A substrate dispensing post-ceramic wafer polishing device
The ceramic sheet throwing device, which combines a drive motor and a cylinder, automates the separation of ceramic sheets from glass sheets, solving the problem of tedious manual operation and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202310045839.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-30
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2043-01-30
AI Technical Summary
In existing technologies, the ceramic chip removal process requires manual operation and lacks automation, resulting in cumbersome operation and easy scratching of the product.
The system uses a drive motor to rotate a long threaded rod, which is adjusted horizontally by a moving seat. Combined with a cylinder and clamping assembly, it automatically separates the ceramic sheet from the glass sheet. The clamping plate and cylinder drive the screw to move upward, thus separating the ceramic sheet from the glass sheet.
The process of ceramic sheet removal has been automated, reducing manual operation, avoiding product scratches, and improving production efficiency and product quality.
Smart Images

Figure CN116060265B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of ceramic sheet polishing equipment, specifically relating to a ceramic sheet polishing equipment after substrate adhesive dispensing. Background Technology
[0002] When applying adhesive to ceramic sheets, pinch the edge of the ceramic sheet with your left hand and gently place it into the fixture groove. After all ceramic sheets are placed, place the ceramic sheet fixture into the limiting stage of the dispensing machine. After dispensing, transfer it to the substrate dispensing stage for substrate dispensing. Check for misalignment of the dispensed ceramic sheets. After inspection and approval, pinch the edge of the substrate with your left hand, with the large edge facing down, and gently place the ceramic sheet into the fixture groove. Place the fixture into the limiting stage of the dispensing machine to complete the dispensing. After the substrate dispensing is completed, press the glass tray directly onto the fixture. Place the pressure block at the center of the glass tray and cure at high temperature.
[0003] Next, attach the screws to the ceramic tile surface; apply 502 glue evenly to the screw cap surface. (Apply evenly, do not use too much glue, as this will cause excessive glue to overflow onto the product; quickly align the glued screw with the center of the ceramic tile. (Do not allow the screw to be offset by more than 5mm, or to stick to the product); slowly lower the screw horizontally, gently place it on the center of the ceramic tile, and slowly release to complete the attachment. (Do not press the screw forcefully); repeat the above steps to complete the screw attachment work for all products. After applying adhesive to the substrate, the ceramic sheet needs to be removed. The traditional method involves an operator using a straw to drip water downwards at an angle, just enough to moisten the ceramic sheet (avoiding excessive water as this can cause the ceramic disc to drift and scratch the product). After the ceramic sheet is fully moistened, let it sit for about 5 minutes. Then, with the left thumb and forefinger crossed, pinch the product diagonally, and with the right hand, gently lift it from the bottom of the screw. (If there is no looseness when lifting, drip water again and let it sit; do not pull it out forcefully, as this can scratch the product). After removing the screw, place the product in another container and immerse it completely in water for about 10 minutes to dissolve the adhesive. This process is cumbersome and lacks automation. Summary of the Invention
[0004] The purpose of this invention is to provide a ceramic sheet removal device after substrate adhesive dispensing. An enamel tray is placed in a rectangular groove. A drive motor rotates a long threaded rod, which in turn moves a movable seat on the surface of the threaded rod horizontally. Simultaneously, an adjustment motor rotates an adjustment rod, causing a support vertical plate to slide within a groove, moving the clamping assembly directly above the glass sheet. A first cylinder is activated, causing symmetrically distributed pressure feet at the bottom to fix the top diagonal of the glass sheet. Two electric push rods are activated, causing the clamping plate to clamp a screw. A second cylinder is activated, causing the clamped screw to move upwards, thereby separating the ceramic sheet at the bottom of the screw from the glass sheet. This addresses the problem mentioned in the background art that the existing removal method requires manual operation, which is cumbersome and lacks automation, and requires ceramic sheet removal after substrate adhesive dispensing.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a ceramic sheet removal device after substrate dispensing, comprising a worktable and a support vertical plate slidably mounted on the top of the worktable, a drive assembly installed between adjacent sides of the two support vertical plates, a movable seat threaded onto the surface of the drive assembly, the drive assembly being used to adjust the horizontal movement of the movable seat, a first cylinder fixedly mounted on the bottom of the movable seat, a lifting plate fixedly mounted on the lower end of the first cylinder via an installation component, pressure foot seats fixedly mounted on both sides of the bottom of the lifting plate via support rods, a second cylinder fixedly mounted on the bottom of the lifting plate, a clamping assembly fixedly mounted on the extended end of the bottom of the second cylinder, an enamel disc embedded in the top of the worktable, a plurality of glass sheets disposed on the bottom of the inner wall of the enamel disc, a ceramic sheet mounted on the top of the glass sheet, and a screw disposed on the top of the ceramic sheet, the clamping assembly being used to clamp the screw on the top of the ceramic sheet; The drive assembly includes a long threaded rod rotatably mounted between two support vertical plates. The surface of the long threaded rod is threaded to the inside of the movable seat, and one end of the long threaded rod passes through one side of the support vertical plate and is fixedly mounted with a drive motor. It also includes a rectangular groove, which is formed on the top of the workbench and whose interior fits into the bottom of the enamel plate.
