A soil pressure balance mud-water conversion system and method for pipe jacking construction
The stone content is detected through a three-stage mixing structure and a sound collector, and the mixer power is automatically adjusted, which solves the problems of substandard stone crushing and high energy consumption in pipe jacking construction, and achieves efficient stone crushing and energy saving effects.
Patent Information
- Application Number
- CN202211540555.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-01
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2042-12-01
AI Technical Summary
In existing pipe jacking construction, the stone content of earth pressure balance pipe jacking equipment is inconsistent under different geological conditions, resulting in high energy consumption or substandard stone crushing.
It adopts a three-stage mixing structure, detects the stone content through the mixer and sound collector, automatically adjusts the power of the mixer, and forms a mixing and crushing system to ensure that the stone crushing degree meets the requirements and the energy consumption is minimized.
It realizes the automatic adjustment of stone crushing degree under different geological conditions, achieving the required crushing degree with the lowest energy consumption.
Smart Images

Figure CN116006208B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipe jacking construction, and in particular to a soil pressure balance mud-water conversion system and method for pipe jacking construction. Background Art
[0002] Earth pressure balance pipe jacking construction is a pipeline burial construction technology with no excavation or minimal excavation. After the pipe jacking working well and receiving well are dug on the ground, the jacking force generated by the earth pressure balance pipe jacking equipment is used in the pipe jacking working well to overcome the friction between the pipeline and the surrounding soil, and the pipeline is pushed into the receiving well according to the designed slope to complete the pipeline laying, and the generated earthwork is transported away. The earthwork is composed of stones and soil blocks. The existing method of transporting earthwork is to mix the earthwork with water into mud and then transport it to a preset mud pool through a pipeline. Under different geological conditions, the stone content in the earthwork generated by the earth pressure balance pipe jacking equipment is inconsistent. When the stone content is high, the stones need to be further crushed before they can be transported through pipelines to avoid pipe jams. In this process, in order to ensure the degree of stone crushing, multiple high-power mixers are generally used to mix and crush the stones. Due to different underground geological conditions, earthwork with low stone content does not require high-power mixers to mix and crush the stones. If only high-power mixers are used, high energy consumption will occur. If only low-power mixers are used, the stones cannot be crushed, resulting in the degree of stone crushing in the earthwork not meeting the requirements, leading to pipe jams. Summary of the Invention
[0003] An embodiment of the present invention provides a soil pressure balance mud-water conversion system and method for pipe jacking construction. A three-stage mixing structure is formed by using agitators a, b, and c. By detecting cavities a, b, and c, the power of agitators a, b, and c is automatically adjusted according to the stone content in the earthwork, so that the crushing degree of the stones after mixing and crushing meets the requirements and energy consumption is low.
[0004] A soil pressure balance mud-water conversion system for pipe jacking construction is applied to pipe jacking construction. The pipe jacking construction is carried out using soil pressure balance pipe jacking equipment. The soil pressure balance pipe jacking equipment is provided with an auger for discharging excavated soil and stones, including a mud-water conversion device. The input end of the mud-water conversion device is connected to the output end of the auger. The controller is set on the ground. The output end of the mud-water conversion device is connected to a mud pool through a mud conveying pipe. A mud pump is provided on the mud conveying pipe. The controller is communicatively connected to the mud-water conversion device and the mud pump. The controller is also provided with an adjustment system.
[0005] Furthermore, the mud-water conversion device includes a mixing box, and partitions a and b are equidistantly arranged side by side inside the mixing box to divide the interior of the mixing box into cavity a, cavity b and cavity c. The upper parts of the partitions a and b are respectively provided with channels a and channels b for overflow, and the lower parts of the partitions a and b are respectively provided with movable doors a and movable doors b. The interior of the cavity a is provided with an agitator a, the interior of the cavity b is provided with an agitator b, and the interior of the cavity c is provided with an agitator c. Sound collectors a, sound collectors b and sound collectors c are also provided on one side of the inner walls of the cavities a, b and c.
[0006] Furthermore, a slope is provided at the bottom of the mixing box, and the mud delivery pipe is connected to the lowest horizontal position of the mixing box close to the slope.
