotating wheel 21 to rotate, and the two ends of the cylindrical carbon-carbon composite material body 18 are clamped between the inside of the limit clamp 25. The cylindrical carbon-carbon composite material body 18 is firmly clamped by the limit clamp 25.
[0046] When implementing this embodiment, by setting the limiting support device 5, the cylindrical carbon-carbon composite material body 18 that needs to be impregnated can be raised and lowered synchronously, and the cylindrical carbon-carbon composite material body 18 can be completely immersed in the impregnation liquid in the impregnation box 1, and the cylindrical carbon-carbon composite material body 18 will not float in the impregnation liquid, so that the impregnation is sufficient and fast, and the cylindrical carbon-carbon composite material body 18 can be conveniently lifted and taken out of the impregnation box 1 during the impregnation process. By setting the clamping and fixing device 6, the clamping and fixing device 6 can complete the impregnation process of multiple cylindrical carbon-carbon composite material bodies 18 at one time, and the impregnation The processed cylindrical carbon-carbon composite materials 18 are evenly distributed, so that the cylindrical carbon-carbon composite materials 18 will not affect each other during the impregnation process, and the cylindrical carbon-carbon composite materials 18 can be firmly fixed during the impregnation process, and the extrusion force between the fastening bolts 26 and the sliding mounting frame 23 can be controlled and adjusted by screwing the fastening bolts 26 to control the sliding adjustment position of the movable adjustment frame 24 and the limit clamp 25 along the sliding mounting frame 23, so that the use position of the limit clamp 25 can be adjusted, so that the position of the cylindrical carbon-carbon composite material 18 impregnated in the impregnation box 1 can be adjusted and controlled.
[0047] Example 2
[0048] On the basis of Example 1, Figure 10 As shown, an observation window 28 is fixedly provided at the middle of the outer end of the dipping tank 1 , and the material of the observation window 28 is transparent glass. Scale lines 27 are fixedly provided on both sides of the observation window 28 , and the observation window 28 is connected to the interior of the dipping tank 1 .
[0049] When implementing this embodiment, since an observation window 28 is fixedly provided in the middle of the outer end of the dipping tank 1, the liquid level of the dipping liquid in the dipping tank 1 can be accurately and conveniently observed by utilizing the clamping movable parts 17 provided on both sides of the observation window 28, thereby facilitating accurate adjustment of the dipping liquid into the dipping tank 1.
[0050] A method for impregnating a cylindrical carbon-carbon composite material impregnation device, the specific steps of the method are as follows:
[0051] S1. First, a specified amount of impregnation liquid is injected into the impregnation tank 1 by controlling the external solenoid valve to open the liquid inlet pipe 3, and then the cylindrical carbon-carbon composite material body 18 to be impregnated is evenly clamped and placed between the limit clamps 25;
[0052] S2. Start the first motor 7 to drive a second synchronous rotating wheel 21 and a second adjusting gear 20 to rotate. The rotating second adjusting gear 20 can drive the two adjusting control gear plates 22 to move through the adjusting control gear plate 22. The moving adjusting control gear plate 22 can pull the two sliding mounting frames 23 to slide closer to each other.
[0053] S3. The sliding mounting frame 23 slides closer to each other, driving the movable adjustment frame 24 and the limit clamps 25 to move closer to each other. The limit clamps 25 now clamp and limit the ends of the cylindrical carbon-carbon composite material body 18, so that the cylindrical carbon-carbon composite material body 18 is fixed between the limit clamps 25. At this time, the cylindrical carbon-carbon composite material body 18 is evenly fixed between the limit clamps 25.
[0054] S4, then start the second motor 16 to drive a first adjusting gear 14 to rotate, the rotating first adjusting gear 14 can make each first adjusting gear 14 rotate synchronously through the synchronous rotating rod 15 and the first synchronous rotating wheel 10 and the first synchronous belt 11, the rotating first adjusting gear 14 can make the limit support plate 9 move downward by adjusting the tooth plate 13, and during the movement, the limit sliding clamping column 12 slides along the impregnation box 1 to play a stabilizing role, and the downward moving limit support plate 9 can drive the sliding mounting frame 23 and the movable adjustment frame 24 and the limit clamp 25 and the cylindrical carbon-carbon composite material body 18 between the limit clamp 25 to move toward the inside of the impregnation box 1;
[0055] S5. The cylindrical carbon-carbon composite material body 18 moving downward can be completely immersed in the impregnation liquid in the impregnation tank 1 for sufficient impregnation treatment. After the treatment is completed, the cylindrical carbon-carbon composite material body 18 is reset and raised, and the drain pipe 4 is opened by controlling the external solenoid valve to discharge the impregnation liquid in the impregnation tank 1.
