Cable automatic wrapping production line

By designing a fully automatic cable wrapping production line, the problems of low efficiency and poor consistency in cable wrapping were solved, automated production was achieved, efficiency and quality were improved, and labor consumption was reduced.

CN115966346BActive Publication Date: 2025-09-12SUNWAY COMM BEIJING
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Patent Information

Application Number
CN202310007334.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-01-04
Publication Date
2025-09-12
Estimated Expiration
2043-01-04

AI Technical Summary

Technical Problem

In existing technologies, cable wrapping is inefficient and product consistency is difficult to ensure, and usually relies on manual operation.

Method used

A fully automatic cable wrapping production line was designed, including a jig for an automatic cable wrapping machine, a loading platform, a first transfer machine, a pasting machine, an automatic cable wrapping machine, a second transfer machine and a blanking machine. The jig circulates between these devices to achieve fully automated wrapping operations.

Benefits of technology

The automation of cable wrapping has been achieved, which improves efficiency and quality, reduces defective products, saves labor costs, and simplifies personnel training requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a fully automatic cable wrapping production line, which includes a jig for an automatic cable wrapping machine, a loading platform, a first transfer machine, a pasting machine, an automatic cable wrapping machine, a second transfer machine, and a blanking machine. The first transfer machine is respectively connected to the loading platform and the pasting machine, the automatic cable wrapping machine is respectively connected to the pasting machine and the second transfer machine, and the blanking machine is respectively connected to the second transfer machine and the loading platform. The jig for the automatic cable wrapping machine circulates in sequence among the loading platform, the first transfer machine, the pasting machine, the automatic cable wrapping machine, the second transfer machine, and the blanking machine. The fully automatic cable wrapping production line can realize fully automated cable wrapping operations, effectively improve cable wrapping efficiency and cable wrapping quality, reduce the output of defective products, help improve production efficiency, and save human resource consumption.
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Description

Technical Field

[0001] The present invention relates to the technical field of cable processing equipment, and in particular to a fully automatic cable cloth wrapping production line. Background Art

[0002] In the prior art, sometimes it is necessary to wrap a cable with conductive cloth, adhesive tape, or other wrapping materials. For example, in the field of antenna technology, it is necessary to wrap a coaxial line with conductive cloth.

[0003] In the prior art, the work of wrapping the conductive cloth is generally done manually, which is not only inefficient but also cannot guarantee product consistency. Summary of the Invention

[0004] The technical problem solved by the present invention is to provide a fully automatic cable wrapping production line that can improve production efficiency.

[0005] In order to solve the above technical problems, the technical solution adopted in the present invention is: the fully automatic cable wrapping production line includes a jig for an automatic cable wrapping machine, a loading platform, a first transfer machine, a pasting machine, an automatic cable wrapping machine, a second transfer machine and a blanking machine. The first transfer machine is respectively docked with the loading platform and the pasting machine, the automatic cable wrapping machine is respectively docked with the pasting machine and the second transfer machine, and the blanking machine is respectively docked with the second transfer machine and the loading platform. The jig for the automatic cable wrapping machine circulates in the loading platform, the first transfer machine, the pasting machine, the automatic cable wrapping machine, the second transfer machine and the blanking machine in sequence.

[0006] The beneficial effects of the present invention are:

[0007] This fully automatic cable wrapping production line can realize fully automated cable wrapping operations, effectively improving cable wrapping efficiency and cable wrapping quality, reducing the output of defective products, and helping to improve production efficiency.

[0008] The entire production line does not require manual assistance, which helps save labor. Even if manual labor is used, it is only needed to load materials on the loading table. The personnel only need to receive loading training. The training process is simple, which helps save human resource consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0010] Figure 1This is a simplified schematic diagram of the fully automatic cable wrapping production line according to the first embodiment of the present invention (top view);

[0011] Figure 2 This is a structural schematic diagram of a jig for an automatic cable wrapping machine according to a first embodiment of the present invention;

[0012] Figure 3 A top view of a jig for an automatic cable wrapping machine according to a first embodiment of the present invention;

[0013] Figure 4 For the Figure 3 Sectional view along section line AA;

[0014] Figure 5 For the Figure 3 Sectional view of the middle BB section line;

[0015] Figure 6 This is a schematic structural diagram of a contact member in a jig for an automatic cable wrapping machine according to a first embodiment of the present invention;

[0016] Figure 7 Schematic diagram of the cooperation between the automatic cable wrapping machine and the jig for the automatic cable wrapping machine according to the first embodiment of the present invention;

[0017] Figure 8 Schematic diagram of the structure of the rotating mechanism in the automatic cable wrapping machine according to the first embodiment of the present invention;

[0018] Figure 9 Schematic diagram of the structure of the supporting mechanism in the automatic cable wrapping machine according to the first embodiment of the present invention;

[0019] Figure 10 Schematic diagram of the structure of the floating pressing mechanism in the automatic cable wrapping machine according to the first embodiment of the present invention;

[0020] Figure 11 This is a schematic diagram of the cooperation between the blanking machine and the fixture for the automatic cable wrapping machine according to the first embodiment of the present invention.

