A line-side library
By setting up buffer and storage areas in the online side warehouse and utilizing gas control and transfer mechanisms, the problem of chip raw materials being oxidized during storage was solved, achieving efficient automated storage protection and avoiding contamination and oxidation of chip raw materials.
Patent Information
- Application Number
- CN202310189291.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-21
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2043-02-21
AI Technical Summary
In existing technologies, chip raw materials are easily oxidized during storage, and the high-efficiency processing requirements of production lines lead to an increased need for protection of the storage environment. However, traditional line-side warehouses are difficult to effectively isolate external air, resulting in contamination or oxidation of chip raw materials.
Design a line-side storage unit that includes a buffer area and a storage area. Air is evacuated from the buffer area and the storage area by a gas control mechanism. A transfer mechanism is used to automatically pick up and put away baskets. Inert gas is used to protect the storage area and prevent outside air from entering.
It effectively isolates external air during storage, preventing contamination or oxidation of chip materials, improving storage efficiency and the convenience of automated operation, and reducing the need for manual intervention.
Smart Images

Figure CN115973775B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of new energy automobile chip manufacturing, and particularly relates to a line-side warehouse. BACKGROUND
[0002] The line-side warehouse is also called a temporary storage warehouse, and is a logistics warehouse of a production enterprise, which comprises a conventional warehouse and a temporary storage warehouse on a production line. The line-side warehouse is usually a general material storage point for facilitating production line production. Chips are applied to new energy automobiles for electrical control. As the processing efficiency of a chip production line is higher and higher, the demand for chip raw materials is larger and larger. In order to ensure that the chip raw materials are effectively protected before production and are not oxidized due to long-term storage in an unsuitable storage environment, the line-side warehouse is needed to effectively store and protect the chip raw materials and facilitate the rapid taking of the chip raw materials by workers during production. SUMMARY
[0003] The present application aims at overcoming the deficiencies of the prior art and providing a line-side warehouse. The line-side warehouse is provided with a buffer area. A basket for storing chip raw materials is placed in the buffer area. After the outer door of the buffer area is closed, air is drawn out to prevent external air from entering the storage area when the buffer area and the storage area are open. The automatic placement is completed by a transfer mechanism in the storage area. The chip raw materials are effectively protected and manually operated.
[0004] The present application adopts the following technical scheme: a line-side warehouse comprises a storage cabinet. An outer door which can be opened and closed is arranged on one side of the storage cabinet. A buffer area and a storage area are arranged in the storage cabinet. The buffer area and the storage area are communicated or separated by an inner door which can be opened and closed. The outer side of the buffer area corresponds to the outer door. A buffer seat for placing a basket is arranged in the buffer area. A sensor for detecting the placement of the basket is arranged at the buffer seat. A transfer mechanism and a plurality of placement stations are arranged in the storage area. The transfer mechanism is used for taking and placing the basket between the buffer seat and the placement station. A gas control mechanism for drawing and charging air is arranged in the storage cabinet. The gas control mechanism is connected to the buffer area and the storage area through pipelines to draw and charge air.
[0005] As an improvement, the buffer seat comprises an outer seat and an inner seat. The outer seat and the inner seat are both provided with strip-shaped seats which are symmetrically arranged on the left and right sides and are used for placing the basket. A side wall is arranged on the outer side of the strip-shaped seat. Independent sensors are arranged at one end of the strip-shaped seats of the outer seat and the inner seat. The outer seat is located on the outer side of the inner seat and is higher than the inner seat. The middle parts of the outer seat and the inner seat are hollow to allow the transfer mechanism to extend from the lower part to take and place the basket.
[0006] As an improvement, the strip-shaped seats on the two sides of the outer seat and the inner seat are provided with sensors at one end away from the storage area and are provided with limiting blocks at the other end away from the storage area.
[0007] As an improvement, the transfer mechanism is arranged in the middle of the storage area, and the placing stations are arranged in two groups on the left and right sides of the transfer mechanism.
[0008] As an improvement, the placing stations have placing seats arranged symmetrically on both sides, and the middle of the placing seats on both sides is hollow for the transfer mechanism to extend from the lower part to take and place the baskets.
