A fully automatic production line for plant enteric-coated hollow capsules and its production method
By designing a fully automatic production line for plant enteric-coated hollow capsules, the problems of uneven capsule forming and large equipment space occupation were solved, achieving efficient production and quality improvement.
Patent Information
- Application Number
- CN202211609064.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-14
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2042-12-14
AI Technical Summary
Existing hollow capsule production equipment has problems such as uneven molding of the glue liquid, resulting in uneven thickness of the capsule wall, large equipment occupation space and low production efficiency.
A fully automatic production line for plant enteric hollow capsules was designed, which includes a mold mechanism, a position adjustment mechanism, an oil storage tank, a glue storage tank, a thickness adjustment mechanism, a drying component and a demoulding mechanism. Through multi-directional movement and alternating work, glue thickness adjustment and efficient demoulding can be achieved.
It effectively solves the problem of uneven capsule wall thickness, reduces equipment space, improves production efficiency and capsule quality, and is capable of producing capsules of various sizes.
Smart Images

Figure CN115990971B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hollow capsule production equipment manufacturing, in particular to a fully automatic production line for plant enteric-coated hollow capsules and a production method thereof. Background Art
[0002] Hollow capsules are one of the most commonly used pharmaceutical excipients. With the improvement of people's living standards and medical levels, capsules have begun to be used in large quantities in the food and cosmetics industries in addition to medicines. At present, the annual sales volume of hollow capsules in China has exceeded 200 billion capsules.
[0003] The existing hollow capsule production method first places the hollow capsule raw materials into a sol tank for stirring and sol, removes bubbles, and then undergoes the following steps: dipping in glue, drying, cooling, demoulding, cutting, fitting, inspection, printing, testing, weighing, and packaging to complete the hollow capsule production. A key process is the process from the glue solution to the hollow capsule molding and manufacturing. Existing hollow capsule molding and manufacturing production lines are prone to uneven capsule wall thickness due to the glue solution itself, affecting quality. Furthermore, current hollow capsule production equipment is typically a long production line that takes up a large amount of space. Therefore, an automatic production line for plant enteric-coated hollow capsules and a production method thereof were invented. Summary of the Invention
[0004] In view of the above problems and / or the problems existing in the existing plant enteric-coated hollow capsule fully automatic production line and production method thereof, the present invention is proposed.
[0005] Therefore, the purpose of the present invention is to provide a fully automatic production line for plant enteric-coated hollow capsules and a production method thereof, which can solve the above-mentioned existing problems.
[0006] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0007] A fully automatic production line for plant enteric hollow capsules, comprising a bottom plate and a top plate, a plurality of support rods fixedly mounted between the bottom plate and the top plate, and a side plate fixedly mounted at the rear end between the bottom plate and the top plate, further comprising:
[0008] mold mechanism;
[0009] A position adjustment mechanism for driving the mold mechanism to move in multiple directions, wherein the position adjustment mechanism is installed at both ends between the bottom plate and the top plate, and the mold mechanism is installed on the position adjustment mechanism;
[0010] An oil storage tank for oiling the mold mechanism, and the oil storage tank is installed on one side of the side plate;
[0011] A glue storage box for dipping the mold mechanism into glue, and the glue storage box is installed on one side of the side plate;
[0012] A thickness adjustment mechanism for adjusting the thickness of the glue on the mold mechanism, and the thickness adjustment mechanism is installed on one side of the side plate;
[0013] A drying component for drying the mold mechanism, wherein the drying component is installed on one side of the side plate;
[0014] A demoulding mechanism for removing the hollow capsule from the mold mechanism, wherein the demoulding mechanism is installed on one side of the side plate;
[0015] The oil storage tank, the glue storage tank, the thickness adjustment mechanism, the drying component and the demoulding mechanism are arranged on the side plate in sequence from top to bottom.
[0016] As a preferred solution of the fully automatic production line of plant enteric-coated hollow capsules described in the present invention, the position adjustment mechanism includes:
[0017] A lifting assembly is used to drive the mold mechanism to move up and down, and lifting assemblies are installed at both ends between the bottom plate and the top plate;
[0018] A telescopic assembly is used to drive the mold mechanism to move horizontally. The telescopic assembly is installed on the lifting assembly, and the mold mechanism is installed on the lifting assembly.
