Flexible belt type film recycling machine
By designing a flexible belt-type mulching film recycling machine, it uses film cutting, walking film cutting, film lifting and belt-type film twisting devices to cut and twist sheet mulch films into rope shapes, which solves the problem of large space occupied and low recycling efficiency of mulch films in the existing technology. solve the problem and achieve efficient mulch film recycling and transportation.
Patent Information
- Application Number
- CN202310068836.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-06
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2043-02-06
AI Technical Summary
In existing plastic film recycling machines, sheet-shaped plastic film is directly wrapped around the rolled film cylinder, occupying a large space, affecting recycling efficiency and transportation.
Design a flexible band -type membrane recovery machine, including a membrane mechanism, a walking film mechanism, a membrane, and a belt -type twisted membrane device. Cut the membrane into two parts by cutting the membrane mechanism, cut the edge of the gymnoscope in a walking membrane mechanism, pose the membrane mechanism to pose a ground membrane and import a belt twisting membrane device. Tibetan twisting membrane device uses multiple twisted film to form a rope -shaped membrane to reduce occupation space and improve recycling efficiency.
By twisting the sheets into ropes, it significantly reduces the space occupation space, improves the density and recycling efficiency of the ground membrane, and facilitates the transportation and recycling of the film.
Smart Images

Figure CN115968595B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agricultural machinery, and in particular to a flexible belt type ground film recycling machine. Background Art
[0002] Xinjiang is one of the main cotton producing areas in China, with a cotton planting area of more than 10 million mu. At present, cotton planting generally adopts the sowing method of laying mulch. The polyethylene and other hydrocarbon compounds used in the mulch are extremely difficult to degrade under natural conditions. The mulch residues in the farmland will cause a series of problems such as soil pollution, water pollution and air pollution. The presence of mulch in the soil will cause the field environment to deteriorate, the soil quality to decrease, the emergence of seedlings in the next year to decrease, and the reduction of crop yields will have a great impact on the sustainable development of agriculture.
[0003] There are two existing methods for recycling mulch films: manual recycling and machine recycling. Among them, manual recycling has low efficiency, large workload and high intensity; mechanical recycling can improve recycling efficiency, but the existing roll film recycling machine directly rolls the film onto the roll film drum, and the rolled sheet mulch films are loosely wound on the roll film drum. The loose sheet mulch films occupy a large space and affect the subsequent mulch film recycling efficiency and transportation. Summary of the invention
[0004] The object of the present invention is to provide a flexible belt type ground film recycling machine to solve the technical problems existing in the prior art that the sheet ground film is directly wound on the film roll, the sheet ground film occupies a large space, and affects the recycling efficiency and transportation.
[0005] Based on the above purpose, the present application provides a flexible belt type ground film recycling machine, comprising:
[0006] A frame, and a film cutting mechanism, a walking film cutting mechanism, a film lifting mechanism and a belt-type film twisting device connected to the frame;
[0007] The walking film cutting mechanism is used to cut the edge of the ground film;
[0008] The film cutting mechanism is located in the middle of the walking film cutting mechanism and is used to cut the ground film into two parts;
[0009] The film lifting mechanism is used to scoop up the cut ground film and introduce it into the belt-type film twisting device;
[0010] The belt-type film twisting device includes a first belt-type film twisting device and a second belt-type film twisting device; the second belt-type film twisting device is located at the rear side of multiple first belt-type film twisting devices, and the sheet-like ground film is twisted into a rope-like ground film through the multiple first belt-type film twisting devices respectively, and the multiple rope-like ground films output by the first belt-type film twisting device are twisted into a rope-like ground film through the second belt-type film twisting device.
[0011] Further, the first belt-type film twisting device includes a first fixing frame, a first film twisting recovery device and a first driving device;
[0012] The first fixing frame is connected to the frame, and first twisted film recovery devices with opposite movement directions are symmetrically connected to the two sides of the first fixing frame at a preset interval, and are used to twist the sheet-like ground film into a rope-like ground film;
[0013] The first twist film recovery device includes a first twist film recovery transmission shaft, a first twist film recovery roller and a first twist film recovery belt; the top and bottom of the first fixed frame are symmetrically rotated and connected to the first twist film recovery transmission shaft, the first twist film recovery roller is sleeved on the outside of the first twist film recovery transmission shaft, and the first twist film recovery belt is sleeved on the outside of the first twist film recovery roller; the first driving device is connected to the first twist film recovery transmission shaft.
[0014] Furthermore, the first belt-type film twisting device further includes a first auxiliary positioning device, and the first auxiliary positioning device is connected to the front side of the first fixing frame;
[0015] The first auxiliary positioning device includes a first auxiliary positioning film twisting shaft, a first auxiliary positioning film twisting roller, a second auxiliary positioning film twisting roller and a second auxiliary positioning film twisting shaft;
[0016] The first auxiliary positioning film twist shaft and the second auxiliary positioning film twist shaft are respectively rotatably connected to the front side of the first fixed frame; the outer shell of the first auxiliary positioning film twist shaft is connected to the first auxiliary positioning film twist roller, and the outer shell of the second auxiliary positioning film twist shaft is connected to the second auxiliary positioning film twist roller, and a channel for passing the sheet film is reserved between the first auxiliary positioning film twist roller and the second auxiliary positioning film twist roller to transport the film to between the two first film twist recovery devices.
[0017] Further, the second belt-type film twisting device includes a second film twisting recovery device, a second driving device and a second fixing frame;
[0018] The second fixing frame is connected to the frame, and the second film twisting recovery devices with opposite movement directions are symmetrically connected on both sides of the second fixing frame, and are used to gather multiple strands of rope-shaped ground film again and twist them into a rope-shaped ground film;
[0019] The second twist film recovery device comprises a second twist film recovery transmission shaft, a second twist film recovery roller and a second twist film recovery belt;
[0020] The top and bottom of the second fixed frame are symmetrically rotatably connected to the second twist film recovery transmission shaft, the second twist film recovery roller is sleeved on the outside of the second twist film recovery transmission shaft, and the second twist film recovery belt is sleeved on the outside of the second twist film recovery roller; the second driving device is connected to the second twist film recovery transmission shaft.
