Wire processing device
By designing a wire processing device, and utilizing components such as a hole-type support frame, a limiting tube, and a scraper, the problem of removing the plastic sheath during the reprocessing of old wires was solved, achieving efficient separation of the wire and the plastic sheath, and improving operational convenience and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- GUANGXI ZONGLAN CABLE GROUP CO LTD
- Filing Date
- 2022-12-31
- Publication Date
- 2026-05-12
AI Technical Summary
Existing technologies are inconvenient for efficiently removing the plastic sheath from the outer surface of old wires during reprocessing.
A wire processing device was designed, including a wire breaking device and a wire separating device. Utilizing components such as a perforated support frame, a limiting tube, a scraper, and a cutting blade, the device separates the plastic insulation of thick and thin wires by cutting and scraping off the wire insulation.
It improves the efficiency of wire stripping, is easy to operate, and enables the simultaneous separation of thick and thin wires and the effective removal of plastic sheaths.
Smart Images

Figure CN116052952B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable stranding technology, and more particularly to a wire processing apparatus. Background Technology
[0002] Electrical wires are conductors that transmit electrical energy. They are classified into bare wires, magnet wires, and insulated wires. Bare wires have no insulation layer and include copper and aluminum flat wires, overhead stranded wires, and various profiles (such as shaped wires, busbars, copper busbars, aluminum busbars, etc.). They are mainly used in outdoor overhead lines and indoor busbars and switch boxes. Magnet wires are insulated conductors that generate a magnetic field when energized or induce a current in a magnetic field. They are mainly used in motor and transformer windings and other related electromagnetic equipment. Their conductor is mainly copper wire, and they should have a thin insulation layer and good electromechanical properties, as well as heat resistance, moisture resistance, and solvent resistance.
[0003] When reprocessing old electrical wires, it is necessary to remove the plastic sheath covering the outer surface of the old wires. Therefore, the present invention provides an electrical wire processing apparatus. Summary of the Invention
[0004] The purpose of this invention is to provide a wire processing device that can simultaneously separate the plastic sheaths of thick and thin wires, while also being easy for personnel to operate, thereby improving the stripping efficiency.
[0005] To achieve the above objectives, the technical solution adopted by the present invention is: a wire processing device, comprising: a mounting plate, two slide rails fixedly connected to the lower surface of the mounting plate, a movable plate slidably connected between the two slide rails, a movable base fixedly connected to the end of the movable plate away from the slide rails, a card seat fixedly connected to the upper surface of the movable base, a wire stripping device provided on the upper surface of the card seat, and a wire splitting device installed on the right side of the wire stripping device;
[0006] The wire stripping device further includes: a first outer shell, a perforated support frame, and a limiting tube. The perforated support frame is fixedly connected to the inner wall of the first outer shell. A first support frame with a first spring piece installed is fixedly connected to the lower surface of the top of the perforated support frame. A second support frame with a first scraper installed is fixedly connected between the two first spring pieces. A third support frame is provided below the second support frame, and a second spring piece is fixedly connected to the upper surface of the third support frame.
[0007] A limiting tube is provided at the end of the hole-shaped support frame away from the first outer shell. A first support block is fixedly connected to the inner wall of the limiting tube. A blade column is fixedly connected to the side of the first support block opposite to the limiting tube. Several clamping plates are fixedly connected to the left side surface of the limiting tube. A grinding ring is sleeved on the outer surface of the clamping plate.
[0008] The splitter device further includes: a mounting block and a guide block. The right side of the first housing has a slot for the mounting block to be embedded in. A guide block is fixedly connected between two adjacent mounting blocks. A guide ring is provided between the guide blocks. A slicing blade is fixedly connected to the inner wall of the guide ring.
[0009] The following are further improvements to the above technical solution:
[0010] 1. In the above scheme, a first feed port and a second feed port are provided on the right side surface of the first housing. The first feed port is connected to the limiting tube, and the second feed port is connected to the hole of the hole support frame.
