Assembled oversized anodized aluminum plate ceiling structure and construction method thereof

Abstract

The present invention discloses an assembled super-specification anodized aluminum plate ceiling structure and a construction method thereof. The anodized aluminum plate is installed on a support frame by setting upper and lower auxiliary frames. The upper and lower auxiliary frames play a supporting role for the anodized aluminum plate, which can increase the flatness of the anodized aluminum plate, facilitate installation, save time and effort, and improve the safety of the ceiling structure, and reduce the safety hazard of the anodized aluminum plate falling off due to the tension of the structural adhesive in the later stage. On the other hand, by setting the shape of the upper and lower auxiliary frames, the problem of the leakage of lamps in the aluminum plate ceiling can be solved, and the lighting equipment is easy to hide and does not leak. The inner side reinforcing structure of the anodized aluminum plate of the assembled super-specification anodized aluminum plate ceiling structure of the present invention strengthens the strength of the connection position to ensure the appearance. The present invention solves the problem of the safety hazard of anodized aluminum plate as a ceiling plate being installed only with structural adhesive.

Description

Technical Field

[0001] The present invention relates to the technical field of building construction, and in particular to an assembled oversized anodized aluminum plate ceiling structure and a construction method thereof. Background Art

[0002] The skylight at the main entrance of a building structure is typically constructed at the end of a project's construction schedule. This involves numerous on-site collaborations, tight deadlines, and frequent cross-construction. Oversized anodized aluminum panels are used for the ceiling, and typically require assembly before installation on site. Existing installation methods for oversized (extra-long and extra-wide) anodized aluminum panels typically rely solely on structural adhesives for support, posing safety risks over time. Furthermore, oversized anodized aluminum panels cannot be welded.

[0003] The information disclosed in this background technology section is only intended to enhance understanding of the overall background of the invention and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to a person skilled in the art. Summary of the Invention

[0004] In order to overcome the defects of the existing technology, an assembled oversized anodized aluminum plate ceiling structure and a construction method thereof are now provided to solve the problem that anodized aluminum plates are used as ceiling plates only by using structural adhesive for installation, which poses a safety hazard.

[0005] To achieve the above purpose, a prefabricated oversized anodized aluminum plate ceiling structure is provided, comprising:

[0006] A support frame, wherein a plurality of mounting grooves are formed at the bottom of the support frame, wherein the inner diameter of the mounting grooves gradually decreases from the groove openings of the mounting grooves to the groove bottoms of the mounting grooves, and the bottom of the support frame is paved with an aluminum single plate;

[0007] Anodized honeycomb panels are laid on the bottom of the installation slots;

[0008] An upper attachment frame is provided at the bottom of the installation slot and is installed at the root of the slot wall;

[0009] A lower auxiliary frame is installed on the outer edge of the notch of the installation slot;

[0010] An anodized aluminum plate is attached to the groove wall and arranged in a circle along the circumferential direction of the mounting groove, the upper part of the anodized aluminum plate is mounted on the upper attached frame, an upper lamp trough is formed between the upper part of the anodized aluminum plate and the anodized honeycomb panel, the lower part of the anodized aluminum plate extends to the outside of the lower attached frame and extends toward the aluminum single plate to form an outward turning portion, the outward turning portion is mounted on the lower attached frame, a lower lamp trough is formed between the outward turning portion and the aluminum single plate, and a reinforcing structure is mounted on the inner side of the anodized aluminum plate;

[0011] A light strip is installed in the upper light trough and the lower light trough respectively.

[0012] Furthermore, the anodized aluminum plate is mounted on the lower portion of the upper attached frame via fasteners, and the light strip is mounted on the middle portion of the upper attached frame.

[0013] Furthermore, the stiffening structure includes:

[0014] Two ear plates arranged opposite to each other, each ear plate having two opposite ends;

[0015] The locking plate is connected between one ends of the two ear plates, and the locking plate is bonded to the inner side of the anodized honeycomb panel by structural adhesive.

