Cable deployment apparatus and method to avoid damage

By designing a cable laying device that includes take-up, straightening, and cleaning mechanisms, the problem of cable bending in cold weather was solved, enabling linear cable laying and cleaning, and extending the cable's service life.

CN116040414BActive Publication Date: 2025-12-16ANHUI QIANKUN ELECTRIC POWER ENGINEERING CO LTD
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Patent Information

Application Number
CN202211702781.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-28
Publication Date
2025-12-16
Estimated Expiration
2042-12-28

AI Technical Summary

Technical Problem

Existing cable laying devices are prone to bending in cold weather, making it difficult to straighten and lay the cables, which can lead to cable damage.

Method used

A cable laying device is designed, comprising a laying mechanism, a straightening component, and a cleaning mechanism. The linear laying and cleaning of the cable is achieved through the combined use of roller extrusion and the straightening component, and a drying mechanism is provided to prevent ice formation.

Benefits of technology

This effectively prevents cable damage caused by bending and ice, extends the cable's service life, and ensures the cable's normal operation in low-temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of cable unwinding device and method to avoid damage, including base and box, further include: winding and unwinding mechanism, with base connection, for cable winding and unwinding processing;Straightening component, with box connection, for cable straightening processing;And cleaning mechanism, with straightening component connection, for cable cleaning processing;Wherein, the straightening component includes shaft A and shaft B, shaft A and shaft B are located in cavity A opened on the box and with box rotation connection, shaft A is fixedly connected with roller A, shaft B is fixedly connected with roller B;The application can be straightened and unwound to cable, and can be ice-breaking cleaning and wound to cable.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of cable auxiliary device, and particularly relates to a cable unwinding device and method capable of avoiding damage. BACKGROUND

[0002] In recent years, in disaster areas or extremely cold weather conditions, power line failures and landslides often occur, resulting in normal cable transmission being unable to be delivered. The existing cable unwinding device basically adopts a rotating wire reel to complete the winding and unwinding of the cable. However, the cable may be bent when unwinding in cold weather, and it is not easy to straighten and lay the cable. SUMMARY

[0003] In view of the deficiencies of the prior art, the present application provides a cable unwinding device and method capable of avoiding damage, which solves the above problems.

[0004] To achieve the above purpose, the present application is implemented by the following technical scheme: a cable unwinding device and method capable of avoiding damage, comprising a base and a box body, the box body is fixedly connected with the base, further comprising:

[0005] a winding and unwinding mechanism connected with the base for winding and unwinding the cable;

[0006] a straightening assembly connected with the box body for straightening the cable; and

[0007] a cleaning mechanism connected with the straightening assembly for cleaning the cable;

[0008] The straightening assembly comprises a rotating shaft A and a rotating shaft B, both of which are located in a cavity A opened in the box body and are rotatably connected with the box body, the rotating shaft A is fixedly connected with a roller A, and the rotating shaft B is fixedly connected with a roller B.

[0009] On the basis of the above technical scheme, the present application further provides the following optional technical schemes:

[0010] Further technical scheme: the winding and unwinding mechanism comprises a bearing frame and a winding drum, the bearing frame is in sliding cooperation with the winding drum, further comprising:

[0011] a motor B connected with the bearing frame for driving the winding drum to rotate;

[0012] a mounting assembly A connected with the bearing frame for mounting the winding drum;

[0013] an auxiliary mechanism connected with the bearing frame for stretching the cable; and

[0014] a wiring assembly connected with the bearing frame for wiring the cable.

[0015] Further technical solutions: the cleaning mechanism includes a rotating shaft C, a lead screw, an extrusion plate and a spray head, the rotating shaft C and the lead screw are both rotationally connected with the box body, the rotating shaft C is fixedly connected with the rotating shaft A, the lead screw is threadedly connected with the extrusion plate, the extrusion plate is slidingly matched with the cavity B opened on the box body, the spray head is embeddedly and fixedly connected on the box body and communicates with the cavity A and the cavity B, and the cleaning mechanism further includes:

[0016] The transmission assembly A is connected with the rotating shaft C and the lead screw, and is used for converting the rotary motion of the rotating shaft C into the rotary motion of the lead screw.