[0021] Further, the second belt-type film twisting device further comprises a second auxiliary positioning device, and the second auxiliary positioning device comprises a third auxiliary positioning film twisting shaft, a third auxiliary positioning film twisting roller, a fourth auxiliary positioning film twisting shaft and a fourth auxiliary positioning film twisting roller;
[0022] The third auxiliary positioning film twisting shaft and the fourth auxiliary positioning film twisting shaft are rotatably connected to the front side of the second fixed frame respectively; the third auxiliary positioning film twisting shaft is outerly connected to the third auxiliary positioning film twisting roller, and the fourth auxiliary positioning film twisting shaft is outerly connected to the fourth auxiliary positioning film twisting roller, and a channel for passing the rope-like ground film is reserved between the third auxiliary positioning film twisting roller and the fourth auxiliary positioning film twisting roller to transport multiple strands of rope-like ground film to between the two second film twisting recovery devices.
[0023] Furthermore, the film cutting mechanism includes a film cutting disc and a bracket, the bracket is fixedly connected to the frame, the film cutting disc is rotatably connected to the bracket via an axis, and a cutting blade is provided on the outer circumferential surface of the film cutting disc for cutting the ground film into two parts.
[0024] Furthermore, the walking film cutting mechanism includes a film cutting disc, a depth limiting wheel, a support beam and a support frame; the support frame is detachably connected to the frame, the top end of the support beam is connected to the support frame by bolts, the depth limiting wheel is rotatably connected to the support beam by a rotating shaft, and the film cutting disc is fixedly connected to one side of the depth limiting wheel; a blade is provided on the outer circumferential surface of the film cutting disc for cutting the edge of the ground film.
[0025] Furthermore, the film lifting mechanism includes a film lifting scraper, an arc-shaped film-lifting rod and a film lifting scraper arm; the film lifting scraper arm is fixedly connected to the frame; the film lifting scraper is vertically connected to the film lifting scraper arm; one side of the film lifting scraper is connected to the arc-shaped film-lifting rod for shoveling up the ground film.
[0026] Furthermore, two first belt-type film twisting devices are provided and are arranged at intervals near both sides of the frame, and one second belt-type film twisting device is provided and is arranged in the middle of the frame.
[0027] Furthermore, it also includes a cone roller winding device, which is rotatably connected to the frame and located at the rear side of the second belt-type film twisting device, and the cone roller winding device is used to wind up the rope-shaped ground film output by the second belt-type film twisting device.
[0028] By adopting the above technical solution, the flexible belt type ground film recycling machine provided by the present application has the following technical effects compared with the prior art:
[0029] The frame is connected with a film cutting mechanism, a walking film cutting mechanism, a film lifting mechanism, a belt-type film twisting mechanism, and a cone roller winding device; wherein the walking film cutting mechanism is used to cut the edge of the ground film; the film cutting mechanism is used to cut the ground film into two parts; the film lifting mechanism is used to scoop up the cut ground film and introduce it into the belt-type film twisting device; in the belt-type film twisting device, the second belt-type film twisting device is located at the rear side of the first belt-type film twisting device, and the sheet-like ground film is twisted into a rope-like ground film by the multiple first belt-type film twisting devices respectively, and the multiple rope-like ground films output by the first belt-type film twisting device are twisted into a rope-like ground film by the second belt-type film twisting device, so as to finally form the recovery of the rope-like ground film;
[0030] In summary, in the technical solution of the present application, a sheet of ground film is twisted multiple times to form a rope-shaped ground film, thereby greatly reducing the space occupied by the sheet of ground film, thereby improving the density of the ground film and enhancing the efficiency of ground film recovery and transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0032] Figure 1 A schematic diagram of the overall structure of a flexible belt-type ground film recycling machine provided by an embodiment of the present invention;
[0033] Figure 2 A schematic front view of the overall structure of a flexible belt-type ground film recycling machine provided by an embodiment of the present invention;
[0034] Figure 3 A schematic top view of the overall structure of a flexible belt-type ground film recycling machine provided by an embodiment of the present invention;
[0035] Figure 4 A schematic diagram of the structure of a walking and film cutting mechanism provided in an embodiment of the present invention;
[0036] Figure 5 A schematic structural diagram of a film-forming mechanism provided in an embodiment of the present invention;
[0037] Figure 6 A schematic structural diagram of a belt-type film twisting device provided by an embodiment of the present invention at a first viewing angle;
[0038] Figure 7 A schematic structural diagram of a belt-type film twisting device provided by an embodiment of the present invention at a second viewing angle;
[0039] Figure 8A schematic diagram of the movement direction of the twisted film recovery belt provided in an embodiment of the present invention;
[0040] Fig. 9 A schematic structural diagram of a tapered roller winding device provided in an embodiment of the present invention.