[0056] Working principle: First, the external electromagnetic valve is controlled to open the liquid inlet pipe 3 to inject a specified amount of impregnation liquid into the impregnation box 1, and then the cylindrical carbon-carbon composite material body 18 to be impregnated is evenly clamped and placed between the limit clamps 25, and the first motor 7 is started to drive a second synchronous rotating wheel 21 and a second adjusting gear 20 to rotate. The rotating second adjusting gear 20 can drive the two adjusting control gear plates 22 to move by adjusting the control gear plate 22. The moving control gear plate 22 can pull the two sliding mounting frames 23 to slide closer to each other. The sliding mounting frames 23 that slide closer drive the moving adjustment frame 24 and the limit clamp 25 to approach each other. At this time, the approaching limit clamp 25 will move the two ends of the cylindrical carbon-carbon composite material body 18 The clamping limit makes the cylindrical carbon-carbon composite material body 18 fixed between the limit clamps 25. At this time, the cylindrical carbon-carbon composite material body 18 is evenly fixed between the limit clamps 25. Then the second motor 16 is started to drive a first adjusting gear 14 to rotate. The rotating first adjusting gear 14 can make each first adjusting gear 14 rotate synchronously through the synchronous rotating rod 15 and the first synchronous rotating wheel 10 and the first synchronous belt 11. The rotating first adjusting gear 14 can make the limit support plate 9 move downward by adjusting the tooth plate 13, and during the movement, the limit sliding clamp 12 slides along the impregnation box 1 to play a stabilizing role. The downward moving limit support plate 9 can drive the sliding mounting frame 23 and the moving adjustment frame 24 and the limit clamp The cylindrical carbon-carbon composite material body 18 between the holder 25 and the limit clamp 25 moves toward the interior of the impregnation box 1. The cylindrical carbon-carbon composite material body 18 moving downward can be completely immersed in the impregnation liquid in the impregnation box 1 for sufficient impregnation treatment. After the treatment is completed, the cylindrical carbon-carbon composite material body 18 is reset and raised, and the drain pipe 4 is opened by controlling the external electromagnetic valve to discharge the impregnation liquid in the impregnation box 1. Since an observation window 28 is fixedly provided at the middle part of the outer end of the impregnation box 1, the clamping moving part 17 provided on both sides of the observation window 28 can accurately and conveniently observe the liquid level of the impregnation liquid in the impregnation box 1, which is convenient for accurately adjusting the impregnation liquid to the interior of the impregnation box 1. The device can make the cylindrical carbon-carbon composite material body that needs to be impregnated be provided with a limit support device 5. The carbon composite body 18 is raised and lowered synchronously, and the cylindrical carbon-carbon composite body 18 can be completely immersed in the impregnation liquid in the impregnation box 1, and the cylindrical carbon-carbon composite body 18 will not float in the impregnation liquid, so that the impregnation is sufficient and fast, and the cylindrical carbon-carbon composite body 18 can be conveniently lifted and taken out of the impregnation box 1 during the impregnation process. By setting the clamping and fixing device 6, the clamping and fixing device 6 can complete the impregnation treatment of multiple cylindrical carbon-carbon composite bodies 18 at one time, and the impregnated cylindrical carbon-carbon composite bodies 18 are evenly distributed, so that the cylindrical carbon-carbon composite bodies 18 will not affect each other during the impregnation process, and the cylindrical carbon-carbon composite body 18 can be firmly fixed during the impregnation process.By tightening the fastening bolts 26 and controlling the squeezing force between the fastening bolts 26 and the sliding mounting frame 23, the movable adjustment frame 24 and the limit clamp 25 can be controlled and adjusted along the sliding mounting frame 23. This allows the use position of the limit clamp 25 to be adjusted, thereby allowing the position of the cylindrical carbon-carbon composite material body 18 impregnated in the impregnation tank 1 to be adjusted and controlled.
[0057] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A device for impregnating a cylindrical carbon-carbon composite material, comprising an impregnation tank (1), an impregnation treatment device (2), a liquid inlet pipe (3) and a liquid outlet pipe (4), characterized in that: The immersion treatment device (2) is installed inside the immersion tank (1), the liquid inlet pipe (3) is symmetrically fixedly arranged on the upper part of one side of the immersion tank (1), and the liquid discharge pipe (4) is symmetrically fixedly arranged on the bottom of one side of the immersion tank (1). The immersion treatment device (2) includes a limit support device (5), a clamping and fixing device (6), a first motor (7) and a limit fixing plate (8). The clamping and fixing device (6) is arranged on the limit support device (5). The upper end of the first motor (7) is fixedly connected to the front bottom of the limit fixing plate (8). The end of the limit fixing plate (8) is slidably clamped inside the immersion tank (1). The limit support device (5) includes a limit support plate (9), a first synchronous rotating wheel (1 0), a first synchronous belt (11), a limit sliding clamping column (12), an adjustment tooth plate (13), a first adjustment gear (14), a synchronous rotation rod (15) and a second motor (16), the limit support plate (9) is provided with two, the limit sliding clamping column (12) is symmetrically fixedly connected to the outer end of the limit support plate (9), the adjustment tooth plate (13) is fixedly installed on the upper part of the outer end of the limit support plate (9), the first adjustment gear (14) is rotatably set on the inner side of the adjustment tooth plate (13), the synchronous rotation