[0007] Furthermore, the sound collector a includes a protective shell and an audio collector, the audio collector is arranged inside the protective shell, the signal input end of the controller is respectively communicated with the signal output ends of the sound collector a, the sound collector b and the sound collector c, and the signal output end of the controller is respectively communicated with the signal input ends of the stirrer a, the stirrer b and the stirrer c.
[0008] Furthermore, the structures and parameters of the sound collector a, the sound collector b and the sound collector c are completely consistent.
[0009] Furthermore, the adjustment system includes a sound collection module, a sound analysis module and an adjustment module;
[0010] The sound collection module is used to collect data from the sound collector a, the sound collector b and the sound collector c respectively;
[0011] The sound analysis module is used to analyze the data of the sound collector a, the sound collector b and the sound collector c respectively to obtain analysis results;
[0012] The regulating module is used to regulate the power of the stirrer a, the stirrer b and the stirrer c respectively according to the analysis results.
[0013] Furthermore, the sound collection module includes a collection unit a, a collection unit b and a collection unit c. The collection unit a is used to collect data from the sound collector a and perform preprocessing. The collection unit b is used to collect data from the sound collector b and perform preprocessing. The collection unit c is used to collect data from the sound collector c and perform preprocessing.
[0014] Furthermore, the sound analysis module includes a sound database and an analysis unit, the sound database stores sound data, and the analysis unit is used to analyze the data of the sound collector a, the sound collector b and the sound collector c input by the sound collection module according to the sound data to obtain the degree of crushing of the stones in the cavity a, the cavity b and the cavity c.
[0015] Furthermore, the adjustment module includes a power calculation unit and an adjustment unit. The power calculation unit calculates the power adjustment amount of the agitator a, the agitator b and the agitator c according to the degree of stone crushing in the cavity a, the cavity b and the cavity c respectively. The adjustment unit is used to adjust the power of the agitator a, the agitator b and the agitator c according to the power adjustment amount.
[0016] In a second aspect, an embodiment of the present invention provides a method for converting mud-water into earth pressure balance in pipe jacking construction, comprising the following steps:
[0017] S1, establishing a sound database, collecting the sounds produced by the collision of stones with different crushing degrees with mixers a, b and c in chambers a, b and c respectively, to establish a sound database;
[0018] S2, data collection, sound collector a, sound collector b and sound collector c respectively collect the sounds generated by the collision with stirrers a, stirrer b and stirrer c in cavity a, cavity b and cavity c;
[0019] S3, data analysis: the analysis unit analyzes the sounds collected by the sound collector a, the sound collector b, and the sound collector c according to the sound database in step S1, and obtains the crushing degree of the stones in the cavity a, the cavity b, and the cavity c;
[0020] S4, power adjustment, the power calculation unit calculates the power adjustment amount of the agitator a, the agitator b and the agitator c respectively, so that the power of the agitator a, the agitator b and the agitator c is minimized while the degree of crushing of the stones in the cavity c meets the requirements, and the adjustment unit adjusts the power of the agitator a, the agitator b and the agitator c according to the power adjustment amount.
[0021] The beneficial effects of the above technical solutions provided by the embodiments of the present invention include at least:
[0022] The present invention forms a three-stage mixing structure by using agitators a, b and c. By detecting cavities a, b and c, the power of agitators a, b and c is automatically adjusted according to the stone content in the earthwork, so that the crushing degree of the stones after mixing and crushing meets the requirements and the energy consumption is low.
[0023] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present invention. The purposes and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description, claims, and drawings.
[0024] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0026] Figure 1 This is a schematic structural diagram of the earth pressure balance mud-water conversion system for pipe jacking construction disclosed in an embodiment of the present invention;
[0027] Figure 2 A schematic diagram of the structure of the mud-water conversion device disclosed in an embodiment of the present invention;
[0028] Figure 3 for Figure 2 Schematic diagram of the enlarged structure at A in the middle;
[0029] Figure 4 This is a communication block diagram of the mud-water conversion device disclosed in an embodiment of the present invention;
[0030] Figure 5 A schematic structural diagram of a regulating system disclosed in an embodiment of the present invention;
[0031] Figure 6 The present invention is a flow chart of a method for converting mud-water into earth pressure balance in pipe jacking construction according to an embodiment of the present invention.