[0041] Icons: 1-frame, 2-film cutting mechanism, 3-walking film cutting mechanism, 31-film cutting disc, 32-depth limiting wheel, 33-support beam, 34-support frame, 4-film lifting mechanism, 41-film lifting blade, 411-fixed plate, 412-blade plate, 413-positioning plate, 42-arc film guiding rod, 43-film lifting shovel arm, 5-hydraulic cylinder, 6-first belt-type film twisting device, 61-first fixed frame, 62-first film twisting recovery transmission shaft, 63-first film twisting recovery roller, 64-first film twisting recovery belt, 65-first auxiliary positioning film twisting shaft, 66-first auxiliary positioning film twisting roller, 67-second auxiliary positioning film twisting roller, 68-second auxiliary positioning film twisting shaft, 7-second belt-type film twisting device, 71-third auxiliary positioning film twisting shaft, 72-the third auxiliary positioning film twisting roller, 73-the fourth auxiliary positioning film twisting shaft, 74-the fourth auxiliary positioning film twisting roller, 75-the first motor, 76-the first motor driving pulley, 77-the first transmission belt, 78-the first film twisting recovery driven pulley, 79-the second film twisting recovery transmission shaft, 80-the second fixed frame, 81-the second film twisting recovery roller, 82-the second film twisting recovery belt, 83-the second motor, 84-the second motor driving pulley, 85-the second transmission belt, 86-the second film twisting recovery driven pulley, 8-the support rod, 9-the cone roller winding device, 91-the first cone roller, 92-the second cone roller, 93-the third motor, 94-the first movable arm, 95-the second movable arm, 10-the operating table, 11-the control panel, 12-the traction frame. DETAILED DESCRIPTION
[0042] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0044] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0045] like Figure 1 As shown, a flexible belt-type ground film recycling machine provided in an embodiment of the present application includes a frame 1, a film cutting mechanism 2, a walking film cutting mechanism 3, a film lifting mechanism 4, a belt-type film twisting device, and a cone roller winding device 9;
[0046] The frame 1 is used to support and connect the film cutting mechanism 2, the walking film cutting mechanism 3, the film lifting mechanism 4, the first belt-type film twisting device 6, the second belt-type film twisting device 7 and the cone roller winding device 9;
[0047] The film cutting mechanism 2 is used to evenly cut the ground film into two parts from the middle, so as to facilitate the subsequent twisting of the two sheet-shaped ground films;
[0048] Two walking film cutting mechanisms 3 are provided to neatly cut the edges of both ends of the ground film;
[0049] The film lifting mechanism 4 is used to lift the ground film cut by the walking film cutting mechanism 3 and the film cutting mechanism 2 from the soil and guide it to the belt-type film twisting device;
[0050] The belt-type film twisting device comprises a first belt-type film twisting device 6 and a second belt-type film twisting device 7;
[0051] Two first belt-type film twisting devices 6 are provided, each used to twist the ground film lifted by the film lifting mechanism 4 from a sheet shape into a rope shape;
[0052] The second belt-type film twisting device 7 is used to twist the two rope-shaped ground films twisted by the first belt-type film twisting device 6 into one rope-shaped ground film;
[0053] The conical roller winding device 9 is used to wind and reel the rope-shaped ground film output by the second belt-type film twisting device 7 .
[0054] For ease of description, in this embodiment, the front of the frame 1 in the moving direction is set as the front end, the other relative direction is set as the rear end, and the middle between the front end and the rear end is set as the middle end.
[0055] The specific structures of the above-mentioned devices in this embodiment are described below:
[0056] like Figure 1As shown, the bottom of the front end of the frame 1 is connected with a film cutting mechanism 2 and a walking film cutting mechanism 3 respectively; wherein the walking film cutting mechanism 3 is arranged on both sides of the front end of the frame 1, and the film cutting mechanism 2 is arranged in the middle of the bottom of the front end of the frame 1. The rear end of the walking film cutting mechanism 3 is sequentially provided with a film lifting mechanism 4, a first belt-type film twisting device 6, a second belt-type film twisting device 7 and a cone roller winding device 9.
[0057] like Figure 1 , Figure 2 and Figure 3 As shown, preferably, the film cutting mechanism 2 includes a film cutting disc and a bracket; one end of the bracket is fixedly connected to the frame 1, and the film cutting disc is rotatably connected to the bracket via a rotating shaft.
[0058] Specifically, the film cutting disc is circular in shape, and a cutting blade is arranged on the outer circumference of the film cutting disc to evenly cut the middle part of the ground film into two halves. The whole ground film is divided into two halves by the film cutting mechanism 2, completing the preparation process of the ground film twisting and film recycling operation.
[0059] like Figure 1 and Figure 4 As shown, the walking film cutting mechanism 3 includes a film cutting disc 31, a depth limiting wheel 32, a support beam 33 and a support frame 34. The walking film cutting mechanism 3 can realize linear cutting of the edges of both sides of the ground film while the recycling machine moves forward in the tillage layer.
[0060] Specifically, the film cutting disc 31 is fixedly connected to the side of the depth limiting wheel 32 close to the frame; corresponding through holes are set in the center of the film cutting disc 31 and the center of the depth limiting wheel 32, and the axis of the depth limiting wheel 32 is rotatably connected to the bottom end of the support beam 33 by passing the rotating shaft through the through holes of the film cutting disc 31 and the depth limiting wheel 32, and the top end of the support beam 33 is fixedly connected to the support frame 34 by bolts, and the support frame 34 is detachably fixedly connected to the front end of the frame 1.
[0061] Specifically, the film cutting disc 31 is a circular structure, and a blade is provided on the outer circumferential surface of the film cutting disc 31 for cutting two sides of the edge of the ground film.
[0062] Specifically, the depth-limiting wheel 32 is a cylindrical structure, with an open end on one side and a closed end on the other side; a through hole rotatably connected to the support beam 33 is arranged at the center of the closed end; and the open end is located outside the frame. The depth-limiting wheel 32 is used for the whole machine to travel in the cultivated land.
[0063] Specifically, the support beam 33 is a bent structure, one end of the support beam 33 is vertically connected to the front end of the frame 1 ; the other end of the support beam 33 is rotatably connected to the limited depth wheel 32 .
[0064] Specifically, one end of the support frame 34 is a block structure, which is connected to the top of the support beam 33 by bolts; the other end of the support frame 34 is a U-shaped frame structure, and the size of this frame structure matches the size of the crossbeam at the front end of the frame 1 so that the U-shaped frame structure of the support frame 34 can be connected to the crossbeam of the frame 1 by clamping. By adjusting the position of the bolts connecting the support frame 34 to the support beam 33, the connection height between the support beam 33 and the frame 1 can be adjusted, thereby adjusting the depth of the walking film cutting mechanism 3 into the soil.
[0065] like Figure 5 As shown, preferably, the film-lifting mechanism 4 includes a film-lifting scraper 41 , an arc-shaped film-turning rod 42 and a film-lifting scraper arm 43 .