[0017] Further technical solutions: the auxiliary mechanism includes a motor A, a torque sensor, a mounting bracket and an ECU electric control, the mounting bracket is threadedly connected with the rotating shaft F, the ECU electric control is electrically connected with the torque sensor and the motor A, the ECU electric control is connected with the base, and the auxiliary mechanism further includes:

[0018] The mounting assembly B is connected with the torque sensor, and is used for mounting the torque sensor;

[0019] The transmission assembly D is connected with the motor A and the rotating shaft F, and is used for driving the rotating shaft F to rotate in the horizontal direction.

[0020] Further technical solutions: further include: a drying mechanism for drying the cable, the drying mechanism includes a rotating shaft D and a rotating shaft F, the rotating shaft D and the rotating shaft F are located in the cavity C opened on the box body and are rotationally connected with the box body, and the drying mechanism further includes:

[0021] The transmission assembly B is connected with the extrusion plate and the rotating shaft F, and is used for converting the linear motion of the extrusion plate into the rotary motion of the rotating shaft F;

[0022] The transmission assembly C is connected with the rotating shaft D and the rotating shaft F, and is used for converting the rotary motion of the rotating shaft F into the rotary motion of the rotating shaft D; and

[0023] The drying assembly is connected with the rotating shaft D, and is used for hot air treatment of the cable.

[0024] Further technical solutions: the transmission assembly A includes a worm gear and a worm, the worm gear is engaged with the worm, the worm gear is fixedly connected with the lead screw, and the worm is fixedly connected with the rotating shaft C.

[0025] Further technical solutions: the transmission assembly B includes a push rod, a slide column and a spiral groove, the slide column is slidingly matched with the spiral groove, the slide column is fixedly connected with the push rod, the spiral groove is opened in the rotating shaft F, the push rod is slidingly matched with the box body and the rotating shaft F, and the push rod is fixedly connected with the extrusion plate.

[0026] Further technical solutions: The wiring assembly includes a mounting block A, a guide cylinder A and a reciprocating wire rod, the mounting block A is threadedly connected with the reciprocating wire rod, the guide cylinder A is rotationally connected with the mounting block A, the reciprocating wire rod is rotationally connected with the mounting frame, and the reciprocating wire rod is drivingly connected with the rotating shaft F and the rotating shaft G through the rotating shaft F.

[0027] Further technical solutions: The transmission assembly D includes a flat gear and an incomplete gear, the flat gear is engaged with the incomplete gear, the flat gear is connected with the motor A output shaft through a shaft coupling, and the incomplete gear is fixedly connected with the bearing frame.

[0028] A cable unwinding method for avoiding damage, based on the above-mentioned cable unwinding device for avoiding damage, comprising the following steps:

[0029] S1: The related technical personnel install the winding drum with the cable wound thereon on the mounting assembly A, and pull the cable through the traction device to unwind the cable, while the auxiliary mechanism breaks the tightening force of the cable and relaxes it;

[0030] S2: The unwound cable passes through the gap between the two symmetrically distributed roller A and the two roller B, and the roller A and the roller B extrude the cable in the vertical direction and the horizontal direction to make the cable in a linear state, until the cable completes the straightening and unwinding process;

[0031] S3: When the cable completes the unwinding process and is wound up, the motor B is started to drive the winding drum to rotate and wind up the cable through the mounting assembly A, at this time, the cable is straightened and de-iced again through the straightening assembly, and the cleaning mechanism cleans the wound cable through the driving of the straightening assembly;

[0032] S4: At the same time, the auxiliary mechanism breaks the tightening force of the cable and relaxes it, and the wiring assembly can uniformly distribute the cable on the winding drum;

[0033] S5: By completing the winding and unwinding of the straightened and relaxed cable, the purpose of avoiding damage to the cable core due to long-time tightening of the cable is achieved, and the service life of the cable is prolonged by breaking the ice layer formed on the surface of the cable at low temperature and the floating dust attached to the surface of the cable.