[0019] As a preferred solution of the fully automatic production line of plant enteric-coated hollow capsules described in the present invention, the lifting component includes:
[0020] Screw, both ends of the bottom plate and the top plate are connected by screws through bearings;
[0021] A slider, the slider being threadedly connected to the screw rod, and the telescopic assembly being mounted on the slider;
[0022] Guide rods, both ends of the bottom plate and the top plate are fixedly mounted with guide rods, and the inner wall of the slider is slidably connected to the guide rods;
[0023] Servo motor: servo motors are fixedly installed on both ends of the top of the top plate, and the output shaft of the servo motor is fixedly connected to the screw.
[0024] As a preferred solution of the fully automatic production line for plant enteric-coated hollow capsules described in the present invention, the telescopic component includes:
[0025] a first electric push rod, the first electric push rod being fixedly mounted on the slider;
[0026] A fixed rod, wherein the output end of the first electric push rod is fixedly mounted on the fixed rod via a piston rod, and one end of the fixed rod is mounted on the mold mechanism.
[0027] As a preferred solution of the fully automatic production line of plant enteric-coated hollow capsules described in the present invention, the mold mechanism includes:
[0028] A first square plate, one end of the fixing rod is fixedly mounted with the first square plate;
[0029] First threaded holes, wherein a plurality of first threaded holes are formed on the inner wall of the bottom end of the first square plate;
[0030] Second threaded holes, wherein a plurality of second threaded holes are formed on the inner wall of the bottom end of the first square plate, and the cross sections of the first threaded holes and the second threaded holes are stepped;
[0031] a solid mold column, wherein the top end of the solid mold column is threadedly connected to the first threaded hole;
[0032] The top end of the hollow mold column is threadedly connected to the second threaded hole, and the solid mold column is located in the inner cavity of the hollow mold column.
[0033] As a preferred solution of the fully automatic production line of plant enteric-coated hollow capsules described in the present invention, the thickness adjustment mechanism includes:
[0034] a second square plate, the second square plate being fixedly mounted on one side of the side plate;
[0035] Through holes, a plurality of through holes are formed on the inner wall of the second square plate;
[0036] A spacing adjustment component is installed at both ends of the inner wall of the through hole.
[0037] As a preferred solution of the fully automatic production line of plant enteric-coated hollow capsules described in the present invention, the spacing adjustment component includes:
[0038] Collection boxes: a plurality of collection boxes are fixed to the bottom of the second square plate by screws, and the collection boxes are located directly below the through holes;
[0039] A box body, wherein the box body is fixedly mounted on the inner wall of the collection box;
[0040] A motor, wherein the motor is fixedly mounted on the inner wall of the box;
[0041] A rotating plate, the output shaft of the motor is fixedly mounted with the rotating plate;
[0042] L-shaped plates, with L-shaped plates fixedly mounted on both ends of the rotating plate;
[0043] The box body is fixedly mounted on the L-shaped plate;
[0044] a second electric push rod, the second electric push rod being fixedly mounted on the inner wall of the box body;
[0045] The scraper is fixedly mounted on the output end of the second electric push rod through a piston rod.
[0046] As a preferred solution of the fully automatic production line for plant enteric hollow capsules described in the present invention, the drying component includes:
[0047] A U-shaped plate, the U-shaped plate being fixedly mounted on one side of the side plate;
[0048] Heating pipes are fixedly installed at the upper and lower ends of the U-shaped plate.
[0049] As a preferred solution of the fully automatic production line of plant enteric-coated hollow capsules described in the present invention, the demoulding mechanism includes:
[0050] a third-party board, the third-party board being fixedly mounted on one side of the side board;
[0051] Blanking holes: a plurality of blanking holes are provided on the inner wall of the third-party plate;
[0052] Clamping components: a plurality of clamping components are installed on the top of the third-party plate, and the clamping components are located directly above the blanking hole;
[0053] The clamping assembly comprises:
[0054] Hollow tubes: Several hollow tubes are fixedly installed on the top of the third-party plate, and the hollow tubes are located directly above the feeding hole;
[0055] A third electric push rod is fixedly mounted on both ends of the inner wall of the hollow tube;
[0056] An extrusion plate is fixedly mounted on the output end of the third electric push rod via a piston rod.