[0021] Description of Figure Numbers:

[0022] 100. Fixture for automatic cable wrapping machine; 101. Main body; 1011. Fixing portion; 1012. Clothing area; 1013. Limiting seat; 1014. Mounting slot; 102. Rotating shaft; 1021. Wire trough; 1022. Cover plate; 1023. Locking slot; 1024. Limiting plane; 103. Locking mechanism; 1031. Locking strip; 10311. Air-avoiding slot; 1032. Locking block; 1033. First elastic return member; 1034. Baffle; 1041. Floating plate; 1042. Floating block; 1043. Wire wrapping trough; 1044. Limiting fastener; 1045. Second elastic return member; 1046. Guide pin; 105. Contact member; 1051. Contact protrusion;

[0023] 200. Automatic cable wrapping machine; 201. Frame; 202. Jig conveying mechanism; 203. Pushing mechanism; 2031. First pushing drive member; 2032. First pushing plate; 2033. Second pushing drive member; 2034. Second pushing plate; 2035. Avoidance groove; 204. First movable platform; 205. Floating pressing mechanism; 2051. Base; 2052. Floating pressure block; 2053. Second magnet; 2054. Pressing drive member; 206. Rotating mechanism; 2061. Second movable platform; 2062. Rotating motor; 2063. Coupling; 207. Side pushing mechanism; 2071. Side pushing drive member; 2072. Side pushing block; 208. Limiting pressure block;

[0024] 300, loading platform;

[0025] 400, first transfer machine;

[0026] 500, pasting machine;

[0027] 600, second transfer machine;

[0028] 700, unloading machine; 701, base; 702, fixture conveyor line; 703, lifting mechanism; 704, lid-lifting mechanism; 705, unloading robot; 7051, third mobile platform; 7052, base; 7053, clamping claw assembly; 706, unloading position. DETAILED DESCRIPTION

[0029] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings and in conjunction with the embodiments.

[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0031] It should be noted that if the embodiments of the present invention involve directional indications such as up, down, left, right, front, back, etc., then the directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.

[0032] In addition, if the embodiments of the present invention include descriptions of "first," "second," etc., such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one of such features.

[0033] In addition, if the word "and / or" appears throughout the text, it means that three parallel solutions are included. For example, "and / or" includes solutions, or solutions, or solutions that are satisfied simultaneously. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that a person of ordinary skill in the art can implement them. If the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0034] In this application, unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components or interactions between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on specific circumstances.

[0035] Example 1

[0036] Please refer to Figures 1 to 11 , the first embodiment of the present invention is: Figure 1As shown, the fully automatic cable wrapping production line includes a jig 100 for an automatic cable wrapping machine, a loading platform 300, a first transfer machine 400, a pasting machine 500, an automatic cable wrapping machine 200, a second transfer machine 600 and a blanking machine 700. The first transfer machine 400 is respectively docked with the loading platform 300 and the pasting machine 500, the automatic cable wrapping machine 200 is respectively docked with the pasting machine 500 and the second transfer machine 600, and the blanking machine 700 is respectively docked with the second transfer machine 600 and the loading platform 300. The jig 100 for the automatic cable wrapping machine circulates in the loading platform 300, the first transfer machine 400, the pasting machine 500, the automatic cable wrapping machine 200, the second transfer machine 600 and the blanking machine 700 in sequence.

[0037] The loading platform 300 is provided with a jig transport mechanism, which is connected to the unloading machine 700 and the first transfer machine 400 respectively. The jig 100 for the automatic cable wrapping machine can be circulated on the jig transport mechanism.

[0038] To further improve production efficiency, the loading platform 300 has multiple loading positions. When manual loading is used, a person is assigned to each loading position. When mechanical loading is used, the loading platform 300 is equipped with several loading robots, each of which is responsible for loading the jig 100 for the automatic cable wrapping machine at one or more loading positions.

[0039] The attaching machine 500 includes a machine platform, on which a jig transport line and several attaching machine 500 robots are provided. The attaching machine 500 robots are used to attach the conductive cloth / tape waiting to be wrapped materials to the preset position of the jig 100 for the cable automatic wrapping machine; the jig transport line is respectively connected to the first transfer machine 400 and the cable automatic wrapping machine 200.

[0040] It is not difficult to understand that the first transfer machine 400 is used to transfer the cable automatic wrapping machine jig 100 carrying the cable from the jig transport mechanism to the jig transport line in the applicator 500, so that the applicator 500 can apply the conductive cloth / tape waiting to be wrapped to the preset position of the cable automatic wrapping machine jig 100.