[0034] Advantages

[0035] The present application provides a cable unwinding device and method for avoiding damage, which has the following advantages compared with the prior art:

[0036] 1. Relevant technicians can use the traction device to pull the cable and start the take-up and unwinding mechanism to release the cable and complete the cable unwinding. At this time, the cable passes through the gap between two symmetrically distributed rollers A and two rollers B. Rollers A and B squeeze the cable in the vertical and horizontal directions to make the cable in a linear state. When the cable is unwinding and is being wound up, the take-up and unwinding mechanism winds the cable. The cable is then straightened again by the straightening component and de-iced. At the same time, the cleaning mechanism cleans the wound cable by driving the straightening component. This achieves the technical effects of straightening and unwinding the cable, as well as de-icing, dust removal, and winding. Attached Figure Description

[0037] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0038] Figure 2 This is a schematic diagram showing the distribution of the components of the present invention.

[0039] Figure 3 This is a schematic diagram of the internal structure of the housing of the present invention.

[0040] Figure 4 For the present invention Figure 3 Enlarged schematic diagram of the structure of section A in the middle.

[0041] Figure 5 For the present invention Figure 3 Enlarged schematic diagram of section B in the middle.

[0042] Figure 6 For the present invention Figure 3 Enlarged schematic diagram of the C-section structure.

[0043] Figure 7 This is a schematic diagram of the straightening component of the present invention.

[0044] Figure 8 This is a schematic diagram of the structure of the take-up and take-down mechanism of the present invention.

[0045] Figure 9 This is a schematic diagram of the transmission component D of the present invention.

[0046] Figure 10 This is a schematic diagram of the structure of mounting component A and mounting component B of the present invention.

[0047] Figure 11 This is a schematic diagram of the structure of the mounting component B of the present invention.

[0048] Figure 12 This is a schematic diagram of the structure of the mounting component A of the present invention.

[0049] The reference signs are annotated as follows: 1, base; 2, box body; 3, winding and unwinding mechanism; 4, mounting rack; 5, straightening assembly; 501, rotating shaft A; 502, rotating shaft B; 503, roller A; 504, roller B; 6, rotating shaft C; 7, screw rod; 8, transmission assembly A; 801, worm gear; 802, worm shaft; 9, extrusion plate; 10, transmission assembly B; 1001, push rod; 11, transmission assembly C; 12, rotating shaft D; 13, drying assembly; 1301, rotating shaft E; 1302, air duct; 1303, heating unit; 13031, mounting cylinder; 13032, electric heating resistance wire; 14, bearing rack; 15, winding drum; 16, mounting assembly A; 1601, rotating shaft E; 1602, plug A; 1603, plug B; 1604, rotating shaft G; 1605, electromagnet; 1606, elastic member A; 1607, limiting column; 1608, elastic member B; 17, mounting assembly B; 1701, mounting block A; 1702, guide rod; 1703, guide cylinder A; 1704, guide cylinder B; 1705, mounting block B; 1706, reciprocating screw rod; 18, motor A; 19, transmission assembly D; 1901, flat gear; 1902, incomplete gear; 20, torque sensor; 21, rotating shaft F; 22, counterweight; 23, motor B; 24, cover. DETAILED DESCRIPTION

[0050] In order to make the objectives, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and should not be used to limit the present application.

[0051] The specific implementation of the present application will be described in detail below with reference to specific embodiments.

[0052] Please refer to Figures 1-7 According to an embodiment of the present application, a cable unwinding device capable of avoiding damage includes a base 1 and a box body 2, the box body 2 is fixedly connected with the base 1, and further includes:

[0053] A winding and unwinding mechanism 3 is connected with the base 1 and is used for winding and unwinding the cable;

[0054] A straightening assembly 5 is connected with the box body 2 and is used for straightening the cable; and

[0055] A cleaning mechanism is connected with the straightening assembly 5 and is used for cleaning the cable;

[0056] The straightening assembly 5 comprises a rotating shaft A501 and a rotating shaft B502, both of which are located in a cavity A (not marked in the figure) formed on the box body 2 and are rotationally connected with the box body 2, the rotating shaft A501 is fixedly connected with a roller A503, and the rotating shaft B502 is fixedly connected with a roller B504.

