A processing method for resin optical lens
Automatic loading and unloading of molds and simultaneous filling of resins through automated equipment, solving the problem of low tape removal and filling efficiency in the prior art, improving production efficiency and adapting to large-scale production.
Patent Information
- Application Number
- CN202211653778.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-22
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2042-12-22
AI Technical Summary
During the processing of existing resin optical lenses, tape removal and resin filling efficiency are low, resulting in high labor consumption and low production efficiency.
Automatic equipment is used to load, tape unload and resin infusion of molds. The coordinated work of grabbing components, unloading components and infusion components is used to realize the automatic loading and unloading of molds and the simultaneous filling of resins.
It improves the processing efficiency of resin optical lenses, reduces manpower consumption, and realizes the simultaneous processing of multiple molds, which is suitable for large-scale production.
Smart Images

Figure CN116001333B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of optical lenses, and in particular to a method for processing a resin optical lens. Background Art
[0002] Resin optical lenses are made of organic materials and feature light weight, high transparency, impact resistance, easy molding, and dyeability. They hold a leading position in the competitive eyewear market. The production of thermoplastic optical resin lenses requires first wrapping two molds with tape and then collecting them. Workers then manually inject resin into the molds, placing the molds with the resin injected in an oven. After heat treatment, the molds are opened to produce the resin optical lens blanks. However, this process has the following drawbacks:
[0003] 1. Currently, when workers inject resin into a mold secured with tape, they first need to peel off the tape. When the connection between the tape and the mold is exposed, the resin is injected into the mold. Because the tape is thin and transparent, peeling it off is difficult. At the same time, after the resin infusion is completed, the worker needs to put the peeled tape back on. This process is relatively complicated, not only consuming a lot of manpower, but also reducing the efficiency of resin infusion.
[0004] 2. When pouring resin into the mold, the worker usually holds the mold with one hand and controls the resin pouring switch with the other hand to pour resin into the mold. This means that one person can only control one pouring device and can only pour resin into one mold at a time. This is inefficient and not suitable for mass production. Summary of the Invention
[0005] The object of the present invention is to provide a method for processing a resin optical lens, which is not only simple to operate but also can efficiently realize the processing of the resin optical lens.
[0006] To achieve the above object, the present invention provides the following technical solution: a method for processing a resin optical lens, comprising the following steps:
[0007] S1. First, a worker needs to fix the material box containing the mold on the table on the left side of the frame. The molds in the material box are all taped together, and the opening of the mold is facing the direction of the injection component;
[0008] S2, controlling the grabbing assembly provided on the frame to sequentially grab and fix multiple molds to complete the loading of the molds;
[0009] S3, controlling the switching assembly so that the working block in the grabbing assembly is in a horizontal position, at which point the nozzle of the pouring assembly is directly above the mold, and then controlling the uncovering assembly to press against the outer circumference of the mold;
[0010] S4. Controlling the peeling assembly to scrape off the tape on the outer circumference of the mold, and turning the tape outward along the curved scraper of the peeling assembly, thereby exposing the feed port of the mold, and injecting resin into the nozzle of the pouring assembly. The resin enters the mold through the nozzle of the pouring assembly. When the resin is fully injected, the peeling assembly is controlled to reset, and the tape is re-attached.
[0011] S5. When the resin infusion is completed, the uncovering assembly is controlled to leave the outside of the mold, and then the switching assembly is controlled to reset the working block of the grabbing assembly. The grabbing assembly is controlled to place the molds that have been infused on the conveyor belt and convey them out of the equipment for subsequent processing. As the working block in the grabbing assembly rotates, all the molds that have been infused can be unloaded. As the working block rotates, the grabbing assembly loads and fixes the next batch of molds.
[0012] S6. Repeat S3-S5 until all the molds in the material box are filled with resin.
[0013] Furthermore, the material box is open at the upper end and has a discharge port at the right end. A first electric push rod is fixedly provided on the left side of the material box. The telescopic end of the first electric push rod extends to the right into the material box and is fixed with a push plate. The push plate is connected to the material box by sliding in the left and right directions. The push plate is used to push the mold in the material box to the right to the discharge port. The lower end of the material box is provided with a positioning pin extending downward for inserting into the table top.
[0014] Furthermore, the switching assembly includes a first motor, two left and right cross bars are arranged side by side at the upper end of the frame, a connecting block is fixedly provided between the two cross bars, and the lower end of the connecting block is provided with two convex plates extending downward, the two convex plates are arranged front and back, and a shaft rod arranged along the front and back directions is rotatably connected between the two convex plates, the first motor is fixedly installed on the outer side of one of the convex plates, the output shaft of the first motor is fixedly connected to the shaft rod for driving the shaft rod to rotate, and the shaft rod is rotatably connected to a radial shaft, an incomplete bevel gear is fixedly provided on the convex plate, one end of the radial shaft is fixedly provided with a first bevel gear meshing with the incomplete bevel gear, and the other end of the radial shaft is provided with a connecting frame; when the shaft rod drives the connecting frame to rotate around the shaft rod through the radial shaft, the first bevel gear cooperates with the incomplete bevel gear to drive the connecting frame to rotate through the radial shaft.
