A hyperbolic aluminum plate processing equipment

Abstract

The present invention belongs to the technical field of curtain wall aluminum plates, and discloses a hyperbolic aluminum plate processing equipment, comprising a processing box, a top of which is provided with a feed port, and a front side of which is provided with a discharge port; a storage box, which is fixedly arranged at the feed port, and the top and bottom of the storage box are open; a stamping assembly, which is arranged in the processing box and located on one side of the storage box, and the stamping assembly is used for stamping the aluminum plate; a loading assembly, which is arranged in the processing box and located below the storage box, and the loading assembly is used for feeding the aluminum plate from the storage box into the stamping assembly for stamping processing; a discharge assembly, which is arranged in the processing box and located on one side of the stamping assembly, and the discharge assembly is used for sending the stamped aluminum plate out of the discharge port. The present invention solves the problems in the prior art of high mold opening cost and low aluminum plate processing efficiency due to the need to make two molds, a female mold and a male mold, to cooperate with each other, and is suitable for the manufacture of curtain wall aluminum plates.

Description

Technical Field

[0001] The present invention relates to the technical field of curtain wall aluminum plate production equipment, and more specifically, to a hyperbolic aluminum plate processing equipment. Background Art

[0002] In recent years, with the advancement of the times, people's demands for architectural decoration and aesthetics have become increasingly sophisticated. Aluminum veneer, a leading choice for exterior wall decoration, offers broad potential for development due to its unique advantages over other exterior materials such as ceramic tiles, glass, aluminum-plastic panels, honeycomb panels, and marble. Hyperbolic aluminum sheeting is increasingly used in the aluminum sheet decoration industry. These sheets are typically stamped from a male and female mold. This requires workers to manually place the sheet onto the female mold and then manually remove it from the mold once stamping is complete. This cumbersome process compromises processing efficiency.

[0003] In order to solve the above problems, a Chinese patent (publication number: CN214866220U) discloses a processing equipment for hyperbolic aluminum plates, including a bracket, on which a male mold and a female mold are arranged at an upper and lower intervals, and a driving member for driving the male mold to rise and fall. The characteristics are: a material preparation table is provided on the side of the female mold, and a material box and a pushing assembly are provided on the material preparation table. Openings are provided on the inner walls on both sides of the opposite sides of the material box, and the pushing assembly pushes the aluminum plate at the bottom of the material box through the opening and moves to the female mold.

[0004] Although the above technical solution cooperates with each other by separately setting up a preparation table, a material box and a pushing component, so that multiple aluminum plates can be prepared in the material box along the vertical direction, and the pushing component can push the aluminum plate at the bottom of the material box through the opening and move to the female mold, thereby realizing automatic loading of the aluminum plate; and by setting up a cylinder to drive the unloading plate to push the aluminum plate in the female mold to move, thereby realizing automatic unloading of the aluminum plate. However, in the process of realizing the above invention, the inventor found that there are at least the following problems in this technology that have not been solved: when processing hyperbolic aluminum plates of different shapes, the above processing method requires making a male mold and a female mold each time to form a mold, and the mold opening takes a long time and is costly. In addition, when processing the hyperbolic aluminum plates, the male mold and the female mold need to be accurately aligned, and then the hyperbolic aluminum plates are punched out, which results in a long processing time and low efficiency. Summary of the Invention

[0005] The purpose of the present invention is to provide a hyperbolic aluminum plate processing equipment, which solves the problems in the prior art of high mold opening cost and low aluminum plate processing efficiency due to the need to make two molds, a female mold and a male mold, which cooperate with each other.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: a hyperbolic aluminum plate processing equipment, comprising a processing box, a feeding port is provided on the top of the box, and a discharging port is provided on the front side; a storage box is fixedly arranged at the feeding port, and the top and bottom of the storage box are open; a stamping assembly is arranged in the processing box and is located on one side of the storage box, and the stamping assembly is used to stamp the aluminum plate; a tightening assembly, which has two groups, and the two groups of tightening assemblies are installed inside the stamping assembly, and the tightening assembly is used to press the aluminum plate during the stamping process. The two ends of the aluminum plate are pressed against each other during the stamping process; a loading assembly is arranged in the processing box and is located below the storage box, and the loading assembly is used to feed the aluminum plate from the storage box into the stamping assembly for stamping processing; a discharging assembly is arranged in the processing box and is located on one side of the stamping assembly, and the discharging assembly is used to feed the stamped aluminum plate out of the discharging port; wherein the operating speeds of the loading assembly, the stamping assembly and the discharging assembly are coordinated with each other, and when the previous aluminum plate is fed out of the discharging port, the next aluminum plate is just fed into the stamping assembly for stamping processing.

