A tin ingot production apparatus
By introducing a mobile collection device and a condensation device into the tin ingot production equipment, the problems of low tin ingot cooling efficiency and water vapor accumulation were solved, achieving rapid cooling and rust prevention.
Patent Information
- Application Number
- CN202310160761.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-21
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-02-21
AI Technical Summary
In the tin ingot production process, the low cooling efficiency and the large amount of water vapor generated during water cooling cause equipment corrosion.
A tin ingot production equipment was designed, comprising a mobile collection device, a vertically extendable loading hopper, and a condensing device. The mobile collection device achieves uniform cooling of molten tin, while the condensing device rapidly condenses water vapor to prevent its accumulation.
It enables rapid cooling of tin ingots and effective treatment of water vapor, improving production efficiency and preventing equipment corrosion.
Smart Images

Figure CN116026154B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of tin block production equipment, and particularly relates to a tin ingot production equipment. BACKGROUND
[0002] In the long term, the growth of tin demand is inseparable from the sustained and rapid development of the electronic industry and the development of other emerging industries that require tin, such as electronic solder in the semiconductor industry, tin solder in the photovoltaic industry, and zinc hydroxystannate in PVC flame retardants. Although some traditional industries will gradually use other materials.
[0003] During the production of tin ingots, the molten tin ingots need to be quickly cooled for easy storage later. However, although the cooling process is fast, the efficiency is relatively low and cannot be quickly and effectively cooled. At the same time, water cooling produces a large amount of water vapor, causing the entire space to have too much water vapor, which causes rust on the equipment over a long period of time. SUMMARY
[0004] The present application mainly solves the technical problems existing in the prior art and provides a tin ingot production equipment.
[0005] The above technical problems of the present application are mainly solved by the following technical scheme: a tin ingot production equipment, comprising a device base and a furnace, the furnace is arranged in the device base, the front side of the device base is provided with two shaft seats, the front end of the furnace is rotatably connected with the two shaft seats, the left and right ends of the rear side of the device base are provided with telescopic cylinders, the output end of the telescopic cylinder is rotatably connected with the two ends of the rear side of the furnace, the top of the furnace is inwardly inserted with a discharging furnace, the rear side of the device base is provided with a heating device for heating the discharging furnace, the front side of the device base is provided with a mounting frame, the top of the mounting frame is provided with a collecting hopper, the bottom front of the collecting hopper is inserted with a sealing plate, the bottom of the mounting frame is provided with a water tank, the bottom of the collecting hopper is provided with a mobile collecting device, the mobile collecting device is connected with the mounting frame, the inside of the water tank is provided with a lifting device that can be extended up and down, and the top of the lifting device is provided with a condensing device.
[0006] As a preferred, the mobile collecting device comprises an electric track, an electric sliding seat, a connecting seat, a first motor, a first gear, a second gear and a discharging seat, the electric track is arranged in the mounting frame, the electric sliding seat is slidingly arranged on the surface of the electric track, the left and right ends of the electric track are both provided with an induction head, the connecting seat is arranged on the front of the electric sliding seat, the first motor is arranged on the top of the connecting seat, and the first gear is sleeved on the output end of the first motor.
[0007] As preferred, the feeding seat is connected to the front of the connecting seat through a rotating shaft, the second gear sleeve is connected to the surface of the connecting shaft of the feeding seat, the second gear and the first gear are engaged with each other, and the feeding seat extends above the water tank.
[0008] As preferred, the lifting device comprises a first connecting plate, a second motor, a lifting plate, a lead screw, a limiting rod, a top plate and a feeding hopper, the first connecting plate is arranged on the left and right sides of the mounting frame, the second motor is arranged on the top of the first connecting plate, the lifting plate is arranged above the first connecting plate, the limiting rod is arranged through the lifting plate, the limiting rod is fixedly connected with the mounting frame, the lead screw is arranged on the output end of the second motor, the lifting plate is rotatably connected with the lead screw, the top of the lead screw and the two limiting rods are connected with the top plate, and the two sides of the feeding hopper are connected with the two lifting plates.
[0009] As preferred, the condensing device comprises a condensing box and a plurality of condensing pipes, the condensing box is arranged on the lifting device on the two sides, and the condensing pipe is connected between the two condensing boxes.
[0010] As preferred, the front of the feeding hopper is provided with a rotatable cabinet door.
[0011] The present application has the beneficial effects that:
[0012] By arranging the movable collecting device which can move left and right at the bottom of the collecting hopper, the tin liquid falling from the top collecting hopper can be collected through the movable collecting device, and the feeding seat can move left and right through the connected electric sliding seat and electric sliding rail, so that the tin blocks can be well dropped and stacked left and right, the accumulation of a large amount of cooled tin blocks at the same place at the bottom of the water tank is avoided, the collection amount of the water tank for the tin blocks is reduced, and the inductive head arranged on the two sides of the electric rail can well play a limiting effect.