[0015] Furthermore, the grab assembly includes a second motor, the second motor is fixedly mounted on the connecting frame, a working block is fixedly provided on the output shaft of the second motor, and the cross-section of the working block is a regular octagon; six adjacent side surfaces on the outside of the working block are provided with first sliding holes perpendicular to the side surfaces, and a first sliding rod is slidably connected in each first sliding hole, and a track groove is provided on the side of the connecting frame that cooperates with the workbench, and a connecting notch is provided in each first sliding hole in the working block, and a convex rod is provided on the outside of each first sliding rod that passes through the corresponding connecting notch and extends into the track groove, so that when the working block rotates, the convex rod and The track groove cooperates to drive the first slide bar to slide in the first slide hole; each first slide bar extending out of the first slide hole is provided with a suction cup, which is used to adsorb and fix the mold; when the working block drives the first slide bar to rotate to a horizontal position and the suction cup faces the left end, the suction cup is connected to the vacuum source to adsorb and fix the mold in the material box; when the working block drives the first slide bar to rotate to a vertical position and the suction cup faces downward, the suction cup is connected to the atmosphere, and the mold adsorbed on the suction cup falls onto the conveyor belt; when the connecting frame rotates to a vertical position, the working block is in a vertical state and parallel to the cross bar, and when the connecting frame rotates to a horizontal position, the working block is in a horizontal state.
[0016] Furthermore, the track groove includes an arc groove, a first transition groove connected to one end of the arc groove, a second transition groove connected to the other end of the arc groove, and a connecting groove connecting the first transition groove and the second transition groove. When the protruding rod is at the connection between the first transition groove and the connecting groove, the first sliding rod rotates to a horizontal position and the suction cup faces the left end. When the protruding rod is at the connection between the second transition groove and the connecting groove, the first sliding rod rotates to a vertical position and the suction cup faces downward.
[0017] Furthermore, each first sliding rod is provided with a first through hole connected to the suction cup, each first sliding rod is provided with a first annular groove connected to the first through hole, the working block is provided with a second through hole connected to the first sliding hole, and the connecting frame is provided with a first flow channel connected to the vacuum source and a second flow channel connected to the atmosphere; when the protruding rod is at the connection of the first transition groove and the connecting groove, the second through hole is connected to the first annular groove and the second through hole is connected to the first flow channel, and the suction cup is connected to the vacuum source; when the protruding rod is at the connection of the second transition groove and the connecting groove, the second through hole is connected to the first annular groove and the second through hole is connected to the second flow channel, and the suction cup is connected to the atmosphere.
[0018] Furthermore, the perfusion assembly includes a second electric push rod, which is fixedly installed on the end face of the working block along the axial direction of the working block. A connecting disk parallel to the working block is fixed on the second electric push rod. A radial plate parallel to the first slide rod is provided on the outer side of the connecting disk opposite each first slide rod, and a nozzle facing the working block is fixed on each radial plate.
[0019] Furthermore, the unveiling assembly includes a turntable rotatably connected to the end face of the connecting disk and in a coaxial position with the connecting disk, a radial rod is provided on the outer side of the turntable opposite to each radial plate, a third electric push rod is hinged on the connecting disk, the telescopic end of the third electric push rod is hinged to the turntable, and the third electric push rod is used to drive the turntable to rotate; a rocker arm is hinged in the radial plate near each nozzle, one end of the rocker arm is provided with a dial groove for the end of the radial rod to pass through, the other end of the rocker arm is connected to a second slide rod in a sliding manner along the axial direction of the rocker arm, a limiting slide groove is provided in the rocker arm along the axial direction of the rocker arm, and the second The slide bar is fixed with a limit slider which is slidably connected to the limit slide groove. The rocker arm is provided with a first spring for forcing the second slide bar to extend. The second slide bar extends out of the rocker arm and is rotatably connected to a pressure roller at one end thereof. The pressure roller is used to press tightly against the circumferential outer side of the mold. The second slide bar is provided with an arc scraper on the outer side of the pressure roller through a hinge shaft. The hinge shaft is provided with a torsion spring. When the pressure roller presses tightly against the circumferential outer side of the mold, the torsion spring forces the arc scraper to press tightly against the circumferential outer side of the mold, and when the rocker arm swings, the arc scraper slides along the circumferential outer edge of the mold to scrape off the tape on the circumference outer side of the mold, and the tape turns outward along the arc scraper.