[0041] Optionally, the attaching machine 500 may include multiple manipulators, each of which is spaced apart along the conveying direction of the jig conveyor line. This arrangement allows the attaching machine 500 to simultaneously attach materials to be wrapped by multiple jigs 100 used by the automatic cable wrapping machines, thereby significantly improving cable wrapping efficiency.

[0042] Please combine Figures 2 to 6The jig 100 for the automatic cable wrapping machine includes a main body 101, and the main body 101 is provided with several groups of wrapping mechanisms, and the wrapping mechanisms include two coaxially arranged rotating shafts 102, one of the rotating shafts 102 is rotatably provided at one end of the main body 101, and the other rotating shaft 102 is rotatably provided at the other end of the rotating shaft 102, and a wire accommodating groove 1021 and a cover plate 1022 are provided on the rotating shaft 102; the main body 101 includes a fixing portion 1011, and the fixing portion 1011 is located between the two rotating shafts 102 of the wrapping mechanism, and a wire wrapping groove 1043 and a cloth pasting area 1012 are provided on the fixing portion 1011, and the cloth pasting area 1012 is located on one side of the wire wrapping groove 1043, and the wire wrapping groove 1043 corresponds to the wire accommodating groove 1021.

[0043] like Figure 2 and Figure 3 As shown, in the cloth wrapping mechanism, the ends of the two rotating shafts 102 away from each other are non-circular, and the heads of the rotating shafts 102 away from the fixed portion 1011 are non-cylindrical. When an external driving structure is connected to the rotating shaft 102, the external driving structure can be smoothly driven and connected to the rotating shaft 102.

[0044] The number of the cloth wrapping mechanisms is multiple, and the multiple groups of the cloth wrapping mechanisms are arranged side by side. In this embodiment, the number of the cloth wrapping mechanisms is four. In other embodiments, the number of the cloth wrapping mechanisms can be one, two, three, five, six, or even more groups. The specific number can be set according to actual needs.

[0045] like Figure 2 As shown, optionally, a limit seat 1013 is provided on the main body 101, and in the cloth wrapping mechanism, at least one of the rotating shafts 102 is rotatably connected to the limit seat 1013, and the limit seat 1013 is arranged near the fixed portion 1011. One end of the rotating shaft 102 near the fixed portion 1011 is suspended. When the length of the rotating shaft 102 is relatively long, the presence of the limit seat 1013 can improve the rotation stability of the rotating shaft 102 rotatably connected thereto, prevent the rotating shaft 102 from radial runout, and help further ensure the consistency of the product. Specifically, the limit seat 1013 is similar to an open ring structure. When the cloth wrapping mechanism is in the initial state, the opening of the open ring structure is connected to the opening of the wire accommodating groove 1021. Therefore, the cable can be smoothly placed in the wire accommodating groove 1021 of the rotating shaft 102.

[0046] Please combine Figures 2 to 4For ease of use, one side of the cover plate 1022 is rotatably connected to the rotating shaft 102, and the other side of the cover plate 1022 is magnetically connected or snap-connected to the rotating shaft 102. The cover plate 1022 is used to press the cable in the wire trough 1021. When the rotating shaft 102 drives the cable to rotate, the torque can be smoothly transmitted to the cable area located in the wire wrapping trough 1043, so that the cable can be wrapped smoothly. At the same time, the cover plate 1022 can prevent the cable from accidentally escaping from the wire trough 1021, which is beneficial to improving the working stability of the jig 100 for the automatic cable wrapping machine. The cover plate 1022 has a flip-up cover, and the cover plate 1022 can be rotated by operating the flip-up cover, thereby fully opening the wire trough 1021.

[0047] Please combine Figure 2 and Figure 4 Furthermore, the body 101 is provided with a locking mechanism 103 for locking the rotating shaft 102, and the locking mechanism 103 includes a locking bar 1031, a locking block 1032 and a first elastic reset member 1033. The locking bar 1031 is connected to the locking block 1032, and the first elastic reset member 1033 connects the locking bar 1031 and the body 101. The rotating shaft 102 is provided with a locking hole that cooperates with the locking block 1032. The first elastic reset member 1033 is used to drive the locking bar 1031 to reset. When the locking bar 1031 is in the initial state, the locking block 1032 is inserted into the locking groove 1023, thereby locking the rotating shaft 102 to prevent the rotating shaft 102 from rotating accidentally. In this embodiment, the locking mechanism 103 includes four locking blocks 1032, each corresponding to one of the four sets of cloth wrapping mechanisms. That is, the four rotating shafts 102 at the same end of the body 101 cooperate with the same locking mechanism 103. When the locking bar 1031 is pushed, the four rotating shafts 102 at the same end of the body 101 are simultaneously unlocked. When the locking bar 1031 is released, the four locking blocks 1032 simultaneously return to their original positions and insert into the locking holes of their corresponding rotating shafts 102, thereby locking the rotating shafts 102. The first elastic return member 1033 may be a spring, etc.