[0057] A fully automatic production method for plant enteric-coated hollow capsules comprises the following specific steps:
[0058] Step 1: Select a hollow mold column or a solid mold column according to the size of the hollow capsule to be produced. If a solid mold column is selected, remove the hollow mold column;
[0059] Step 2: The servo motor rotates the screw. When the screw rotates, it drives the slider to move up and down. When the slider moves up and down, it drives the mold mechanism to move up and down until the mold mechanism is located above the oil storage tank.
[0060] Step 3: When the mold mechanism is located above the oil storage tank, the fixed rod drives the mold mechanism to move toward the oil storage tank through the first electric push rod until the mold mechanism is directly above the oil storage tank. Afterwards, the mold mechanism is lowered by the lifting assembly until the hollow mold column or the solid mold column is immersed in the oil on the oil storage tank, thereby achieving oiling of the hollow mold column or the solid mold column;
[0061] Step 4: After the hollow mold column or the solid mold column is oiled, the mold mechanism is positioned directly above the glue liquid storage tank by means of the position adjustment mechanism. When the mold mechanism is directly above the glue liquid storage tank, the mold mechanism is lowered by means of the lifting assembly until the hollow mold column or the solid mold column is immersed in the glue liquid on the glue liquid storage tank, thereby achieving the dipping of the hollow mold column or the solid mold column in glue;
[0062] Step 5: After the hollow mold column or the solid mold column is dipped in glue, the mold mechanism is positioned directly above the thickness adjustment mechanism through the position adjustment mechanism. When the mold mechanism is directly above the thickness adjustment mechanism, the mold mechanism is lowered by the lifting assembly until the hollow mold column or the solid mold column is inserted into the through hole. At this time, the scraper is moved toward the hollow mold column or the solid mold column by the second electric push rod until the distance between the scraper and the hollow mold column or the solid mold column reaches a desired value. At this time, the rotating plate is driven by the motor to rotate the scraper around the hollow mold column or the solid mold column, thereby adjusting the thickness of the glue on the hollow mold column or the solid mold column, wherein the scraped glue flows into the collection box;
[0063] Step 6: After adjusting the thickness of the glue on the hollow mold column or the solid mold column, the mold mechanism is positioned in the inner cavity of the U-shaped plate through the position adjustment mechanism. At this time, the glue on the hollow mold column or the solid mold column is heated by the heating tube, thereby drying the glue on the hollow mold column or the solid mold column;
[0064] Step 7: After the glue on the hollow mold column or the solid mold column is dried, the mold mechanism is positioned directly above the demoulding mechanism through the position adjustment mechanism. At this time, the mold mechanism is lowered by the lifting assembly until the hollow mold column or the solid mold column is inserted into the hollow tube. After that, the extrusion plate is squeezed on the hollow mold column or the solid mold column by the third electric push rod. After squeezing, the mold mechanism is raised by the lifting assembly to realize demoulding of the hollow capsule, and the removed hollow capsule will flow down through the discharge hole;
[0065] Step 8: When one set of mold mechanisms is demoulding, the other set of mold mechanisms will carry out the remaining processes, thereby enabling the two sets of mold mechanisms to work alternately.
[0066] Compared with existing technologies:
[0067] 1. By arranging the oil storage tank, glue storage tank, thickness adjustment mechanism, drying assembly and demoulding mechanism from top to bottom on the side plate, and then providing a position adjustment mechanism to drive the mold mechanism to move in multiple directions, the volume of the equipment is greatly reduced, thereby reducing the occupied space;
[0068] 2. By setting up two sets of position adjustment mechanisms to drive one set of mold mechanisms to move in multiple directions, it is possible to make the two sets of mold mechanisms work alternately, thereby greatly improving the production efficiency of hollow capsules;
[0069] 3. The thickness of the glue on the mold mechanism is adjusted by setting a thickness adjustment mechanism, which has the effect of keeping the thickness of the hollow capsule wall consistent, thereby improving the quality of the hollow capsule;
[0070] 4. By arranging a hollow mold column and a solid mold column at the bottom end of the first square plate, and then placing the solid mold column in the hollow mold column, it is possible to adjust the size of the hollow capsules to be produced, thereby enabling the production of hollow capsules of various sizes;
[0071] 5. By providing a demoulding mechanism to remove the hollow capsules on the mold mechanism, it is possible to remove several hollow capsules on the mold mechanism at the same time, thereby shortening the demoulding time and further improving the production efficiency of the hollow capsules. BRIEF DESCRIPTION OF THE DRAWINGS
[0072] Figure 1 It is a front view schematic diagram of the structure of the present invention;
[0073] Figure 2 It is a front view schematic diagram of the position adjustment mechanism of the present invention;
[0074] Figure 3 It is a partial front view schematic diagram of the position adjustment mechanism of the present invention;
[0075] Figure 4 It is a partial second front view schematic diagram of the position adjustment mechanism of the present invention;
[0076] Figure 5 This is a front view schematic diagram of the thickness adjustment mechanism of the present invention;
[0077] Figure 6 It is a partial front view schematic diagram of the thickness adjustment mechanism of the present invention;
[0078] Figure 7 This is a schematic top view of the local structure of the spacing adjustment component of the present invention;
[0079] Figure 8 It is a front view schematic diagram of the drying component of the present invention;
[0080] Figure 9 This is a front view schematic diagram of the demoulding mechanism of the present invention;
[0081] Figure 10 It is a front view schematic diagram of the clamping assembly of the present invention.