[0020] Beneficial effects
[0021] Compared with the prior art, the technical solution of the present invention has the following advantages:
[0022] 1. By placing multiple molds in a material box, and arranging a track groove and a convex rod to cooperate, and arranging a first through hole in the first slide bar to cooperate with the second through hole in the working block, so that when the working block rotates and drives the first slide bar to a horizontal position facing the material box, the convex rod is controlled to move by the track groove, driving the first slide bar to extend. At this time, the suction cup on the first slide bar is pressed against the mold in the material box, and the first through hole in the first slide bar is connected to the second through hole in the working block, and at this time, the second through hole in the working block is connected to the first flow channel on the connecting frame. Since the first flow channel is connected to the vacuum source, the air in the suction cup can be extracted by the external vacuum machine, so that the mold is adsorbed on the suction cup, and as the working block rotates, the mold is taken away from the material box, the first slide bar moves along the track groove, so that the second through hole on the working block is disconnected from the first through hole in the first slide bar, and the pressure of the seal is maintained to maintain the vacuum in the suction cup, so that the mold can be kept adsorbed on the suction cup all the time. By continuously rotating the working block, all the suction cups can be adsorbed on the mold, completing automatic loading, saving manpower and improving efficiency.
[0023] 2. By arranging the cooperation of the track groove and the convex rod, when the working block drives the first slide bar to the vertical downward position, the cooperation of the track groove and the convex rod drives the first slide bar to extend, and at this time the suction cup drives the mold to the conveyor belt. Since the first through hole in the first slide bar is connected to the second through hole in the working block, and the second through hole on the working block is connected to the second flow channel on the connecting frame, external air will enter the suction cup, so that the suction cup and the mold are separated. Then, after the resin infusion is completed, the mold can be automatically unloaded without manual operation, saving manpower. Moreover, when unloading is required, by controlling the working block to rotate one circle, a new batch of molds can be adsorbed on the suction cup while the mold is unloading. Loading and unloading are carried out simultaneously, saving time and improving production efficiency.
[0024] 3. By setting the pressure roller and the curved scraper, the swing arm swings, and the pressure roller can be driven to roll along the mold under the action of the first spring. The curved scraper can peel off the tape and expose the feed port through the action of the torsion spring. When the swing arm swings back, the pressure roller can stick the tape back to the mold. No manual operation is required, which is convenient and fast, saves manpower, and ensures operation quality.
[0025] 4. By setting up a turntable, the third electric push rod drives the turntable to rotate, and then the radial rod on the turntable drives all the swing rods and the second slide rod to swing, so that the mold can simultaneously remove the tape and stick the tape at the same time. In addition, a nozzle is provided above each mold to enable resin infusion to be carried out simultaneously. Six molds can be infused at the same time each time, which greatly improves the efficiency of resin infusion and is conducive to mass production. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a cross-sectional view of the present invention when blanking the mold;
[0027] Figure 2 For the present invention Figure 1 Cross-sectional view in the AA direction;
[0028] Figure 3 For the present invention Figure 2 Cross-sectional view in the middle BB direction;
[0029] Figure 4 For the present invention Figure 2 Cross-sectional view in CC direction;
[0030] Figure 5 For the present invention Figure 2 Cross-sectional view in the middle DD direction;
[0031] Figure 6 For the present invention Figure 2 Cross-sectional view in the EE direction;
[0032] Figure 7This is a cross-sectional view of the cooperation between the injection nozzle and the mold during resin injection in the present invention;
[0033] Figure 8 This is a cross-sectional view of the tape sticking mechanism and the mold during resin infusion in the present invention.
[0034] Figure 9 This is a cross-sectional view of the mold of the present invention when loading is completed;
[0035] Figure 10 When the mold of the present invention is loaded Figure 2 Cross-sectional view along the BB direction. DETAILED DESCRIPTION
[0036] See also Figure 1-10 As shown, a method for processing a resin optical lens includes the following steps:
[0037] S1. First, a worker needs to fix the material box 13 containing the mold 7 on the table 111 on the left side of the frame 11, and the mold 7 in the material box 13 is taped together, and the opening of the mold 7 is facing the direction of the pouring assembly;
[0038] S2, controlling the grabbing assembly provided on the frame 11 to sequentially grab and fix the plurality of molds 7 to complete the loading of the molds 7;
[0039] S3, control the switching assembly so that the working block in the grabbing assembly is in a horizontal position. At this time, the nozzle 5 of the pouring assembly is located directly above the mold 7. Then control the uncovering assembly to press against the outer circumference of the mold 7.