[0007] The working principle of this technical solution is as follows: when in use, several aluminum plates are first placed into the storage box from the feeding port of the processing box. The aluminum plates then fall onto the loading assembly and are fed into the stamping assembly by the loading assembly for stamping. During the stamping process, the clamping assembly presses against both ends of the aluminum plate to prevent it from shifting and affecting the stamping effect. The aluminum plate stamped by the stamping assembly is finally fed out from the discharge port by the discharge assembly. Then the stamping assembly is reset, and the next aluminum plate is just fed into the stamping assembly by the loading assembly and the above steps are repeated.

[0008] In summary, the present invention has the following beneficial effects:

[0009] Compared with the existing technology, the hyperbolic aluminum plate processing equipment of the present invention cooperates with the stamping component and the clamping component, so that only one positive mold needs to be manufactured during the stamping forming process of the aluminum plate, and the manufacturing time and manufacturing cost of a negative mold are saved, which greatly shortens the mold opening time and greatly improves production efficiency.

[0010] Furthermore, the stamping assembly includes: a hydraulic cylinder, of which there are several, which together form a hydraulic cylinder group, which is fixedly arranged on the bottom inner side of the processing box, and the telescopic ends of all the hydraulic cylinders are commonly connected to the forming mold; a support table, of which there are two, which are symmetrically and fixedly arranged on both sides of the hydraulic cylinder group located inside the processing box; a connecting table, of which there are two, which are respectively arranged directly above the two support tables, and both connecting tables are fixedly connected to the inner wall of the processing box; wherein, the support table and the connecting table located on the same side are a group, and a gap for the aluminum plate to pass through is formed between each group of support tables and the connecting table, and a tightening component for supporting the aluminum plate is provided in each connecting table.

[0011] Furthermore, at least a portion of the bottom ends of the two connecting platforms are recessed inward to form a cavity for installing a tightening assembly. Each set of tightening assemblies includes a ball plunger, and each ball plunger is fixedly arranged in the corresponding cavity. In the initial state, the telescopic end of the ball plunger just completely blocks the gap formed between the support platform and the connecting platform.

[0012] Furthermore, the loading assembly includes a belt, two rotating rollers, a push plate, a motor and a loading plate, wherein the loading plate is fixedly arranged directly below the storage box located inside the processing box, and a gap is formed between the loading plate and the bottom end of the storage box for the aluminum plate to pass through, the two rotating rollers are rotatably connected to the inner wall of the processing box located directly below the loading plate, the belt is sleeved on the two rotating rollers, the motor is fixedly arranged on the side wall of the processing box, and the output shaft of the motor is fixedly connected to one of the rotating rollers, the push plate is fixedly arranged on the belt, and a strip-shaped through hole for the push plate to pass through is opened on the loading plate.

[0013] Furthermore, the discharging assembly includes a cylinder and a discharging plate, wherein the cylinder is fixed on the inner wall of the processing box located directly above the forming mold, and the position of the cylinder is exactly at the rising apex of the forming mold, and the piston rod of the cylinder extends along the direction of the discharge port and is installed with a discharging plate for pushing the aluminum plate.

[0014] Furthermore, it also includes an auxiliary stamping assembly, which includes two rollers. The two rollers are respectively rotatable through rotating shafts and are arranged on one side of the two connecting platforms close to the hydraulic cylinder group.