[0082] In the figure: bottom plate 10, support rod 11, top plate 12, side plate 13, position adjustment mechanism 20, screw 21, slider 22, guide rod 23, servo motor 24, first electric push rod 25, fixing rod 26, mold mechanism 30, first square plate 31, first threaded hole 32, second threaded hole 33, hollow mold column 34, solid mold column 35, oil storage tank 40, glue storage tank 50, thickness adjustment mechanism 60, second square plate 61, through hole 62, spacing adjustment component 63, collecting box 631, box body 632, motor 633, rotating plate 634, L-shaped plate 635, box body 636, second electric push rod 637, scraper 638, drying component 70, U-shaped plate 71, heating pipe 72, demoulding mechanism 80, third plate 81, blanking hole 82, clamping component 83, hollow tube 831, third electric push rod 832, extrusion plate 833. DETAILED DESCRIPTION
[0083] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0084] The present invention provides a fully automatic production line for plant enteric-coated hollow capsules. Figures 1-10 , including a bottom plate 10 and a top plate 12, a plurality of support rods 11 are fixedly installed between the bottom plate 10 and the top plate 12, and a side plate 13 is fixedly installed at the rear end between the bottom plate 10 and the top plate 12;
[0085] The mold mechanism 30 is further comprised of a position adjustment mechanism 20 for driving the mold mechanism 30 to move in multiple directions, an oil storage tank 40 for oiling the mold mechanism 30, a glue storage tank 50 for dipping the mold mechanism 30 into glue, a thickness adjustment mechanism 60 for adjusting the thickness of the glue on the mold mechanism 30, a drying assembly 70 for drying the mold mechanism 30, and a demoulding mechanism 80 for removing the hollow capsule from the mold mechanism 30.
[0086] Position adjustment mechanisms 20 are installed at both ends between the bottom plate 10 and the top plate 12, and a mold mechanism 30 is installed on the position adjustment mechanism 20, and an oil storage tank 40 is installed on one side of the side plate 13, and a glue storage tank 50 is installed on one side of the side plate 13, and a thickness adjustment mechanism 60 is installed on one side of the side plate 13, and a drying component 70 is installed on one side of the side plate 13, and a demolding mechanism 80 is installed on one side of the side plate 13, and the oil storage tank 40, the glue storage tank 50, the thickness adjustment mechanism 60, the drying component 70 and the demolding mechanism 80 are arranged in sequence from top to bottom on the side plate 13.
[0087] The position adjustment mechanism 20 includes: a lifting assembly for driving the mold mechanism 30 to move up and down, and a telescopic assembly for driving the mold mechanism 30 to move laterally;
[0088] Furthermore, lifting assemblies are installed at both ends between the bottom plate 10 and the top plate 12 , the telescopic assembly is installed on the lifting assemblies, and the mold mechanism 30 is installed on the lifting assemblies.
[0089] The lifting assembly includes: a screw 21, a slider 22, a guide rod 23, and a servo motor 24;
[0090] Both ends between the bottom plate 10 and the top plate 12 are rotatably connected to the screw rod 21 through bearings, the slider 22 is threadedly connected to the screw rod 21, and the telescopic component is installed on the slider 22, the two ends between the bottom plate 10 and the top plate 12 are fixedly installed with a guide rod 23, and the inner wall of the slider 22 is slidably connected to the guide rod 23, the servo motor 24 is fixedly installed at both ends of the top of the top plate 12, and the output shaft of the servo motor 24 is fixedly connected to the screw rod 21.