[0040] S4: The peeling assembly is controlled to scrape off the tape on the outer circumference of the mold 7, and the tape is turned outward along the curved scraper 62 of the peeling assembly, thereby exposing the feed port of the mold 7. Resin is introduced into the nozzle 5 of the pouring assembly. The resin enters the mold 7 through the nozzle 5 of the pouring assembly. When the resin is fully filled, the peeling assembly is controlled to reset, and the tape is re-attached.
[0041] S5. When the resin infusion is completed, the uncovering assembly is controlled to leave the outside of the mold 7, and then the switching assembly is controlled to reset the working block of the grabbing assembly. The grabbing assembly is controlled to place the mold 7 with completed infusion on the conveyor belt and convey it out of the equipment for subsequent processing. As the working block in the grabbing assembly rotates, all the molds 7 with completed infusion can be unloaded, and as the working block rotates, the grabbing assembly loads and fixes the next batch of molds 7.
[0042] S6. Repeat S3-S5 until all the molds 7 in the material box 13 are completely filled with resin.
[0043] In this embodiment, the material box 13 is open at the upper end and has a discharge port at the right end. A first electric push rod 15 is fixedly provided on the left side of the material box 13. The telescopic end of the first electric push rod 15 extends to the right into the material box 13 and is fixed with a push plate 14. The push plate 14 is connected to the material box 13 by sliding along the left and right directions. The push plate 14 is used to push the mold 7 in the material box 13 to the right to the discharge port. The lower end of the material box 13 is provided with a positioning pin 131 extending downward for inserting into the table 111.
[0044] The switching assembly includes a first motor 26, and two left and right cross bars 2a are arranged side by side at the upper end of the frame 11. A connecting block 21 is fixed between the two cross bars 2a, and the lower end of the connecting block 21 is provided with two downwardly extending convex plates 2b. The two convex plates 2b are arranged front and back, and a shaft 22 arranged along the front and rear directions is rotatably connected between the two convex plates 2b. The first motor 26 is fixedly mounted on the outer side of one of the convex plates 2b, and the output shaft of the first motor 26 is fixedly connected to the shaft 22 for driving the shaft 22 to rotate. The shaft 22 is rotatably connected to a radial shaft 2c, and an incomplete bevel gear 25 is fixed on the convex plate 2b. One end of the radial shaft 2c is fixedly provided with a first bevel gear 24 meshing with the incomplete bevel gear 25, and the other end of the radial shaft 2c is provided with a connecting frame 23; when the shaft 22 drives the connecting frame 23 to rotate around the shaft 22 through the radial shaft 2c, the first bevel gear 24 cooperates with the incomplete bevel gear 25 to drive the connecting frame 23 to rotate through the radial shaft 2c.
[0045] The grab assembly includes a second motor 27, which is fixedly mounted on the connecting frame 23, and a working block 31 is fixedly mounted on the output shaft of the second motor 27. The cross-section of the working block 31 is a regular octagon; six adjacent side surfaces on the outside of the working block 31 are provided with first sliding holes 3a perpendicular to the side surfaces, and a first sliding rod 32 is slidably connected in each first sliding hole 3a. A track groove is provided on the side of the connecting frame 23 that cooperates with the workbench, and a connecting notch 3b is provided at each first sliding hole 3a in the working block 31. The outer side of each first sliding rod 32 is provided with a convex rod 321 that passes through the corresponding connecting notch 3b and extends into the track groove. When the working block 31 rotates, the convex rod 321 cooperates with the track groove The first slide rod 32 is driven to slide in the first slide hole 3a; each end of the first slide rod 32 extending out of the first slide hole 3a is provided with a suction cup 33, and the suction cup 33 is used to adsorb and fix the mold 7; when the working block 31 drives the first slide rod 32 to rotate to the horizontal position and the suction cup 33 faces the left end, the suction cup 33 is connected to the vacuum source to adsorb and fix the mold 7 in the material box 13; when the working block 31 drives the first slide rod 32 to rotate to the vertical position and the suction cup 33 faces downward, the suction cup 33 is connected to the atmosphere, and the mold 7 adsorbed on the suction cup 33 falls onto the conveyor belt; when the connecting frame 23 rotates to the vertical position, the working block 31 is in a vertical state and parallel to the cross bar 2a, and when the connecting frame 23 rotates to the horizontal position, the working block 31 is in a horizontal state. The track groove includes an arc groove 232, a first transition groove 233a connected to one end of the arc groove 232, a second transition groove 233b connected to the other end of the arc groove 232, and a connecting groove 234 connecting the first transition groove 233a and the second transition groove 233b. When the protruding rod 321 is at the connection between the first transition groove 233a and the connecting groove 234, the first sliding rod 32 rotates to a horizontal position and the suction cup 33 faces the left end. When the protruding rod 321 is at the connection between the second transition groove 233b and the connecting groove 234, the first sliding rod 32 rotates to a vertical position and the suction cup 33 faces downward. Each first sliding rod 32 is provided with a first through hole 322 communicating with the suction cup 33, and each first sliding rod 32 is provided with a first annular groove 3c communicating with the first through hole 322. The working block 31 is provided with a second through hole 311 communicating with the first sliding hole 3a, and the connecting frame 23 is provided with a first flow channel 235 communicating with the vacuum source and a second flow channel 236 communicating with the atmosphere; when the protruding rod 321 is at the connection between the first transition groove 233a and the connecting groove 234, the second through hole 311 is communicated with the first annular groove 3c and the second through hole 311 is communicated with the first flow channel 235, and the suction cup 33 is connected with the vacuum source; when the protruding rod 321 is at the connection between the second transition groove 233b and the connecting groove 234, the second through hole 311 is communicated with the first annular groove 3c and the second through hole 311 is communicated with the second flow channel 236, and the suction cup 33 is connected with the atmosphere.