[0048] As a preferred embodiment, the length direction of the locking bar 1031 is perpendicular to the axial direction of the rotating shaft 102, and the locking bar 1031 is slidable on the body 101. Specifically, the top surface of the body 101 has a locking groove 1023 connected to its side surface, and the locking bar 1031 is slidably disposed in the locking groove 1023. The first elastic return member 1033 is located at one end of the locking groove 1023. The top surface of the body 101 is provided with a blocking piece 1034, which covers at least a portion of the locking groove 1023 and is used to prevent the locking bar 1031 from disengaging from the locking groove 1023.

[0049] Furthermore, the bottom surface of the locking bar 1031 is provided with a clearance groove 10311, and the rotating shaft 102 is provided with a limiting plane 1024. When the rotating shaft 102 is in the unlocked state, the clearance groove 10311 corresponds to the rotating shaft 102, and the rotating shaft 102 can rotate. When the rotating shaft 102 is in the locked state, the clearance groove 10311 is misaligned with the rotating shaft 102, and the limiting plane 1024 is parallel to or in contact with the bottom surface of the locking bar 1031. That is, when the rotating shaft 102 is in the locked state, not only does the locking block 1032 insert into the locking groove 1023 to lock the rotating shaft 102, but the cooperation between the locking bar 1031 and the limiting plane 1024 can also lock the rotating shaft 102, that is, a double locking is formed to ensure the locking effect of the rotating shaft 102.

[0050] It is easy to understand that the presence of the locking mechanism 103 not only facilitates the accurate placement of the cable into the cable accommodating groove 1021 , but also facilitates the accurate docking of the non-cylindrical head of the shaft 102 with the external driving structure.

[0051] Furthermore, there are two locking mechanisms 103 , and the two locking mechanisms 103 are arranged in a one-to-one correspondence with the two rotating shafts 102 in the cloth wrapping mechanism. That is, the locking mechanisms 103 are respectively provided at both ends of the body 101 .

[0052] Please combine Figure 2 and Figure 5The jig 100 for the automatic cable wrapping machine further includes a floating plate 1041 and a floating block 1042 disposed on the floating plate 1041. The fixed portion 1011 has a window corresponding to the floating block 1042. A wire wrapping trough 1043 is disposed on the floating block 1042. The floating plate 1041 is located below the fixed portion 1011 and is connected to the fixed portion 1011. The floating plate 1041 can float up and down relative to the fixed portion 1011. When the cables are two-wire, after rotating 90 degrees, one cable will be positioned above the other. The upper cable will protrude from the plane where the conductive fabric / tape is located, affecting the wire wrapping quality. In this embodiment, the wire wrapping trough 1043 is disposed on the floating block 1042. When one cable is positioned above the other, the floating block 1042 will lower to compensate, preventing the upper cable from protruding from the plane where the conductive fabric / tape is located, thereby improving the wire wrapping quality. It can be seen that the jig 100 for the automatic cable wrapping machine can well adapt to the application requirements of multi-line wrapping.

[0053] In this embodiment, the floating plate 1041 is connected to the fixed portion 1011 via a limiting fastener 1044. Specifically, the limiting fastener 1044 is a screw that passes through the fixed portion 1011 and is threadedly connected to the floating plate 1041. The screw is sleeved with a second elastic return member 1045. One end of the second elastic return member 1045 contacts the head of the screw, and the other end of the second elastic return member 1045 contacts the body 101. That is, the second elastic return member 1045 can apply a pulling force to the screw, thereby bringing the floating plate 1041 close to the bottom surface of the fixed portion 1011. In other embodiments, the limiting fastener 1044 can also have other structural forms, such as a columnar snap.

[0054] Please combine Figure 2 and Figure 3 In addition, in order to ensure the smooth floating of the floating plate 1041, a guide pin 1046 is provided on the floating plate 1041, and a guide hole cooperating with the guide pin 1046 is provided on the fixed part 1011. The axial direction of the guide pin 1046 is arranged along the thickness direction of the fixed part 1011, that is, along the vertical direction / Z-axis direction.

[0055] Please combine Figure 2 、 Figure 5 and Figure 6 The patch area 1012 has a plurality of contact protrusions 1051 arranged in an array. The presence of the contact protrusions 1051 can prevent the conductive cloth / tape to be wrapped from being adsorbed on the patch area 1012, thereby causing the cable wrapping failure.

[0056] In this embodiment, the jig 100 for the automatic cable wrapping machine further includes a contact piece 105 , the patch area 1012 is provided with a mounting groove 1014 for mounting the contact piece 105 , and the contact protrusion 1051 is provided on the contact piece 105 .