[0057] Specifically, the rotating shaft A501 and the rotating shaft B502 are provided in several groups and are cross-shaped distributed in the box body 2, and the rotating shaft A501 and the rotating shaft B502 are alternately distributed in the box body 2. The purpose of such arrangement is to straighten the cable in space.

[0058] In the embodiment of the present application, the related skilled person can use the traction device to pull the cable and start the winding and unwinding mechanism 3 to release the cable to complete the unwinding of the cable, at this time the cable passes through the gap between the two rollers A503 and the two rollers B504 which are symmetrically distributed, and the rollers A503 and the rollers B504 extrude the cable in the vertical direction and the horizontal direction to make the cable in a linear state, when the cable is completed unwinding and winding, the winding and unwinding mechanism 3 winds the cable, the cable passes through the straightening assembly 5 again to be straightened and de-icing, and the cleaning mechanism cleans the wound cable through the driving of the straightening assembly 5, thereby achieving the technical effect of straightening, unwinding, de-icing and dust removal of the cable.

[0059] Please refer to Figures 1-7 In the embodiment of the present application, the cleaning mechanism comprises a rotating shaft C6, a lead screw 7, an extrusion plate 9 and a spray head (not shown in the figure), the rotating shaft C6 and the lead screw 7 are both rotationally connected with the box body 2, the rotating shaft C6 is fixedly connected with the rotating shaft A501, the lead screw 7 is threadedly connected with the extrusion plate 9, the extrusion plate 9 is slidingly matched with a cavity B (not shown in the figure) formed on the box body 2, and the spray head is embeddedly and fixedly connected with the box body 2 and communicates with the cavity A and the cavity B, further comprising:

[0060] The transmission assembly A8 is connected with the rotating shaft C6 and the lead screw 7, and is used for converting the rotary motion of the rotating shaft C6 into the rotary motion of the lead screw 7.

[0061] Specifically, the transmission assembly A8 comprises a worm wheel 801 and a worm 802, the worm wheel 801 is engaged with the worm 802, the worm wheel 801 is fixedly connected with the lead screw 7, and the worm 802 is fixedly connected with the rotating shaft C6. The rotating shaft C6 rotates in the horizontal direction under the driving of the rotating shaft A501, the rotating shaft C6 drives the worm 802 to rotate synchronously, and the worm 802 further drives the lead screw 7 to rotate in the horizontal direction through the worm wheel 801. The purpose of such arrangement is to convert the rotary motion of the rotating shaft C6 into the rotary motion of the lead screw 7.

[0062] Specifically, the outer edge of the extrusion plate 9 is fixedly connected with a rubber sleeve. The purpose of such arrangement is to prevent the liquid in the two extrusion plates 9 from penetrating to the outside of the extrusion plate 9.

[0063] In the embodiment of the present application, the rotating shaft A501 drives the rotating shaft C6 to rotate in the horizontal direction, the rotating shaft C6 drives the lead screw 7 to rotate in the horizontal direction through the transmission assembly A8, the lead screw 7 further drives the extrusion plate 9 to move linearly, and the extrusion plate 9 drives the liquid in the cavity B to spray towards the straightened cable through the nozzle, thereby achieving the cleaning treatment of the cable.

[0064] Please refer to Figures 1-7 As an embodiment of the present application, the box 2 is provided with a drying mechanism for drying the cable.

[0065] Preferably, the drying mechanism comprises a rotating shaft D12 and a rotating shaft F21, which are located in a cavity C (not marked in the figure) opened on the box 2 and rotationally connected with the box 2, and further comprises:

[0066] a transmission assembly B10 connected with the extrusion plate 9 and the rotating shaft F21, for converting the linear motion of the extrusion plate 9 into the rotary motion of the rotating shaft F21;

[0067] a transmission assembly C11 connected with the rotating shaft D12 and the rotating shaft F21, for converting the rotary motion of the rotating shaft F21 into the rotary motion of the rotating shaft D12; and

[0068] a drying assembly 13 connected with the rotating shaft D12, for performing hot air treatment on the cable.