[0091] The telescopic assembly includes: a first electric push rod 25 and a fixed rod 26;
[0092] A first electric push rod 25 is fixedly mounted on the slider 22 . A fixing rod 26 is fixedly mounted on the output end of the first electric push rod 25 via a piston rod. A mold mechanism 30 is mounted on one end of the fixing rod 26 .
[0093] The mold mechanism 30 includes: a first square plate 31, a first threaded hole 32, a second threaded hole 33, a solid mold column 35, and a hollow mold column 34;
[0094] One end of the fixing rod 26 is fixedly mounted on the first square plate 31. A plurality of first threaded holes 32 are formed on the inner wall of the bottom end of the first square plate 31. A plurality of second threaded holes 33 are formed on the inner wall of the bottom end of the first square plate 31. The cross-sections of the first threaded holes 32 and the second threaded holes 33 are stepped. The top end of the solid mold column 35 is threadedly connected to the first threaded hole 32, and the top end of the hollow mold column 34 is threadedly connected to the second threaded hole 33. The solid mold column 35 is located in the inner cavity of the hollow mold column 34.
[0095] The thickness adjustment mechanism 60 includes: a second square plate 61, a through hole 62, and a spacing adjustment component 63;
[0096] The second square plate 61 is fixedly mounted on one side of the side plate 13 . A plurality of through holes 62 are defined on the inner wall of the second square plate 61 . Spacing adjustment components 63 are mounted on both ends of the inner walls of the through holes 62 .
[0097] The spacing adjustment assembly 63 includes: a collecting box 631, a box body 632, a motor 633, a rotating plate 634, an L-shaped plate 635, a box body 636, a second electric push rod 637, and a scraper 638;
[0098] A number of collecting boxes 631 are fixedly installed on the bottom of the second square plate 61 by screws, and the collecting boxes 631 are located directly below the through hole 62. The box body 632 is fixedly installed on the inner wall of the collecting box 631, and the motor 633 is fixedly installed on the inner wall of the box body 632. The output shaft of the motor 633 is fixedly installed on the rotating plate 634. Both ends of the rotating plate 634 are fixedly installed with L-shaped plates 635, and the box body 636 is fixedly installed on the L-shaped plate 635. The second electric push rod 637 is fixedly installed on the inner wall of the box body 636, and the output end of the second electric push rod 637 is fixedly installed with a scraper 638 through a piston rod.
[0099] The drying assembly 70 includes: a U-shaped plate 71 and a heating tube 72;
[0100] The U-shaped plate 71 is fixedly mounted on one side of the side plate 13 , and heating tubes 72 are fixedly mounted on both upper and lower ends of the U-shaped plate 71 .
[0101] The demoulding mechanism 80 includes: a third plate 81, a blanking hole 82, and a clamping assembly 83;
[0102] The third-party plate 81 is fixedly mounted on one side of the side plate 13. A plurality of blanking holes 82 are formed on the inner wall of the third-party plate 81. A plurality of clamping assemblies 83 are mounted on the top of the third-party plate 81, and the clamping assemblies 83 are located directly above the blanking holes 82.
[0103] The clamping assembly 83 includes: a hollow tube 831, a third electric push rod 832, and an extrusion plate 833;
[0104] Several hollow tubes 831 are fixedly installed on the top of the third plate 81, and the hollow tubes 831 are located directly above the discharge hole 82. The third electric push rods 832 are fixedly installed at both ends of the inner wall of the hollow tubes 831, and the output end of the third electric push rod 832 is fixedly installed with the extrusion plate 833 through the piston rod.
[0105] A fully automatic production method for plant enteric-coated hollow capsules comprises the following specific steps:
[0106] Step 1: Select a hollow mold column 34 or a solid mold column 35 according to the size of the hollow capsule to be produced. If the solid mold column 35 is selected, remove the hollow mold column 34;
[0107] Step 2: The servo motor 24 rotates the screw 21. When the screw 21 rotates, it drives the slider 22 to move up and down. When the slider 22 moves up and down, it drives the mold mechanism 30 to move up and down until the mold mechanism 30 is located above the oil storage tank 40.