[0057] like Figure 7 and Figure 8 As shown, the automatic cable wrapping machine 200 includes a frame 201, a jig conveying mechanism 202, a pushing mechanism 203, a first movable platform 204, a floating pushing mechanism 205 and two groups of rotating mechanisms 206, the rotating mechanism 206 includes a second movable platform 2061, a rotating motor 2062 and a coupling 2063 connected in sequence, the first movable platform 204, the second movable platform 2061, the pushing mechanism 203 and the jig conveying mechanism 202 are respectively connected to the frame 201, the first movable platform 204 is connected to the floating pushing mechanism 205, the floating pushing mechanism 205 and the pushing mechanism 203 are both located between the two groups of rotating mechanisms 206, the floating pushing mechanism 205 is located above the pushing mechanism 203, and the jig conveying mechanism 202 is located below the rotating mechanism 206.

[0058] The rotating mechanism 206 is the aforementioned external driving structure. Specifically, the coupling 2063 is plug-fitted into the non-cylindrical head portion of the rotating shaft 102 .

[0059] Please combine Figure 7 and Figure 10 The floating pressing mechanism 205 includes a base 2051 and a floating pressure block 2052. The floating pressure block 2052 is slidably disposed on the base 2051 in the vertical direction. In some embodiments, the floating pressure block 2052 can rely on gravity to press the conductive cloth / tape, etc., thereby improving the cable wrapping quality. However, in this embodiment, to further ensure the cable wrapping quality, the floating pressing mechanism 205 also includes a first magnet (not shown in the figure) and a second magnet 2053. The first magnet is disposed on the base 2051, and the second magnet 2053 is disposed on the floating pressure block 2052. The polarity of the side where the first magnet and the second magnet 2053 are close to each other is the same. The floating pressing mechanism 205 of this embodiment uses the repulsive force between the first magnet and the second magnet 2053 to increase the pressure of the floating pressure block 2052, so that the conductive cloth / tape, etc. can better fit the cable.

[0060] Of course, in other embodiments, the pressure of the floating pressure block 2052 may be increased by providing an elastic member. In this case, the floating pressing mechanism 205 further includes an elastic member, which contacts the base 2051 and the floating pressure block 2052 respectively.

[0061] Furthermore, the floating pressing mechanism 205 further includes a downward pressing drive 2054. The output end of the downward pressing drive 2054 can be raised and lowered in the vertical direction. The downward pressing drive 2054 is configured to cooperate with the position-limiting fastener 1044. When the downward pressing drive 2054 is in operation, it presses against the position-limiting fastener 1044, thereby causing the position-limiting fastener 1044 to drive the floating plate 1041 and the floating block 1042 downward, thereby achieving the aforementioned compensation effect. Optionally, the downward pressing drive 2054 is a pneumatic cylinder, an electric push rod, a motor assembly, etc.

[0062] A photoelectric sensor is provided on the frame 201 and / or the jig conveying mechanism 202 , and the photoelectric sensor is used to detect whether the jig 100 for the automatic cable wrapping machine is present at a preset position of the jig conveying mechanism 202 .

[0063] Please combine Figure 7 and Figure 9 The abutting mechanism 203 includes a first abutting driving member 2031 and a first abutting plate 2032 connected to each other. When the jig 100 for the automatic cable wrapping machine is transported to a preset position by the jig conveying mechanism 202, a photoelectric sensor detects the jig 100 for the automatic cable wrapping machine. Then, the first abutting driving member 2031 of the abutting mechanism 203 drives the first abutting plate 2032 to rise, thereby lifting the jig 100 for the automatic cable wrapping machine and lifting it off the jig conveying mechanism 202. Optionally, the first abutting driving member 2031 is a cylinder, an electric push rod, a motor assembly, etc.

[0064] The abutting mechanism 203 also includes a second abutting driver 2033 and a second abutting plate 2034 connected thereto. The first abutting plate 2032 is provided with a clearance groove 2035 for the second abutting plate 2034 to pass through. The second abutting plate 2034 is used to abut the floating plate 1041 to ensure that the conductive fabric / tape adheres well to the outer curved surface of a multi-wire cable (including but not limited to a two-wire cable) when wrapping the cable. Optionally, the second abutting driver 2033 may be a pneumatic cylinder, an electric push rod, a motor assembly, or the like.

[0065] In this embodiment, the first mobile platform 204 is an XZ two-axis mobile platform, and the second mobile platform 2061 is a YZ two-axis mobile platform.

[0066] Please combine Figure 2 、 Figure 4 and Figure 7Furthermore, the frame 201 is provided with a side push mechanism 207, which includes a connected side push driver 2071 and a side push block 2072. The side push block 2072 is used to push the lock bar 1031 on the jig 100 for the automatic cable wrapping machine, thereby unlocking the wrapping mechanism. Optionally, the side push driver 2071 is a pneumatic cylinder, an electric push rod, a motor assembly, etc.