rod (15) is fixedly installed between the middle parts of the first adjustment gear (14), the first synchronous rotation wheel (10) is fixedly connected to the middle part of the outer end of the first adjustment gear (14), the first synchronous belt ( 11) is rotatably mounted between the first synchronous rotating wheels (10), the front end of the second motor (16) is fixedly connected to the middle of the outer end of the first synchronous rotating wheel (10) located on one side, the outer end of the first synchronous rotating wheel (10) is rotatably connected to the inside of the impregnation box (1), the second motor (16) is fixedly mounted on the impregnation box (1), the limiting sliding clamping column (12) is slidably clamped on the impregnation box (1), the clamping and fixing device (6) includes a clamping moving part (17), a cylindrical carbon-carbon composite material body (18), a second synchronous belt (19), a second adjusting gear (20), a second synchronous rotating wheel (21) and an adjusting control tooth plate (22), the clamping moving part (17) is provided with two, the adjusting The section control tooth plate (22) is symmetrically fixedly installed at the bottom of the two clamping movable parts (17), the second adjustment gear (20) is rotatably installed between the adjustment control tooth plates (22), the two sides of the second adjustment gear (20) are meshed with the adjustment control tooth plates (22), the second synchronous rotating wheel (21) is fixedly connected to the middle of the upper end of the second adjustment gear (20), the second synchronous belt (19) is rotatably clamped between the second synchronous rotating wheels (21), the cylindrical carbon-carbon composite material body (18) is evenly clamped between the upper ends of the clamping movable parts (17), and the clamping movable parts (17) include a sliding installation frame (23), a movable adjustment frame (24), a limit clamp (25) and a fastening bolt (26),The movable adjustment frame (24) is slidably clamped on the sliding mounting frame (23), the limit clamp (25) is evenly fixedly mounted on the upper end of the movable adjustment frame (24), the fastening bolt (26) is fixedly connected to the bottom of the movable adjustment frame (24), and the front end of the fastening bolt (26) is in squeeze contact with the sliding mounting frame (23), the bottom end of the sliding mounting frame (23) is slidably clamped on the limit support plate (9), the bottom of the second adjustment gear (20) is rotatably clamped on the limit support plate (9), the bottom end of the first motor (7) is fixedly connected to the upper end of the second synchronous rotating wheel (21) on one side through a driving rod, and the two ends of the cylindrical carbon-carbon composite material body (18) are clamped between the inside of the limit clamp (25).
2. The impregnation device for a cylindrical carbon-carbon composite material according to claim 1, characterized in that: An observation window (28) is fixedly provided at the middle of the outer end of the dipping box (1), and the material of the observation window (28) is transparent glass. Scale lines (27) are fixedly provided on both sides of the observation window (28), and the observation window (28) is communicated with the interior of the dipping box (1).
3. An impregnation method for a cylindrical carbon-carbon composite material impregnation device, applicable to the cylindrical carbon-carbon composite material impregnation device according to claim 2, characterized in that: The specific steps of this method are as follows: S1. First, a specified amount of impregnation liquid is injected into the impregnation box (1) by controlling the external electromagnetic valve to open the liquid inlet pipe (3), and then the cylindrical carbon-carbon composite material body (18) to be impregnated is evenly clamped and placed between the limit clamps (25); S2, starting the first motor (7) to drive a second synchronous rotating wheel (21) and a second adjusting gear (20) to rotate, the rotating second adjusting gear (20) drives the two adjusting control gear plates (22) to move through the adjusting control gear plates (22), and the moving adjusting control gear plates (22) pull the two sliding mounting frames (23) to slide closer to each other; S3, the sliding mounting frame (23) that slides closer drives the movable adjustment frame (24) and the limit clamp (25) to move closer to each other, and the limit clamp (25) that moves closer now clamps and limits the two ends of the cylindrical carbon-carbon composite material body (18), so that the cylindrical carbon-carbon composite material body (18) is fixed between the limit clamps (25). At this time, the cylindrical carbon-carbon composite material body (18) is evenly fixed between the limit clamps (25); S4, then start the second motor (16) to drive a first adjusting gear (14) to rotate, the rotating first adjusting gear (14) makes each first adjusting gear (14) rotate synchronously through the synchronous rotating rod (15) and the first synchronous rotating wheel (10) and the first synchronous belt (11), the rotating first adjusting gear (14) uses the adjusting tooth plate (13) to make the limit support plate (9) move downward, and during the movement, the limit sliding clamp (12) slides along the impregnation box (1) to play a stabilizing role, and the downward moving limit support plate (9) can drive the sliding mounting frame (23) and the movable adjustment frame (24) and the limit clamp (25) and the cylindrical carbon-carbon composite material body (18) between the limit clamp (25) to move toward the inside of the impregnation box (1); S5. The cylindrical carbon-carbon composite material body (18) that moves downward is completely immersed in the impregnation liquid in the impregnation tank (1) for sufficient impregnation treatment. After the treatment is completed, the cylindrical carbon-carbon composite material body (18) is reset and raised, and the drain pipe (4) is controlled to open by an external electromagnetic valve to allow the impregnation liquid in the impregnation tank (1) to be discharged.
Citation Information
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