[0032] Reference numerals:
[0033] 1. Earth pressure balance pipe jacking equipment; 2. Auger; 3. Pipe jacking working pit; 4. Mud conveying pipe; 5. Mud pool; 6. Mud-water conversion device; 61. Mixing box; 611. Cavity a; 612. Cavity b; 613. Cavity c; 62. Partition a; 621. Movable door a; 622. Passage a; 63. Partition b; 631. Movable door b; 632. Passage b; 64. Agitator a; 65. Agitator b; 66. Agitator c; 67. Sound collector a; 671. Protective shell; 6 72. Audio collector; 68. Sound collector b; 69. Sound collector c; 7. Controller; 8. Mud pump; 9. Ground; 10. Water supply pipe; 11. Adjustment system; 111. Sound collection module; 1111. Sound collector a; 1112. Sound collector b; 1113. Sound collector c; 112. Sound analysis module; 1121. Sound database; 1122. Analysis unit; 113. Adjustment module; 1131. Power calculation unit; 1132. Adjustment unit. DETAILED DESCRIPTION
[0034] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art. Example
[0035] like Figure 1-4 As shown, an embodiment of the present invention provides an earth pressure balance mud-water conversion system for pipe jacking construction, which is applied to pipe jacking construction. The pipe jacking construction is carried out using an earth pressure balance pipe jacking equipment 1. The earth pressure balance pipe jacking equipment 1 is provided with an auger 2 for discharging excavated soil and stones. The output end of the auger 2 is connected to the input end of the mud-water conversion device 6. The controller 7 is set on the ground 9. The output end of the mud-water conversion device 6 is connected to the mud pool 5 through the mud conveying pipe 4. The mud conveying pipe 4 is provided with a mud pump 8. The controller 7 is communicated with the mud-water conversion device 6 and the mud pump 8. The controller 7 is also provided with a regulating system 11 for controlling the mud-water conversion device 6.
[0036] Specifically, such as Figure 1-4As shown, the mud-water conversion device 6 includes a mixing box 61, and the interior of the mixing box 61 is equidistantly provided with partitions a62 and b63, which divide the interior of the mixing box 61 into a cavity a611, a cavity b612 and a cavity c613. The upper parts of the partitions a62 and b63 are respectively provided with channels a622 and b632 for overflow, and the lower parts of the partitions a62 and b63 are respectively provided with movable doors a621 and b631. The movable doors a621 and b631 are in a constant state during the process of mixing and crushing soil and stones. Closed state. After the work is completed, open the movable door a621 and the movable door b631 to connect the cavity a611, cavity b612 and cavity c613, so that the internal soil and stones are gathered and discharged in the cavity c613. The interior of cavity a611 is provided with an agitator a64, the interior of cavity b612 is provided with an agitator b65, and the interior of cavity c613 is provided with an agitator c66. Sound collectors a67, sound collectors b68 and sound collectors c69 are also provided on one side of the inner wall of cavity a611, cavity b612 and cavity c613.
[0037] Preferably, a slope is provided at the bottom of the mixing box 61, so that after the movable door a621 and the movable door b631 are opened, the crushed soil and stones inside are gathered into the cavity c613, and the mud delivery pipe 4 is connected to the lowest horizontal position of the mixing box 61 near the slope. The soil and stones output by the auger 2 enter the interior of the cavity a611, and the water supply pipe 10 simultaneously delivers water to the interior of the cavity a611. After the first-level stirring and breaking by the agitator a64, the water enters the cavity b612 through the channel below the partition a62, and after the second-level stirring and breaking by the agitator b65, the water enters the cavity c613 through the channel below the partition b63. The agitator c66 performs third-level stirring and breaking on the input soil and stones, and then the mud pump 8 delivers them to the mud pool 5.
[0038] like Figure 1-3 As shown, the sound collector a67 includes a protective shell 671 and an audio collector 672. The audio collector 672 is arranged inside the protective shell 671. The signal input end of the controller 7 is respectively communicated with the signal output ends of the sound collector a67, the sound collector b68 and the sound collector c69. The signal output end of the controller 7 is respectively communicated with the signal input ends of the agitator a64, the agitator b65 and the agitator c66.