[0066] The film lifting shovel arm 43 is fixedly connected to the frame 1; the film lifting shovel blade 41 is vertically connected to the film lifting shovel arm 43; one side of the film lifting shovel blade 41 is connected to an arc-shaped film-turning rod 42 for shoveling up the ground film.
[0067] Specifically, the film scraper 41 is composed of two parts, including a fixed plate 411 and a knife plate 412; the knife plate 412 is connected to the fixed plate 411 by bolts.
[0068] The fixed plate 411 is an L-shaped structure, and the knife plate 412 is a trapezoidal structure; one end of the fixed plate 411 is fixedly connected to a positioning plate 413, and the positioning plate 413 fixes the film scraper 41 vertically to the film scraper arm 43 through bolts, and the end of the knife plate 412 has a blade.
[0069] One side where the fixed plate 411 is connected to the knife plate 412 is an inclined surface, and the knife plate 412 is obliquely connected to the fixed plate 411 through the inclined surface, so as to facilitate the knife plate 412 to lift the ground film.
[0070] The other side of the fixed plate 411 connected to the knife plate 412 is fixedly connected with an arc-shaped film-turning rod 42. Multiple arc-shaped film-turning rods 42 are connected to one side of the fixed plate 411 at intervals. In this embodiment, three arc-shaped film-turning rods 42 are provided, and the three arc-shaped film-turning rods 42 are evenly spaced along the length direction of one end of the fixed plate 411, and the height values gradually increase. Each arc-shaped film-turning rod 42 is a multi-segment rod-shaped structure, and each arc-shaped film-turning rod 42 is obliquely connected to the fixed plate 411, and is used to shovel up the ground film.
[0071] A plurality of circular holes are provided on the side of the film shovel arm 43 away from the fixed plate 411, and the plurality of circular holes are evenly spaced along the length direction of the film shovel arm 43. The film shovel arm 43 and the frame 1 can be detachably connected by bolts through the circular holes, and the height of the film shovel arm 43 relative to the frame 1 can be adjusted through the plurality of circular holes.
[0072] The film scraper 41 is a wide film scraper, and the arc film guide rod 42 can ensure that the scooped ground film is further separated from the ground surface, and can guide the ground film to be concentrated as much as possible under the belt film twisting device, ensuring that the ground film can smoothly enter the belt film twisting device. The film scraper 41 is used to shovel the divided ground film off the ground, and the arc film guide rod 42 is used to support and guide the ground film, so as to prevent the ground film from being broken during the subsequent film twisting process.
[0073] like Figure 6 and Figure 7 As shown, the belt-type film twisting device includes two first belt-type film twisting devices 6 and one second belt-type film twisting device 7. In this embodiment, the two first belt-type film twisting devices 6 are distributed in a horizontal line and are separated by a preset distance. The second belt-type film twisting device 7 is located in the middle of the rear side of the two first belt-type film twisting devices 6, so that when the sheet-like ground film is output as two rope-like ground films through the two first belt-type film twisting devices 6 and transported to the second belt-type film twisting device 7, the two rope-like ground films can be twisted into one rope-like ground film again.
[0074] like Figure 6 and Figure 7 As shown, preferably, the first belt-type film twisting device 6 includes a first fixing frame 61, a first film twisting recovery device, a first auxiliary positioning device and a first driving device.
[0075] The first fixed frame 61 has two sides symmetrically connected with first twisted film recovery devices with opposite movement directions at a preset interval, which are used to twist the sheet-like ground film into a rope-like ground film;
[0076] The first twist film recovery device includes a first twist film recovery transmission shaft 62, a first twist film recovery roller 63 and a first twist film recovery belt 64; the top and bottom of the first fixed frame 61 are symmetrically rotatably connected to the first twist film recovery transmission shaft 62, the first twist film recovery roller 63 is sleeved on the outside of the first twist film recovery transmission shaft 62, and the first twist film recovery belt 64 is sleeved on the outside of the two first twist film recovery rollers 63; the first driving device is connected to the first twist film recovery transmission shaft 62, and is used to drive the first twist film recovery belt 64 to rotate.
[0077] The first fixing frame 61 includes two vertical frames which are spaced apart by a preset distance and arranged symmetrically, and the bottom of each vertical frame is fixedly connected to the frame 1 .
[0078] Specifically, the inner sides of the two vertical frames are respectively used to symmetrically connect two first twist film recovery transmission shafts 62 separated by a preset distance, and the outer side of each first twist film recovery transmission shaft 62 is connected to a first twist film recovery roller 63, and the first twist film recovery roller 63 rotates synchronously under the rotation of the first twist film recovery transmission shaft 62. The outer sides of the two first twist film recovery rollers 63 on one side of the vertical frame are connected to the first twist film recovery belts 64.
[0079] like Figure 6 As shown, the first belt-type film twisting device 6 on the right side of the figure has the same structure as the first belt-type film twisting device 6 on the left side of the figure. Figure 6 The first belt-type film twisting device on the left side is described in detail.
[0080] Specifically, Figure 6 As shown, in the vertical frame on the left side of the first fixed frame 61 of the first belt-type film twisting device 6 on the left side, the top and bottom ends of the vertical frame are symmetrically connected to the first film twisting recovery transmission shaft 62, and the first film twisting recovery rollers 63 are respectively sleeved on the two first film twisting recovery transmission shafts 62. The top end of the first film twisting recovery belt 64 is connected to the first film twisting recovery roller 63 at the top of the vertical frame, and the bottom end of the first film twisting recovery belt 64 is connected to the first film twisting recovery roller 63 at the bottom of the vertical frame. The rotation of the two first film twisting recovery transmission shafts 62 rotatably connected on the left vertical frame drives the two first film twisting recovery rollers 63 on the two first film twisting recovery transmission shafts 62 to rotate, thereby realizing the rotation of the first film twisting recovery belt 64 on the vertical frame on the left side of the first fixed frame 61 of the first belt-type film twisting device 6 on the left side.
