A chemical multi-stage pretreatment device and treatment method thereof
Through the design of a multi-stage pretreatment device, the problems of uneven mixing of chemical raw materials and poor pretreatment effect are solved, efficient multi-stage treatment of chemical raw materials is achieved, and the mixing effect and processing efficiency of chemical raw materials are improved.
Patent Information
- Application Number
- CN202310092378.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-09
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2043-02-09
AI Technical Summary
Existing chemical raw material pretreatment methods have problems such as uneven mixing of chemical raw materials and poor pretreatment effects, especially due to local solubility differences and cohesiveness caused by raw materials with different chemical and physical properties, which lead to poor processing effects.
A multi-stage pretreatment device is adopted, including upper and lower pretreatment devices. Through the structures such as detachable bracket, conical processing hopper, auxiliary feeding component, stirring and crushing device and fine mixing chamber, the graded processing and mixing of chemical raw materials are realized, and the motor-driven stirring rod and chopping device are used for multi-stage crushing and mixing.
It improves the mixing effect of chemical raw materials, reduces the workload of workers, realizes efficient multi-stage pretreatment of chemical raw materials, and ensures stable feeding and multi-stage treatment of chemical raw materials.
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Figure CN116036964B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of chemical raw material processing, in particular to a chemical multi-stage pretreatment device and a processing method thereof. Background Art
[0002] Before raw materials enter the production process, they must be pre-processed to ensure normal production and improve production efficiency. Chemical raw material pretreatment mainly includes two processes: impurity removal and crushing, depending on the raw material.
[0003] However, while existing production methods can pre-treat chemical raw materials, they still have many drawbacks: 1. During the pre-treatment process, all chemical raw materials are primarily thrown together, stirred, and crushed, resulting in local solubility differences when the chemical raw materials are mixed, which results in poor processing of the chemical raw materials. 2. Existing chemical raw materials have different pre-treatment methods based on their different physical and chemical properties, resulting in different chemical raw materials and different internal components. Traditional chemical raw materials are directly placed in the crushing chamber, but the pre-treatment effect is poor due to the cohesiveness of the side walls and the internal mixture.
[0004] Based on the above technical defects, this application urgently needs a chemical multi-stage pretreatment device and a treatment method thereof. Summary of the Invention
[0005] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a chemical multi-stage pretreatment device and a treatment method thereof which have a compact structure, reduce the workload of workers, improve the effect of chemical raw material pretreatment, and improve the effect of chemical raw material mixing.
[0006] The object of the present invention is achieved by the following technical solution: a chemical multi-stage pretreatment device, comprising a pretreatment device body, wherein the pretreatment device body comprises an upper pretreatment device and a lower pretreatment device, and the upper pretreatment device and the lower pretreatment device are detachably connected, wherein the upper pretreatment device comprises a detachable bracket, and the detachable bracket comprises a detachable bracket first and a detachable bracket second;
[0007] The disassembly bracket two is located inside the disassembly bracket one, the upper pretreatment device includes a feed hopper one and a feed hopper two, and the feed hopper one and the feed hopper two are fixed on the support panel of the disassembly bracket one, and a conical processing hopper one is provided below the feed hopper one and the feed hopper two, and the conical processing hopper one includes a conical section one and a conical section two, and the conical section one and the conical section two are integrally formed, and the connection between the conical section one and the conical section two is supported by the disassembly bracket two, the bottom of the feed hopper one and the feed hopper two does not contact the bottom of the conical section two, and the bottom of the conical section two is provided with a feed port one and a feed port two that cooperate with the feed hopper one and the feed hopper two, the lower pretreatment device includes a first cavity, a second cavity and a third cavity, and the second cavity is located between the first cavity and the third cavity, and an auxiliary feed component one and an auxiliary feed component two are provided on the side wall of the lower pretreatment device.
[0008] In the chemical multi-stage pretreatment device of the present invention, the auxiliary feeding component 1 includes a detachable automatic extrusion component, and the detachable automatic extrusion component includes an electric telescopic rod, a push rod 1 and an extrusion plate, and a fixed plate is provided opposite the extrusion plate, a partition 1 is provided between the first cavity and the second cavity, and a partition 2 is provided between the second cavity and the third cavity, and the lengths of the partition 1 and the partition 2 are equal, and the partition 1 and the partition 2 both include a straight line segment 1, a straight line segment 2 and an inclined segment 3, and the straight line segment 1, the straight line segment 2 and the inclined segment 3 are integrally formed, and a mixing component is provided on the upper part of the second cavity, and a fine mixing chamber is provided on the lower part.