[0108] Step 3: When the mold mechanism 30 is located above the oil storage tank 40, the first electric push rod 25 causes the fixed rod 26 to drive the mold mechanism 30 to move toward the oil storage tank 40 until the mold mechanism 30 is directly above the oil storage tank 40. Afterwards, the mold mechanism 30 is lowered by the lifting assembly until the hollow mold column 34 or the solid mold column 35 is immersed in the oil on the oil storage tank 40, thereby achieving oiling of the hollow mold column 34 or the solid mold column 35;
[0109] Step 4: After the hollow mold column 34 or the solid mold column 35 is oiled, the mold mechanism 30 is positioned directly above the glue storage tank 50 by means of the position adjustment mechanism 20. When the mold mechanism 30 is directly above the glue storage tank 50, the mold mechanism 30 is lowered by means of the lifting assembly until the hollow mold column 34 or the solid mold column 35 is immersed in the glue in the glue storage tank 50, thereby achieving the dipping of the hollow mold column 34 or the solid mold column 35 in glue.
[0110] Step 5: After the hollow mold column 34 or the solid mold column 35 is dipped in glue, the mold mechanism 30 is positioned directly above the thickness adjustment mechanism 60 by the position adjustment mechanism 20. When the mold mechanism 30 is directly above the thickness adjustment mechanism 60, the mold mechanism 30 is lowered by the lifting assembly until the hollow mold column 34 or the solid mold column 35 is inserted into the through hole 62. At this time, the scraper 638 is moved toward the hollow mold column 34 or the solid mold column 35 by the second electric push rod 637 until the distance between the scraper 638 and the hollow mold column 34 or the solid mold column 35 reaches a desired value. At this time, the rotating plate 634 is driven by the motor 633 to rotate the scraper 638 around the hollow mold column 34 or the solid mold column 35, thereby adjusting the thickness of the glue on the hollow mold column 34 or the solid mold column 35. The scraped glue will flow into the collection box 631.
[0111] Step 6: After adjusting the thickness of the glue on the hollow mold column 34 or the solid mold column 35, the mold mechanism 30 is positioned within the inner cavity of the U-shaped plate 71 by the position adjustment mechanism 20. At this time, the glue on the hollow mold column 34 or the solid mold column 35 is heated by the heating tube 72, thereby drying the glue on the hollow mold column 34 or the solid mold column 35.
[0112] Step 7: After the glue on the hollow mold column 34 or the solid mold column 35 is dried, the mold mechanism 30 is positioned directly above the demolding mechanism 80 by the position adjustment mechanism 20. At this time, the mold mechanism 30 is lowered by the lifting assembly until the hollow mold column 34 or the solid mold column 35 is inserted into the hollow tube 831. Thereafter, the extrusion plate 833 is squeezed against the hollow mold column 34 or the solid mold column 35 by the third electric push rod 832. After squeezing, the mold mechanism 30 is raised by the lifting assembly to demold the hollow capsule. The removed hollow capsule flows down through the discharge hole 82.
[0113] Step 8: When one set of mold mechanisms 30 is performing demoulding, the other set of mold mechanisms 30 will perform the remaining processes, thereby enabling the two sets of mold mechanisms 30 to work alternately.
[0114] Although the present invention has been described above with reference to embodiments, various modifications may be made thereto and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as there are no structural conflicts, the various features of the embodiments disclosed herein may be combined with each other in any manner, and the omission of an exhaustive description of such combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A fully automatic production line for plant enteric hollow capsules, comprising a bottom plate (10) and a top plate (12), wherein a plurality of support rods (11) are fixedly installed between the bottom plate (10) and the top plate (12), and a side plate (13) is fixedly installed at the rear end between the bottom plate (10) and the top plate (12), characterized in that: Also includes: mold mechanism (30); a position adjustment mechanism (20) for driving the mold mechanism (30) to move in multiple directions, wherein the position adjustment mechanism (20) is installed at both ends between the bottom plate (10) and the top plate (12), and the mold mechanism (30) is installed on the position adjustment mechanism (20); an oil storage tank (40) for oiling the mold mechanism (30), wherein the oil storage tank (40) is mounted on one side of the side plate (13); A glue storage box (50) for dipping the mold mechanism (30) into glue, and the glue storage box (50) is installed on one side of the side plate (13); a thickness adjustment mechanism (60) for adjusting the thickness of the glue on the mold