[0039] Specifically, the structures and parameters of sound collectors a67, b68 and c69 are exactly the same. The protective shell 671 is made of NM400 wear-resistant steel, which protects the audio collector 672 inside. When the agitator inside the mixing box 61 mixes and crushes soil and stones, the sound generated by the agitator working in the mixing box 61 is collected.
[0040] like Figure 5 As shown, the adjustment system 11 includes a sound collection module 111, a sound analysis module 112 and an adjustment module 113;
[0041] The sound collection module 111 is used to collect data from the sound collector a67, the sound collector b68 and the sound collector c69 respectively;
[0042] Specifically, the sound collection module 111 includes a collection unit a1111, a collection unit b1112 and a collection unit c1113. The collection unit a1111 is used to collect data from the sound collector a67 and perform preprocessing. The collection unit b1112 is used to collect data from the sound collector b68 and perform preprocessing. The collection unit c1113 is used to collect data from the sound collector c69 and perform preprocessing. The preprocessing specifically includes filtering the collected audio data to retain the sound generated by the contact between the agitator and the stone during the operation of the agitator. In the specific process, the sounds generated by the agitators a64, b65 and c66 when idling, the sounds generated by the mixing of water, soil and water-soil mixture, the contact between water and the mixing box 61, and the contact between mud and the mixing box 61 are collected respectively to form a de-mixing database.
[0043] The sound analysis module 112 is used to analyze the data of the sound collector a67, the sound collector b68 and the sound collector c69 respectively to obtain analysis results;
[0044] Specifically, the sound analysis module 112 includes a sound database 1121 and an analysis unit 1122. The sound database 1121 stores sound data. The analysis unit 1122 is used to analyze the data of the sound collector a67, the sound collector b68 and the sound collector c69 input into the sound collection module 111 according to the sound data, obtain the degree of crushing of the stones in the cavity a611, the cavity b612 and the cavity c613, and collect the sounds generated by the collision of stones with different crushing degrees in the cavity a611, the cavity b612 and the cavity c613 with the blender a64, the blender b65 and the blender c66 to establish the sound database 1121. It should be noted that the audio data in the sound database 1121 have been pre-processed, and the analysis unit 1122 analyzes the degree of crushing of the stones in the cavity a611, the cavity b612 and the cavity c613 according to the data of the sound collector a67, the sound collector b68 and the sound collector c69.
[0045] The adjustment module 113 is used to adjust the power of the stirrer a64, stirrer b65 and stirrer c66 respectively according to the analysis results;
[0046] Specifically, the adjustment module 113 includes a power calculation unit 1131 and an adjustment unit 1132. The power calculation unit 1131 calculates the power adjustment amount of the agitator a64, the agitator b65 and the agitator c66 according to the crushing degree of the stones in the cavity a611, the cavity b612 and the cavity c613 respectively. The adjustment unit 1132 is used to adjust the power of the agitator a64, the agitator b65 and the agitator c66 according to the power adjustment amount. When the crushing degree of the stones in the cavity a611 reaches the requirement, the power calculation unit 1131 obtains the adjustment amount for shutting down the agitator b65 and the agitator c66, and calculates the adjustment amount for linearly reducing the power of the agitator a64. The adjustment unit 1132 shuts down the agitator b65 and the agitator c66. c66, and at the same time linearly reduce the power of the agitator a64. When the speed of the stone powder in the cavity a611 just reaches the requirement, the regulating unit 1132 maintains the power of the agitator a64. When the degree of crushing of the stone in the cavity a611 is lower than the requirement and the degree of crushing of the stone in the cavity b612 reaches the requirement, the power calculating unit 1131 obtains the adjustment amount for shutting down the agitator c66, and at the same time calculates the adjustment amount for linearly reducing the power of the agitators a64 and b65. The regulating unit 1132 shuts down the agitator c66 and linearly reduces the power of the agitators a64 and b65. When the speed of the stone powder in the cavity b612 just reaches the requirement, the regulating unit 1132 maintains the power of the agitators a64 and b65. 