[0046] The cam 321 of the first slide bar 32 is pressed against the mold 7 in the material box 13, and the cam 321 of the first slide bar 32 is pressed against the mold 7 in the material box 13, and the cam 321 of the first slide bar 32 is pressed against the mold 7 in the material box 13, and the cam 321 of the first slide bar 32 is pressed against the mold 7 in the material box 13, and the cam 321 of the first slide bar 32 is pressed against the mold 7 in the material box 13, and the cam 321 of the first slide bar 32 is pressed against the mold 7 in the material box 13, and the cam 321 of the first slide bar 32 is pressed against the mold 7 in the material box 13, and the cam 321 of the first slide bar 32 is pressed against the mold 7 in the material box 13, and the cam 321 of the first slide bar 32 is pressed against the mold 7 in the material box 13, and the cam 321 of the first slide bar 32 is pressed against the mold 7 in the material box The first flow channel 235 is connected. Since the first flow channel 235 is connected to the vacuum source, the air in the suction cup 33 can be extracted by the operation of an external vacuum machine, so that the mold 7 is adsorbed on the suction cup 33, and as the working block 31 rotates, the mold 7 is taken away from the material box 13, and the first slide bar 32 moves along the track groove, so that the second through hole 311 on the working block 31 and the first through hole 322 in the first slide bar 32 are disconnected, and the vacuum is maintained in the suction cup 33 by the pressure maintaining of the seal, so that the mold 7 can be kept adsorbed on the suction cup 33 all the time. By the continuous rotation of the working block 31, the mold 7 can be adsorbed on all the suction cups 33, completing automatic loading, saving manpower and improving efficiency. When the mold 7 is unloaded, the first mold 7a is moved to the left by the user, and the second mold 7b is moved to the right by the user, so that the mold 7b is moved to the right by the user, and the second mold 7b is moved to the left by the user, so that the mold 7b is moved to the right by the user, and the second mold 7b is moved to the right by the user, so that the mold 7b is moved to the right by the user, and the second mold 7b is moved to the right by the user, so that the mold 7b is moved to the right by the user, and the second mold 7b is moved to the right by the user, so that the mold 7b is moved to the right by the user,
[0047] The perfusion assembly includes a second electric push rod 43, which is fixedly installed on the end face of the working block 31 along the axial direction of the working block 31. A connecting disk 4a parallel to the working block 31 is fixedly provided on the second electric push rod 43. A radial plate 41 parallel to the first slide rod 32 is provided on the outer side of the connecting disk 4a opposite to each first slide rod 32, and each radial plate 41 is fixed with a nozzle 5 facing the working block 31.