[0016] Furthermore, the other ends of the two ear plates are connected to the support frame through a connecting plate.

[0017] Furthermore, the ear plates are arranged along the width direction of the anodized honeycomb panel.

[0018] Furthermore, the mounting groove is in the shape of a triangular pyramid, and the support frame includes:

[0019] The upper frame comprises a plurality of upper rods arranged in the same direction, wherein a plurality of first oblique connecting rods are connected between two adjacent upper rods;

[0020] The lower frame includes a plurality of lower-layer rods arranged in the same direction, wherein the spacing between two adjacent lower-layer rods is greater than the spacing between two adjacent upper-layer rods, a plurality of second oblique connecting rods are connected between two adjacent lower-layer rods, and the notch is formed between two adjacent second oblique connecting rods and a lower-layer rod;

[0021] A plurality of diagonal webs are connected between the lower rod and the upper rod, the lower ends of the diagonal webs are arranged at the intersection of the lower rod and the second diagonal connecting rod, and the plurality of diagonal webs are arranged along the circumferential direction of the slot, and the plurality of diagonal webs arranged along the circumferential direction of the slot and the upper frame enclose the mounting groove.

[0022] The present invention provides a construction method for an assembled oversized anodized aluminum plate ceiling structure, comprising the following steps:

[0023] Install the support frame below the roof skylight;

[0024] An aluminum veneer is laid on the bottom of the support frame;

[0025] An upper attachment frame is arranged at the bottom of the installation groove of the support frame, and the upper attachment frame is installed at the root of the groove wall;

[0026] A lower auxiliary frame is installed on the outer edge of the notch of the mounting slot of the support frame;

[0027] Lay anodized honeycomb panels on the bottom of the installation groove;

[0028] Lay the anodized aluminum plate on the wall of the mounting groove of the support frame, arranging the anodized aluminum plate along the circumference of the mounting groove. Mount the upper portion of the anodized aluminum plate on the upper attachment frame, forming an upper light trough between the upper portion of the anodized aluminum plate and the anodized honeycomb panel. Mount the outward-turned portion of the lower portion of the anodized aluminum plate on the lower attachment frame, forming a lower light trough between the outward-turned portion and the aluminum panel. Install a stiffening structure on the inner side of the anodized aluminum plate, connecting it to the lower frame of the support frame.

[0029] Light strips are respectively installed in the upper light trough and the lower light trough.

[0030] The beneficial effects of the present invention are that the assembled super-specification anodized aluminum plate ceiling structure of the present invention installs the anodized aluminum plate on the support frame by setting the upper and lower auxiliary frames. The upper and lower auxiliary frames play a supporting role for the anodized aluminum plate, which can increase the flatness of the anodized aluminum plate, facilitate installation, save time and effort, and improve the safety of the ceiling structure, and reduce the safety hazard of the anodized aluminum plate falling off due to the tension of the structural adhesive in the later stage. On the other hand, by setting the shape of the upper and lower auxiliary frames, the problem of leakage of lamps in the aluminum plate ceiling can be solved, and the lighting equipment is easy to hide and does not leak. The inner side reinforcement structure of the anodized aluminum plate of the assembled super-specification anodized aluminum plate ceiling structure of the present invention strengthens the strength of the connection position to ensure the appearance. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0032] Figure 1 This is a bottom view of the assembled oversized anodized aluminum plate ceiling structure according to an embodiment of the present invention.

[0033] Figure 2 This is a cross-sectional view of an assembled oversized anodized aluminum plate ceiling structure according to an embodiment of the present invention.

[0034] Figure 3 Schematic diagram of the structure of the upper frame according to an embodiment of the present invention.

[0035] Figure 4 It is a structural diagram of the lower frame of an embodiment of the present invention.