[0011] 2. In the above scheme, a first discharge port and a second discharge port are provided on the left side surface of the first shell, and the first discharge port and the second discharge port are respectively connected to the first feed port and the second feed port.
[0012] 3. In the above scheme, the inner diameter of the first discharge port is 1 to 2 times the inner diameter of the first inlet port.
[0013] 4. In the above scheme, the guide ring is set corresponding to the first feed port.
[0014] 5. In the above scheme, the card plates are spaced apart along the circumferential direction of the blade column.
[0015] 6. In the above scheme, the blade column further includes annular blades and a column body, wherein the annular blades are equidistantly spaced along the length direction of the column body.
[0016] 7. In the above scheme, the mounting blocks are set at equal intervals.
[0017] 8. In the above scheme, the slicing blades are arranged at equal intervals along the inner wall of the guide ring circumference.
[0018] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:
[0019] The present invention relates to an electrical wire processing device, wherein a first support frame with a first spring piece is fixedly connected to the lower surface of the top of a perforated support frame located inside a first outer shell; a second support frame with a first scraper is fixedly connected between two first spring pieces; a third support frame is located below the second support frame, and a second spring piece is fixedly connected to the upper surface of the third support frame; a blade post is fixedly connected to the side of the first support block opposite to the limiting tube; several clamping plates are fixedly connected to the left surface of the limiting tube, and a grinding ring is sleeved on the outer surface of the clamping plates; the right side of the first outer shell has a slot for the mounting blocks to be embedded and installed; a guide block is fixedly connected between two adjacent mounting blocks; a guide ring is provided between the guide blocks; and the inner surface of the guide ring... A slicing blade is fixedly connected to the wall. A thick wire is placed inside the guide ring. During the conveying process, the slicing blade cuts through the insulation of the thick wire. The thin wire is placed in the gap between the mounting block, the guide block, and the guide ring, and passes through the perforated support frame. The thin wire is between the first and second springs. During the movement, the first scraper scrapes off the plastic sheet on the outside of the wire, thus separating the plastic insulation from the wire. The thick wire enters the limiting tube. Under the action of the blade post and the grinding ring, the plastic insulation of the thick wire that has been cut is ground off by the blade post and the grinding ring. This achieves the separation of the wire and plastic insulation of both the thick and thin wires simultaneously, which is convenient for personnel to operate and also improves the stripping efficiency. Attached Figure Description
[0020] Appendix Figure 1 This is a first-view structural schematic diagram of the wire processing device of the present invention;
[0021] Appendix Figure 2 This is a second-view structural schematic diagram of the wire processing apparatus of the present invention;
[0022] Appendix Figure 3 This is an exploded view of the wire processing apparatus of the present invention;
[0023] Appendix Figure 4 This is a schematic diagram of the internal structure of the wire processing device of the present invention;
[0024] Appendix Figure 5 This is a partial structural diagram of the wire processing apparatus of the present invention. Figure 1 ;
[0025] Appendix Figure 6 This is a partial structural diagram of the wire processing apparatus of the present invention. Figure 2 ;
[0026] Appendix Figure 7 Appendix to this invention Figure 6 Enlarged view of point A.
[0027] In the attached diagrams: 1. Mounting plate; 2. Slide rail; 3. Moving plate; 4. Moving base; 5. Card slot; 6. Wire insulation removal device; 61. First outer shell; 62. Hole-type support frame; 63. First support frame; 7. Branching device; 71. Mounting block; 72. Guide block; 73. Guide ring; 8. Slicing blade; 9. Card slot; 10. First feed inlet; 11. Second feed inlet; 12. First discharge outlet; 13. Second discharge outlet; 15. First spring; 16. Second support frame; 17. First scraper; 18. Third support frame; 19. Second spring; 20. Limiting tube; 21. First support block; 22. Blade column; 221. Ring blade; 222. Column; 23. Card plate; 24. Grinding ring. Detailed Implementation
[0028] The present patent can be further understood through the specific embodiments given below, but they are not intended to limit the present patent.