[0081] Specifically, Figure 6 As shown, in the vertical frame on the right side of the first fixed frame 61 of the first belt-type film twisting device 6 on the left side, the top and bottom ends of this vertical frame are symmetrically connected to the first film twisting recovery transmission shaft 62, and the outer sides of the two first film twisting recovery transmission shafts 62 are respectively sleeved with the first film twisting recovery rollers 63, the top end of the first film twisting recovery belt 64 of this vertical frame is connected to the first film twisting recovery roller 63 at the top of this vertical frame, and the bottom end of the first film twisting recovery belt 64 of this vertical frame is connected to the first film twisting recovery roller 63 at the bottom of this vertical frame, and the first film twisting recovery belts 64 on the left and right vertical frames of the first fixed frame 61 of the first belt-type film twisting device 6 on the left side have the same transmission speed but opposite transmission directions, so as to subject the two sides of the sheet-like ground film between the first film twisting recovery belts 64 on both sides of the first fixed frame 61 to opposite forces and twist them into ropes.
[0082] Preferably, the first belt-type film twisting device 6 further includes a first auxiliary positioning device, which is connected to the front side of the first fixing frame, and includes a first auxiliary positioning film twisting shaft 65, a first auxiliary positioning film twisting roller 66, a second auxiliary positioning film twisting roller 67 and a second auxiliary positioning film twisting shaft 68;
[0083] The first auxiliary positioning film twist shaft 65 and the second auxiliary positioning film twist shaft 68 are symmetrically connected to the front side of the first fixed frame; the outer side of the first auxiliary positioning film twist shaft 65 is sleeved with the first auxiliary positioning film twist roller 66, and the outer side of the second auxiliary positioning film twist shaft 68 is sleeved with the second auxiliary positioning film twist roller 67.
[0084] Specifically, Figure 6 As shown, the front end of the first fixed frame 61 is connected with the first auxiliary positioning film twist shaft 65 and the second auxiliary positioning film twist shaft 68, the first auxiliary positioning film twist shaft 65 and the second auxiliary positioning film twist shaft 68 are parallel and separated by a preset distance; the first auxiliary positioning film twist shaft 65 is connected to the first auxiliary positioning film twist roller 66, and the second auxiliary positioning film twist shaft 68 is connected to the second auxiliary positioning film twist roller 67; and, a channel for passing the sheet ground film is reserved between the first auxiliary positioning film twist roller 66 and the second auxiliary positioning film twist roller 67, so as to transport the sheet ground film to the first twist film recovery device and twist it into a rope-shaped ground film.
[0085] Specifically, the ends of the first auxiliary positioning film twisting shaft 65 and the second auxiliary positioning film twisting shaft 68 are rotatably connected to the bearing seat through bearings, and the bearing seat is connected to the front end of the first fixing frame 61 to achieve the support function of the first auxiliary positioning film twisting shaft 65 and the second auxiliary positioning film twisting shaft 68;
[0086] In addition, the bearing seat and the first fixed frame 61 can be slidably connected in the form of a guide rail and a slider, so that the bearing seat can slide within a certain range in the up and down directions relative to the first fixed frame 61. The purpose is to ensure the best position of the film twisting. Because the friction force generated by the film twisting belt during the film twisting process will cause the ground film to deviate up and down, in order to control the film twisting range within a certain area and ensure the smooth progress of the film twisting, the film twisting is in a better position.
[0087] In this embodiment, the first driving device includes: a first motor 75 , a first motor driving pulley 76 , a first transmission belt 77 and a first twist film recovery driven pulley 78 .
[0088] Among them, a first motor 75 is connected to the outer bottom of each vertical frame, and the first motor 75 is connected to the first motor driving pulley 76. The first motor driving pulley 76 is connected to the first twist film recovery driven pulley 78 through a first transmission belt 77. The first motor 75 drives the first motor driving pulley 76 to rotate to drive the first transmission belt 77 to rotate, thereby driving the first twist film recovery driven pulley 78 to rotate. Since the first twist film recovery driven pulley 78 is fixedly connected to the first twist film recovery transmission shaft 62, the rotation of the first twist film recovery transmission shaft 62 is realized.
[0089] like Figure 6 and Figure 7As shown, the second belt-type film twisting device 7 is located in the middle of the rear side of the two first belt-type film twisting devices 6. The second belt-type film twisting device 7 and the two first belt-type film twisting devices 6 form a triangle shape, and the distance between the second belt-type film twisting device 7 and the two first belt-type film twisting devices 6 is equal. Each first belt-type film twisting device 6 outputs a rope-shaped ground film, and the two rope-shaped ground films output by the two first belt-type film twisting devices 6 are gathered in the second belt-type film twisting device 7 to be twisted into a rope-shaped ground film, thereby greatly compressing the volume of the sheet-shaped ground film and reducing the occupied space.
[0090] Preferably, the second belt-type film twisting device 7 includes a second film twisting recovery device, a second auxiliary positioning device, a second fixing frame 80 and a second driving device;
[0091] The second film twisting recovery devices with opposite movement directions are symmetrically connected on both sides of the second fixing frame; the front side of the second fixing frame is connected to the second auxiliary positioning device;
[0092] The second twist film recovery device includes a second twist film recovery transmission shaft 79, a second twist film recovery roller 81 and a second twist film recovery belt 82; the top and bottom of the second fixed frame 80 are symmetrically rotated to connect the second twist film recovery transmission shaft 79, the second twist film recovery roller 81 is sleeved on the outside of the second twist film recovery transmission shaft 79, and the second twist film recovery belt 82 is sleeved on the outside of the second twist film recovery roller 81; the second driving device is connected to the second twist film recovery transmission shaft 79.
[0093] Specifically, the second fixing frame 80 also includes two vertical frames, such as Figure 7 As shown, the vertical frame on the left side of the second fixing frame 80 and the vertical frame on the right side of the second fixing frame 80 are symmetrically arranged.
[0094] The second driving device includes a second motor 83 , a second motor driving pulley 84 , a second transmission belt 85 and a second twist film recovery driven pulley 86 .