[0067] like Figure 7 As shown, optionally, a limiting pressure block 208 is provided on the frame 201 and / or the jig conveying mechanism 202, and the limiting pressure block 208 is provided corresponding to the abutting mechanism 203. When the first abutting plate 2032 abuts the jig 100 for the automatic cable wrapping machine, the limiting pressure block 208 and the first abutting plate 2032 clamp and fix the jig 100 for the automatic cable wrapping machine from above and below the body 101, respectively.

[0068] In this embodiment, the working process of the automatic cable wrapping machine jig 100 and the automatic cable wrapping machine 200 is briefly described as follows (taking the double-wire cable to be wrapped as an example):

[0069] The wrapping mechanism of the jig 100 for the automatic cable wrapping machine is in a locked state under the action of the locking mechanism 103;

[0070] Open each of the cover plates 1022 on the jig 100 for the automatic cable wrapping machine so that all of the wire grooves 1021 on the rotating shaft 102 are in an open state;

[0071] After placing the double-wire cable on the jig 100 for the automatic cable wrapping machine, rotate the cover plates 1022 so that each cover plate 1022 is in a closed state;

[0072] After the jig 100 for the automatic cable wrapping machine loaded with the cable is placed on the jig conveying mechanism 202, the jig conveying mechanism 202 transports the jig 100 for the automatic cable wrapping machine to a preset position;

[0073] After the photoelectric sensor detects the jig 100 for the automatic cable wrapping machine, the first abutting driving member 2031 drives the first abutting plate 2032 to abut the jig 100 for the automatic cable wrapping machine, thereby lifting the jig 100 for the automatic cable wrapping machine, leaving the jig conveying mechanism 202, and engaging with the limiting pressing block 208;

[0074] The first movable platform 204 and the second movable platform 2061 are in motion, the coupling 2063 is docked with the rotating shaft 102, and the floating pressure block 2052 presses and contacts the material to be wrapped (including but not limited to conductive cloth, adhesive tape, etc.) corresponding to the patch area 1012 and the wire wrapping groove 1043. At this time, the two cables of the double-wire cable are in a horizontal arrangement state; at the same time, the second abutting driving member 2033 drives the second abutting plate 2034 to rise and abut against the floating plate 1041, thereby supporting the floating plate 1041 to prevent the floating pressure block 2052 from pressing down and causing the floating block 1042 to retreat downward, thereby ensuring the pressing effect of the floating pressure block 2052 on the material to be wrapped, thereby ensuring that the material to be wrapped can maintain a good fit with the two cables in a horizontal state at the same time;

[0075] When the side push mechanism 207 works, the side push block 2072 is driven by the side push driving member 2071 to press the lock bar 1031 from the end of the lock slot 1023 on the side of the body 101, so that the lock bar 1031 drives the lock block 1032 to retreat, thereby unlocking the rotating shaft 102;

[0076] The second abutting driving member 2033 drives the second abutting plate 2034 to descend, and no longer supports the floating plate 1041;

[0077] The rotary motors 2062 of the two sets of rotating mechanisms 206 drive the coupling 2063 to rotate, causing the two rotating shafts 102 of the cloth wrapping mechanism to rotate synchronously in the same direction. At the same time, the downward driving member 2054 gradually presses down the limiting fastener 1044, causing the limiting fastener 1044 to drive the floating plate 1041 and the floating block 1042 to descend.

[0078] When the rotating shaft 102 rotates 90 degrees, the two cables are in a vertical arrangement. At this time, the downward driving member 2054 drives the limiting fastener 1044 to the lowest position. At this time, the material to be wrapped is tangent to the outer arc surface of the upper cable of the two cables.

[0079] When the rotating motor 2062 continues to drive the coupling 2063 to rotate, the downward-pressing driving member 2054 gradually rises, and the floating block 1042 gradually returns to its original position. When the rotating shaft 102 rotates 180 degrees, the two cables are in a horizontal arrangement on the opposite sides. At this time, the downward-pressing driving member 2054 no longer presses the limiting fastener 1044; at the same time, the second abutting driving member 2033 drives the second abutting plate 2034 to rise and abut against the floating plate 1041, thereby supporting the floating plate 1041 to prevent the floating pressing block 2052 from pressing down and causing the floating block 1042 to retreat downward, thereby ensuring the pressing effect of the floating pressing block 2052 on the material to be wrapped, thereby ensuring that the material to be wrapped can simultaneously maintain a good fit with the reverse sides of the two cables in a horizontal state;

[0080] While the rotating motor 2062 continues to drive the coupling 2063 to rotate, the second abutting driving member 2033 drives the second abutting plate 2034 to descend, no longer supporting the floating plate 1041; the pressing driving member 2054 gradually presses down the limiting fastener 1044, causing the limiting fastener 1044 to drive the floating plate 1041 and the floating block 1042 to descend;

[0081] When the rotating shaft 102 rotates 270 degrees, the two cables are in a vertical arrangement. At this time, the downward driving member 2054 drives the limiting fastener 1044 to the lowest position. At this time, the material to be wrapped is tangent to the outer arc surface of the upper cable of the two cables.