mechanism (30), wherein the thickness adjustment mechanism (60) is mounted on one side of the side plate (13); a drying assembly (70) for drying the mold mechanism (30), wherein the drying assembly (70) is mounted on one side of the side plate (13); a demoulding mechanism (80) for removing the hollow capsule from the mold mechanism (30), wherein the demoulding mechanism (80) is mounted on one side of the side plate (13); The oil storage tank (40), the glue storage tank (50), the thickness adjustment mechanism (60), the drying component (70) and the demoulding mechanism (80) are arranged on the side plate (13) in order from top to bottom; The position adjustment mechanism (20) comprises: A lifting assembly for driving the mold mechanism (30) to move up and down, with the lifting assembly being installed at both ends between the bottom plate (10) and the top plate (12); A telescopic assembly for driving the mold mechanism (30) to move laterally, the telescopic assembly being mounted on the lifting assembly, and the mold mechanism (30) being mounted on the lifting assembly; The lifting assembly comprises: A screw rod (21), both ends of the bottom plate (10) and the top plate (12) are rotatably connected to the screw rod (21) via bearings; A slider (22), wherein the slider (22) is threadedly connected to the screw (21), and a telescopic assembly is installed on the slider (22); Guide rods (23), wherein the guide rods (23) are fixedly mounted at both ends between the bottom plate (10) and the top plate (12), and the inner wall of the slider (22) is slidably connected to the guide rods (23); A servo motor (24), wherein the servo motors (24) are fixedly mounted on both ends of the top of the top plate (12), and the output shaft of the servo motor (24) is fixedly connected to the screw (21); The telescopic assembly comprises: A first electric push rod (25), the first electric push rod (25) being fixedly mounted on the slider (22); A fixed rod (26), wherein the output end of the first electric push rod (25) is fixedly mounted on the fixed rod (26) via a piston rod, and one end of the fixed rod (26) is mounted on a mold mechanism (30); The mold mechanism (30) comprises: A first square plate (31), one end of the fixing rod (26) being fixedly mounted on the first square plate (31); First threaded holes (32), a plurality of first threaded holes (32) are provided on the inner wall of the bottom end of the first square plate (31); Second threaded holes (33), a plurality of second threaded holes (33) are provided on the inner wall of the bottom end of the first square plate (31), and the cross sections of the first threaded holes (32) and the second threaded holes (33) are stepped; A solid mold column (35), the top end of which is threadedly connected to the first threaded hole (32); A hollow mold column (34), the top end of which is threadedly connected to the second threaded hole (33), and the solid mold column (35) is located in the inner cavity of the hollow mold column (34).
2. The fully automatic production line for plant enteric-coated hollow capsules according to claim 1, characterized in that: The thickness adjustment mechanism (60) comprises: a second square plate (61), the second square plate (61) being fixedly mounted on one side of the side plate (13); Through holes (62), a plurality of through holes (62) are provided on the inner wall of the second square plate (61); A spacing adjustment component (63) is installed at both ends of the inner wall of the through hole (62).
3. The fully automatic production line for plant enteric-coated hollow capsules according to claim 2, characterized in that: The spacing adjustment component (63) comprises: A collection box (631), wherein a plurality of collection boxes (631) are fixedly mounted on the bottom of the second square plate (61) by screws, and the collection boxes (631) are located directly below the through hole (62); A box body (632), the box body (632) is fixedly mounted on the inner wall of the collection box (631); A motor (633), wherein the motor (633) is fixedly mounted on the inner wall of the box (632); A rotating plate (634), the output shaft of the motor (633) is fixedly mounted on the rotating plate (634); An L-shaped plate (635), with the L-shaped plate (635) being fixedly mounted on both ends of the rotating plate (634); A box body (636), the box body (636) being fixedly mounted on the L-shaped plate (635); A second electric push rod (637), the second electric push rod (637) is fixedly mounted on the inner wall of the box body (636); A scraper (638) is fixedly mounted on the output end of the second electric push rod (637) via a piston rod.
4. The fully automatic production line for plant enteric-coated hollow capsules according to claim 1, characterized in that: The drying component (70) includes: A U-shaped plate (71), wherein the U-shaped plate (71) is fixedly mounted on one side of the side plate (13); A heating pipe (72) is fixedly mounted on both upper and lower ends of the U-shaped plate (71).