[0009] As an improvement, the placing stations on the left and right sides are arranged in a longitudinal and transverse multi-position array structure.
[0010] As an improvement, the transfer mechanism includes front and rear translation mechanisms, left and right translation mechanisms, a rotation mechanism, a lifting mechanism, and a material taking plate. The material taking plate is arranged on the lifting mechanism to adjust the height position, the lifting mechanism is arranged on the rotation mechanism to adjust the angle position, the rotation mechanism is arranged on the left and right translation mechanisms to adjust the left and right positions, and the left and right translation mechanisms are arranged on the front and rear translation mechanisms to adjust the front and rear positions.
[0011] As an improvement, the lifting mechanism includes a lifting frame, a lifting rail, and a lifting cylinder. The material taking plate is arranged on the lifting frame, the lifting frame is arranged on the lifting rail, and the lifting frame is lifted by the lifting cylinder. The rotation mechanism includes a rotation frame and a rotation cylinder. The lifting rail is arranged on the rotation frame, and the rotation frame is rotated by the rotation cylinder. The left and right translation mechanisms include a left and right translation frame, a left and right translation rail, and a left and right translation cylinder. The rotation frame is arranged on the left and right translation frame, the left and right translation frame is arranged on the left and right translation rail, and the left and right translation frame is moved left and right by the left and right translation cylinder. The front and rear translation mechanisms include a front and rear translation frame, a front and rear translation rail, and a front and rear translation cylinder. The left and right translation rail is arranged on the front and rear translation frame, and the front and rear translation frame is moved forward and backward by the front and rear translation cylinder.
[0012] As an improvement, a maintenance door is arranged on the rear side of the storage area.
[0013] As an improvement, when the baskets with materials are stored in the storage area, the gas control mechanism fills nitrogen into the storage area.
[0014] The beneficial effects of the present application are:
[0015] 1. By arranging the buffer area and the storage area, the baskets with materials can be isolated from the outside environment when taking and placing the baskets. After the original air is pumped out, the transfer mechanism completes the taking and placing of the baskets, so that the materials can be better preserved and avoid being contaminated or oxidized.
[0016] 2. By arranging the gas control mechanism for pumping and filling air, the air in the buffer area can be pumped out to prevent the original air and impurities therein from entering the storage area. The air in the storage area can be pumped out and inert gas beneficial to the preservation of materials can be filled in to achieve better preservation effect. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a schematic diagram of the three-dimensional structure of the present application.
[0018] Figure 2 is Figure 1 is a partial enlarged view at A in the figure.
[0019] Figure 3 is a schematic diagram of the three-dimensional structure of the present application after removing part of the shell.
[0020] Figure 4 is a partial enlarged view of the cache seat when placing a large basket.
[0021] Figure 5 is a partial enlarged view of the cache seat when placing a small basket.
[0022] Figure 6 is a schematic diagram of the internal placement station and transfer mechanism of the present application.
[0023] Figure 7 is a schematic diagram of the internal transfer mechanism of the present application. DETAILED DESCRIPTION
[0024] The specific embodiments of the present application are described in detail below in conjunction with the accompanying drawings.
[0025] As Figure 1 , 2 , 3, 4, 5, 6, 7 is a specific embodiment of the line edge library of the present application. The embodiment includes a storage cabinet 1, a storage cabinet 1 side is provided with a openable and closable outer door 11, the storage cabinet 1 inside is provided with a buffer area 2 and a storage area 3, the buffer area 2 and the storage area 3 are communicated or separated by the openable and closable inner door 12, the buffer area 2 outside corresponds to the outer door 11 is provided; The buffer area 2 is provided with a cache seat 21 for placing a basket, and a sensor 22 is arranged at the cache seat 21 for detecting the placement of the basket; The storage area 3 is provided with a transfer mechanism 4 and a plurality of placement stations 5, the transfer mechanism 4 is used for taking and placing the basket between the cache seat 21 and the placement station 5; The storage cabinet 1 is provided with a gas control mechanism 6 for pumping and charging gas, and the gas control mechanism 6 is connected to the buffer area 2 and the storage area 3 respectively through the pipeline for pumping and charging gas.