[0029] Example 1: A wire processing device includes: a mounting plate 1, which allows the entire device to be mounted on the side surface of a rotating stranding machine, facilitating the rewinding of wires after stripping; two slide rails 2 are fixedly connected to the lower surface of the mounting plate 1, and a movable plate 3 is slidably connected between the two slide rails 2; a movable base 4 is fixedly connected to the end of the movable plate 3 away from the slide rails 2; a retaining seat 5 is fixedly connected to the upper surface of the movable base 4; a wire stripping device 6 is provided on the upper surface of the retaining seat 5; and a wire splitting device 7 is installed on the right side of the wire stripping device 6.
[0030] By setting up a wire separating device, thick wires and thin wires can be separated. During operation, the operator places the thick wire in the inner cavity of the guide ring. Under the action of the slicing blade, the thick wire is sliced by the slicing blade, and the thin wire is placed in the gap between the mounting block and the guide block and guide ring.
[0031] The wire insulation breaking device 6 further includes: a first outer shell 61, a perforated support frame 62, and a limiting tube 20. The perforated support frame 62 is fixedly connected to the inner wall of the first outer shell 61. A first support frame 63 with a first spring piece 15 is fixedly connected to the lower surface of the top of the perforated support frame 62. A second support frame 16 with a first scraper 17 is fixedly connected between the two first spring pieces 15. A third support frame 18 is provided below the second support frame 16, and a second spring piece 19 is fixedly connected to the upper surface of the third support frame 18.
[0032] A limiting tube 20 is provided at the end of the hole-shaped support frame 62 away from the first outer shell 61. A first support block 21 is fixedly connected to the inner wall of the limiting tube 20. A blade column 22 is fixedly connected to the side of the first support block 21 opposite to the limiting tube 20. Several clamping plates 23 are fixedly connected to the left side surface of the limiting tube 20. A grinding ring 24 is sleeved on the outer surface of the clamping plate 23.
[0033] The splitter device 7 further includes: a mounting block 71 and a guide block 72. The right side of the first housing 61 has a slot 9 for the mounting block 71 to be embedded and installed. A guide block 72 is fixedly connected between two adjacent mounting blocks 71. A guide ring 73 is provided between the guide blocks 72. A slicing blade 8 is fixedly connected to the inner wall of the guide ring 73.
[0034] When the thick wire enters the limiting tube, the plastic sheath of the thick wire, which has been cut open, is ground off by the blade post and the grinding ring. This achieves the separation of the wire and plastic sheath of both thick and thin wires, making it easier for operators to operate and improving the efficiency of the stripping process.
[0035] The right side surface of the first outer shell 61 is provided with a first feed port 10 and a second feed port 11. The first feed port 10 is connected to the limiting tube 20, and the second feed port 11 is connected to the hole of the hole support frame 62.
[0036] The left side surface of the first outer shell 61 is provided with a first discharge port 12 and a second discharge port 13, which are respectively connected to the first inlet port 10 and the second inlet port 11.
[0037] The inner diameter of the first discharge port 12 is 1.5 times the inner diameter of the first feed port 10.
[0038] The aforementioned guide ring 73 is configured to correspond to the first feed inlet 10.
[0039] The aforementioned card plates 23 are spaced apart along the circumferential direction of the blade column 22.
[0040] The aforementioned blade post 22 further includes annular blades 221 and a post body 222, wherein the annular blades 221 are equidistantly spaced along the length direction of the post body 222.
[0041] The aforementioned mounting blocks 71 are spaced at equal intervals.
[0042] Example 2: A wire processing device includes: a mounting plate 1, two slide rails 2 are fixedly connected to the lower surface of the mounting plate 1, a movable plate 3 is slidably connected between the two slide rails 2, a movable base 4 is fixedly connected to the end of the movable plate 3 away from the slide rails 2, a card seat 5 is fixedly connected to the upper surface of the movable base 4, a wire stripping device 6 is provided on the upper surface of the card seat 5, and a wire splitting device 7 is installed on the right side of the wire stripping device 6;
[0043] By placing a thick wire inside the guide ring, the wire insulation is cut by the slicing blade during the conveying process.