[0069] Specifically, the transmission assembly B10 comprises a push rod 1001, a slide column (not shown in the figure) and a helical groove (not shown in the figure), the slide column is in sliding fit with the helical groove, the slide column is fixedly connected with the push rod 1001, the helical groove is opened in the rotating shaft F21, the push rod 1001 is in sliding fit with the box 2 and the rotating shaft F21, and the push rod 1001 is fixedly connected with the extrusion plate 9. The extrusion plate 9 drives the push rod 1001 to move linearly in the horizontal direction, at this time, the slide column fixedly connected with the push rod 1001 slides relative to the helical groove, that is, the slide column drives the rotating shaft D12 to rotate in the horizontal direction by extruding the helical groove, and the purpose of such arrangement is to convert the linear motion of the extrusion plate 9 in the horizontal direction into the rotary motion of the rotating shaft F21 in the horizontal direction.

[0070] Specifically, the helical groove is a reciprocating helical groove, and the purpose of such arrangement is to enable the rotating shaft F21 to continuously rotate in the horizontal plane under the pushing of the push rod 1001.

[0071] Specifically, the transmission assembly C11 is identical with the rotating assembly A. The purpose of such arrangement is to convert the rotating movement of the rotating shaft F21 into the rotating movement of the rotating shaft D12 in the horizontal direction.

[0072] Specifically, the drying assembly 13 comprises a rotating shaft E1301, a wind tube 1302 and a heating unit 1303, the rotating shaft E1301 is fixedly connected with the rotating shaft D12, the wind tube 1302 is located in the cavity C and fixedly connected with the box 2, the heating unit 1303 comprises a mounting cylinder 13031 and an electric heating wire 13032, the mounting cylinder 13031 is embedded on the through hole A (not marked in the figure) penetrating through the cavity A and the cavity C and fixedly connected with the box 2, the rotating shaft D12 is rotatably connected with the wind tube 1302, and the 13033 is fixedly connected with the mounting cylinder 13031. The rotating shaft E1301 rotates in the horizontal direction under the driving of the rotating shaft D12, and the air heated by the 13033 is guided to the side of the cable, so that the cable is heated and dried.

[0073] Specifically, the box 2 is embedded and fixedly connected with a one-way valve A (not marked in the figure) for injecting water into the cavity B.

[0074] Specifically, the extrusion plate 9 is embedded and fixedly connected with a one-way valve B (not marked in the figure).

[0075] In the embodiment of the present application, hot air treatment is performed on the cable, so that the cable is heated and dried.

[0076] Please refer to Figure 1 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12 , as an embodiment of the present application, the winding and unwinding mechanism 3 comprises a bearing frame 14 and a winding drum 15, the bearing frame 14 is slidingly connected with the winding drum 15, and further comprises:

[0077] A motor B23 is connected with the bearing frame 14 and used to drive the winding drum 15 to rotate;

[0078] A mounting assembly A16 is connected with the bearing frame 14 and used to mount the winding drum 15;

[0079] An auxiliary mechanism is connected with the bearing frame 14 and used to stretch the cable; and

[0080] A wiring assembly is connected with the bearing frame 14 and used to wire the cable.

[0081] Specifically, the auxiliary mechanism comprises a motor A18, a torque sensor 20, a mounting frame 4 threadedly connected with a rotating shaft F21, and an ECU electric control connected with the torque sensor 20 and the motor A18, and connected with the base 1, and further comprises:

[0082] A mounting assembly B17 connected with the torque sensor 20 and used for mounting the torque sensor 20;

[0083] A transmission assembly D19 connected with the motor A18 and the rotating shaft F21 and used for driving the rotating shaft F21 to rotate horizontally. When the cable is wound by the winding drum 15 through the guide cylinder B1704, if the cable is tightened, the tightening force drives the bearing frame 14 to slide along the base 1, that is, the bearing frame 14 rotates horizontally, at this time, the torque sensor 20 monitors the torque brought by the cable and starts the motor A18, the motor A18 drives the bearing frame 14 to rotate through the transmission assembly D19 until the torque sensor 20 monitors that the torque brought by the cable is zero, thereby achieving the technical effect of assisting the cable to relax.