5. The fully automatic production line for plant enteric-coated hollow capsules according to claim 1, characterized in that: The demoulding mechanism (80) comprises: a third party plate (81), the third party plate (81) being fixedly mounted on one side of the side plate (13); Cutting holes (82), a plurality of cutting holes (82) are provided on the inner wall of the third plate (81); Clamping components (83), a plurality of clamping components (83) are installed on the top of the third-party plate (81), and the clamping components (83) are located directly above the blanking hole (82); The clamping assembly (83) comprises: Hollow tubes (831), a plurality of hollow tubes (831) are fixedly installed on the top of the third plate (81), and the hollow tubes (831) are located directly above the feed hole (82); A third electric push rod (832), with the third electric push rod (832) fixedly mounted on both ends of the inner wall of the hollow tube (831); An extrusion plate (833) is fixedly mounted on the output end of the third electric push rod (832) via a piston rod.
6. A fully automatic production method for plant enteric-coated hollow capsules, characterized in that: The specific steps are as follows: Step 1: Select a hollow mold column (34) or a solid mold column (35) according to the size of the hollow capsule to be produced. If the solid mold column (35) is selected, remove the hollow mold column (34); Step 2: The screw (21) is rotated by the servo motor (24). When the screw (21) rotates, the slider (22) is driven to move up and down. When the slider (22) moves up and down, the mold mechanism (30) is driven to move up and down until the mold mechanism (30) is located above the oil storage tank (40). Step 3: When the mold mechanism (30) is located above the oil storage tank (40), the fixed rod (26) drives the mold mechanism (30) to move toward the oil storage tank (40) through the first electric push rod (25) until the mold mechanism (30) is located directly above the oil storage tank (40). Afterwards, the mold mechanism (30) is lowered through the lifting assembly until the hollow mold column (34) or the solid mold column (35) is immersed in the oil on the oil storage tank (40), thereby achieving oiling of the hollow mold column (34) or the solid mold column (35); Step 4: After the hollow mold column (34) or the solid mold column (35) is oiled, the mold mechanism (30) is positioned directly above the glue storage tank (50) by the position adjustment mechanism (20). When the mold mechanism (30) is positioned directly above the glue storage tank (50), the mold mechanism (30) is lowered by the lifting assembly until the hollow mold column (34) or the solid mold column (35) is immersed in the glue on the glue storage tank (50), thereby achieving the dipping of the hollow mold column (34) or the solid mold column (35); Step 5: After the hollow mold column (34) or the solid mold column (35) is dipped in glue, the mold mechanism (30) is positioned directly above the thickness adjustment mechanism (60) through the position adjustment mechanism (20). When the mold mechanism (30) is directly above the thickness adjustment mechanism (60), the mold mechanism (30) is lowered through the lifting assembly until the hollow mold column (34) or the solid mold column (35) is inserted into the through hole (62). At this time, the scraper (638) is moved toward the hollow mold column through the second electric push rod (637). The mold column (34) or the solid mold column (35) is moved until the distance between the scraper (638) and the hollow mold column (34) or the solid mold column (35) reaches a desired value. At this time, the motor (633) causes the rotating plate (634) to drive the scraper (638) to rotate around the hollow mold column (34) or the solid mold column (35), thereby adjusting the thickness of the glue on the hollow mold column (34) or the solid mold column (35). The scraped glue flows into the collection box (631); Step 6: After adjusting the thickness of the glue on the hollow mold column (34) or the solid mold column (35), the mold mechanism (30) is positioned in the inner cavity of the U-shaped plate (71) through the position adjustment mechanism (20). At this time, the glue on the hollow mold column (34) or the solid mold column (35) is heated through the heating tube (72), thereby drying the glue on the hollow mold column (34) or the solid mold column (35); Step 7: After the glue on the hollow mold column (34) or the solid mold column (35) is dried, the mold mechanism (30) is positioned directly above the demoulding mechanism (80) by the position adjustment mechanism (20). At this time, the mold mechanism (30) is lowered by the lifting assembly until the hollow mold column (34) or the solid mold column (35) is inserted into the hollow tube (831). After that, the extrusion plate (833) is squeezed on the hollow mold column (34) or the solid mold column (35) by the third electric push rod (832). After squeezing, the mold mechanism (30) is raised by the lifting assembly, thereby realizing demoulding of the hollow capsule, and the removed hollow capsule will flow down through the discharge hole (82); Step 8: When one set of mold mechanisms (30) is performing demoulding, the other set of mold mechanisms (30) will perform the remaining processes, thereby enabling the two sets of mold mechanisms (30) to work alternately.
Citation Information
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