[0036] Figure 5 Schematic diagram of the structure of the stiffening structure according to an embodiment of the present invention. DETAILED DESCRIPTION

[0037] The present application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely for the purpose of explaining the relevant invention and are not intended to limit the invention. It should also be noted that, for ease of description, only portions relevant to the invention are shown in the accompanying drawings.

[0038] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0039] Reference Figures 1 to 5 As shown, the present invention provides an assembled super-standard anodized aluminum plate ceiling structure, including: a support frame, an anodized honeycomb panel 2, an upper attachment frame 3, a lower attachment frame 4, and an anodized aluminum plate 5.

[0040] The bottom of the support frame is paved with an aluminum veneer 14. The bottom of the support frame is formed with a plurality of mounting grooves. The groove openings of the mounting grooves are arranged downward. In this embodiment, the inner diameter of the mounting grooves gradually decreases from the groove openings to the bottom of the mounting grooves.

[0041] As a preferred embodiment, the mounting groove is in the shape of a triangular pyramid. The specific support frame includes: an upper frame 11, a lower frame 12, and an oblique web 13.

[0042] The upper frame 11 includes a plurality of upper rods 111 and a plurality of first oblique connecting rods 112 arranged in the same direction. A plurality of first oblique connecting rods 112 are connected between two adjacent upper rods 111.

[0043] The lower frame 12 includes multiple lower rods 121 and multiple second diagonal connecting rods 122 arranged in the same direction. The spacing between adjacent lower rods 121 is greater than the spacing between adjacent upper rods 111. Multiple second diagonal connecting rods 122 connect between adjacent lower rods 121. A triangular notch is formed between adjacent second diagonal connecting rods 122 and the lower rods 121. The upper frame has the same structure as the lower frame, differing only in size.

[0044] Multiple diagonal braces 13 are connected between the lower rods 121 and the upper rods 111. The lower ends of the diagonal braces 13 are located at the intersection of the lower rods 121 and the second diagonal connecting rods 122. The multiple diagonal braces 13 are arranged along the circumference of the slot. These multiple diagonal braces 13, arranged along the circumference of the slot, and the upper frame 11 form a mounting groove.

[0045] The bottom of each installation groove is paved with an anodized honeycomb panel 2.

[0046] An upper attachment frame 3 is provided at the bottom of the mounting groove. The size and shape of the upper attachment frame 3 match the shape and size of the mounting groove bottom. The upper attachment frame 3 is mounted at the base of the mounting groove wall. In this embodiment, the upper attachment frame and the lower attachment frame are each triangular in shape.

[0047] The outer edge of the notch of the installation slot is installed with a lower attached frame 4. The upper portion of the lower attached frame 4 is installed on the outer edge of the notch of the installation slot.

[0048] The anodized aluminum plate 5 is attached to the wall of the mounting groove. The anodized aluminum plate 5 is arranged in a circle along the circumferential direction of the mounting groove. The upper portion of the anodized aluminum plate 5 is mounted on the upper auxiliary frame 3. An upper lamp trough is formed between the upper portion of the anodized aluminum plate 5 and the anodized honeycomb panel. The lower portion of the anodized aluminum plate 5 extends to the outside of the lower auxiliary frame 4 and extends toward the aluminum single plate 14 to form an outward turning portion 51. The outward turning portion 51 is mounted on the lower auxiliary frame 4. A lower lamp trough is formed between the outward turning portion 51 and the aluminum single plate 14. A reinforcing structure 52 is mounted on the inner side of the anodized aluminum plate 5.

[0049] Light strips 6 are installed in the upper light trough and the lower light trough respectively.

[0050] As a preferred embodiment, see Figure 3 As shown, anodized aluminum plate 5 is mounted on the lower part of upper attachment frame 3 by fasteners. The fasteners are self-tapping screws. A light strip 6 is mounted in the middle of upper attachment frame 3. Upper attachment frame is welded and fixed to the upper frame.