[0095] The second motor 83, the second motor driving pulley 84, the second transmission belt 85 and the second twist film recovery driven pulley 86 are symmetrically connected to the bottom of the vertical frame on the left side and the vertical frame on the right side of the second fixed frame 80;
[0096] like Figure 7In the orientation shown, a second motor 83 is provided on the outer side surface of the bottom of the left vertical frame of the second fixed frame 80 and the right vertical frame of the second fixed frame 80, the second motor 83 is connected to the second motor driving pulley 84, one end of the second twist film recovery transmission shaft 79 is connected to the second twist film recovery driven pulley 86, the second motor driving pulley 84 and the second twist film recovery driven pulley 86 are connected by a second transmission belt 85, the second motor driving pulley 84 is driven to rotate by the second motor 83, the second motor driving pulley 84 rotates to drive the second transmission belt 85 to rotate, the second transmission belt 85 rotates to drive the second twist film recovery driven pulley 86 to rotate, thereby driving the second twist film recovery transmission shaft 79 to rotate.
[0097] Specifically, Figure 7 As shown, the top and bottom ends of one side of the vertical frame on the left side of the second fixed frame 80 are symmetrically connected to two second twist film recovery transmission shafts 79, and the two second twist film recovery transmission shafts 79 are parallel and separated by a preset distance; the top and bottom ends of one side of the vertical frame on the right side of the second fixed frame 80 are symmetrically connected to two second twist film recovery transmission shafts 79, and the two second twist film recovery transmission shafts 79 are parallel and separated by a preset distance;
[0098] The second film recovery rollers 81 are sleeved and connected to the two second film recovery transmission shafts 79 on the left side of the vertical frame of the second fixed frame 80, and the two second film recovery rollers 81 are connected by a second film recovery belt 82. The second film recovery rollers 81 are sleeved and connected to the two second film recovery transmission shafts 79 on the right side of the vertical frame of the second fixed frame 80, and the two second film recovery rollers 81 are connected by a second film recovery belt 82.
[0099] like Figure 8 The motion tracks of the first twist film recovery device and the second twist film recovery device shown in the figure are described according to the orientation shown in the figure. The motion direction of the first twist film recovery belt 64 on the left vertical frame in the first twist film recovery device on the left is opposite to the motion direction of the first twist film recovery belt 64 on the right vertical frame, so as to achieve the first twist film recovery belts 64 on the two vertical frames in the first twist film recovery device on the left rotating in opposite directions to twist the sheet-like ground film into a rope-like ground film;
[0100] Similarly, the movement direction of the first twist film recovery belt 64 on the left side of the vertical frame on the left side of the first twist film recovery device located on the right side in the figure is opposite to the movement direction of the first twist film recovery belt 64 on the vertical frame on the right side. The purpose is to achieve the opposite rotation directions of the first twist film recovery belts 64 on the two vertical frames in the first twist film recovery device located on the right side so as to twist the sheet-like ground film into a rope-like ground film.
[0101] Similarly, the movement direction of the second twist film recovery belt 82 in the left vertical frame of the second twist film recovery device located behind the two first twist film recovery devices in the figure is opposite to that of the second twist film recovery belt 82 in the right vertical frame, and the second twist film recovery belt 82 in the vertical frame on the left side of the second twist film recovery device is opposite to the rotation direction of the first twist film recovery belt 64 in the vertical frame on the left side of the first twist film recovery device, and the second twist film recovery belt 82 in the vertical frame on the right side of the second twist film recovery device is opposite to the rotation direction of the first twist film recovery belt 64 in the vertical frame on the right side of the first twist film recovery device. The purpose is to achieve that the two strands of rope-shaped ground film output from the two first twist film recovery devices are twisted into a rope-shaped ground film between the two second twist film recovery belts 82 of the second twist film recovery device.
[0102] It is worth noting that the distance between the two second twist film recovery belts 82 of the second twist film recovery device is greater than the distance between the two first twist film recovery belts 64 of the first twist film recovery device to accommodate the two rope-shaped ground films output from the first twist film recovery device.
[0103] Preferably, the second belt-type film twisting device further comprises a second auxiliary positioning device, and the second auxiliary positioning device comprises a third auxiliary positioning film twisting shaft 71, a third auxiliary positioning film twisting roller 72, a fourth auxiliary positioning film twisting shaft 73 and a fourth auxiliary positioning film twisting roller 74;
[0104] The third auxiliary positioning film twisting shaft 71 and the fourth auxiliary positioning film twisting shaft 73 are rotatably connected to the front side of the second fixing frame 80 respectively; the outer portion of the third auxiliary positioning film twisting shaft 71 is connected to the third auxiliary positioning film twisting roller 72, and the outer portion of the fourth auxiliary positioning film twisting shaft 73 is connected to the fourth auxiliary positioning film twisting roller 74; a passage for passing the rope-shaped ground film is reserved between the third auxiliary positioning film twisting roller 72 and the fourth auxiliary positioning film twisting roller 73, so as to transport multiple strands of rope-shaped ground film to between the two second film twisting recovery devices and twist them into a rope-shaped ground film;
[0105] Specifically, the ends of the third auxiliary positioning film twisting shaft 71 and the fourth auxiliary positioning film twisting shaft 73 are rotatably connected to the bearing seat through bearings, and the bearing seat is connected to the front end of the second fixing frame 80 to achieve the support function of the third auxiliary positioning film twisting shaft 71 and the fourth auxiliary positioning film twisting shaft 73;
[0106] In addition, the bearing seat and the second fixed frame 80 can also be slidably connected in the form of a guide rail and a slider, so that the bearing seat can slide within a certain range in the up and down directions relative to the first fixed frame 61, in order to ensure the optimal position of the film twisting. Because the friction generated by the film twisting belt during the film twisting process will cause the ground film to deviate up and down, in order to ensure the smooth progress of the film twisting, it is necessary to control the film twisting within a certain area. By setting a third auxiliary positioning film twisting shaft 71 and a fourth auxiliary positioning film twisting shaft 73 that are parallel to each other and can move relative to each other, the film twisting can be controlled at the optimal position.