5, the power calculation unit 1131 calculates the adjustment amount of linear power reduction of agitators a64, b65 and c66 when the degree of stone crushing in cavity a611 and cavity b612 is lower than the requirement and the degree of stone crushing in cavity c613 meets the requirement, and the adjustment unit 1132 linearly reduces the power of agitators a64, b65 and c66. When the powder speed of the stone in cavity c613 just meets the requirement, the adjustment unit 1132 maintains the power of agitators a64, b65 and c66. The power calculation unit 1131 calculates the adjustment amount of linear power reduction of agitators a64, b65 and c66 when the degree of stone crushing in cavity c613 is lower than the requirement. The adjustment amount of power is linearly increased, and the regulating unit 1132 linearly increases the power of the agitator a64, the agitator b65 and the agitator c66. When the powder speed of the stones in the cavity c613 just reaches the requirement, the regulating unit 1132 maintains the power of the agitator a64, the agitator b65 and the agitator c66. In the above example, under different geological conditions, when the proportion of soil blocks in the earthwork is relatively high and when the proportion of stones in the earthwork is relatively high, the power of the agitator a64, the agitator b65 and the agitator c66 is adjusted according to the size and quantity of the stones and soil blocks, and the degree of crushing of the output stones is maintained in compliance with the requirements under the lowest power condition, so as to achieve the effect that the degree of crushing of the stones after mixing and crushing meets the requirements and the energy consumption is low.
[0047] The present invention forms a three-stage mixing structure by adopting agitator a64, agitator b65 and agitator c66. By detecting cavity a611, cavity b612 and cavity c613, the power of agitator a64, agitator b65 and agitator c66 is automatically adjusted according to the stone content in the earthwork, so that the crushing degree of the stones after mixing and crushing meets the requirements and the energy consumption is low. Example
[0048] The embodiment of the present invention also discloses a soil pressure balance mud-water conversion method for pipe jacking construction, such as Figure 1-6 , including the following steps:
[0049] S1, sound database establishment, collecting the sounds produced by the collision of stones with different crushing degrees with the blenders a64, b65 and c66 in cavities a611, b612 and c613, respectively, to establish a sound database 1121;
[0050] S2, data collection, sound collector a67, sound collector b68 and sound collector c69 respectively collect the sounds generated by the collision of the cavities a611, b612 and c613 with the stirrers a64, b65 and c66;
[0051] S3, data analysis: the analysis unit 1122 analyzes the sounds collected by the sound collectors a67, b68, and c69 according to the sound database 1121 in step S1, and obtains the crushing degree of the stones in the cavities a611, b612, and c613;
[0052] S4, power adjustment, the power calculation unit 1131 calculates the power adjustment amount of the agitator a64, the agitator b65 and the agitator c66 respectively, so that the power of the agitator a64, the agitator b65 and the agitator c66 is minimized while the degree of crushing of the stones in the cavity c613 meets the requirements, and the adjustment unit 1132 adjusts the power of the agitator a64, the agitator b65 and the agitator c66 according to the power adjustment amount.
[0053] This embodiment discloses a method for converting mud and water into earth pressure balance in pipe jacking construction. By establishing a sound database 1121, a three-stage mixing structure is formed using agitators a64, b65, and c66. By detecting cavities a611, b612, and c613, the power of agitators a64, b65, and c66 is automatically adjusted according to the stone content in the earthwork, so that the crushing degree of the stones after mixing and crushing meets the requirements and energy consumption is low.
[0054] It should be understood that the specific order or hierarchy of steps in the disclosed processes is an example of an exemplary method. Based on design preferences, it should be understood that the specific order or hierarchy of steps in the process can be rearranged without departing from the scope of the present disclosure. The accompanying method claims present elements of the various steps in an exemplary order and are not intended to be limited to the specific order or hierarchy described.
[0055] In the foregoing detailed description, various features are grouped together in a single embodiment to simplify the disclosure. This method of disclosure should not be interpreted as reflecting an intention that embodiments of the claimed subject matter require more features than are expressly recited in each claim. On the contrary, as reflected in the appended claims, the invention comprises less than all the features of any individual disclosed embodiment. The appended claims are therefore hereby expressly incorporated into the detailed description, with each claim standing on its own as a separate preferred embodiment of the invention.