[0026] The application is used, the storage cabinet 1 is divided into a storage area 3 for storing materials, a buffer area 2 for buffering materials, and an area for device component setting isolated from the buffer area 2 and the storage area 3. In the storage state, the original air in the storage area 3 is removed by the gas control mechanism 6, and the inert gas is filled to provide a good closed environment for the storage of chip raw materials (hereinafter referred to as materials), which can effectively prevent the materials from being contaminated or oxidized. The basket is a rectangular frame for placing materials, and a plurality of slots are provided in the rectangular frame along the height direction for inserting the materials on both sides to limit the storage of a plurality of materials. When the staff needs to store the basket with materials, first open the outer door 11, place the basket on the buffer seat 21 in the buffer area 2; then close the outer door 11, at this time the buffer area 2 is a closed space, the gas control mechanism 6 starts to remove the air in the buffer area 2; then open the inner door 12, the sensor 22 has previously sensed that the basket is placed on the buffer seat 21, and will feedback a signal to the transfer mechanism 4, which takes away the basket from the buffer seat 21 and places it on an empty placement station 5; then the inner door 12 is closed again to maintain the closed state of the storage area 3. The gas control mechanism 6 specifically includes a pumping and charging pump, which is connected to the buffer area 2 and the storage area 3 through pipelines for pumping and charging air, and is further connected to an external gas source to supply inert gas; as an option, a pressure sensor for detecting the gas pressure in the storage area 3 can be further provided to detect when the inert gas in the storage area 3 is too high or too low, and to pump and charge the inert gas to maintain a predetermined storage environment. When the staff needs to take out the basket, first remove the air in the buffer area 2, so that there is no possibility of mixing the air in the buffer area 2 with the air in the storage area 3 when the inner door 12 is opened, after the transfer mechanism 4 places the basket on the buffer seat 21, the transfer mechanism 4 is reset and the inner door 12 is closed, then the outer door 11 can be opened to take out the materials. The outer door 11 and the inner door 12 can be automatically controlled to open by a power source such as a gas cylinder, and an overall control module is provided to automatically open and close the equipment in the required order, so that the staff only needs to issue an operation instruction, and the whole process can be automatically mechanized, and the staff only needs to take and place the materials at the beginning and the end.
[0027] As an improved embodiment, the buffer seat 21 includes an outer seat 211 and an inner seat 212, both of which have left-right symmetric strip seats 213 for placing the basket, the outer side of the strip seat 213 is provided with a side wall 214, and one end of the strip seat 213 of the outer seat 211 and the inner seat 212 is provided with an independent sensor 22; the outer seat 211 is located outside the inner seat 212 and is higher than the inner seat 212, and the middle part of the outer seat 211 and the inner seat 212 is hollow for the transfer mechanism 4 to extend from the lower part to take and place the basket.
[0028] As Figure 1 ,2 As shown in Figures 3, 4, and 5, in actual processing, it may be necessary to store various materials. Due to the different sizes of the materials, they need to be distinguished during storage, and baskets of corresponding sizes are required for storage. The above implementation specifically sets up an outer seat 211 and an inner seat 212, relying on two sets of non-interfering placement frames to accommodate and sense the placement of two sizes of baskets. (Reference) Figure 4 The large basket 01 is placed on the outer seat 211. The bottom of the large basket 01 rests on the two side strip seats 213, and the sides are limited by side walls 214. Sensors 22 at the ends of the strip seats 213 can sense the large basket 01 and transmit the feedback to the transfer mechanism 4. The transfer mechanism 4 can place the large basket 01 at its corresponding placement position 5. Because the strip seats 213, side walls 214, and sensors 22 of the inner seat 212 are all lower than the structure of the outer seat 211, the large basket 01 will not interfere with placement and will not be sensed by the sensors 22 of the inner seat 212. (Reference) Figure 5 The small basket 02 is placed on the inner seat 212. The bottom of the small basket 02 rests on the two side strip seats 213, and the two sides are limited by the side walls 214. The sensor 22 at the end of the strip seat 213 can sense the small basket 02 and feed back to the transfer mechanism 4. The transfer mechanism 4 can place the small basket 02 at the corresponding placement position 5. Since the strip seats 213, side walls 214 and sensor 22 of the outer seat 211 are all located outside the structure of the inner seat 212, the small basket 02 will not interfere with the placement and will not be sensed by the sensor 22 of the outer seat 211. The middle of the outer seat 211 and the inner seat 212 is hollow, which saves space and controls material costs, and makes it easier for the transfer mechanism 4 to reach in from the bottom to pick up and put down the basket. Overall, the design of the buffer seat 21 allows for the placement and separate sensing of two different sized baskets within a single volume, enabling the transfer mechanism 4 to pick up and place them at the designated placement station 5. This greatly saves space, making the overall structure compact and more convenient to use.