[0084] Specifically, the mounting assembly B17 comprises a guide rod 1702, a guide cylinder B1704 and a mounting block B1705, the guide rod 1702 is fixedly connected with the mounting frame 4, the guide cylinder B1704 is fixedly connected with the mounting block B1705, the torque sensor 20 is embedded and fixedly connected on the guide cylinder B1704. The purpose of this arrangement is to place the torque sensor 20 and guide the cable through the guide cylinder B1704.

[0085] Specifically, the transmission assembly D19 comprises a flat gear 1901 and an incomplete gear 1902, the flat gear 1901 is engaged with the incomplete gear 1902, the flat gear 1901 is connected with the output shaft of the motor A18 through a shaft coupling, and the incomplete gear 1902 is fixedly connected with the bearing frame 14. The purpose of this arrangement is to convert the rotary motion of the motor A18 into the rotary motion of the bearing frame 14, that is, to drive the bearing frame 14 to rotate horizontally.

[0086] Specifically, the motor A18 is a stepping motor.

[0087] Specifically, the installation assembly A16 includes a rotating shaft E1601, a plug A1602, a plug B1603, and a rotating shaft G1604, both the rotating shaft E1601 and the rotating shaft G1604 are rotatably connected with two covers 24 which are screwed on the bearing frame 14, the plug A1602 is in sliding fit with the rotating shaft E1601, the rotating shaft E1601 is provided with an elastic member B1608, the plug B1603 is in sliding fit with the rotating shaft G1604, the plug B1603 is connected with the rotating shaft G1604 through a limiting assembly, the limiting assembly includes an electromagnet 1605, an elastic member A1606, and a limiting column 1607, the limiting column 1607 is in sliding fit with 1063 and the rotating shaft G1604, the limiting column 1607 is fixedly connected with the elastic member A1606 which is arranged in the rotating shaft G1604 and fixedly connected with the rotating shaft G1604, both the electromagnets are embedded in the rotating shaft G1604 and the limiting column 1607, and the rotating shaft G1604 is fixedly connected with the motor B23 which is embedded in the bearing frame 14. First, the related technical personnel pushes the plug A1602 to compress the elastic member B1608 and make the plug A1602 slide along the rotating shaft E1601, at this time, the winding drum 15 is inserted into the plug B1603, at this time, the plug A1602 is released, and the plug A1602 slides along the rotating shaft E1601 under the elastic pushing of the elastic member B1608 and makes the plug A1602 inserted into the winding drum 15 in the form of the plug A1602, completing the positioning and installation of the winding drum 15; if the cable is wound, the related technical personnel energizes the electromagnet, at this time, the electromagnet installed on the rotating shaft G1604 repels the electromagnet installed on the limiting column 1607 to provide a pushing force for the limiting column 1607, at this time, the limiting column 1607 is clamped into the plug B1603, making the rotating shaft G1604 drive the plug B1603 to rotate under the driving of the motor B23, that is, driving the winding drum 15 to rotate, completing the technical effect of winding and unwinding the cable.

[0088] Specifically, the wiring assembly includes a mounting block A1701, a guide cylinder A1703, and a reciprocating wire rod 1706, the mounting block A1701 is screwed with the reciprocating wire rod 1706, the guide cylinder A1703 is rotatably connected with the mounting block A1701, the reciprocating wire rod 1706 is rotatably connected with the mounting frame 4, and the reciprocating wire rod 1706 is drivingly connected with the rotating shaft G1604 through the rotating shaft F21. The rotating shaft G1604 drives the elastic member B1608 to rotate, the elastic member B1608 pushes the mounting block A1701 which is screwed therewith to linearly reciprocate, and the mounting block A1701 drives the guide cylinder A1703 through which the cable passes to synchronously linearly move, achieving the technical effect of uniformly wiring the cable wound by the winding drum 15.