[0107] like Fig. 9 As shown, the cone roller retracting device includes a first cone roller 91, a second cone roller 92, a third driving device, a first movable arm 94, a second movable arm 95 and a hydraulic cylinder 5. The third driving device includes a third motor 93.
[0108] Preferably, one end of the first tapered roller 91 and the second tapered roller 92 are symmetrically and detachably connected, the other end of the first tapered roller 91 is connected to one end of the first movable arm 94, and the other end of the second tapered roller 92 is connected to one end of the second movable arm 95; the other end of the first movable arm 94 is connected to one end of the hydraulic cylinder 5, and the other end of the second movable arm 95 is connected to the other end of the hydraulic cylinder 5.
[0109] Specifically, the first cone roller 91 and the second cone roller 92 have the same structure. The first cone roller 91 and the second cone roller 92 are conical structures, and the two ends of the first cone roller 91 and the second cone roller 92 are respectively a pointed end and a round end, wherein the tips of the first cone roller 91 and the second cone roller 92 are connected or separated by a connecting device; this connecting device can be a coupling or other devices that can be connected or separated, and the conical surfaces of the first cone roller 91 and the second cone roller 92 are used for winding the rope-shaped ground film.
[0110] The round end of the first tapered roller 91 is rotatably connected to one end of the first movable arm 94, and the round end of the second tapered roller 92 is rotatably connected to one end of the second movable arm 95. The first movable arm 94 and the second movable arm 95 can be used as a part of the frame 1.
[0111] Specifically, the first movable arm 94 is provided with a first roller shaft at one end connected to the first cone roller 91, and the second movable arm 95 is provided with a second roller shaft at one end connected to the second cone roller 92. The first roller shaft and the second roller shaft are located on the same axis, the first roller shaft is connected to the first cone roller 91, and the second roller shaft is connected to the second cone roller 92. The second roller shaft is also connected to the third motor 93. Since the second cone roller 92 is connected to the second roller shaft, the second cone roller 92 is driven to rotate by the third motor 93, and the second cone roller 92 is linked to the first cone roller 91 to rotate synchronously, thereby completing the winding and collection of the rope-shaped ground film.
[0112] Preferably, the first movable arm 94 and the second movable arm 95 have the same structure, and the first movable arm 94 and the second movable arm 95 are in an L-shaped frame structure. The distance between the first movable arm 94 and the second movable arm 95 is controlled and adjusted by the hydraulic cylinder 5. The hydraulic cylinder 5 is extended or shortened to extend or shorten the distance between the first movable arm 94 and the second movable arm 95 on both sides of the hydraulic cylinder 5, so as to achieve the separation or docking between the first cone roller 91 and the second cone roller 92. When the distance between the first movable arm 94 and the second movable arm 95 increases, the tips of the first cone roller 91 and the second cone roller 92 are separated, and the rope-like ground film wound between the first cone roller 91 and the second cone roller 92 is taken out for collection; when the rope-like ground film needs to be wound, the hydraulic cylinder 5 is retracted to shorten the distance between the first movable arm 94 and the second movable arm 95, and the tips of the first cone roller 91 and the second cone roller 92 are docked for winding the rope-like ground film.
[0113] In addition, a traction frame 12 is connected to the top of the front end of the frame 1, and the traction frame 12 is connected to an agricultural vehicle (such as a tractor), and the entire frame 1 is driven to move under the traction of the agricultural vehicle;
[0114] The frame 1 is also connected to an operating table 10, on which a control panel 11 is provided for controlling the operation of the first belt-type film twisting device 6, the second belt-type film twisting device 7 and the cone roller winding device 9;
[0115] Support rods 8 are symmetrically and detachably connected to the bottom of the rear end of the frame 1 on both sides, which can play a supporting role when the equipment is not in operation.
[0116] The working principle of the flexible belt type ground film recycling machine provided in this embodiment is described below:
[0117] The edges of the ground film are neatly cut by the walking film cutting mechanisms arranged on both sides of the frame, and the film cutting mechanism in the middle cuts the ground film into two parts of equal width;
[0118] The ground film is taken out from the soil by the film lifting mechanism and guided to the belt-type film twisting device;
[0119] The ground film divided into two pieces enters two first belt-type film-twisting devices of the belt-type film-twisting device respectively, and first film-twisting recovery devices with opposite movement directions are symmetrically connected at preset intervals on both sides of the first fixed frame, for twisting the sheet-shaped ground film into a rope-shaped ground film;
[0120] The two rope-shaped ground films outputted by the two first belt-type film twisting devices enter the second belt-type film twisting device, and the two rope-shaped ground films are twisted into one rope-shaped ground film again;
[0121] Finally, the rope-shaped ground film wound on the cone roller reeling device is reeled in by the rotation of the cone roller reeling device.
[0122] Compared with the prior art, the flexible belt-type mulch film recycling machine provided in the embodiment of the present application can twist the sheet mulch film into two rope-like mulch films, and then gather and twist them into a rope-like mulch film for recycling operations. Compared with the prior art recycling method of directly winding the sheet mulch film, this solution can greatly reduce the space occupied after the mulch film is recycled, facilitate the transportation of the recycled mulch film, and is suitable for being attached to a tractor for mulch film recycling operations.