[0015] Furthermore, a rubber pad is provided on one side of the discharge plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention;

[0017] Figure 2 It is the front view of the present invention;

[0018] In the figure: 1. Processing box; 2. Support table; 3. Ball plunger; 4. Connecting table; 5. Cylinder; 6. Discharge plate; 7. Roller; 8. Storage box; 9. Aluminum plate; 10. Loading plate; 11. Push plate; 12. Belt; 13. Rotating roller; 14. Hydraulic cylinder; 15. Forming mold; 16. Discharge port. DETAILED DESCRIPTION

[0019] The following is combined with Figure 1 -2 The present invention is described in further detail.

[0020] like Figure 1 and Figure 2As shown, the embodiment of the present invention proposes a hyperbolic aluminum plate processing equipment, including a processing box 1, a feeding port is provided on the top of the processing box, and a discharge port 16 is provided on the front side; a storage box 8 is fixedly arranged at the feeding port, and the top and bottom of the storage box 8 are open; a stamping assembly is arranged in the processing box 1 and is located on one side of the storage box 8, and the stamping assembly is used to stamp the aluminum plate 9; there are two sets of tightening assemblies, both of which are installed inside the stamping assembly, and the tightening assembly is used to press the two sides of the aluminum plate 9 during the stamping process end; a loading assembly, which is arranged in the processing box 1 and is located below the storage box 8, and the loading assembly is used to feed the aluminum plate 9 from the storage box 8 into the stamping assembly for stamping processing; a discharging assembly, which is arranged in the processing box 1 and is located on one side of the stamping assembly, and the discharging assembly is used to feed the stamped aluminum plate 9 out of the discharge port 16; wherein, the operating speeds of the loading assembly, the stamping assembly and the discharging assembly are coordinated with each other, and when the upper aluminum plate 9 is fed out from the discharge port 16, the next aluminum plate 9 is just fed into the stamping assembly for stamping processing.

[0021] The specific working process is: when in use, first put several aluminum plates 9 into the storage box 8 from the feeding port of the processing box 1, and the aluminum plates 9 then fall on the loading assembly and are sent into the stamping assembly by the loading assembly for stamping processing. During the stamping process, the pressing assembly presses against the two ends of the aluminum plate 9 to prevent it from shifting and affecting the stamping effect. The aluminum plate 9 punched by the stamping assembly is finally sent out from the discharge port 16 by the discharge assembly, and then the stamping assembly is reset, and the next aluminum plate 9 is just sent into the stamping assembly by the loading assembly and the above steps are repeated.

[0022] In this embodiment, by setting up the stamping component and the clamping component to cooperate with each other, the aluminum plate 9 only needs to manufacture one positive mold during the stamping forming process, which saves the manufacturing time and manufacturing cost of a negative mold, greatly shortens the mold opening time, and greatly improves production efficiency.

[0023] like Figure 1 As shown, according to another embodiment of the present invention, a hyperbolic aluminum plate processing equipment is provided, wherein the stamping assembly includes: three hydraulic cylinders 14, which together constitute a hydraulic cylinder group, which is fixedly arranged on the bottom inner side of the processing box 1, and the telescopic ends of all hydraulic cylinders 14 are commonly connected to a forming mold 15; two support platforms 2, which are symmetrically and fixedly arranged on the left and right sides of the hydraulic cylinder group located inside the processing box 1; two connecting platforms 4, which are respectively arranged directly above the two support platforms 2, and the two connecting platforms 4 are fixedly connected to the inner wall of the processing box 1; wherein the support platforms 2 and connecting platforms 4 located on the same side are a group, and a gap for the aluminum plate 9 to pass through is formed between each group of support platforms 2 and connecting platforms 4, and each connecting platform 4 is provided with a tightening component for resisting the aluminum plate 9.

[0024] This solution is to realize the stamping work of the aluminum plate 9 by setting a hydraulic cylinder 14, a support platform 2, a forming mold 15, a connecting platform 4 and a clamping component to cooperate with each other. When in use, the aluminum plate 9 is first sent by the loading component from the storage box 8 through the gap between the left support platform 2 and the connecting platform 4 to the top of the forming mold 15. At this time, the two ends of the aluminum plate 9 are respectively pressed against the support platform 2 by two groups of clamping components, and then the hydraulic cylinder 14 is started to drive the forming mold 15 to stamp the aluminum plate 9 upward. Since the two ends of the aluminum plate 9 are respectively pressed against the two support platforms 2 by two groups of clamping components, no deviation can occur, so the aluminum plate 9 starts to move upward with the forming mold 15 and finally completes the stamping forming.