[0009] In the chemical multi-stage pretreatment device of the present invention, the mixing component includes a partition three, and a circular step one, a circular step two and a circular step three are provided on the partition three, and the circular step one, the circular step two and the circular step three are lowered in sequence, and a drop bucket is provided on the upper part of the circular step three, and a feed port three is provided on the top of the second cavity, and the feed port three and the conical section one are matched with each other, and an arc-shaped aggregate trough is provided at the matching position, and a vertical discharge hole is provided below the arc-shaped aggregate trough, and at least three vertical discharge holes are provided, and a discharge hole is provided on the side wall of the drop bucket, and the lowest discharge hole is 1-2 cm away from the bottom.
[0010] In the chemical multi-stage pretreatment device of the present invention, a stirring and crushing device is provided on the interior of the conical section one, the feed hopper one and the feed hopper two are arranged on a detachable bracket one, and the feed hopper one and the feed hopper two are both arranged with a flow mouth structure, the feed hopper one and the feed hopper two are provided with a filter screen one and a filter screen two, and the filter hole diameter of the filter screen one is larger than the filter screen diameter on the filter screen two, and the filter screen one and the filter screen two are detachably arranged inside the feed hopper one and the feed hopper two, and the filter screen one and the filter screen two are provided with at least two different specifications, the side wall of the conical section one is provided with an inner concave ring and an auxiliary punching plate, and the auxiliary punching plate is located below the inner concave ring, and a stirring friction part is provided above the arc-shaped aggregate trough.
[0011] In the chemical multi-stage pretreatment device of the present invention, the stirring and crushing device includes a motor 1 and a circular rotating plate, a waterfall stirring circular plate and a stirring rod arranged on the output shaft of the motor 1. A fixed friction sleeve is provided on the end of the waterfall stirring circular plate. The stirring rod includes a first stirring rod, a second stirring rod and a third stirring rod, and the second stirring rod is located above the vertical discharge hole. An inclined stirring rod 4 is provided below the circular rotating plate, and a friction pair is provided on the end of the inclined stirring rod 4, and cooperates with the inner concave ring. The inner concave ring is provided with an annular spike portion 1 and an annular spike portion 2. A detachable spike ring is provided on the end of the circular rotating plate, and the spike ring cooperates with the annular spike portion 1 and the annular spike portion 2.
[0012] In the chemical multi-stage pretreatment device of the present invention, a partition plate four and a guide plate two are provided inside the first cavity, a partition plate five and a guide plate three are provided inside the third cavity, and a processing cavity is provided between the partition plate five and the guide plate three, and a crushing and stirring device is provided inside the processing cavity, and the crushing and stirring device includes a motor two and a stirring and chopping rod arranged on the output shaft of the motor two, and the auxiliary punching plate is arranged in an annular structure, and a discharge hole is provided on the end of the auxiliary punching plate, and the bottom of the waterfall stirring circular plate and the auxiliary punching plate are mutually coordinated, a feed hole is provided on the inner concave ring, and a filter screen three is provided on the feed hole, and the bottom of the feed hole is located above the inner concave ring, and the filter hole diameter on the filter screen three is larger than the filter hole diameter on the filter screen one and the filter screen two.
[0013] In the chemical multi-stage pretreatment device of the present invention, the circular rotating plate is provided with a circular water drop trough 1, a circular water drop trough 2 and a circular water drop trough 3, and the circular water drop trough 3 is located on the outside of the circular rotating plate, and the interiors of the circular water drop trough 1 and the circular water drop trough 2 are provided with spike protrusions, and the heights of the circular water drop trough 1 and the circular water drop trough 2 are greater than the circular water drop trough 3. The interiors of the circular water drop troughs are provided with auxiliary buffer stirring sections, and the auxiliary buffer stirring sections include auxiliary buffer balls and baffles. The motor 1 is a stepping motor, and the baffles are arranged at equal intervals on the circular water drop trough 3. There are at least 4 baffles, and each baffle is provided with a through hole. Buffer crushing devices are provided on both side surfaces of the baffle.
[0014] In the chemical multi-stage pretreatment device of the present invention, the buffer crushing device and the auxiliary buffer ball cooperate with each other, the two side walls of the circular drop trough three are provided with spikes, the outer side wall of the circular drop trough three is provided with a through hole, and the auxiliary buffer ball includes an inner ball and an outer wrapping layer, and the outer wrapping layer is detachably arranged on the inner ball, and the inner ball is embedded under the two opposing spikes, the buffer crushing device includes a limit plate and a buffer spring located under the limit plate, and a buffer top plate is provided on one end of the buffer spring, and an elastic component is provided on the buffer top plate, the limit plate is located below the spike, and the two ends of the buffer top plate are slidably fixed on the circular drop On trough three, the fine mixing chamber includes a drop bucket and a rotating friction roller arranged under the drop bucket, and the rotating friction roller cooperates with the bottom of the drop bucket. The bottom of the drop bucket is provided with a water filter hole, and the partition one and partition two are both provided with a feed hole. The fixed plate is a U-shaped structure and includes vertical section one, vertical section two and transverse section one, and the vertical section one, vertical section two and transverse section one are integrally formed. A roller is provided at the top of the vertical section two, and the length of the vertical section two is less than the length of the vertical section one. The push rod one is free to slide in the transverse direction, and a filter hole is provided on the bottom of the transverse section one. The top of the extrusion plate is provided with an anti-drop mesh.