[0044] The thin wire is placed in the gap between the mounting block and the guide block and guide ring and passes through the hole-shaped support frame. The thin wire is between the first spring and the second spring. During the movement, the first scraper will scrape off the plastic sheet on the outer surface of the wire, thereby separating the plastic sheet from the wire.
[0045] The wire insulation breaking device 6 further includes: a first outer shell 61, a perforated support frame 62, and a limiting tube 20. The perforated support frame 62 is fixedly connected to the inner wall of the first outer shell 61. A first support frame 63 with a first spring piece 15 is fixedly connected to the lower surface of the top of the perforated support frame 62. A second support frame 16 with a first scraper 17 is fixedly connected between the two first spring pieces 15. A third support frame 18 is provided below the second support frame 16, and a second spring piece 19 is fixedly connected to the upper surface of the third support frame 18.
[0046] By setting up a wire sheathing device, the plastic sheath and copper wire in the wire can be separated. Under the action of the wire separating device, the thin wire passes into the hole-shaped support frame. The thin wire is between the first spring and the second spring 69. During the movement, the first scraper will scrape off the plastic sheet on the outside of the wire, thereby separating the plastic sheath and the wire.
[0047] A limiting tube 20 is provided at the end of the hole-shaped support frame 62 away from the first outer shell 61. A first support block 21 is fixedly connected to the inner wall of the limiting tube 20. A blade column 22 is fixedly connected to the side of the first support block 21 opposite to the limiting tube 20. Several clamping plates 23 are fixedly connected to the left side surface of the limiting tube 20. A grinding ring 24 is sleeved on the outer surface of the clamping plate 23.
[0048] By setting up a plastic insulation removal device, the plastic insulation of thick wires can be removed. During operation, the thick wire enters the limiting tube, and under the action of the blade column and the grinding ring, the plastic insulation of the thick wire that has been scratched will be ground off by the blade column and the grinding ring.
[0049] The splitter device 7 further includes: a mounting block 71 and a guide block 72. The right side of the first housing 61 has a slot 9 for the mounting block 71 to be embedded and installed. A guide block 72 is fixedly connected between two adjacent mounting blocks 71. A guide ring 73 is provided between the guide blocks 72. A slicing blade 8 is fixedly connected to the inner wall of the guide ring 73.
[0050] The right side surface of the first outer shell 61 is provided with a first feed port 10 and a second feed port 11. The first feed port 10 is connected to the limiting tube 20, and the second feed port 11 is connected to the hole of the hole support frame 62.
[0051] The left side surface of the first outer shell 61 is provided with a first discharge port 12 and a second discharge port 13, which are respectively connected to the first inlet port 10 and the second inlet port 11.
[0052] The inner diameter of the first discharge port 12 is twice the inner diameter of the first feed port 10.
[0053] The aforementioned guide ring 73 is configured to correspond to the first feed inlet 10.
[0054] The aforementioned card plates 23 are spaced apart along the circumferential direction of the blade column 22.
[0055] The aforementioned slicing blades 8 are arranged at equal intervals along the inner circumference of the guide ring 73.
[0056] The first support block 21 mentioned above has a fan-shaped structure.
[0057] The working principle of this invention is as follows:
[0058] When in use, by setting the mounting plate, the entire device can be installed on the side surface of the rotating stranding machine, making it convenient to rewind the wire after the insulation has been removed.
[0059] By setting up a wire separating device, thick wires and thin wires can be separated. During operation, the operator places the thick wire in the inner cavity of the guide ring. Under the action of the slicing blade, the thick wire is sliced by the slicing blade, and the thin wire is placed in the gap between the mounting block and the guide block and guide ring.
[0060] By setting up a wire sheathing device, the plastic sheath and copper wire in the wire can be separated. Under the action of the wire separating device, the thin wire passes into the hole-shaped support frame. The thin wire is between the first spring and the second spring 69. During the movement, the first scraper will scrape off the plastic sheet on the outside of the wire, thereby separating the plastic sheath and the wire.