[0025] like Figure 1 As shown, according to another embodiment of the present invention, a hyperbolic aluminum plate processing equipment is provided, wherein at least a portion of the bottom ends of the two connecting platforms 4 are recessed inward to form a cavity for installing a tightening assembly, and each set of tightening assemblies includes a ball plunger 3, and each ball plunger 3 is fixedly arranged in the corresponding cavity, and in the initial state, the telescopic end of the ball plunger 3 just completely blocks the gap formed between the support platform 2 and the connecting platform 4.

[0026] This solution is to set a ball head plunger 3 to support the aluminum plate 9. When in use, the aluminum plate 9 moves to the right from the gap on the left and finally stops on the two support platforms 2. At the same time, the two ends of the aluminum plate 9 are pressed against the two support platforms 2 by the ball head plungers 3 on both sides.

[0027] like Figure 1 As shown, according to another embodiment of the present invention, a hyperbolic aluminum plate processing equipment is provided, wherein the loading assembly includes a belt 12, two rotating rollers 13, a push plate 11, a motor and a loading plate 10, wherein the loading plate 10 is fixedly arranged directly below the storage box 8 located inside the processing box 1, and a gap is formed between the loading plate 10 and the bottom end of the storage box 8 for the aluminum plate 9 to pass through, the two rotating rollers 13 are rotatably connected to the inner wall of the processing box 1 located directly below the loading plate 10, the belt 12 is sleeved on the two rotating rollers 13, the motor is fixedly arranged on the side wall of the processing box 1, and the output shaft of the motor is fixedly connected to one of the rotating rollers 13, the push plate 11 is fixedly arranged on the belt 12, and the loading plate 10 is provided with a strip-shaped through hole for the push plate 11 to pass through.

[0028] This solution is to realize automatic loading of the aluminum plate 9 by setting a belt 12, two rotating rollers 13, a push plate 11, a motor and a loading plate 10 to cooperate with each other. When in use, start the motor to drive the two rotating rollers 13 to rotate, drive the belt 12 and the push plate 11 to move, and the push plate 11 passes through the strip through hole on the loading plate 10 and pushes the aluminum plate 9 to move to the right, completing the automatic loading of the aluminum plate 9.

[0029] like Figure 1and Figure 2 As shown, according to another embodiment of the present invention, a hyperbolic aluminum plate processing equipment is provided, wherein the discharging assembly includes a cylinder 5 and a discharging plate 6, wherein the cylinder 5 is fixedly arranged on the inner wall of the processing box 1 directly above the forming mold 15, and the position of the cylinder 5 is exactly at the rising top point of the forming mold 15, and the piston rod of the cylinder 5 extends along the direction of the discharge port 16 and is installed with a discharging plate 6 for pushing the aluminum plate 9.

[0030] This solution is to realize automatic unloading of the aluminum plate 9 by setting the cylinder 5 and the discharge plate 6 to cooperate with each other. When in use, since the position of the cylinder 5 is exactly at the rising apex of the forming mold 15, after the aluminum plate 9 is stamped and formed by the forming mold 15, the cylinder 5 is started to drive the discharge plate 6 to push the aluminum plate 9 out of the discharge port 16, completing the automatic unloading of the aluminum plate 9.

[0031] During actual use, in order to better push the aluminum plate 9 to complete the unloading work, a rubber pad can be set on the side of the discharge plate 6 close to the filter plate 9 to increase the friction between it and the aluminum plate 9.

[0032] like Figure 1 As shown, according to another embodiment of the present invention, a hyperbolic aluminum plate processing device further includes an auxiliary stamping assembly, wherein the auxiliary stamping assembly includes two rollers 7, and the two rollers 7 are respectively arranged on one side of the two connecting platforms 4 close to the hydraulic cylinder group through rotation of the rotating shaft.

[0033] This solution is to set up two rollers 7 to assist the stamping of the aluminum plate 9. When in use, when the aluminum plate 9 moves upward to complete the stamping, the rollers 7 on both sides can reduce the friction between the two sides of the aluminum plate 9 and the inner sides of the two connecting platforms 4, thereby improving the final stamping effect.