[0029] As an improved specific implementation, the strip seats 213 on both sides of the outer seat 211 and the inner seat 212 have a sensor 22 on one side at the end away from the storage area 3, and a limiting block 215 on the other side at the end away from the storage area 3.
[0030] like Figure 1 , 2 As shown in Figures 3, 4, and 5, the sensor 22 used for detection can be set on one side. Together with the limiting block 215 on the other side, it can limit the basket at the end away from the storage area 3, making the basket's pick-up and put-down position more accurate. The open end of the strip seat 213 near the storage area 3 also makes it more convenient and unobstructed for the transfer mechanism 4 to pick up and put down the basket, reducing the difficulty of transfer.
[0031] As an improved embodiment, the transfer mechanism 4 is arranged in the middle of the storage area 3, and the placing stations 5 are arranged in two groups on the left and right sides of the transfer mechanism 4.
[0032] As shown in Figure 3 , 6 , the above arrangement greatly utilizes the space of the storage area 3, and the placing stations 5 on both sides can place the large basket 01 and the small basket 02 respectively, which will not be confused and is convenient for storage and maintenance. The staff uniformly arranges the placing seats 51 corresponding to the specifications of the large basket 01 and the small basket 02 on the same side, which is not easy to make mistakes and is convenient for observation and monitoring. Preferably, the outer shell of the storage cabinet 1 can be made of transparent material, which is convenient for the staff to observe and monitor the internal operation and storage conditions.
[0033] As an improved embodiment, the placing station 5 has placing seats 51 symmetrically arranged on both sides, and the middle of the placing seats 51 is hollow for the transfer mechanism 4 to extend from the lower part to take and place the basket.
[0034] As shown in Figure 6 , the placing seats 51 of the placing stations 5 on both sides are arranged corresponding to the specifications of the large basket 01 and the small basket 02, and the middle is hollow, which on the one hand saves space and controls material cost, and on the other hand facilitates the transfer mechanism 4 to extend from the lower part to take and place the basket. Whether each placing station 5 stores a basket can be recorded by a control module, which facilitates the transfer mechanism 4 to transfer external baskets to empty placing stations 5 and to take materials from placing stations 5 storing baskets.
[0035] As an improved embodiment, the placing stations 5 on the left and right sides are arranged in a longitudinal and transverse multi-position array structure.
[0036] As shown in Figure 3 , 6 , the placing stations 5 on both sides form a 4x5 array placement position, and the specific array number can be selected according to the production capacity of the production line, corresponding to the size of the storage area 3 to accommodate the required placing stations 5. The placing stations 5 forming the array also facilitate the transfer mechanism 4 to take and place the basket regularly.
[0037] As an improved embodiment, the transfer mechanism 4 includes a front and rear translation mechanism 41, a left and right translation mechanism 42, a rotation mechanism 43, a lifting mechanism 44, and a material taking plate 45. The material taking plate 45 is arranged on the lifting mechanism 44 to adjust the height position, the lifting mechanism 44 is arranged on the rotation mechanism 43 to adjust the angle position, the rotation mechanism 43 is arranged on the left and right translation mechanism 42 to adjust the left and right position, and the left and right translation mechanism 42 is arranged on the front and rear translation mechanism 41 to adjust the front and rear position.