[0006] Preferably, a balance bar is fixedly installed between the two supporting vertical plates. The balance bar is located at the top of the long threaded rod, and the interior of the movable seat is slidably installed with the surface of the balance bar. The balance bar is made of high-strength metal.
[0007] Preferably, the workbench has sliding grooves on both sides, the surface of the support vertical plate is slidably installed with the inside of the sliding groove, the bottom of the support vertical plate passes through the bottom of the sliding groove and is threaded with an adjusting rod, the front end of the adjusting rod is rotatably installed with a fixing block, the top of the fixing block is fixedly installed with the bottom of the workbench, and the rear end of the adjusting rod is fixedly installed with an adjusting motor.
[0008] Preferably, a limiting seat is fixedly installed on the surface of the adjusting motor, the top of the limiting seat is fixedly installed on the bottom of the workbench by bolts, and both sides of the surface of the supporting vertical plate are integrally machined with reinforcing plates, the bottom of the reinforcing plates being slidably installed with the top of the workbench.
[0009] Preferably, the mounting component includes a mounting cylinder fixedly mounted on the top of the lifting plate, and the inner wall of the mounting cylinder is fixedly mounted to the extension end of the first cylinder by fastening bolts.
[0010] Preferably, the clamping assembly includes a lifting frame fixedly installed at the bottom of the second cylinder, with electric push rods embedded in both sides of the lifting frame, and clamping plates fixedly installed at adjacent ends of the two electric push rods.
[0011] Preferably, each of the two clamping plates has an arc-shaped portion on one adjacent side, and an annular rubber pad is fixedly installed inside the arc-shaped portion, and the lower end of the second cylinder is fixedly installed to the top of the clamping assembly through a connecting plate.
[0012] Preferably, the bottom of both pressure feet is integrally machined with rubber pads, and two positioning plates are fixedly installed on the top of the first cylinder. The two positioning plates are fixedly installed on the surface of the movable seat by threads.
[0013] Technical effects and advantages of the present invention: The ceramic sheet polishing device after substrate dispensing proposed in this invention has the following advantages compared with the prior art: 1. In this invention, an enamel plate is placed in a rectangular groove, and a drive motor drives the rotation of a long threaded rod, which in turn drives the moving seat on the surface of the long threaded rod to move horizontally and adjust. At the same time, the adjustment motor drives the adjustment rod to rotate, thereby driving the support vertical plate to slide in the slide groove, moving the clamping assembly to directly above the glass sheet, and activating the first cylinder to drive the symmetrically distributed pressing feet at the bottom to fix the top diagonal of the glass sheet. 2. The present invention uses two electric push rods to drive the clamping plate to clamp the screw, and then activates the second cylinder to move the clamped screw upward, thereby separating the ceramic plate and glass plate at the bottom of the screw.
[0014] Other features and advantages of the invention will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures pointed out in the description and the drawings. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a partial three-dimensional view of the structure of the present invention; Figure 3 This is a three-dimensional schematic diagram of the clamping component of the present invention; Figure 4 This is a top cross-sectional view of the clamping assembly of the present invention; Figure 5 This is a three-dimensional structural diagram of the present invention viewed from below.