[0048] The uncovering assembly includes a turntable 42 rotatably connected to the end face of the connecting disk 4a and coaxially with the connecting disk 4a, a radial rod 421 is provided on the outer side of the turntable 42 opposite to each radial plate 41, a third electric push rod 44 is hinged on the connecting disk 4a, and the telescopic end of the third electric push rod 44 is hinged to the turntable 42, and the third electric push rod 44 is used to drive the turntable 42 to rotate; a rocker arm 63 is hinged in the radial plate 41 near each nozzle 5, and one end of the rocker arm 63 is provided with a groove 631 for the end of the radial rod 421 to pass through, and the other end of the rocker arm 63 is connected to a second slide rod 64 in an axial sliding manner along the rocker arm 63, and a limiting slide groove 6c is provided in the rocker arm 63 along the axial direction of the rocker arm 63, and the second slide rod 64 is connected to the second slide rod 64. A limiting slider 6b is fixedly provided on 64 and is slidably connected to the limiting slide groove 6c. A first spring 65 is provided in the rocker arm 63 for forcing the second slide bar 64 to extend. The second slide bar 64 extends out of the rocker arm 63 and is rotatably connected to a pressure roller 61 at one end thereof. The pressure roller 61 is used to press tightly against the circumferential outer side of the mold 7. An arc scraper 62 is provided on the second slide bar 64 on the outer side of the pressure roller 61 through a hinge shaft 6a. A torsion spring 66 is provided on the hinge shaft 6a. When the pressure roller 61 presses tightly against the circumferential outer side of the mold 7, the torsion spring 66 forces the arc scraper 62 to press tightly against the circumferential outer side of the mold 7, and when the rocker arm 63 swings, the arc scraper 62 slides along the circumferential outer edge of the mold 7, scraping off the tape on the circumference of the mold 7, and the tape turns outward along the arc scraper 62. By providing a pressure roller 61 and an arc-shaped scraper 62, the pendulum 63 swings, and the pressure roller 61 is driven to roll along the mold 7 under the action of the first spring 65. The arc-shaped scraper 62 is driven by the torsion spring 66 to remove the tape, exposing the feed port. When the pendulum 63 swings back, the pressure roller 61 can reattach the tape to the mold 7, eliminating the need for manual operation by workers. This is convenient and fast, saves manpower, and ensures operation quality. In addition, by providing a turntable 42, the turntable 42 is driven to rotate by the third electric push rod 44, and then the radial rod 421 on the turntable 42 drives all the pendulum rods 63 and the second slide rod 64 to swing, so that the mold 7 can simultaneously remove the tape and attach the tape. In addition, a nozzle 5 is provided above each mold 7, so that resin infusion can be carried out simultaneously. Six molds 7 can be infused at a time, greatly improving the efficiency of resin infusion and facilitating mass production.
[0049] In the above S1 of this embodiment, when fixing the material box 13, the material box 13 is placed on the table 111, and the positioning pins 131 are inserted into the holes on the table 111 to complete the fixation; and the molds 7 in the material box 13 are all completed by sticking with tape, and the opening of the mold 7 is facing the direction of the nozzle 5 ( Figure 2 middle).
[0050] In the above S2 of this embodiment, when the grabbing assembly is working, the second motor 27 is started to drive the working block 31 to rotate clockwise ( Figure 1 3c and the second through hole 311 are connected to the first flow channel 235, so that the vacuum machine connected to the first flow channel 235 can work to generate vacuum. The source sucks away the air in the suction cup 33, and the mold 7 is sucked onto the suction cup 33. As the working block 31 rotates, the protruding rod 321 enters the arc groove 232, controlling the first slide bar 32 to contract, so that the first through hole 322 and the second through hole 311 are disconnected. Due to the effect of the sealing member on the first slide bar 32, the suction cup 33 maintains a vacuum, and the mold 7 can be sucked onto the suction cup 33 all the time. Through the continuous rotation of the working block 31, the first electric push rod 15 pushes the push plate 14 to make the mold 7 fill the position, so that all the suction cups 33 can suck the mold 7. When the working block 31 rotates to the position as shown in the figure, the first electric push rod 15 pushes the push plate 14 to make the mold 7 fill the position, so that all the suction cups 33 can suck the mold 7. Figure 9 When the position is shown, all the protruding rods 321 on the first slide rods 32 are located in the arc groove 232 (as shown in FIG. Figure 10 As shown), all the first slide bars 32 are retracted, and the mold 7 is adsorbed on all the suction cups 33, completing the loading of the mold 7.
[0051] In the above S3 of this embodiment, when the switching component is working, the first motor 26 is controlled to drive the shaft 22 to rotate. Since the first bevel gear 24 and the incomplete bevel gear 25 are engaged, the shaft 22 drives the connecting frame 23 to rotate when the connecting frame 23 rotates, thereby driving the working block 31 to rotate accordingly, so that the working block 31 is rotated to a horizontal state, and the side of the working block 31 connected to the second electric push rod 43 is facing upward. At this time, the nozzle 5 is located directly above the mold 7, and then the second electric push rod 43 is controlled to retract, driving the pressure roller 61 of the uncovering component to press on the mold 7 (as shown in FIG. Figure 7 to complete the working mode switching.