[0056] Those skilled in the art will also appreciate that the various illustrative logic blocks, modules, circuits, and algorithmic steps described in conjunction with the embodiments herein may be implemented as electronic hardware, computer software, or a combination thereof. In order to clearly illustrate the interchangeability between hardware and software, the various illustrative components, blocks, modules, circuits, and steps described above are generally described around their functions. Whether such functions are implemented as hardware or software depends on the specific application and the design constraints imposed on the entire system. A skilled person may implement the described functions in an adaptable manner for each specific application, but such implementation decisions should not be interpreted as departing from the scope of protection of this disclosure.
[0057] The steps of the methods or algorithms described in conjunction with the embodiments herein may be directly embodied as hardware, software modules executed by a processor, or a combination thereof. The software module may be located in a RAM memory, flash memory, ROM memory, EPROM memory, EEPROM memory, register, hard disk, removable disk, CD-ROM, or any other form of storage medium well known in the art. An exemplary storage medium is connected to the processor so that the processor can read information from the storage medium and write information to the storage medium. Of course, the storage medium may also be an integral part of the processor. The processor and storage medium may be located in an ASIC. The ASIC may be located in a user terminal. Of course, the processor and storage medium may also be present in a user terminal as discrete components.
[0058] For software implementation, the techniques described in this application can be implemented using modules (e.g., procedures, functions, etc.) that perform the functions described in this application. These software codes can be stored in a memory unit and executed by a processor. The memory unit can be implemented within the processor or external to the processor. In the latter case, it is communicatively coupled to the processor via various means, which are well known in the art.
[0059] The foregoing description includes examples of one or more embodiments. Of course, it is not possible to describe all possible combinations of components or methods for the purposes of describing the above embodiments, but one of ordinary skill in the art will recognize that the various embodiments may be further combined and arranged. Therefore, the embodiments described herein are intended to encompass all such changes, modifications and variations that fall within the scope of the appended claims. Furthermore, to the extent the term "comprising" is used in the specification or claims, the term is intended to be encompassed in a manner similar to the term "including," as explained in terms of "including," used as a transitional word in the claims. Furthermore, any use of the term "or" in the specification of the claims is intended to mean a "non-exclusive or."
Claims
1. A soil pressure balance mud-water conversion system for pipe jacking construction, which is applied to pipe jacking construction. The pipe jacking construction is carried out using a soil pressure balance pipe jacking device (1). The soil pressure balance pipe jacking device (1) is provided with an auger (2) for discharging excavated soil and stones, and is characterized in that: The invention comprises a mud-water conversion device (6), wherein the input end of the mud-water conversion device (6) is connected to the output end of the auger (2), a controller (7) is arranged on the ground (9), the output end of the mud-water conversion device (6) is connected to the mud pool (5) through a mud delivery pipe (4), a mud pump (8) is arranged on the mud delivery pipe (4), the controller (7) is communicatively connected with the mud-water conversion device (6) and the mud pump (8), and a regulating system (11) is also arranged on the controller (7); The mud-water conversion device (6) comprises a mixing box (61), wherein a partition a (62) and a partition b (63) are arranged side by side at equal intervals inside the mixing box (61), so as to divide the inside of the mixing box (61) into a cavity a (611), a cavity b (612) and a cavity c (613), wherein the upper portions of the partition a (62) and the partition b (63) are respectively provided with a channel a (622) and a channel b (632) for overflow, and the lower portions of the partition a (62) and the partition b (63) are respectively provided with a channel a (622) and a channel b (632) for overflow. The chambers are provided with movable doors a (621) and movable doors b (631), respectively; a stirrer a (64) is provided inside the chamber a (611), a stirrer b (65) is provided inside the chamber b (612), and a stirrer c (66) is provided inside the chamber c (613); and sound collectors a (67), b (68), and c (69) are further provided on one side of the inner walls of the chambers a (611), b (612), and c (613); The regulating system (11) comprises a sound collection module (111), a sound analysis module (112) and a regulating module (113); The sound collection module (111) is used to collect data from the sound collector a (67), the sound collector b (68) and the sound collector c (69) respectively; The sound analysis module (112) is used to analyze the data of the sound collector a (67), the sound collector b (68) and the sound collector c (69) respectively to obtain analysis results; The regulating module (113) is used to regulate the power of the stirrer a (64), the stirrer b (65) and the stirrer c (66) respectively according to the analysis result.