[0016] In the diagram: 1. Workbench; 2. Supporting vertical plate; 3. Drive assembly; 31. Long threaded rod; 32. Drive motor; 4. Moving seat; 5. First cylinder; 6. Mounting component; 61. Mounting cylinder; 62. Fastening bolt; 7. Lifting plate; 8. Pressing foot seat; 9. Clamping assembly; 91. Lifting frame; 92. Electric push rod; 93. Clamping plate; 10. Second cylinder; 11. Enamel disc; 12. Glass plate; 13. Ceramic plate; 14. Screw; 15. Balance bar; 16. Slide groove; 17. Adjusting rod; 18. Fixing block; 19. Adjusting motor; 20. Limit seat; 21. Reinforcing plate; 22. Arc-shaped part; 23. Annular rubber pad; 24. Connecting plate; 25. Rectangular groove; 26. Rubber pad; 27. Positioning piece. Detailed Implementation
[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The specific embodiments described herein are merely used to explain the present invention and are not intended to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0018] This invention provides, for example Figure 1-5The ceramic sheet 13 removal device shown includes a worktable 1 and a support vertical plate 2 slidably mounted on the top of the worktable 1. A drive assembly 3 is installed between adjacent sides of the two support vertical plates 2. A movable seat 4 is threaded onto the surface of the drive assembly 3. The drive assembly 3 is used to adjust the horizontal movement of the movable seat 4. A first cylinder 5 is fixedly installed at the bottom of the movable seat 4. A lifting plate 7 is fixedly installed at the lower end of the first cylinder 5 via a mounting piece 6. Pressing feet 8 are fixedly installed on both sides of the bottom of the lifting plate 7 via support rods. It is worth noting that the two pressing feet 8 at the bottom of the lifting plate 7 are diagonally distributed. A second cylinder 10 is fixedly installed at the bottom of the lifting plate 7. A clamping component 9 is fixedly installed at the bottom extension end of the workbench 1. An enamel plate 11 is embedded in the top of the workbench 1. Multiple glass plates 12 are provided at the bottom of the inner wall of the enamel plate 11. A ceramic plate 13 is installed on the top of the glass plate 12, and a screw 14 is provided on the top of the ceramic plate 13. It should be noted that the connection between the bottom of the screw 14 and the top of the ceramic plate 13 is glued. Deionized water is injected into the enamel plate 11 using a dropper and dripped evenly into the gaps of the product. Water is dripped into each gap, and all the product is surrounded by water. The water level should not exceed the product surface and flow onto the ceramic plate 13, causing the ceramic plate 13 to dissolve prematurely and scratch the product. The clamping component 9 is used to clamp the bolt on the top of the ceramic plate 13.
[0019] The drive assembly 3 includes a long threaded rod 31 rotatably mounted between two support vertical plates 2. The surface of the long threaded rod 31 is threadedly mounted with the internal threads of the movable seat 4. One end of the long threaded rod 31 passes through one side of the support vertical plate 2 and is fixedly mounted with a drive motor 32. In this embodiment, the drive motor 32 drives the long threaded rod 31 to rotate, thereby driving the movable seat 4 on the surface of the long threaded rod 31 to move horizontally and adjust, thereby driving the clamping assembly 9 at the bottom to move.
[0020] It also includes a rectangular groove 25, which is located on the top of the workbench 1 and fits into the bottom of the enamel plate 11. It should be noted that the fit between the inside of the rectangular groove 25 and the bottom of the enamel plate 11 makes the placement of the enamel plate 11 more stable.
[0021] A balance bar 15 is fixedly installed between the two supporting vertical plates 2. The balance bar 15 is located on the top of the long threaded rod 31, and the interior of the movable seat 4 is slidably installed with the surface of the balance bar 15. The balance bar 15 is made of high-strength metal. In this embodiment, by setting the balance bar 15 fixedly installed between the supporting vertical plates 2 and setting the balance bar 15 to be a high-strength metal rod, the balance is enhanced during the sliding process of the movable seat 4, and it also has strong rigidity to prevent the balance bar 15 from bending.