[0089] Preferably, the 1601 is rotatably connected with the counterweight 22 embedded on the carrier frame 14. The purpose of such arrangement is to facilitate the carrier frame 14 to maintain balance.

[0090] In the embodiment of the present application, the related technical personnel installs the winding drum 15 on the carrier frame 14 through the installation assembly A16. When unwinding the cable wound on the winding drum 15, the unwinding of the cable can be completed by pulling the cable through the traction mechanism to drive the winding drum 15 to rotate. When winding the cable after unwinding, the motor B23 drives the winding drum 15 to rotate in the horizontal direction through the installation assembly A16. At this time, the auxiliary mechanism breaks the tightening force of the cable and relaxes it, and the wiring assembly can uniformly apply the cable on the winding drum 15 to realize the winding and unwinding of the cable.

[0091] An unwinding method based on the above-mentioned cable unwinding device to avoid damage, comprising the following steps:

[0092] S1: The related technical personnel installs the winding drum 15 wound with the cable on the installation assembly A16, and unwinds the cable by pulling the cable through the traction device, while the auxiliary mechanism breaks the tightening force of the cable and relaxes it;

[0093] S2: The unwound cable passes through the gap between the two symmetrically distributed roller A503 and the two roller B504. The roller A503 and the roller B504 extrude the cable in the vertical and horizontal directions to make the cable in a linear state until the cable completes the straightening and unwinding process;

[0094] S3: When winding the cable after unwinding, start the motor B23. The motor B23 drives the winding drum 15 to rotate through the installation assembly A16 to wind the cable. At this time, the cable is straightened and deiced again through the straightening assembly 5, and the cleaning mechanism cleans the wound cable through the driving of the straightening assembly 5;

[0095] S4: At the same time, the auxiliary mechanism breaks the tightening force of the cable and relaxes it, and the wiring assembly can uniformly apply the cable on the winding drum 15;

[0096] S5: By completing the straightening and unwinding of the cable, the purpose of avoiding the damage of the cable core caused by the long-time tightening of the cable is achieved, and the service life of the cable is prolonged by breaking the ice layer formed on the surface of the cable at low temperature and the floating dust attached to the surface of the cable.

[0097] It is to be understood that the terminology used herein such as first and second, and the like, is only used to distinguish one entity or action from another entity or action, and does not necessarily require or imply any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0098] While embodiments of the present application have been shown and described with reference to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application. The scope of the application is defined by the appended claims and their equivalents.

Claims

1. A cable deployment device that avoids damage, comprising a base and a box body, the box body is fixedly connected with the base, characterized in that, Also include: The take-up mechanism is connected with the base for cable processing; Straightening assembly, connected with the box, for straightening processing of cable; And Cleaning mechanism, connected with the straightening assembly, for cleaning processing of cable; Wherein, the straightening assembly includes a shaft A and a shaft B, the shaft A and the shaft B are located in the cavity A opened in the box and are rotatably connected with the box, the shaft A is fixedly connected with the roller A, the shaft B is fixedly connected with the roller B; The take-up mechanism includes a bearing frame and a winding drum, the bearing frame and the winding drum are slidingly connected, further comprising: Motor B, connected with the bearing frame, for driving the winding drum to rotate; Mounting assembly A, connected with the bearing frame, for mounting the winding drum; Auxiliary mechanism, connected with the bearing frame, for cable stretching; and Wiring assembly, connected with the bearing frame, for cable wiring processing; The cleaning mechanism includes a shaft C, a screw rod, an extrusion plate and a spray head, the shaft C and the screw rod are rotatably connected with the box, the shaft C is fixedly connected with the shaft A, the screw rod is threadedly connected with the extrusion plate, the extrusion plate is slidingly connected with the cavity B opened in the box, the spray head is embedded and fixedly connected with the box and is communicated with the cavity A and the cavity B, further comprising: Transmission assembly A, connected with the shaft C and the screw rod, for converting the rotary motion of the shaft C into the rotary motion of the screw rod; The auxiliary mechanism includes a motor A, a torque sensor, a mounting bracket and an ECU electric control, the mounting bracket is threadedly connected with the shaft F, the ECU electric control is electrically connected with the torque sensor and the motor A, the ECU electric control is connected with the base, further comprising: Mounting assembly B, connected with the torque sensor, for mounting the torque sensor; Transmission assembly D, connected with the motor A and the shaft F, for driving the shaft F to rotate horizontally.