[0013] By arranging the feeding hopper which can be telescoped up and down inside the water tank, and arranging a plurality of holes for leaking at the bottom of the feeding hopper, the overall efficiency can be reduced due to excessive water when the feeding hopper moves up, and when the front side of the feeding hopper is provided with a rotatable cabinet door, the tin blocks inside the feeding hopper can be quickly and conveniently taken out through the arrangement of the cabinet door, and the cabinet door is limited by the lock catch to avoid automatic opening.
[0014] By arranging the condensing box on the top of the lifting plate, and arranging a plurality of condensing pipes between the two condensing boxes, the evaporated water vapor can be quickly condensed and liquefied through the arrangement of the condensing pipes, and the condensing pipes are arranged in an arc shape, so that the water droplets accumulated on the surface fall downward into the water tank. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1is a schematic diagram of a three-dimensional structure of the present application;
[0016] Figure 2 is a schematic diagram of a three-dimensional structure of part of the equipment of the present application;
[0017] Figure 3 is a schematic diagram of a side structure of part of the equipment of the present application;
[0018] Figure 4 is Figure 1 is an enlarged schematic diagram of A in the middle.
[0019] In the figure: 11, equipment base; 12, furnace; 13, shaft seat; 14, telescopic cylinder; 15, heating device; 16, discharging furnace; 21, material collecting hopper; 22, mounting frame; 23, water tank; 24, sealing plate; 25, electric track; 26, electric sliding seat; 27, connecting seat; 28, first motor; 29, first gear; 210, second gear; 211, discharging seat; 212, induction head; 3, lifting device; 31, first connecting plate; 32, second motor; 33, screw rod; 34, lifting plate; 35, limiting rod; 36, top plate; 37, condensing tank; 38, condensing pipe; 39, charging funnel; 391, cabinet door. DETAILED DESCRIPTION
[0020] The technical solutions of the present application will be further specifically described below by examples in combination with the accompanying drawings.
[0021] Example: a tin ingot production equipment, as shown in Figures 1-4 shown, including equipment base 11 and furnace 12, furnace 12 is arranged in equipment base 11, characterized in that: the front side of equipment base 11 is provided with two shaft seats 13, the front end of furnace 12 is rotatably connected with two shaft seats 13, the left and right ends of the rear side of equipment base 11 are provided with telescopic cylinders 14, the output end of telescopic cylinder 14 is rotatably connected with the left and right ends of the rear side of furnace 12, the top of furnace 12 is inwardly inserted with discharging furnace 16, the rear side of equipment base 11 is provided with heating device 15 for heating discharging furnace 16, the front side of equipment base 11 is provided with mounting frame 22, the top of mounting frame 22 is provided with material collecting hopper 21, the bottom of material collecting hopper 21 is frontally inserted with sealing plate 24, the bottom of mounting frame 22 is provided with water tank 23, the bottom of material collecting hopper 21 is provided with moving collecting device, moving collecting device is connected with mounting frame 22, the inside of water tank 23 is provided with lifting device 3 which can be telescoped up and down, the top of lifting device 3 is provided with condensing device.
[0022] The mobile collecting device comprises an electric track 25, an electric sliding seat 26, a connecting seat 27, a first motor 28, a first gear 29, a second gear 210 and a discharging seat 211, the electric track 25 is arranged in the mounting frame 22, the electric sliding seat 26 is slidingly arranged on the surface of the electric track 25, the left and right ends of the electric track 25 are both provided with an induction head 212, the connecting seat 27 is arranged on the front face of the electric sliding seat 26, the first motor 28 is arranged on the top of the connecting seat 27, the first gear 29 is sleeved on the output end of the first motor 28, the discharging seat 211 is connected to the front face of the connecting seat 27 through a rotating shaft, the second gear 210 is sleeved on the connecting shaft surface of the discharging seat 211, the second gear 210 and the first gear 29 are mutually engaged, and the discharging seat 211 extends to above the water tank 23.
[0023] The lifting device 3 comprises a first connecting plate 31, a second motor 32, a lifting plate 34, a lead screw 33, a limiting rod 35, a top plate 36 and a charging hopper 39, the first connecting plate 31 is arranged on the left and right sides of the mounting frame 22, the second motor 32 is arranged on the top of the first connecting plate 31, the lifting plate 34 is arranged above the first connecting plate 31, the limiting rod 35 is arranged through the lifting plate 34, the limiting rod 35 is fixedly connected with the mounting frame 22, the lead screw 33 is arranged on the output end of the second motor 32, the lifting plate 34 is rotationally connected with the lead screw 33, the top of the lead screw 33 and the two limiting rods 35 are connected with the top plate 36, the two sides of the charging hopper 39 are connected with the two lifting plates 34, and the front face of the charging hopper 39 is provided with a rotatable cabinet door 391.
[0024] The condensing device comprises a condensing tank 37 and a plurality of condensing pipes 38, the condensing tank 37 is arranged on the two lifting devices 3, and the condensing pipes 38 are connected between the two condensing tanks 37.