[0038] The lifting mechanism 44 comprises a lifting frame 441, a lifting rail 442 and a lifting cylinder 443, the taking plate 45 is arranged on the lifting frame 441, the lifting frame 441 is arranged on the lifting rail 442 and is driven to lift by the lifting cylinder 443; the rotating mechanism 43 comprises a rotating frame 431 and a rotating cylinder 432, the lifting rail 442 is arranged on the rotating frame 431 and is driven to rotate by the rotating cylinder 432; the left-right translation mechanism 42 comprises a left-right translation frame 421, a left-right translation rail 422 and a left-right translation cylinder 423, the rotating frame 431 is arranged on the left-right translation frame 421, the left-right translation frame 421 is arranged on the left-right translation rail 422 and is driven to move left and right by the left-right translation cylinder 423; the front-rear translation mechanism 41 comprises a front-rear translation frame 411, a front-rear translation rail 412 and a front-rear translation cylinder 413, the left-right translation rail 422 is arranged on the front-rear translation frame 411, the front-rear translation frame 411 is arranged on the front-rear translation rail 412 and is driven to move forward and backward by the front-rear translation cylinder 413.
[0039] As shown in Figure 6 , 7 , through the front-rear translation mechanism 41, the left-right translation mechanism 42, the rotating mechanism 43 and the lifting mechanism 44 arranged in sequence, the displacement control of the taking plate 45 is stably realized, the lifting frame 441 is driven to displace on the lifting rail 442 by the working of the lifting cylinder 443, so that the taking plate 45 can be lifted to take and place the basket from the buffer seat 21 or the placing station 5, or be moved to a placing station 5 on one side. The rotating frame 431 is driven to rotate by the working of the rotating cylinder 432, so that the taking plate 45 can face the front buffer seat 21 position or the placing station 5 position on the two sides. The left-right translation frame 421 is driven to displace on the left-right translation rail 422 by the working of the left-right translation cylinder 423, so that the taking plate 45 can be moved to the placing station 5 on the two sides. The front-rear translation frame 411 is driven to displace on the front-rear translation rail 412 by the working of the front-rear translation cylinder 413, so that the taking plate 45 can be moved to the buffer seat 21 or a placing station 5 corresponding to a column on the two sides. The orderly movement of the whole realizes the orderly transfer and taking and placing of the basket, and the automation efficiency is high and the success rate is guaranteed.
[0040] As an improved specific embodiment, the storage area 3 is provided with a openable maintenance door 13 at the rear side.
[0041] As shown in Figure 3 , when equipment maintenance is needed, the maintenance door 13 is opened, and the worker can enter the storage area 3 to check and maintain the transfer mechanism 4 and the placing station 5, thereby improving the efficiency of checking and maintenance, and without disassembling other structures of the storage cabinet body 1. The maintenance door 13 only needs to have the required air tightness, and does not affect the sealing effect of the storage area 3 after the maintenance door 13 is closed.
[0042] As an improved embodiment, when the storage area 3 stores the basket with the materials, the gas control mechanism 6 fills the storage area 3 with nitrogen. As a commonly used inert gas for storing materials, nitrogen can keep the environment in the storage area 3 stable and play a good role in preserving the materials.
[0043] The above is only the preferred embodiment of the present application, and the protection scope of the present application is not limited to the above-mentioned embodiments. Any technical solution falling within the concept of the present application shall fall within the protection scope of the present application. It should be noted that, for ordinary skilled persons in the art, some improvements and refinements without departing from the principles of the present application shall also be considered as falling within the protection scope of the present application.