[0015] In the chemical multi-stage pretreatment device of the present invention, a buffer drop plate is provided on the circular step 1 and the circular step 2, a motor 3 is also provided inside the first cavity, and the motor 3 is interconnected with the rotating friction roller, discharge holes are provided on the two side walls of the partition 3, and there are at least two discharge holes, a discharge pipe 1 is provided on the bottom of the fine mixing chamber, the auxiliary punching plate includes a vertical plate 1, a vertical plate 2 and an inner cavity, and the inner cavity is located between the vertical plate 1 and the vertical plate 2, the stirring and chopping rod is located in the inner cavity of the auxiliary punching plate, and there are at least several discharge holes on the auxiliary punching plate.
[0016] In a treatment method of a chemical multi-stage pretreatment device of the present invention, the following steps are included:
[0017] S11. First, according to the pretreatment of the chemical raw materials, different particle sizes are sequentially fed into the feed hopper 1, feed hopper 2, auxiliary feed assembly 1, and auxiliary feed assembly 2 as needed; when the raw materials fed into the auxiliary feed assembly 2 have a large diameter, the fineness requirement after pulverization is not high, so that they can be fully pulverized under the action of the stirring and chopping blades;
[0018] S12. At the same time, when the chemical raw materials are fed from one of the auxiliary feeding components, the chemical raw materials meet the characteristics of being powdered after extrusion. At the same time, the hinged doors on the first cavity, the second cavity, and the third cavity facilitate the use of the operator. At the same time, under the control of the extrusion plate and the PLC, the chemical raw materials can be crushed in the early stage of pretreatment;
[0019] S13. When the diameter of the chemical raw materials input is large, there are impurities sticking in the raw materials, and the requirements for the crushed chemical raw materials are high, the raw materials are input from feed hopper one and feed hopper two, and the chemical raw materials are quickly crushed under the action of conical section one and conical section two. At the same time, when at least three or more raw materials are mixed, rapid mixing is achieved under the action of the fine mixing chamber, and the effect after mixing is better than that of the existing pretreatment device.
[0020] The present invention has the following advantages:
[0021] 1. The pretreatment device body of the present invention includes an upper pretreatment device and a lower pretreatment device, and the upper pretreatment device and the lower pretreatment device are detachably connected, so that they can be disassembled and installed according to actual needs, and it is also convenient for transportation. The upper pretreatment device includes a detachable bracket, and the detachable bracket includes a detachable bracket 1 and a detachable bracket 2, and the setting of the detachable bracket can ensure that the feed hopper 1 and the feed hopper 2 can extract the raw materials.
[0022] 2. The disassembly bracket 2 of the present invention is located inside the disassembly bracket 1. The upper pre-processing device includes a feed hopper 1 and a feed hopper 2, and the feed hopper 1 and the feed hopper 2 are fixed on the support panel of the disassembly bracket 1. A conical processing hopper 1 is provided below the feed hopper 1 and the feed hopper 2, and the conical processing hopper 1 includes a conical section 1 and a conical section 2, and the conical section 1 and the conical section 2 are integrally formed, so that each component can be stably fixed. The connection between the conical section 1 and the conical section 2 is supported by the disassembly bracket 2. The bottom of the feed hopper 1 and the feed hopper 2 is connected to the conical section 2. The bottom of the conical section does not contact the bottom, so that the state of material discharge can be observed. The bottom of the conical section two is provided with a feed port one and a feed port two that cooperate with the feed hopper one and the feed hopper two. The lower pretreatment device includes a first cavity, a second cavity and a third cavity, and the second cavity is located between the first cavity and the third cavity, so that it can be processed according to different chemical raw materials, ensuring the high efficiency of the processing, and an auxiliary feeding component one and an auxiliary feeding component two are provided on the side wall of the lower pretreatment device, ensuring stable feeding while ensuring multi-stage processing of chemical raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic structural diagram of the present invention;
[0024] Figure 2 Schematic diagram of the structure of the circular rotating plate in the present invention;
[0025] Figure 3 for Figure 1 A partial enlarged schematic diagram of point A in the middle;
[0026] Figure 4 for Figure 1 A partial enlarged schematic diagram of point B in the middle;
[0027] Figure 5 for Figure 1 A partial enlarged schematic diagram of point C in the middle;
[0028] Figure 6 for Figure 2 A partial enlarged schematic diagram of point D in the middle;
[0029] Figure 7 for Figure 1 A partial enlarged schematic diagram of point E in the middle;
[0030] Figure 8 for Figure 1 A partial enlarged schematic diagram of point F in the middle.