2. A damage-avoiding cable deployment apparatus according to claim 1, wherein, Also include: The drying mechanism for drying the cable, the drying mechanism includes a shaft D and a shaft F, the shaft D and the shaft F are located in the cavity C opened in the box and are rotatably connected with the box, further comprising: Transmission assembly B, connected with the extrusion plate and the shaft F, for converting the linear motion of the extrusion plate into the rotary motion of the shaft F; Transmission assembly C, connected with the shaft D and the shaft F, for converting the rotary motion of the shaft F into the rotary motion of the shaft D; and Drying assembly, connected with the shaft D, for hot air processing of the cable.

3. A damage-avoiding cable deployment apparatus according to claim 2, wherein, The transmission assembly A includes a worm gear and a worm, the worm gear is engaged with the worm, the worm gear is fixedly connected with the screw rod, and the worm is fixedly connected with the shaft C.

4. A damage-avoiding cable deployment apparatus according to claim 3, wherein, The transmission assembly B includes a push rod, a slide column and a spiral groove, the slide column and the spiral groove are slidingly connected, the slide column is fixedly connected with the push rod, the spiral groove is opened in the shaft F, the push rod is slidingly connected with the box and the shaft F, and the push rod is fixedly connected with the extrusion plate.

5. A damage-avoiding cable deployment apparatus according to claim 4, wherein, The wiring assembly comprises a mounting block A, a guide cylinder A and a reciprocating wire rod, the mounting block A is threadedly connected with the reciprocating wire rod, the guide cylinder A is rotationally connected with the mounting block A, the reciprocating wire rod is rotationally connected with the mounting frame, and the reciprocating wire rod is drivingly connected with the rotating shaft F and the rotating shaft G.

6. A damage-avoiding cable deployment apparatus according to claim 5, wherein, The transmission assembly D comprises a flat gear and an incomplete gear, the flat gear is engaged with the incomplete gear, the flat gear is connected with the output shaft of the motor A through a shaft coupling, and the incomplete gear is fixedly connected with the bearing frame.

7. A method of avoiding damage to a cable deployment, characterized by, The cable unwinding device avoiding damage based on claim 6 comprises the following steps: S1: the related technical personnel install the winding drum with the cable on the mounting assembly A, and pull the cable through the traction device to unwind the cable, while the auxiliary mechanism breaks the tightening force of the cable and relaxes the cable; S2: the unwound cable passes through the gap between the two symmetrically distributed roller A and the two roller B, the roller A and the roller B extrude the cable in the vertical direction and the horizontal direction to make the cable in a linear state until the cable is straightened and unwound; S3: when the cable is wound after being unwound, the motor B is started to drive the winding drum to rotate and wind the cable through the mounting assembly A, at this time, the cable is straightened and deiced through the straightening assembly, and the cleaning mechanism cleans the wound cable through the driving of the straightening assembly; S4: the auxiliary mechanism breaks the tightening force of the cable and relaxes the cable, and the wiring assembly can evenly distribute the cable on the winding drum; S5: by winding and unwinding the cable in a straightened and relaxed manner, the purpose of avoiding damage to the cable core due to long-term tightening of the cable is achieved, and the service life of the cable is prolonged by breaking the ice layer formed on the surface of the cable at low temperature and the floating dust attached to the surface of the cable.

Citation Information

Patent Citations

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