[0123] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A flexible belt type ground film recycling machine, characterized in that: include: A frame, and a film cutting mechanism, a walking film cutting mechanism, a film lifting mechanism and a belt-type film twisting device connected to the frame; The walking film cutting mechanism is used to cut the edge of the ground film; The film cutting mechanism is located in the middle of the walking film cutting mechanism and is used to cut the ground film into two parts; The film lifting mechanism is used to scoop up the cut ground film and introduce it into the belt-type film twisting device; The belt-type film-twisting device comprises a first belt-type film-twisting device and a second belt-type film-twisting device; the second belt-type film-twisting device is located at the rear side of the plurality of the first belt-type film-twisting devices, and the plurality of first belt-type film-twisting devices are used to twist the sheet-like ground film into a rope-like ground film respectively, and the second belt-type film-twisting device is used to twist the plurality of rope-like ground films output by the first belt-type film-twisting devices into a rope-like ground film; The first belt-type film twisting device includes a first fixing frame, a first film twisting recovery device and a first driving device; The first fixing frame is connected to the frame, and first twisted film recovery devices with opposite movement directions are symmetrically connected to the two sides of the first fixing frame at a preset interval, and are used to twist the sheet-like ground film into a rope-like ground film; The first twist film recovery device comprises a first twist film recovery transmission shaft, a first twist film recovery roller and a first twist film recovery belt; the top and bottom of the first fixing frame are symmetrically rotatably connected to the first twist film recovery transmission shaft, the first twist film recovery roller is sleeved outside the first twist film recovery transmission shaft, and the first twist film recovery belt is sleeved outside the first twist film recovery roller; the first driving device is connected to the first twist film recovery transmission shaft; The first belt-type film twisting device further includes a first auxiliary positioning device, and the first auxiliary positioning device is connected to the front side of the first fixing frame; The first auxiliary positioning device includes a first auxiliary positioning film twisting shaft, a first auxiliary positioning film twisting roller, a second auxiliary positioning film twisting roller and a second auxiliary positioning film twisting shaft; The first auxiliary positioning film twisting shaft and the second auxiliary positioning film twisting shaft are rotatably connected to the front side of the first fixing frame respectively; the outer portion of the first auxiliary positioning film twisting shaft is connected to the first auxiliary positioning film twisting roller, and the outer portion of the second auxiliary positioning film twisting shaft is connected to the second auxiliary positioning film twisting roller, and a channel for passing the sheet film is reserved between the first auxiliary positioning film twisting roller and the second auxiliary positioning film twisting roller, so as to transport the sheet film to between the two first film twisting recovery devices and twist it into a rope-shaped film; The ends of the first auxiliary positioning film twisting shaft and the second auxiliary positioning film twisting shaft are rotatably connected to the bearing seat through bearings respectively, and the bearing seat is connected to the front end of the first fixing frame; The bearing seat and the first fixing frame are slidably connected in the form of a guide rail and a slider, so that the bearing seat can slide relative to the first fixing frame within a certain range in the up and down direction; The second belt-type film twisting device includes a second film twisting recovery device, a second driving device and a second fixing frame; The second fixing frame is connected to the frame, and the second film twisting recovery devices with opposite movement directions are symmetrically connected on both sides of the second fixing frame, and are used to gather multiple strands of rope-shaped ground film again and twist them into a rope-shaped ground film; The second twist film recovery device comprises a second twist film recovery transmission shaft, a second twist film recovery roller and a second twist film recovery belt; The top and bottom of the second fixing frame are symmetrically rotatably connected to the second twist film recovery transmission shaft, the second twist film recovery roller is sleeved outside the second twist film recovery transmission shaft, and the second twist film recovery belt is sleeved outside the second twist film recovery roller; the second driving device is connected to the second twist film recovery transmission shaft; The second belt-type film twisting device further comprises a second auxiliary positioning device, wherein the second auxiliary positioning device comprises a third auxiliary positioning film twisting shaft, a third auxiliary positioning film twisting roller, a fourth auxiliary positioning film twisting shaft and a fourth auxiliary positioning film twisting roller; The third auxiliary positioning film twisting shaft and the fourth auxiliary positioning film twisting shaft are respectively rotatably connected to the front side of the second fixed frame; the third auxiliary positioning film twisting shaft is outer-connected with the third auxiliary positioning film twisting roller, and the fourth auxiliary positioning film twisting shaft is outer-connected with the fourth auxiliary positioning film twisting roller. A channel for passing the rope-like ground film is reserved between the third auxiliary positioning film twisting roller and the fourth auxiliary positioning film twisting roller, so as to transport multiple strands of rope-like ground film to between the two second film twisting recovery devices and twist them into a rope-like ground film.
2. The flexible belt type ground film recycling machine according to claim 1, characterized in that: The film cutting mechanism comprises a film cutting disc and a bracket; the bracket is fixedly connected to the frame, the film cutting disc is rotatably connected to the bracket via an axis, and a cutting blade is arranged on the outer circumference of the film cutting disc for cutting the ground film into two parts.
3. The flexible belt type ground film recycling machine according to claim 1, characterized in that: The walking film cutting mechanism comprises a film cutting disc, a depth limiting wheel, a support beam and a support frame; The support frame is detachably connected to the frame, the top end of the support beam is connected to the support frame by bolts, the depth limiting wheel is rotatably connected to the support beam by a rotating shaft, and the film cutting disc is fixedly connected to one side of the depth limiting wheel; a blade is provided on the outer circumferential surface of the film cutting disc for cutting the edge of the ground film.
4. The flexible belt type ground film recycling machine according to claim 1, characterized in that: The film-lifting mechanism comprises a film-lifting scraper, an arc-shaped film-inverting rod and a film-lifting scraper arm; The film lifting shovel arm is fixedly connected to the frame; the film lifting shovel knife is vertically connected to the film lifting shovel arm; one side of the film lifting shovel knife is connected to the arc-shaped film-turning rod for shoveling up the ground film.
5. The flexible belt type ground film recycling machine according to claim 1, characterized in that: Two first belt-type film twisting devices are provided and are arranged at intervals near the two sides of the frame, and one second belt-type film twisting device is provided and is arranged in the middle of the frame.
6. The flexible belt type ground film recycling machine according to claim 1, characterized in that: It also includes a cone roller winding device, which is rotatably connected to the frame and located at the rear side of the second belt-type film twisting device. The cone roller winding device is used to wind up the rope-shaped ground film output by the second belt-type film twisting device.
Citation Information
Patent Citations
Mulching film winding machine
CN210726204U
Recycling and packing device for rubbing mulching film into rope
CN214546106U