[0031] In the figure, the pretreatment device body 1, the upper pretreatment device 2, the lower pretreatment device 3, the disassembly bracket 1 4, the disassembly bracket 2 5, the feed hopper 1 6, the feed hopper 2 7, the conical processing hopper 1 8, the conical section 1 9, the conical section 2 10, the disassembly bracket 2 11, the feed port 1 12, the feed port 2 13, the first cavity 14, the second cavity 15, the third cavity 16, the auxiliary feed component 1 17, the auxiliary feed component 2 18, Electric telescopic rod 19, push rod 1 20, extrusion plate 21, fixed plate 22, partition 1 23, partition 2 24, mixing assembly 25, fine mixing chamber 26, partition 3 27, circular step 1 28, circular step 2 29, circular step 3 30, drop bucket 31, feed inlet 3 32, arc-shaped collection trough 33, vertical discharge hole 34, discharge hole 35, filter screen 1 36, filter screen 2 37, inner concave ring 38, auxiliary punching plate 3 9. Stirring and Friction Unit 40, Motor 1 41, Circular Rotating Plate 42, Drop-Water Stirring Circular Plate 43, Stirring Rod 44, Spike Ring 45, Second Stirring Rod 46, Inclined Stirring Rod 4 47, Annular Spike Unit 1 48, Annular Spike Unit 2 49, Partition 4 50, Guide Plate 2 51, Partition 5 52, Guide Plate 3 53, Motor 2 54, Stirring and Chopping Rod 55, Feeding Hole 56, Filter 3 57, Annular Drop-Water Tank 1 58 , annular drop trough two 59, annular drop trough three 60, spike protrusion 61, auxiliary buffer ball 62, baffle 63, through hole 64, inner ball 65, limit plate 66, buffer spring 67, buffer top plate 68, drop bucket 69, rotating friction roller 70, water filter hole 71, feed hole 72, vertical section one 73, vertical section two 74, horizontal section one 75, anti-drop mesh 76, motor three 77, discharge pipe one 78, inner cavity 79. Implementation Method
[0032] The present invention will be further described below with reference to the accompanying drawings, and the protection scope of the present invention is not limited to the following:
[0033] like Figures 1 to 8 As shown, a chemical multi-stage pretreatment device includes a pretreatment device body 1, which includes an upper pretreatment device 2 and a lower pretreatment device 3. The arrangement of the upper and lower pretreatment devices enables materials to be fed into the interior of the upper pretreatment device 2, while achieving multi-angle feeding. The upper pretreatment device 2 and the lower pretreatment device 3 are detachably connected, which facilitates selection by operators. The upper pretreatment device 2 includes a detachable bracket, and the detachable bracket includes a detachable bracket 1 4 and a detachable bracket 2 5.
[0034] The disassembly bracket 2 5 is located inside the disassembly bracket 1 4. The upper pretreatment device 2 includes a feed hopper 1 6 and a feed hopper 2 7, and the feed hopper 1 6 and the feed hopper 2 7 are fixed on the support panel of the disassembly bracket 1 4. A conical processing hopper 1 8 is provided below the feed hopper 1 6 and the feed hopper 2 7, and the conical processing hopper 1 8 includes a conical section 1 9 and a conical section 2 10, and the conical section 1 9 and the conical section 2 10 are integrally formed. The connection between the conical section 1 9 and the conical section 2 10 is supported by the disassembly bracket 2 11, and the setting of the conical section enables the chemical raw materials to be processed quickly. The bottom of the feed hopper 1 6 and the feed hopper 2 7 The bottom of the conical section 2 10 is not in contact with the bottom of the conical section 2 10. A feed port 12 and a feed port 2 13 are provided on the bottom of the conical section 2 10, which cooperate with the feed hopper 1 6 and the feed hopper 2 7, so that the input of chemical raw materials can be facilitated. The lower pretreatment device 3 includes a first cavity 14, a second cavity 15 and a third cavity 16, and the second cavity 15 is located between the first cavity 14 and the third cavity 16. An auxiliary feeding component 1 17 and an auxiliary feeding component 2 18 are provided on the side wall of the lower pretreatment device 3, so that chemical raw materials with different particle sizes and different physical states can be input, thereby ensuring multi-stage processing of chemical raw materials.
[0035] The auxiliary feeding component 17 includes a detachable automatic extrusion component, which includes an electric telescopic rod 19, a push rod 20 and an extrusion plate 21, so that the chemical raw materials can be extruded and crushed, and a fixed plate 22 is provided opposite the extrusion plate 21, a partition 23 is provided between the first cavity 14 and the second cavity 16, and a partition 24 is provided between the second cavity 15 and the third cavity 16, and the lengths of the partition 1 23 and the partition 2 24 are equal, and the partition 1 23 and the partition 2 24 both include a straight line segment 1, a straight line segment 2 and an inclined segment 3, and the straight line segment 1, the straight line segment 2 and the inclined segment 3 are integrally formed, and a mixing component 25 is provided on the upper part of the second cavity 16, and a fine mixing chamber 26 is provided on the lower part.