[0022] The workbench 1 has sliding grooves 16 on both sides. The surface of the support vertical plate 2 is slidably installed in the sliding groove 16. The bottom of the support vertical plate 2 passes through the bottom of the sliding groove 16 and is threadedly installed with an adjusting rod 17. The front end of the adjusting rod 17 is rotatably installed with a fixing block 18. The top of the fixing block 18 is fixedly installed at the bottom of the workbench 1. The rear end of the adjusting rod 17 is fixedly installed with an adjusting motor 19. It should be noted that the adjusting motor 19 drives the rotation of the adjusting rod 17. Since the surface of the adjusting rod 17 is threadedly installed in the support vertical plate 2, the support vertical plate 2 is driven to slide in the sliding groove 16, thereby moving the clamping assembly 9.
[0023] A limiting seat 20 is fixedly installed on the surface of the adjusting motor 19. The top of the limiting seat 20 is fixedly installed on the bottom of the workbench 1 by bolts. Reinforcing plates 21 are integrally machined on both sides of the surface of the supporting vertical plate 2. The bottom of the reinforcing plate 21 is slidably installed with the top of the workbench 1. In this embodiment, the limiting seat 20 fixedly installed on the surface of the adjusting motor 19 has a strengthening effect on the fixing of the adjusting motor 19. The bottom of the reinforcing plate 21 is slidably installed with the top of the workbench 1, which provides good stability for the movement of the supporting vertical plate 2.
[0024] Mounting component 6 includes a mounting cylinder 61 fixedly mounted on the top of the lifting plate 7. The inner wall of the mounting cylinder 61 is fixedly mounted to the extension end of the first cylinder 5 by fastening bolts 62. In this embodiment, the inner wall of the mounting cylinder 61 is fixedly mounted to the extension end of the first cylinder 5 by fastening bolts 62, which facilitates loading and unloading operations between the first cylinder 5 and the lifting plate 7.
[0025] The clamping assembly 9 includes a lifting frame 91 fixedly installed at the bottom of the second cylinder 10. Both sides of the lifting frame 91 are embedded with electric push rods 92. Each of the two electric push rods 92 has a clamping plate 93 fixedly installed at one adjacent end. It should be noted that the two electric push rods 92 drive the clamping plates 93 to move closer to each other to clamp and fix the surface of the screw 14, thereby achieving the purpose of clamping the screw 14.
[0026] Both clamping plates 93 have an arc-shaped portion 22 on their adjacent sides, and an annular rubber pad 23 is fixedly installed inside the arc-shaped portion 22. The lower end of the second cylinder 10 is fixedly installed to the top of the clamping assembly 9 through a connecting plate 24. By setting the clamping plates 93 to have an arc-shaped portion 22 on their adjacent sides, and an annular rubber pad 23 is fixedly installed inside the arc-shaped portion 22, the clamping of the screw 14 has the effect of increasing friction and reducing the probability of slippage.
[0027] The bottom of each of the two pressing feet 8 is integrally machined with a rubber pad 26. The top of the first cylinder 5 is fixedly installed with two positioning plates 27. The two positioning plates 27 are fixedly installed on the surface of the movable seat 4 by threads. In this embodiment, the bottom of each of the pressing feet 8 is integrally machined with a rubber pad 26, which enhances the friction of pressing the glass sheet 12. At the same time, the positioning plates 27 facilitate the loading and unloading of the movable seat 4 and the second cylinder 10.