[0061] By setting up a plastic insulation removal device, the plastic insulation of thick wires can be removed. During operation, the thick wire enters the limiting tube, and under the action of the blade column and the grinding ring, the plastic insulation of the thick wire that has been scratched will be ground off by the blade column and the grinding ring.
[0062] When using the above-mentioned wire processing device, the thick wire is placed in the inner cavity of the guide ring. During the conveying process, the thick wire is cut by the slicing blade. The thin wire is placed in the gap between the mounting block, the guide block, and the guide ring and passes through the hole-shaped support frame. The thin wire is between the first and second springs. During the movement, the first scraper will scrape off the plastic sheet on the outer surface of the wire, thereby separating the plastic sheet from the wire. The thick wire enters the limiting tube. Under the action of the blade column and the grinding ring, the plastic sheet of the thick wire that has been cut will be ground off by the blade column and the grinding ring. Thus, the wires and plastic sheets of the thick and thin wires are separated at the same time, which is convenient for personnel to operate and also improves the stripping efficiency.
[0063] The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and implement it accordingly. They should not be construed as limiting the scope of protection of the present invention. All equivalent changes or modifications made in accordance with the spirit and essence of the present invention should be covered within the scope of protection of the present invention.
Claims
1. A wire processing apparatus, comprising: Mounting plate (1), characterized in that: two slide rails (2) are fixedly connected to the lower surface of the mounting plate (1), a movable plate (3) is slidably connected between the two slide rails (2), a movable base (4) is fixedly connected to the end of the movable plate (3) away from the slide rails (2), a card seat (5) is fixedly connected to the upper surface of the movable base (4), a wire stripping device (6) is provided on the upper surface of the card seat (5), and a wire splitting device (7) is installed on the right side of the wire stripping device (6); The wire breaking device (6) further includes: a first outer shell (61), a perforated support frame (62) and a limiting tube (20). The perforated support frame (62) is fixedly connected to the inner wall of the first outer shell (61). A first support frame (63) with two first spring pieces (15) is fixedly connected to the lower surface of the top of the perforated support frame (62). A second support frame (16) with a first scraper (17) is fixedly connected between the two first spring pieces (15). A third support frame (18) is provided below the second support frame (16), and a second spring piece (19) is fixedly connected to the upper surface of the third support frame (18). A limiting tube (20) is provided at one end of the hole-shaped support frame (62) away from the first outer shell (61). A first support block (21) is fixedly connected to the inner wall of the limiting tube (20). A blade column (22) is fixedly connected to the side of the first support block (21) opposite to the limiting tube (20). Several clamping plates (23) are fixedly connected to the left side surface of the limiting tube (20). A grinding ring (24) is sleeved on the outer surface of the clamping plate (23). The splitting device (7) further includes: a mounting block (71) and a guide block (72). The right side of the first housing (61) has a slot (9) for the mounting block (71) to be embedded and installed. A guide block (72) is fixedly connected between two adjacent mounting blocks (71). A guide ring (73) is provided between the guide blocks (72). A slicing blade (8) is fixedly connected to the inner wall of the guide ring (73). A first feed port (10) and a second feed port (11) are opened on the right side surface of the first housing (61). The first feed port (10) is connected to the limiting tube (20), and the second feed port (11) is connected to the hole of the hole support frame (62). The guide ring (73) is correspondingly provided to the first feed port (10).
2. The wire processing apparatus according to claim 1, characterized in that: The card plate (23) is spaced apart along the circumferential direction of the blade column (22).
3. The wire processing apparatus according to claim 1, characterized in that: The blade column (22) further includes annular blades (221) and a column (222), wherein the annular blades (221) are equidistantly spaced along the length direction of the column (222).
4. The wire processing apparatus according to claim 1, characterized in that: The mounting blocks (71) are spaced at equal intervals.
5. The wire processing apparatus according to claim 1, characterized in that: The slicing blades (8) are equidistantly spaced along the inner circumference of the guide ring (73).