[0036] The mixing assembly 25 includes a partition 3 27, and a circular step 1 28, a circular step 29 and a circular step 30 are provided on the partition 3 27, so that the chemical raw materials can slide down under their own weight. At the same time, when the chemical raw materials are completed in the upper pretreatment device 2, they can be cleaned by the mixed liquid. The circular step 1 28, the circular step 29 and the circular step 30 are lowered in sequence, and the upper part of the circular step 30 is provided with a drop bucket 31, which can filter and remove impurities inside the chemical raw materials. A feed port 32 is provided on the top of the second cavity 15, and the feed port 32 cooperates with the conical section 1 9, and an arc-shaped aggregate trough 33 is provided at the cooperation position, and a vertical discharge hole 34 is provided below the arc-shaped aggregate trough 33, and there are at least three vertical discharge holes 34. A discharge hole 35 is provided on the side wall of the drop bucket 31, and the lowest discharge hole 35 is 1-2 cm away from the bottom, so that impurities at the bottom can be precipitated, and the upper pretreatment device 2 can be fed with solid raw materials or liquid raw materials or solid-liquid mixtures.
[0037] A stirring and crushing device is provided on the interior of the conical section 19, and the feed hopper 16 and the feed hopper 27 are arranged on a detachable bracket 14, and the feed hopper 16 and the feed hopper 27 are both arranged with a flow mouth structure, and the feed hopper 16 and the feed hopper 27 are provided with a filter screen 136 and a filter screen 237 inside, and the filter hole diameter of the filter screen 136 is larger than the filter screen diameter on the filter screen 237, so that the chemical raw materials can be fed according to their diameter and physical properties, and the filter screen 136 and the filter screen 237 are detachably arranged inside the feed hopper 16 and the feed hopper 27, and the filter screen 136 and the filter screen 237 are provided with at least two different specifications, and an inner concave ring 38 and an auxiliary punching plate 39 are provided on the side wall of the conical section 19, and the auxiliary punching plate 39 is located below the inner concave ring 38, and a stirring friction portion 40 is provided above the arc-shaped collecting trough 33.
[0038] The stirring and crushing device includes a motor 41 and a circular rotating plate 42, a water-drop stirring circular plate 43 and a stirring rod 44 arranged on the output shaft of the motor 41. The cooperation between the inner concave ring 38 and the circular rotating plate 42 enables the chemical raw materials to be chopped and impurities removed. A fixed friction sleeve is provided on the end of the water-drop stirring circular plate 43, which makes the friction fineness higher. The stirring rod includes a first stirring rod, a second stirring rod 46 and a third stirring rod, and the second stirring rod 46 is located above the vertical discharge hole 34. The circular rotating plate 42 is provided with a fixed friction sleeve. An inclined stirring rod 47 is provided below the plate 42, and a friction pair is provided on the end of the inclined stirring rod 47, which cooperates with the inner concave ring 38, so that the solid particles can be quickly crushed in multiple stages. The inner concave ring 38 is provided with an annular spike portion 48 and an annular spike portion 49. A detachable spike ring 45 is provided on the end of the circular rotating plate 42. The spike ring 45 cooperates with the annular spike portion 48 and the annular spike portion 49, so that the input chemical raw materials can be processed in multiple stages.
[0039] The interior of the first cavity 14 is provided with a partition plate 4 50 and a guide plate 2 51, the interior of the third cavity 16 is provided with a partition plate 52 and a guide plate 3 53, and a processing chamber is provided between the partition plate 52 and the guide plate 3 53, and the interior of the processing chamber is provided with a crushing and stirring device, and the crushing and stirring device includes a motor 2 54 and a stirring and chopping rod 55 arranged on the output shaft of the motor 2 54, and the auxiliary punching plate 39 is arranged in an annular structure, and a discharge hole 35 is provided on the end of the auxiliary punching plate 39, and the bottom of the drop water stirring circular plate 43 and the auxiliary punching plate 39 are mutually matched, a feed hole 56 is provided on the inner concave ring 38, and a filter screen 3 57 is provided on the feed hole 56, and the filter screen 3 57 The arrangement allows particles that do not meet the requirements to slide down the bevel and enter the interior of the annular drop trough 3 60 for processing. At the same time, fine particles that meet the requirements can enter the spike ring 45 under the action of the feed hole 56, so that the input raw materials can be graded and the processing efficiency is guaranteed. The length of the annular spike portion 1 48 is less than the length of the annular spike portion 2 49, so that the incoming raw materials can be graded and the poor processing effect in the annular drop trough 3 60 caused by the mixing of chemical raw materials can be prevented. The bottom of the feed hole 56 is located above the inner concave ring 38, and the filter hole diameter on the filter screen 3 57 is larger than the filter hole diameter on the filter screen 1 36 and the filter screen 2 37.