[0052] In the above S4 of this embodiment, when pouring resin into the mold 7, the third electric push rod 44 is controlled to extend, driving the turntable 42 to rotate. Since all the radial rods 421 slide in the grooves 631 respectively, the radial rods 421 drive the rocker rod 63 to swing. Under the action of the first spring 65, the second slide bar 64 drives the pressure roller 61 to roll along the mold 7. At the same time, under the action of the torsion spring 66, the arc scraper 62 slides along the outer edge of the mold 7 to scrape off the tape on the outside of the mold 7, and the tape is turned outward along the arc structure of the arc scraper 62. When the pressure roller 61 comes to the right side of the mold 7, the tape is peeled off, exposing the feed port of the mold 7, and resin is introduced into all the nozzles 5. The resin enters the mold 7 through the nozzles 5. When the resin is full, the third electric push rod 44 is controlled to retract, driving the pressure roller 61 to return, and then the tape is re-sticked by the action of the pressure roller 61 to complete the resin pouring.
[0053] In the above S5 of this embodiment, when the resin infusion is completed, the second electric push rod 43 is controlled to extend, so that the pressure roller 61 and the mold 7 are separated, and then the first motor 26 is controlled to reverse, driving the working block 31 to reset, and the second motor 27 is started to drive the working block 31 to continue to rotate clockwise, driving the protruding rod 321 to enter the connection between the second transition groove 233b and the connecting groove 234. At this time, the first slide bar 32 is vertically downward and extends downward, driving the mold 7 to come to the conveyor belt. At this time, the second through hole 311 is connected to the first through hole 322 in the first slide bar 32, and the second through hole 311 is connected to the second flow channel 236, so that the air Entering the suction cup 33, the suction cup 33 and the mold 7 after resin infusion are separated, and the mold 7 remains on the conveyor belt and is conveyed out of the equipment for subsequent processing. As the working block 31 rotates continuously, the mold 7 on all the suction cups 33 can be unloaded. And as the working block 31 rotates, when the protruding rod 321 enters the connection between the first transition groove 233a and the connecting groove 234 through the connecting groove 234, the first slide bar 32 performs the mold 7 loading action again, so that the working block 31 is controlled to rotate 360 degrees to unload the previous batch of molds 7 onto the conveyor belt, and at the same time, the next batch of molds 7 can be loaded onto all the suction cups 33.
[0054] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A method for processing a resin optical lens, characterized in that: The following steps are involved: S1. First, a worker needs to fix the material box containing the mold on the table on the left side of the frame. The molds in the material box are all taped together, and the opening of the mold is facing the direction of the injection component; S2, controlling the grabbing assembly provided on the frame to sequentially grab and fix multiple molds to complete the loading of the molds; S3, controlling the switching assembly so that the working block in the grabbing assembly is in a horizontal position, at which point the nozzle of the pouring assembly is directly above the mold, and then controlling the uncovering assembly to press against the outer circumference of the mold; S4. Controlling the peeling assembly to scrape off the tape on the outer circumference of the mold, and turning the tape outward along the curved scraper of the peeling assembly, thereby exposing the feed port of the mold, and injecting resin into the nozzle of the pouring assembly. The resin enters the mold through the nozzle of the pouring assembly. When the resin is fully injected, the peeling assembly is controlled to reset, and the tape is re-attached. S5. When the resin infusion is completed, the uncovering assembly is controlled to leave the outside of the mold, and then the switching assembly is controlled to reset the working block of the grabbing assembly. The grabbing assembly is controlled to place the molds that have been infused on the conveyor belt and convey them out of the equipment for subsequent processing. As the working block in the grabbing assembly rotates, all the molds that have been infused can be unloaded. As the working block rotates, the grabbing assembly loads and fixes the next batch of molds. S6. Repeat S3-S5 until all molds in the material box are filled with resin; The switching assembly includes a first motor, and the upper end of the frame is provided with two left and right cross bars arranged side by side, and a connecting block is fixedly provided between the two cross bars, and the lower end of the connecting block is provided with two convex plates extending downwardly, and the two convex plates are arranged front and back, and a shaft rod arranged in the front and back directions is rotatably connected between the two convex plates, and the first motor is fixedly installed on the outer side of one of the convex plates, and the output shaft of the first motor is fixedly connected to the shaft rod for driving the shaft rod to rotate, and the shaft rod is rotatably connected to a radial shaft, and an incomplete bevel gear is fixed on the convex plate, and one end of the radial shaft is fixedly provided with a first bevel gear meshing with the incomplete bevel gear, and the other end of the radial shaft is provided with a connecting frame; when the shaft rod drives the connecting frame to rotate around the shaft rod through the radial shaft, the first bevel gear cooperates with the incomplete bevel gear to drive the connecting frame to rotate through the radial shaft; The grab assembly includes a second motor, the second motor is fixedly mounted on the connecting frame, a working block is fixedly provided on the output shaft of the second motor, and the cross-section of the working block is a regular octagon; six adjacent side surfaces on the outside of the working block are provided with first sliding holes perpendicular to the side surfaces, and a first sliding rod is slidably connected in each first sliding hole, and a track groove is provided on the side surface of the connecting frame that cooperates with the workbench, and a connecting notch is provided in each first sliding hole in the working block, and a convex rod is provided on the outside of each first sliding rod that passes through the corresponding connecting notch and extends into the track groove, so that when the working block rotates, the convex rod and the track groove Cooperate to drive the first slide bar to slide in the first slide hole; each first slide bar extending out of the first slide hole is provided with a suction cup, which is used to adsorb and fix the mold; when the working block drives the first slide bar to rotate to a horizontal position and the suction cup faces the left end, the suction cup is connected to the vacuum source to adsorb and fix the mold in the material box; when the working block drives the first slide bar to rotate to a vertical position and the suction cup faces downward, the suction cup is connected to the atmosphere, and the mold adsorbed on the suction cup falls onto the conveyor belt; when the connecting frame rotates to a vertical position, the working block is in a vertical state and parallel to the cross bar, and when the connecting frame rotates to a horizontal position, the working block is in a horizontal state.