[0028] Working principle: The enamel plate 11 is placed in the rectangular groove 25. The drive motor 32 drives the long threaded rod 31 to rotate, which in turn drives the moving seat 4 on the surface of the long threaded rod 31 to move horizontally and adjust. At the same time, the adjustment motor 19 drives the adjustment rod 17 to rotate, which drives the support vertical plate 2 to slide in the slide groove 16, moving the clamping assembly 9 to directly above the glass plate 12. The first cylinder 5 is activated to drive the pressure foot seats 8, which are symmetrically distributed at the bottom, to fix the top diagonal of the glass plate 12. The two electric push rods 92 are activated to clamp the screw 14 with the clamping plate 93. The second cylinder 10 is activated to move the clamped screw 14 upward, thereby separating the ceramic piece 13 at the bottom of the screw 14 from the glass piece 12.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A ceramic sheet removal device after substrate dispensing, comprising a worktable (1) and a support vertical plate (2) slidably mounted on the top of the worktable (1), characterized in that: A drive assembly (3) is installed between adjacent sides of the two support vertical plates (2). A movable seat (4) is threaded onto the surface of the drive assembly (3). The drive assembly (3) is used to adjust the horizontal movement of the movable seat (4). A first cylinder (5) is fixedly installed at the bottom of the movable seat (4). A lifting plate (7) is fixedly installed at the lower end of the first cylinder (5) through a mounting piece (6). Pressing foot seats (8) are fixedly installed on both sides of the bottom of the lifting plate (7) through support rods. A second cylinder (10) is fixedly installed at the bottom of the lifting plate (7), and a clamping assembly (9) is fixedly installed at the extended end of the bottom of the second cylinder (10). An enamel plate (11) is embedded in the top of the workbench (1). A plurality of glass plates (12) are provided at the bottom of the inner wall of the enamel plate (11). A ceramic plate (13) is installed on the top of the glass plate (12), and a screw (14) is provided on the top of the ceramic plate (13). The clamping assembly (9) is used to clamp the bolt on the top of the ceramic plate (13). The drive assembly (3) includes a long threaded rod (31) rotatably mounted between two support vertical plates (2). The surface of the long threaded rod (31) is threaded with the inside of the movable seat (4), and one end of the long threaded rod (31) passes through one side of the support vertical plate (2) and is fixedly mounted with a drive motor (32). It also includes a rectangular groove (25), which is formed on the top of the workbench (1), and the interior of the rectangular groove (25) fits into the bottom of the enamel plate (11); A balance bar (15) is fixedly installed between the two support vertical plates (2). The balance bar (15) is located at the top of the long threaded rod (31), and the interior of the movable seat (4) is slidably installed with the surface of the balance bar (15). The balance bar (15) is a high-strength metal rod. The bottom of each of the two pressure feet (8) is integrally machined with a rubber pad (26), and two positioning plates (27) are fixedly installed on the top of the first cylinder (5). The two positioning plates (27) are fixedly installed on the surface of the movable seat (4) by threads.
2. The ceramic sheet polishing device after substrate dispensing according to claim 1, characterized in that: The workbench (1) has sliding grooves (16) on both sides inside. The surface of the support vertical plate (2) is slidably installed with the inside of the sliding groove (16). The bottom of the support vertical plate (2) passes through the bottom of the sliding groove (16) and is threaded with an adjusting rod (17). The front end of the adjusting rod (17) is rotatably installed with a fixing block (18). The top of the fixing block (18) is fixedly installed at the bottom of the workbench (1). The rear end of the adjusting rod (17) is fixedly installed with an adjusting motor (19).
3. The ceramic sheet polishing device after substrate dispensing according to claim 2, characterized in that: The surface of the regulating motor (19) is fixedly mounted with a limiting seat (20). The top of the limiting seat (20) is fixedly mounted on the bottom of the workbench (1) by bolts. Both sides of the surface of the supporting vertical plate (2) are integrally processed with reinforcing plates (21). The bottom of the reinforcing plates (21) is slidably mounted with the top of the workbench (1).
4. The ceramic sheet polishing device after substrate dispensing according to claim 1, characterized in that: The mounting component (6) includes a mounting cylinder (61) fixedly mounted on the top of the lifting plate (7), and the inner wall of the mounting cylinder (61) is fixedly mounted to the extension end of the first cylinder (5) by fastening bolts (62).
5. The ceramic sheet removal device after substrate dispensing according to claim 1, characterized in that: The clamping assembly (9) includes a lifting frame (91) fixedly installed at the bottom of the second cylinder (10). Electric push rods (92) are embedded in both sides of the lifting frame (91), and clamping plates (93) are fixedly installed at the adjacent ends of the two electric push rods (92).
6. The ceramic sheet polishing device after substrate dispensing according to claim 5, characterized in that: Both clamping plates (93) have an arc-shaped portion (22) on their adjacent sides, and an annular rubber pad (23) is fixedly installed inside the arc-shaped portion (22). The lower end of the second cylinder (10) is fixedly installed to the top of the clamping assembly (9) through a connecting plate (24).
Citation Information
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