[0040] The circular rotating plate 42 is provided with a circular drop trough 1 58, a circular drop trough 2 59 and a circular drop trough 3 60, and the circular drop trough 3 60 is located on the outside of the circular rotating plate 42, and the inside of the circular drop trough 1 58 and the circular drop trough 2 59 is provided with a spike protrusion 61. The height of the circular drop trough 1 58 and the circular drop trough 2 59 is greater than that of the circular drop trough 3 60. The inside of the circular drop trough is provided with an auxiliary buffer stirring section, and the auxiliary buffer stirring section includes an auxiliary buffer ball 62 and a baffle 63. The motor 1 41 is a stepping motor, and the baffles 63 are arranged at equal intervals on the circular drop trough 3 60. There are at least 4 baffles 63, and each baffle 63 is provided with a through hole. Buffer crushing devices are provided on both side surfaces of the baffle 63.
[0041] The buffer crushing device and the auxiliary buffer ball 62 cooperate with each other. Spikes are provided on both side walls of the annular drop trough 3 60, and a through hole 64 is provided on the outer side wall of the annular drop trough 3 60. The auxiliary buffer ball 62 includes an inner ball 65 and an outer wrapping layer, and the outer wrapping layer is detachably arranged on the inner ball 65, and the inner ball 65 is embedded under the two opposite spikes. The buffer crushing device includes a limit plate and a buffer spring 67 located under the limit plate 66, so that the chemical raw materials at the bottom can be efficiently processed. Compared with the mixing of traditional devices, the processing effect is better, and a buffer top plate 68 is provided on one end of the buffer spring 67, and an elastic component is provided on the buffer top plate 68. The limit plate 66 is located below the spike, and both ends of the buffer top plate 68 are slidably fixed on the annular drop trough 3 60. The fine mixing chamber 26 includes The drop bucket 69 and the rotating friction roller 70 arranged below the drop bucket 69, and the rotating friction roller 70 cooperates with the bottom of the drop bucket 69, the bottom of the drop bucket 69 is provided with a water filter hole 71, and the partition 1 23 and the partition 2 24 are both provided with a feed hole 72, the fixed plate 22 is a U-shaped structure, and includes a vertical section 1 73, a vertical section 2 74 and a horizontal section 1 75, and the vertical section 1 73, the vertical section 2 74 and the horizontal section 1 75 are integrally formed, the top of the vertical section 2 74 is provided with a roller, and the length of the vertical section 2 74 is less than the length of the vertical section 1 73, the push rod 1 20 is free to slide in the horizontal direction, ensuring that it can realize reciprocating motion under the control of the PLC, the bottom of the horizontal section 1 75 is provided with a filter hole, and the top of the extrusion plate 21 is provided with an anti-drop mesh 76, so as to ensure the efficient input of chemical raw materials.
[0042] Buffering drop plates are provided on circular step 1 28 and circular step 2 29. Motor 3 77 is also provided inside the first cavity 14, and motor 3 77 is interconnected with the rotating friction roller 70. Discharge holes 35 are provided on the two side walls of partition 3 27, and there are at least two discharge holes 35. A discharge pipe 1 78 is provided on the bottom of the fine mixing chamber 26. The auxiliary punching plate 39 includes vertical plate 1, vertical plate 2 and inner cavity 79, and the inner cavity 79 is located between vertical plate 1 and vertical plate 2. The stirring and chopping rod 55 is located in the inner cavity of the auxiliary punching plate 39. There are at least several discharge holes 35 on the auxiliary punching plate 39, so that rapid mixing can be achieved under the action of friction, thereby improving the pretreatment effect.
[0043] A treatment method for a chemical multi-stage pretreatment device comprises the following steps:
[0044] S11. First, according to the pretreatment of the chemical raw materials, different particle sizes are sequentially fed into the feed hopper 1 6, the feed hopper 2 7, the auxiliary feed assembly 1 17, and the auxiliary feed assembly 2 18 as needed. When the raw materials are fed into the auxiliary feed assembly 2 18, due to their large diameter, the fineness requirement after crushing is not high, so that they can be fully crushed by the action of the stirring and chopping blades.
[0045] S12. At the same time, when the chemical raw materials are fed from the auxiliary feeding assembly 17, the chemical raw materials meet the characteristics of being powdered after extrusion. At the same time, the hinged doors on the first cavity 14, the second cavity 15 and the third cavity 16 facilitate the use of the operator. At the same time, under the control of the extrusion plate 21 and the PLC, the chemical raw materials can be crushed in the early stage of pretreatment.