[0025] The principle of the present application is that: through the two groups of telescopic air cylinders 14 arranged at the rear side of the melting furnace 12, the telescopic air cylinders 14 are opened to drive the rear end of the melting furnace 12 to start counterclockwise rotation with the two side shaft seats 13 as the center, so that the liquid tin material in the discharging furnace 16 flows into the discharging seat 211 below, the liquid tin material is cooled quickly, the electric sliding seat 26 at the rear side is opened to move left and right on the electric track 25, the first motor 28 is opened again to drive the first gear 29 to rotate, the first gear 29 drives the second gear 210 to rotate, the second gear 210 assists the discharging seat 211 to open and rotate, so that the slightly solidified tin material is dropped into the water tank 23 below, so that the tin material is rapidly cooled, after the electric sliding seat 26 drives the discharging seat 211 to move left and right, the tin block can have a good collecting position in the water tank 23, and accumulation in one piece is avoided.
[0026] At the same time, when the tin block contacts the water tank 23, a large amount of water mist is generated, which contacts the top condenser pipe 38, and the water vapor after contact is liquefied on the surface of the condenser pipe 38 and then drops into the water tank 23 again to complete secondary collection. When the tin block in the charging hopper 39 reaches a certain amount, the second motor on both sides is started to drive the lead screw 33 to rotate, the lead screw 33 drives the lifting plate 34 to move upwards, thereby driving the charging hopper 39 to move upwards synchronously, and the cabinet door 391 on the front side is opened to facilitate the collection of the tin block inside.
[0027] Finally, it should be noted that the above embodiments are only more representative examples of the present application. Obviously, the present application is not limited to the above embodiments, and there can be many variations. Any simple modification, equivalent change and modification made according to the technical essence of the present application to the above embodiments shall be considered to fall within the protection scope of the present application.
Claims
1. A tin ingot production apparatus comprising an apparatus base (11) and a furnace (12) disposed within the apparatus base (11), characterized by: The front side of the equipment base (11) is provided with two shaft seats (13), the front ends of the furnace (12) are rotatably connected with the two shaft seats (13), the left and right ends of the rear side of the equipment base (11) are provided with telescopic air cylinders (14), the output ends of the telescopic air cylinders (14) are rotatably connected with the two ends of the rear side of the furnace (12), the top of the furnace (12) is inwardly inserted with a discharging furnace (16), the rear side of the equipment base (11) is provided with a heating device (15) for heating the discharging furnace (16), the front side of the equipment base (11) is provided with a mounting rack (22), the top of the mounting rack (22) is provided with a collecting hopper (21), the bottom front side of the collecting hopper (21) is inserted with a sealing plate (24), the bottom of the mounting rack (22) is provided with a water tank (23), the bottom of the collecting hopper (21) is provided with a movable collecting device, the movable collecting device is connected with the mounting rack (22), the inside of the water tank (23) is provided with a lifting device (3) which can be telescoped up and down, and the top of the lifting device (3) is provided with a condensing device.
2. The tin ingot production apparatus according to claim 1, characterized by: The movable collecting device comprises an electric track (25), an electric sliding seat (26), a connecting seat (27), a first motor (28), a first gear (29), a second gear (210) and a discharging seat (211), the electric track (25) is arranged in the mounting rack (22), the electric sliding seat (26) is slidably arranged on the surface of the electric track (25), the left and right ends of the electric track (25) are provided with inductive heads (212), the connecting seat (27) is arranged on the front side of the electric sliding seat (26), the first motor (28) is arranged on the top of the connecting seat (27), and the first gear (29) is sleeved on the output end of the first motor (28).
3. The tin ingot production apparatus according to claim 2, characterized by: The discharging seat (211) is connected to the front side of the connecting seat (27) through a rotating shaft, the second gear (210) is sleeved on the connecting shaft surface of the discharging seat (211), the second gear (210) and the first gear (29) are engaged with each other, and the discharging seat (211) extends above the water tank (23).
4. The tin ingot production apparatus according to claim 1, characterized by: The lifting device (3) comprises a first connecting plate (31), a second motor (32), a lifting plate (34), a lead screw (33), a limiting rod (35), a top plate (36) and a charging funnel (39), the first connecting plate (31) is arranged on the left and right sides of the mounting rack (22), the second motor (32) is arranged on the top of the first connecting plate (31), the lifting plate (34) is arranged above the first connecting plate (31), the limiting rod (35) is arranged through the lifting plate (34), the limiting rod (35) is fixedly connected with the mounting rack (22), the lead screw (33) is arranged on the output end of the second motor (32), the lifting plate (34) is rotatably connected with the lead screw (33), the top of the lead screw (33) and the two limiting rods (35) are connected with the top plate (36), and the two sides of the charging funnel (39) are connected with the two lifting plates (34).
5. The tin ingot production apparatus according to claim 1, characterized by: The condensing device comprises condensing boxes (37) arranged on the lifting devices (3) on both sides and a plurality of condensing pipes (38) connected between the two condensing boxes (37).
6. The tin ingot production apparatus according to claim 4, characterized by: The front of the charging hopper (39) is provided with a rotatable cabinet door (391).
Citation Information
Patent Citations
Tin ingot forming cooling device
CN206997720U
Cast copper cooling device of smelting reduction ironmaking furnace
CN216663141U