[0034] This specific embodiment is merely an explanation of the present invention and is not intended to limit the present invention. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed. However, as long as such modifications are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A hyperbolic aluminum plate processing equipment, characterized in that: include: A processing box (1) is provided with a feeding port on the top and a discharging port (16) on the front side; A material storage box (8) is fixedly arranged at the feeding port, and the top and bottom of the material storage box (8) are open; A stamping assembly is arranged in the processing box (1) and is located on one side of the material storage box (8), and is used to perform stamping work on the aluminum plate (9); There are two sets of abutment components, both of which are installed inside the stamping component, and the abutment components are used to abut the two ends of the aluminum plate (9) during the stamping process; A feeding assembly is arranged in the processing box (1) and is located below the storage box (8). The feeding assembly is used to feed the aluminum plate (9) from the storage box (8) into the stamping assembly for stamping processing; A discharge assembly is provided in the processing box (1) and is located on one side of the stamping assembly, and is used to deliver the stamped aluminum plate (9) from the discharge port (16); The operating speeds of the feeding assembly, the stamping assembly, and the discharging assembly are coordinated with each other, so that when the last aluminum plate (9) is sent out from the discharging port (16), the next aluminum plate (9) is just sent into the stamping assembly for stamping. The stamping assembly comprises: There are a plurality of hydraulic cylinders (14), which together form a hydraulic cylinder group. The hydraulic cylinder group is fixedly arranged on the inner side of the bottom of the processing box (1), and the telescopic ends of all the hydraulic cylinders (14) are commonly connected to the forming mold (15); There are two support platforms (2), which are symmetrically and fixedly arranged on both sides of the hydraulic cylinder group located inside the processing box (1); There are two connecting platforms (4), which are respectively arranged directly above the two supporting platforms (2), and both connecting platforms (4) are fixedly connected to the inner wall of the processing box (1); The support platform (2) and the connecting platform (4) located on the same side form a group, a gap for the aluminum plate (9) to pass through is formed between each group of support platforms (2) and connecting platforms (4), and a tightening component for pressing against the aluminum plate (9) is provided in each connecting platform (4); The bottom ends of the two connecting platforms (4) are at least partially recessed inward to form a chamber for installing a tightening assembly. Each set of tightening assemblies includes a ball plunger (3). Each ball plunger (3) is fixedly arranged in the corresponding chamber, and in the initial state, the telescopic end of the ball plunger (3) just completely blocks the gap formed between the support platform (2) and the connecting platform (4). The loading assembly comprises a belt (12), two rotating rollers (13), a push plate (11), a motor and a loading plate (10), wherein the loading plate (10) is fixedly arranged just below the storage box (8) located inside the processing box (1), and a gap is formed between the loading plate (10) and the bottom end of the storage box (8) for the aluminum plate (9) to pass through, the two rotating rollers (13) are rotatably connected to the inner wall of the processing box (1) located just below the loading plate (10), the belt (12) is sleeved on the two rotating rollers (13), the motor is fixedly arranged on the side wall of the processing box (1), and the output shaft of the motor is fixedly connected to one of the rotating rollers (13), the push plate (11) is fixedly arranged on the belt (12), and a strip-shaped through hole is opened on the loading plate (10) for the push plate (11) to pass through; The discharge assembly comprises a cylinder (5) and a discharge plate (6), wherein the cylinder (5) is fixedly arranged on the inner wall of the processing box (1) located directly above the forming mold (15), and the position of the cylinder (5) is exactly at the rising top of the forming mold (15), and the piston rod of the cylinder (5) extends in the direction of the discharge port (16) and is installed with the discharge plate (6) for pushing the aluminum plate (9); It also includes an auxiliary punching assembly, which includes two rollers (7). The two rollers (7) are respectively rotatably arranged on one side of the two connecting platforms (4) close to the hydraulic cylinder group through a rotating shaft.

2. The hyperbolic aluminum plate processing equipment according to claim 1, characterized in that: A rubber pad is provided on one side of the discharge plate (6).

Images