[0051] As a preferred embodiment, see Figure 4 As shown, the lower auxiliary frame is also welded and fixed to the lower frame. A reinforcing structure is installed on the inner side of the outward turning part of the anodized aluminum plate 5. The reinforcing structure is installed on the lower auxiliary frame by fasteners.

[0052] For details, see Figure 5 As shown, the reinforcing structure 52 includes two ear plates 521 and a locking plate 522.

[0053] Two ear plates 521 are disposed opposite each other. The ear plates 521 have opposite ends. A locking plate 522 is connected between one end of the two ear plates 521. The locking plate 522 is bonded to the inner side of the anodized honeycomb panel 2 using structural adhesive 515. The other ends of the two ear plates 521 are connected to the support frame via a connecting plate 522.

[0054] The ear plates 521 are arranged along the width direction of the anodized honeycomb panel 2 .

[0055] The present invention provides a construction method for an assembled oversized anodized aluminum plate ceiling structure, comprising the following steps:

[0056] S1: Install the support frame below the roof skylight.

[0057] S2: An aluminum single plate 14 is laid on the bottom of the support frame.

[0058] S3: An upper attachment frame 3 is arranged at the bottom of the installation groove of the support frame, and the upper attachment frame 3 is installed at the root of the groove wall.

[0059] S4: A lower auxiliary frame 4 is installed on the outer edge of the notch of the mounting groove of the support frame.

[0060] S5: Laying the anodized honeycomb panel 2 on the bottom of the installation groove.

[0061] S6: Attach the anodized aluminum plate 5 to the wall of the mounting groove of the support frame, placing the anodized aluminum plate 5 in a circle along the circumference of the mounting groove. Specifically, the upper portion of the anodized aluminum plate 5 is mounted on the upper attachment frame 3, forming an upper lamp trough between the upper portion of the anodized aluminum plate 5 and the anodized honeycomb panel. The outward-turned portion 51 of the lower portion of the anodized aluminum plate 5 is mounted on the lower attachment frame 4, forming a lower lamp trough between the outward-turned portion 51 and the aluminum panel 14.

[0062] The inner side of the anodized aluminum plate 5 is equipped with a reinforcing structure 52 connected to the lower frame of the support frame.

[0063] S7: Light strips 6 are installed in the upper light trough and the lower light trough respectively.

[0064] The assembled super-sized anodized aluminum plate ceiling structure of the present invention installs the anodized aluminum plate on the support frame by setting the upper and lower auxiliary frames. The upper and lower auxiliary frames play a supporting role for the anodized aluminum plate, which can increase the flatness of the anodized aluminum plate, facilitate installation, save time and effort, and improve the safety of the ceiling structure, and reduce the safety hazard of the anodized aluminum plate falling off due to the tension of the structural adhesive in the later stage. On the other hand, by setting the shape of the upper and lower auxiliary frames, the problem of leakage of lamps in the aluminum plate ceiling can be solved, and the floodlighting equipment is easy to hide and does not leak. The inner side reinforcement structure of the anodized aluminum plate of the assembled super-sized anodized aluminum plate ceiling structure of the present invention strengthens the strength of the connection position to ensure the appearance.

[0065] The above description is merely a preferred embodiment of the present application and an illustration of the technical principles employed. Those skilled in the art should understand that the scope of the invention herein is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but also encompasses other technical solutions formed by any combination of the above-mentioned technical features or their equivalents without departing from the inventive concept. For example, a technical solution formed by replacing the above-mentioned features with (but not limited to) technical features having similar functions disclosed in this application.