[0046] S13. When the diameter of the chemical raw materials input is large, there are impurities adhering to the raw materials, and the requirements for the crushed chemical raw materials are high, the raw materials are input from the feed hopper 1 6 and the feed hopper 2 7. At the same time, the chemical raw materials are quickly crushed under the action of the conical section 1 9 and the conical section 2 10. At the same time, when at least three or more raw materials are mixed, rapid mixing is achieved under the action of the fine mixing chamber. The effect after mixing is better than that of the existing pretreatment device.
[0047] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A chemical multi-stage pretreatment device, characterized by: The pre-processing device comprises a main body, wherein the main body comprises an upper pre-processing device and a lower pre-processing device, and the upper pre-processing device and the lower pre-processing device are detachably connected, and the upper pre-processing device comprises a detachable bracket, and the detachable bracket comprises a detachable bracket 1 and a detachable bracket 2; The disassembly bracket two is located inside the disassembly bracket one, the upper pretreatment device includes a feed hopper one and a feed hopper two, and the feed hopper one and the feed hopper two are fixed on the support panel of the disassembly bracket one, a conical processing hopper one is provided below the feed hopper one and the feed hopper two, and the conical processing hopper one includes a conical section one and a conical section two, and the conical section one and the conical section two are formed as one piece, and the connection between the conical section one and the conical section two is supported by the disassembly bracket two, the bottom of the feed hopper one and the feed hopper two does not contact the bottom of the conical section two, and the bottom of the conical section two is provided with a feed port one and a feed port two that cooperate with the feed hopper one and the feed hopper two, the lower pretreatment device includes a first cavity, a second cavity and a third cavity, and the second cavity is located between the first cavity and the third cavity, and an auxiliary feeding assembly one and an auxiliary feeding assembly two are provided on the side wall of the lower pretreatment device; The auxiliary feeding component 1 includes a detachable automatic extrusion component, which includes an electric telescopic rod, a push rod 1 and an extrusion plate, and a fixed plate is provided opposite the extrusion plate. A partition 1 is provided between the first cavity and the second cavity, and a partition 2 is provided between the second cavity and the third cavity. The lengths of the partition 1 and the partition 2 are equal. The partition 1 and the partition 2 each include a straight line segment 1, a straight line segment 2 and an inclined segment 3. The straight line segment 1, the straight line segment 2 and the inclined segment 3 are integrally formed. A mixing component is provided on the upper part of the second cavity, and a fine mixing chamber is provided on the lower part. The mixing component includes a partition three, and a circular step one, a circular step two and a circular step three are provided on the partition three, and the circular step one, the circular step two and the circular step three are lowered in sequence, and a drop bucket is provided on the upper part of the circular step three, and a feed port three is provided on the top of the second cavity, and the feed port three and the conical section one are matched with each other, and an arc-shaped aggregate trough is provided at the matching position, a vertical discharge hole is provided below the arc-shaped aggregate trough, and at least three vertical discharge holes are provided, and a discharge hole is provided on the side wall of the drop bucket, and the lowest discharge hole is 1-2 cm away from the bottom.
2. A chemical multi-stage pretreatment device according to claim 1, characterized in that: A stirring and crushing device is provided on the interior of the conical section one, and the feed hopper one and feed hopper two are arranged on a detachable bracket one, and both feed hopper one and feed hopper two are arranged with a flow mouth structure, and the interior of the feed hopper one and feed hopper two is provided with a filter screen one and a filter screen two, and the filter hole diameter of the filter screen one is larger than the filter screen diameter on the filter screen two, and the filter screen one and filter screen two are detachably arranged inside the feed hopper one and feed hopper two, and the filter screen one and filter screen two are provided with at least two different specifications, an inner concave ring and an auxiliary punching plate are provided on the side wall of the conical section one, and the auxiliary punching plate is located below the inner concave ring, and a stirring friction part is provided above the arc-shaped aggregate trough.
3. A chemical multi-stage pretreatment device according to claim 2, characterized in that: The stirring and crushing device includes a motor 1 and a circular rotating plate, a waterfall stirring circular plate and a stirring rod arranged on the output shaft of the motor 1. A fixed friction sleeve is provided on the end of the waterfall stirring circular plate. The stirring rod includes a first stirring rod, a second stirring rod and a third stirring rod, and the second stirring rod is located above the vertical discharge hole. An inclined stirring rod 4 is provided below the circular rotating plate, and a friction pair is provided on the end of the inclined stirring rod 4, and cooperates with the inner concave ring. The inner concave ring is provided with an annular spike portion 1 and an annular spike portion 2. A detachable spike ring is provided on the end of the circular rotating plate, and the spike ring cooperates with the annular spike portion 1 and the annular spike portion 2.