2. The earth pressure balance mud-water conversion system for pipe jacking construction according to claim 1, characterized in that: The bottom of the mixing box (61) is provided with a slope, and the mud delivery pipe (4) is connected to the mixing box (61) at the lowest horizontal position close to the slope.
3. The earth pressure balance mud-water conversion system for pipe jacking construction according to claim 1, characterized in that: The sound collector a (67) includes a protective shell (671) and an audio collector (672), wherein the audio collector (672) is arranged inside the protective shell (671). The signal input end of the controller (7) is respectively connected to the signal output ends of the sound collector a (67), the sound collector b (68) and the sound collector c (69), and the signal output end of the controller (7) is respectively connected to the signal input ends of the stirrer a (64), the stirrer b (65) and the stirrer c (66).
4. The earth pressure balance mud-water conversion system for pipe jacking construction according to claim 3, characterized in that: The structures and parameters of the sound collector a (67), the sound collector b (68) and the sound collector c (69) are completely consistent.
5. The earth pressure balance mud-water conversion system for pipe jacking construction according to claim 1, characterized in that: The sound collection module (111) includes a collection unit a (1111), a collection unit b (1112) and a collection unit c (1113), wherein the collection unit a (1111) is used to collect data from the sound collector a (67) and perform preprocessing, the collection unit b (1112) is used to collect data from the sound collector b (68) and perform preprocessing, and the collection unit c (1113) is used to collect data from the sound collector c (69) and perform preprocessing.
6. The earth pressure balance mud-water conversion system for pipe jacking construction according to claim 1, characterized in that: The sound analysis module (112) includes a sound database (1121) and an analysis unit (1122). The sound database (1121) stores sound data. The analysis unit (1122) is used to analyze the data of the sound collector a (67), the sound collector b (68) and the sound collector c (69) input by the sound collection module (111) based on the sound data to obtain the crushing degree of the stones in the cavity a (611), the cavity b (612) and the cavity c (613).
7. The earth pressure balance mud-water conversion system for pipe jacking construction according to claim 6, characterized in that: The regulating module (113) includes a power calculation unit (1131) and a regulating unit (1132). The power calculation unit (1131) calculates the power adjustment amounts of the stirrer a (64), the stirrer b (65) and the stirrer c (66) according to the crushing degrees of the stones in the cavity a (611), the cavity b (612) and the cavity c (613), respectively. The regulating unit (1132) is used to adjust the power of the stirrer a (64), the stirrer b (65) and the stirrer c (66) according to the power adjustment amounts.
8. A method for converting soil pressure balance mud and water in pipe jacking construction, using a system for converting soil pressure balance mud and water in pipe jacking construction as claimed in any one of claims 1 to 7, characterized in that: The following steps are involved: S1, sound database establishment, collecting the sounds generated by the collision of stones with different crushing degrees in cavity a (611), cavity b (612) and cavity c (613) with blender a (64), blender b (65) and blender c (66), respectively, to establish a sound database (1121); S2, data collection, sound collector a (67), sound collector b (68) and sound collector c (69) respectively collect the sounds generated by the collision of cavity a (611), cavity b (612) and cavity c (613) with stirrer a (64), stirrer b (65) and stirrer c (66); S3, data analysis, the analysis unit (1122) analyzes the sounds collected by the sound collector a (67), the sound collector b (68) and the sound collector c (69) according to the sound database (1121) in step S1, and obtains the crushing degree of the stones in the cavity a (611), the cavity b (612) and the cavity c (613); S4, power adjustment. The power calculation unit (1131) calculates the power adjustment amounts of the stirrer a (64), the stirrer b (65) and the stirrer c (66) respectively, so that the stones in the cavity c (613) are crushed to a degree that meets the requirements while the power of the stirrer a (64), the stirrer b (65) and the stirrer c (66) is minimized. The regulating unit (1132) adjusts the power of the stirrer a (64), the stirrer b (65) and the stirrer c (66) according to the power adjustment amounts.
Citation Information
Patent Citations
Soil pressure balance type pipe jacking machine construction soil discharging system
CN212898506U