Claims

1. An assembled oversized anodized aluminum plate ceiling structure, characterized in that: include: A support frame, wherein a plurality of mounting grooves are formed at the bottom of the support frame, wherein the inner diameter of the mounting grooves gradually decreases from the groove openings of the mounting grooves to the groove bottoms of the mounting grooves, and the bottom of the support frame is paved with an aluminum single plate; Anodized honeycomb panels are laid on the bottom of the installation slots; An upper attachment frame is provided at the bottom of the installation slot and is installed at the root of the slot wall of the installation slot; A lower auxiliary frame is installed on the outer edge of the notch of the installation slot; An anodized aluminum plate is attached to the groove wall and arranged in a circle along the circumferential direction of the mounting groove, the upper part of the anodized aluminum plate is mounted on the upper attached frame, an upper lamp trough is formed between the upper part of the anodized aluminum plate and the anodized honeycomb panel, the lower part of the anodized aluminum plate extends to the outside of the lower attached frame and extends toward the aluminum single plate to form an outward turning portion, the outward turning portion is mounted on the lower attached frame, a lower lamp trough is formed between the outward turning portion and the aluminum single plate, and a reinforcing structure is mounted on the inner side of the anodized aluminum plate; A light strip, wherein the upper light trough and the lower light trough are respectively installed with the light strip; The mounting groove is in the shape of a triangular pyramid, and the support frame includes: The upper frame comprises a plurality of upper rods arranged in the same direction, wherein a plurality of first oblique connecting rods are connected between two adjacent upper rods; The lower frame includes a plurality of lower-layer rods arranged in the same direction, wherein the spacing between two adjacent lower-layer rods is greater than the spacing between two adjacent upper-layer rods, a plurality of second oblique connecting rods are connected between two adjacent lower-layer rods, and the notch is formed between two adjacent second oblique connecting rods and a lower-layer rod; A plurality of diagonal webs are connected between the lower rod and the upper rod, the lower ends of the diagonal webs are arranged at the intersection of the lower rod and the second diagonal connecting rod, and the plurality of diagonal webs are arranged along the circumferential direction of the slot, and the plurality of diagonal webs arranged along the circumferential direction of the slot and the upper frame enclose the mounting groove.

2. The assembled oversized anodized aluminum plate ceiling structure according to claim 1 is characterized in that: The anodized aluminum plate is mounted on the lower portion of the upper attached frame via fasteners, and the light strip is mounted on the middle portion of the upper attached frame.

3. The assembled oversized anodized aluminum plate ceiling structure according to claim 1 is characterized in that: The stiffening structure comprises: Two ear plates arranged opposite to each other, each ear plate having two opposite ends; The locking plate is connected between one ends of the two ear plates, and the locking plate is bonded to the inner side of the anodized honeycomb panel by structural adhesive.

4. The assembled oversized anodized aluminum plate ceiling structure according to claim 3 is characterized in that: The other ends of the two ear plates are connected to the support frame through a connecting plate.

5. The assembled oversized anodized aluminum plate ceiling structure according to claim 3 is characterized in that: The ear plates are arranged along the width direction of the anodized honeycomb panel.

6. A construction method for an assembled oversized anodized aluminum plate ceiling structure according to any one of claims 1 to 5, characterized in that: The following steps are involved: Install the support frame below the roof skylight; An aluminum veneer is laid on the bottom of the support frame; An upper attachment frame is arranged at the bottom of the installation groove of the support frame, and the upper attachment frame is installed at the root of the groove wall; A lower auxiliary frame is installed on the outer edge of the notch of the mounting slot of the support frame; Lay anodized honeycomb panels on the bottom of the installation groove; The anodized aluminum plate is attached to the groove wall of the mounting frame, and the anodized aluminum plate is arranged in a circle along the circumferential direction of the mounting groove. The upper part of the anodized aluminum plate is installed on the upper attachment frame, so that an upper lamp trough is formed between the upper part of the anodized aluminum plate and the anodized honeycomb panel. The outward-turned part of the lower part of the anodized aluminum plate is installed on the lower attachment frame, so that a lower lamp trough is formed between the outward-turned part and the aluminum single plate. A reinforcing structure is installed on the inner side of the anodized aluminum plate to connect to the lower frame of the supporting frame. Light strips are respectively installed in the upper light trough and the lower light trough.

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