4. A chemical multi-stage pretreatment device according to claim 3, characterized in that: The interior of the first cavity is provided with a partition plate four and a guide plate two, the interior of the third cavity is provided with a partition plate five and a guide plate three, and a processing cavity is provided between the partition plate five and the guide plate three, and the interior of the processing cavity is provided with a crushing and stirring device, and the crushing and stirring device includes a motor two and a stirring and chopping rod arranged on the output shaft of the motor two, and the auxiliary punching plate is arranged in an annular structure, and a discharge hole is provided on the end of the auxiliary punching plate, and the bottom of the waterfall stirring circular plate and the auxiliary punching plate are coordinated with each other, a feed hole is provided on the concave ring, and a filter screen three is provided on the feed hole, and the bottom of the feed hole is located above the concave ring, and the filter hole diameter on the filter screen three is larger than the filter hole diameter on the filter screen one and the filter screen two.
5. A chemical multi-stage pretreatment device according to claim 4, characterized in that: The circular rotating plate is provided with a circular water drop trough 1, a circular water drop trough 2 and a circular water drop trough 3, and the circular water drop trough 3 is located on the outside of the circular rotating plate, and the interiors of the circular water drop trough 1 and the circular water drop trough 2 are provided with spike protrusions, and the heights of the circular water drop trough 1 and the circular water drop trough 2 are greater than the circular water drop trough 3, and the interiors of the circular water drop troughs are provided with auxiliary buffer stirring sections, and the auxiliary buffer stirring sections include auxiliary buffer balls and baffles, the motor 1 is a stepping motor, and the baffles are arranged at equal intervals on the circular water drop trough 3, there are at least 4 baffles, and each baffle is provided with a through hole, and buffer crushing devices are provided on both side surfaces of the baffle.
6. A chemical multi-stage pretreatment device according to claim 5, characterized in that: The buffer crushing device and the auxiliary buffer ball cooperate with each other, and spikes are provided on both side walls of the annular water drop trough three, and a through hole is provided on the outer side wall of the annular water drop trough three, and the auxiliary buffer ball includes an inner ball and an outer wrapping layer, and the outer wrapping layer is detachably arranged on the inner ball, and the inner ball is embedded under the two opposite spikes. The buffer crushing device includes a limit plate and a buffer spring located under the limit plate, and a buffer top plate is provided on one end of the buffer spring, and an elastic component is provided on the buffer top plate, the limit plate is located under the spike, and the two ends of the buffer top plate are slidably fixed on the annular water drop trough three, and the fine The mixing chamber includes a water drop bucket and a rotating friction roller arranged under the water drop bucket, and the rotating friction roller cooperates with the bottom of the water drop bucket. The bottom of the water drop bucket is provided with a water filter hole, and the partition one and the partition two are both provided with a feed hole. The fixed plate is a U-shaped structure and includes a vertical section one, a vertical section two and a transverse section one, and the vertical section one, the vertical section two and the transverse section one are integrally formed. A roller is provided at the top of the vertical section two, and the length of the vertical section two is less than the length of the vertical section one. The push rod one is free to slide in the transverse direction, and a filter hole is provided on the bottom of the transverse section one. The top of the extrusion plate is provided with an anti-dropping mesh.
7. A chemical multi-stage pretreatment device according to claim 6, characterized in that: The circular step one and the circular step two are both provided with a buffer drop plate, the interior of the first cavity is also provided with a motor three, and the motor three is interconnected with the rotating friction roller, the two side walls of the partition three are provided with discharge holes, and there are at least two discharge holes, the bottom of the fine mixing chamber is provided with a discharge pipe one, the auxiliary punching plate includes a vertical plate one, a vertical plate two and an inner cavity, and the inner cavity is located between the vertical plate one and the vertical plate two, the stirring and chopping rod is located in the inner cavity of the auxiliary punching plate, and there are at least several discharge holes on the auxiliary punching plate.
8. The treatment method of a chemical multi-stage pretreatment device according to claim 7, characterized in that: The following steps are involved: S11. First, according to the pretreatment of the chemical raw materials, different particle sizes are sequentially fed into the feed hopper 1, feed hopper 2, auxiliary feed assembly 1, and auxiliary feed assembly 2 as needed; when the raw materials fed into the auxiliary feed assembly 2 have a large diameter, the fineness requirement after pulverization is not high, so that they can be fully pulverized under the action of the stirring and chopping blades; S12. At the same time, when the chemical raw materials are fed from one of the auxiliary feeding components, the chemical raw materials meet the characteristics of being powdered after extrusion. At the same time, the hinged doors on the first cavity, the second cavity, and the third cavity facilitate the use of the operator. At the same time, under the control of the extrusion plate and the PLC, the chemical raw materials can be crushed in the early stage of pretreatment; S13. When the diameter of the chemical raw materials input is large, there are impurities sticking in the raw materials, and the requirements for the crushed chemical raw materials are high, the raw materials are input from feed hopper one and feed hopper two, and the chemical raw materials are quickly crushed under the action of conical section one and conical section two. At the same time, when at least three or more raw materials are mixed, rapid mixing is achieved under the action of the fine mixing chamber, and the effect after mixing is better than that of the existing pretreatment device.
Citation Information
Patent Citations
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