Claims
1. A line-side warehouse comprising a storage cabinet body (1), a side of the storage cabinet body (1) is provided with an openable and closable outer door (11), characterized in that: The storage cabinet body (1) is internally provided with a buffer area (2) and a storage area (3), the buffer area (2) and the storage area (3) are communicated or separated by an openable inner door (12), and the outer side of the buffer area (2) is provided with an outer door (11); the buffer area (2) is provided with a buffer seat (21) for placing a basket, and a sensor (22) for detecting the placement of the basket is arranged at the buffer seat (21); the storage area (3) is provided with a transfer mechanism (4) and a plurality of placement stations (5), the transfer mechanism (4) is used for taking and placing the basket between the buffer seat (21) and the placement station (5); the storage cabinet body (1) is provided with a gas control mechanism (6) for pumping and charging air, and the gas control mechanism (6) is connected to the buffer area (2) and the storage area (3) through pipelines for pumping and charging air; The buffer seat (21) includes an outer seat (211) and an inner seat (212), the outer seat (211) and the inner seat (212) are both provided with left and right symmetrically arranged strip-shaped seats (213) for placing baskets, the outer side of the strip-shaped seat (213) is provided with a side wall (214), and one end of the strip-shaped seat (213) of the outer seat (211) and the inner seat (212) is provided with an independent sensor (22); the outer seat (211) is located outside the inner seat (212) and is higher than the inner seat (212), and the middle part of the outer seat (211) and the inner seat (212) is hollow for the transfer mechanism (4) to extend from the lower part to take and place the basket.
2. A linear edge library according to claim 1, characterized in that: The strip-shaped seats (213) on both sides of the outer seat (211) and the inner seat (212), one side of which is provided with a sensor (22) at one end away from the storage area (3), and the other side is provided with a limiting block (215) at one end away from the storage area (3).
3. A line side store according to claim 1 or 2, characterized in that: The transfer mechanism (4) is arranged in the middle of the storage area (3), and the placement stations (5) are arranged in two groups on the left and right sides of the transfer mechanism (4).
4. A linear edge store according to claim 3, wherein: The placement station (5) has symmetrically arranged placement seats (51) on both sides, and the middle part of the placement seats (51) on both sides is hollow for the transfer mechanism (4) to extend from the lower part to take and place the basket.
5. A linear edge library according to claim 4, characterized in that: The placement stations (5) on the left and right sides are arranged in a longitudinal and transverse multi-position array structure.
6. A linear edge library according to claim 3, wherein: The transfer mechanism (4) includes a front and rear translation mechanism (41), a left and right translation mechanism (42), a rotation mechanism (43), a lifting mechanism (44) and a material taking plate (45), the material taking plate (45) is arranged on the lifting mechanism (44) to adjust the height position, the lifting mechanism (44) is arranged on the rotation mechanism (43) to adjust the angle position, the rotation mechanism (43) is arranged on the left and right translation mechanism (42) to adjust the left and right position, and the left and right translation mechanism (42) is arranged on the front and rear translation mechanism (41) to adjust the front and rear position.
7. A linear edge library according to claim 6, characterized in that: The lifting mechanism (44) comprises a lifting frame (441), a lifting rail (442) and a lifting cylinder (443), the taking plate (45) is arranged on the lifting frame (441), the lifting frame (441) is arranged on the lifting rail (442) and is driven to lift by the lifting cylinder (443); The rotating mechanism (43) comprises a rotating frame (431) and a rotating cylinder (432), the lifting rail (442) is arranged on the rotating frame (431) and is driven to rotate by the rotating cylinder (432); The left-right translation mechanism (42) comprises a left-right translation frame (421), a left-right translation rail (422) and a left-right translation cylinder (423), the rotating frame (431) is arranged on the left-right translation frame (421), the left-right translation frame (421) is arranged on the left-right translation rail (422) and is driven to left-right translate by the left-right translation cylinder (423); The front-rear translation mechanism (41) comprises a front-rear translation frame (411), a front-rear translation rail (412) and a front-rear translation cylinder (413), the left-right translation rail (422) is arranged on the front-rear translation frame (411), the front-rear translation frame (411) is arranged on the front-rear translation rail (412) and is driven to front-rear translate by the front-rear translation cylinder (413).
8. A linear edge warehouse according to claim 3, characterized in that: The storage area (3) is provided with an openable maintenance door (13) at the rear side.
9. A linear edge warehouse according to claim 1 or 2, characterized in that: When the storage area (3) stores the basket with materials, the gas control mechanism (6) fills nitrogen into the storage area (3).
Citation Information
Patent Citations
Weight storage cabinet
CN114955344A