[0082] When the rotating motor 2062 continues to drive the coupling 2063 to rotate, the downward driving member 2054 gradually rises and the floating block 1042 gradually returns to its original position. When the rotating shaft 102 rotates 360°, the two cables are in a horizontal arrangement. At this time, the downward driving member 2054 no longer presses the limiting fastener 1044; at the same time, the second top-pushing driving member 2033 drives the second top-pushing plate 2034 to rise and contact the floating plate 1041, thereby supporting the floating plate 1041 to prevent the floating pressure block 2052 from pressing down and causing the floating block 1042 to retreat downward, thereby ensuring the pressing effect of the floating pressure block 2052 on the material to be wrapped, and thus ensuring that the material to be wrapped can simultaneously maintain a good fit with the reverse sides of the two cables in a horizontal state; at this point, the material to be wrapped completes a circle of wrapping operation of the double-wire cable.

[0083] When the material to be wrapped has completed the preset number of wrapping circles, the first moving platform 204 drives the floating pressing mechanism 205 to reset; the rotating mechanism 206 to reset; the side push mechanism 207 to reset, so that the locking mechanism 103 can re-lock the rotating shaft 102; the second push driving member 2033 drives the second push plate 2034 to reset, and the first push driving member 2031 drives the first push plate 2032 to reset, and the jig 100 for the automatic cable wrapping machine falls back onto the jig conveying mechanism 202, and the jig conveying mechanism 202 transports the jig 100 for the automatic cable wrapping machine out, and transports the jig 100 for the automatic cable wrapping machine to the second transfer machine 600, and subsequently the second transfer machine 600 transports the jig 100 for the automatic cable wrapping machine to the unloading machine 700.

[0084] like Figure 11As shown, the blanking machine 700 includes a base 701, on which are provided a jig conveyor line 702, a lifting mechanism 703, a cover-lifting mechanism 704 and a blanking robot 705. The jig conveyor line 702 is respectively docked with the second transfer machine 600 and the jig transport mechanism. The jig conveyor line 702 is used to receive the jig 100 for the automatic cable wrapping machine transported from the second transfer machine 600. The lifting mechanism 703 is located below the jig conveyor line 702, and the blanking robot 705 is located above the lifting mechanism 703; the cover-lifting mechanism 704 is used to lift the cover plate 1022. Specifically, the cover-lifting mechanism 704 drives the cover plate 1022 to rotate by contacting the cover-lifting part of the cover plate 1022, thereby achieving the effect of lifting the cover plate 1022.

[0085] The unloading robot 705 includes a third mobile platform 7051, a base 7052, and a clamping claw assembly 7053. The third mobile platform 7051 is arranged on the base 701. The output end of the third mobile platform 7051 is connected to the base 7052 and the clamping claw assembly 7053. The clamping claw assembly 7053 is used to clamp the cable that has been wrapped with the material to be wrapped on the jig 100 for the automatic cable wrapping machine. It should be noted that before the clamping claw assembly 7053 is used to clamp the cable, the cover mechanism 704 has already opened the cover 1022. Therefore, the cable on the jig 100 for the automatic cable wrapping machine can be smoothly detached from the jig 100 for the automatic cable wrapping machine. Optionally, the clamping claw assembly 7053 includes a connected clamping claw cylinder and a clamping claw.

[0086] In this embodiment, the lid-lifting mechanism 704 is divided into two parts, one part is arranged on the unloading robot 705, and the other part is arranged on the base 701. The part of the lid-lifting mechanism 704 arranged on the unloading robot 705 opens the corresponding cover plate 1022 by pressing down the lid-lifting part, and the part of the lid-lifting mechanism 704 arranged on the base 701 opens the corresponding cover plate 1022 by pushing up the lid-lifting part.

[0087] Specifically, the cover-lifting mechanism 704 includes a first cover-lifting driver connected to a first cover-lifting block, and a second cover-lifting driver connected to a second cover-lifting block. The first cover-lifting driver drives the first cover-lifting block to rise and fall. The first cover-lifting driver is disposed on the base 7052, and the second cover-lifting driver drives the second cover-lifting block to rise and fall. The second cover-lifting driver is disposed on the base 701. The first cover-lifting block and the second cover-lifting block are respectively disposed corresponding to different cover plates 1022. The first cover-lifting driver can be a pneumatic cylinder, an electric push rod, a motor assembly, etc., and similarly, the second cover-lifting driver can be used.