2. The method for processing a resin optical lens according to claim 1, wherein: The material box is open at the upper end and has a discharge port at the right end. A first electric push rod is fixedly provided on the left side of the material box. The telescopic end of the first electric push rod extends to the right into the material box and is fixed with a push plate. The push plate is connected to the material box by sliding along the left and right directions. The push plate is used to push the mold in the material box to the right to the discharge port. The lower end of the material box is provided with a positioning pin extending downward for inserting into the table.
3. The method for processing a resin optical lens according to claim 1, wherein: The track groove includes an arc groove, a first transition groove connected to one end of the arc groove, a second transition groove connected to the other end of the arc groove, and a connecting groove connecting the first transition groove and the second transition groove. When the protruding rod is at the connection between the first transition groove and the connecting groove, the first sliding rod rotates to a horizontal position and the suction cup faces the left end. When the protruding rod is at the connection between the second transition groove and the connecting groove, the first sliding rod rotates to a vertical position and the suction cup faces downward.
4. The method for processing a resin optical lens according to claim 3, wherein: Each first sliding rod is provided with a first through hole connected to the suction cup, each first sliding rod is provided with a first annular groove connected to the first through hole, the working block is provided with a second through hole connected to the first sliding hole, and the connecting frame is provided with a first flow channel connected to the vacuum source and a second flow channel connected to the atmosphere; when the protruding rod is at the connection of the first transition groove and the connecting groove, the second through hole is connected to the first annular groove and the second through hole is connected to the first flow channel, and the suction cup is connected to the vacuum source; when the protruding rod is at the connection of the second transition groove and the connecting groove, the second through hole is connected to the first annular groove and the second through hole is connected to the second flow channel, and the suction cup is connected to the atmosphere.
5. The method for processing a resin optical lens according to claim 4, wherein: The perfusion assembly includes a second electric push rod, which is fixedly installed on the end face of the working block along the axial direction of the working block. A connecting disk parallel to the working block is fixed on the second electric push rod. A radial plate parallel to the first slide rod is provided on the outer side of the connecting disk opposite each first slide rod, and a nozzle facing the working block is fixed on each radial plate.
6. The method for processing a resin optical lens according to claim 5, wherein: The uncovering assembly includes a turntable rotatably connected to the end face of the connecting disk and in a coaxial position with the connecting disk, a radial rod is provided on the outer side of the turntable opposite to each radial plate, a third electric push rod is hinged on the connecting disk, the telescopic end of the third electric push rod is hinged to the turntable, and the third electric push rod is used to drive the turntable to rotate; a rocker arm is hinged in the radial plate near each nozzle, one end of the rocker arm is provided with a slot for the end of the radial rod to pass through, and the other end of the rocker arm is connected to a second slide rod in a sliding manner along the axial direction of the rocker arm, a limiting slot is provided in the rocker arm along the axial direction of the rocker arm, and a limit slot is provided on the second slide rod A limiting slider is fixedly provided which is slidably connected to the limiting slide groove, and a first spring is provided in the rocker arm for forcing the second slide bar to extend. The second slide bar extends out of the rocker arm and is rotatably connected to a pressure roller at one end thereof, and the pressure roller is used to press tightly against the circumferential outer side of the mold, and an arc scraper is provided on the second slide bar on the outer side of the pressure roller through a hinge shaft, and a torsion spring is provided on the hinge shaft. When the pressure roller presses tightly against the circumferential outer side of the mold, the torsion spring forces the arc scraper to press tightly against the circumferential outer side of the mold, and when the rocker arm swings, the arc scraper slides along the circumferential outer edge of the mold to scrape off the tape on the circumference outer side of the mold, and the tape turns outward along the arc scraper.
Citation Information
Patent Citations
Automatic resin lens pouring device
CN112659602A