[0088] In other embodiments, the cover-lifting mechanism 704 may be entirely provided on the blanking robot 705. Of course, the cover-lifting mechanism 704 may also be entirely provided on the base 701. The specific configuration may be made according to actual needs.

[0089] In the blanking machine 700 , a blanking position 706 is provided on the base 701 , and the blanking robot 705 clamps the cable on the fixture 100 for the automatic cable wrapping machine and places it on the blanking position 706 .

[0090] The lifting mechanism 703 includes a third supporting driving member and a third supporting plate. The third supporting driving member is arranged on the base 701 and connected to the third supporting plate. When the jig 100 for the automatic cable wrapping machine is transported to the designated position by the jig conveyor line 702, the third supporting driving member drives the third supporting plate to lift the jig 100 for the automatic cable wrapping machine so that the jig 100 for the automatic cable wrapping machine is lifted away from the jig conveyor line 702 so that the subsequent unloading robot 705 can pick up the material.

[0091] The above are only optional embodiments of the present invention and do not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention description and drawings under the inventive concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. The fully automatic cable wrapping production line is characterized by: It includes a jig for an automatic cable wrapping machine, a loading platform, a first transfer machine, a pasting machine, an automatic cable wrapping machine, a second transfer machine and a blanking machine. The first transfer machine is respectively docked with the loading platform and the pasting machine, the automatic cable wrapping machine is respectively docked with the pasting machine and the second transfer machine, and the blanking machine is respectively docked with the second transfer machine and the loading platform. The jig for the automatic cable wrapping machine circulates among the loading platform, the first transfer machine, the pasting machine, the automatic cable wrapping machine, the second transfer machine and the blanking machine in sequence. The loading platform is provided with a jig transport mechanism, which is connected to the unloading machine and the first transfer machine respectively; The loading platform has multiple loading positions; The attaching machine includes a machine platform, on which a jig transport line and a plurality of attaching robots are provided, wherein the jig transport line is connected to the first transfer machine and the cable automatic wrapping machine respectively; The automatic cable wrapping machine includes a frame, a jig conveying mechanism, a pushing mechanism, a first movable platform, a floating pushing mechanism and two sets of rotating mechanisms, wherein the rotating mechanism includes a second movable platform, a rotating motor and a coupling connected in sequence, the first movable platform, the second movable platform, the pushing mechanism and the jig conveying mechanism are respectively connected to the frame, the first movable platform is connected to the floating pushing mechanism, the floating pushing mechanism and the pushing mechanism are both located between the two sets of rotating mechanisms, the floating pushing mechanism is located above the pushing mechanism, and the jig conveying mechanism is located below the rotating mechanism; The jig for the automatic cable wrapping machine includes a main body, and several groups of wrapping mechanisms are provided on the main body. The wrapping mechanism includes two coaxially arranged rotating shafts, one of the rotating shafts is rotatably provided at one end of the main body, and the other rotating shaft is rotatably provided at the other end of the rotating shaft. A wire accommodating groove and a cover plate are provided on the rotating shaft, one side of the cover plate is rotatably connected to the rotating shaft, and the other side of the cover plate is magnetically connected or snap-connected to the rotating shaft; the main body includes a fixing part, and the fixing part is located between the two rotating shafts of the wrapping mechanism, and a wire wrapping groove and a cloth patching area are provided on the fixing part, and the cloth patching area is located on one side of the wire wrapping groove, and the wire wrapping groove corresponds to the wire accommodating groove.

2. The fully automatic cable wrapping production line according to claim 1 is characterized by: In the pasting machine, there are a plurality of pasting robots, and the plurality of pasting robots are arranged at intervals along the conveying direction of the jig conveying line.

3. The fully automatic cable wrapping production line according to claim 1 is characterized by: The unloading machine includes a base, on which are provided a jig conveyor line, a lifting mechanism, a cover-lifting mechanism and a unloading robot. The jig conveyor line is docked with the second transfer machine and the jig transport mechanism respectively. The lifting mechanism is located below the jig conveyor line, and the unloading robot is located above the lifting mechanism; the cover-lifting mechanism is used to lift the cover.

4. The fully automatic cable wrapping production line according to claim 3 is characterized by: The lid-lifting mechanism includes a first lid-lifting driving member and a first lid-lifting block connected to each other. The first lid-lifting driving member drives the first lid-lifting block to rise and fall. The first lid-lifting driving member is arranged on the blanking robot, and the first lid-lifting block is arranged corresponding to the cover plate.

5. The fully automatic cable wrapping production line according to claim 3 is characterized by: The cover-lifting mechanism includes a second cover-lifting driving member and a second cover-lifting block connected to each other. The second cover-lifting driving member drives the second cover-lifting block to rise and fall. The second cover-lifting driving member is arranged on the base, and the second cover-lifting block is arranged corresponding to the cover plate.

Citation Information

Patent Citations

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    CN208141922U

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    CN216353593U

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