A fully automatic rubber wrapped head rope cutting machine
By designing a fully automatic rubber-winding head rope cutting machine, the coordinated work of the guide mechanism, tape wrapping mechanism, traction mechanism and cutting mechanism is used to solve the problems of automatic rubber-winding and efficient cutting after cutting in the existing technology, and efficient and automatic rope treatment is achieved.
Patent Information
- Application Number
- CN202211625322.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-16
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2042-12-16
AI Technical Summary
After cutting multiple strands, existing rope cutting equipment is difficult to achieve automatic glue wrapping and efficient cutting, resulting in dispersion of rope heads and inconvenient use, especially when multiple long ropes need to be cut off.
A fully automatic rubber-winding head rope cutting machine is designed, including a guide mechanism, a tape wrapping mechanism, a traction mechanism and a cutting mechanism. Through the coordinated work of these mechanisms, the rope is automatically wrapped and cut, ensuring that the head at the wrapped glue is automatically fixed.
Automatic glue wrapping and cutting of ropes is realized, the efficiency of cutting ropes is improved, and the inconvenience of artificial glue wrapping is avoided, especially when cutting multiple long ropes, the work efficiency is significantly improved.
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Figure CN116081394B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rope cutting equipment, and in particular relates to a full-automatic rubber-wrapped head rope cutting machine. Background Art
[0002] Ropes, as a widely used tool in daily life, are generally made by twisting multiple strands of rope.
[0003] When the rope is processed, it is twisted into a long rope and then rolled onto a placement disk. When in use, the rope is pulled out by a traction mechanism and then cut into the required length by a cutting mechanism. Since the rope is twisted from multiple strands, the rope ends often become scattered after being cut, which affects the use of the rope. To solve the above problem, a few rope ends are manually wrapped with tape after cutting, which is very inconvenient and inefficient, especially when it is necessary to cut into multiple long ropes. Summary of the invention
[0004] The object of the present invention is to provide a fully automatic rubber wrapped head rope cutting machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic rubber-wrapped head rope cutting machine, comprising a frame, on which a guide mechanism, a rubber-wrapped tape mechanism, a traction mechanism and a cutting mechanism are installed in sequence from left to right, the guide mechanism comprising a guide ring and a limit wheel group located on the right side of the guide ring, the limit wheel group consisting of a plurality of limit wheels in two layers, the rubber-wrapped tape mechanism is located on the right side of the guide mechanism, and comprises a mounting frame mounted on the frame, a positioning ring driven to rotate by a driving mechanism is installed on the mounting frame, a support rod is fixed to the left end of the positioning ring, the support rod is equipped with a tape fixing component, a rubber-connecting shaft located behind the tape fixing component is installed on the frame, the rubber-connecting shaft is installed at the end of a first swing arm, the first swing arm can be driven to swing up and down by a swing mechanism, a rubber-cutting head is provided at the rubber-connecting shaft, and the rubber-cutting head is installed on a telescopic The piston rod end of the cylinder; the traction mechanism includes a rope clamping device located on the right side of the positioning ring, a chuck that can be opened and closed by the cylinder is installed below the rope clamping device, the rope clamping device is installed on a connecting frame, the connecting frame is slidably installed on the long guide rail, the connecting frame is fixedly connected to the synchronous belt installed inside the long guide rail, and the synchronous belt is driven by a driving motor; the cutting mechanism includes two cutters located on the right side of the positioning ring, the two cutters are respectively installed on two cutter seats, the cutter seats are relatively installed on two parallel guide rails and can only slide along them, the bottom of the two cutter seats are equipped with positioning wheels, the positioning wheels are both located in the two oblique grooves of the positioning plate, the positioning plate is installed at the piston rod end of the positioning cylinder, a rope clamping cylinder is provided between the cutter and the positioning ring, a first clamp is installed on the rope clamping cylinder, and a second clamp is installed on the piston rod end of the rope clamping cylinder.
[0006] Preferably, a rope-releasing mechanism is provided on the left side of the frame, and the rope-releasing mechanism includes a base and a rope-releasing drum. The rope-releasing drum is rotatably mounted on the base and is driven to rotate.
[0007] Preferably, a bracket is mounted on the right end of the base, and two storage wheels are mounted on the bracket.
[0008] Preferably, the frame is provided with an inclined plate located at the front side below the long guide rail.
[0009] Preferably, the driving mechanism includes gear teeth, a motor, a synchronous pulley and a synchronous belt, the gear teeth are provided on the outer wall of the middle part of the positioning ring, the motor located on the rear side of the positioning ring is mounted on the mounting frame, the synchronous pulley is fixed on the motor output shaft, and the gear teeth and the synchronous pulley are connected by the synchronous belt.
[0010] Preferably, the swing mechanism includes a connecting shaft, a second swing arm and a swing cylinder, the connecting shaft is fixed to the end of the first swing arm, the connecting shaft is hinged to the frame, the second swing arm is fixed to the other end of the connecting shaft, the swing cylinder is hinged to the frame, and the piston rod end of the swing cylinder is hinged to the second swing arm.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. It can realize automatic glue wrapping of ropes and automatically cut off the glue wrapping part, and realize automatic glue wrapping and sealing after rope cutting, which is highly efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a front structural schematic diagram of the present invention;
[0014] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention;
[0015] Figure 3 It is a schematic diagram of the enlarged structure of point A of the present invention;
[0016] Figure 4 It is a schematic diagram of the structure of the tape wrapping mechanism of the present invention from a top view;
[0017] Figure 5 It is a front structural schematic diagram of the guide mechanism and the tape wrapping mechanism of the present invention;
[0018] Figure 6 It is a schematic diagram of the three-dimensional structure of the traction mechanism of the present invention;
[0019] Figure 7 It is a schematic diagram of the three-dimensional structure of the cutting mechanism of the present invention.
[0020] In the figure: 1, frame; 2, guide ring; 3, limit wheel; 4, mounting frame; 5, positioning ring; 6, support rod; 7, tape fixing component; 8, glue connecting shaft; 9, first swing arm; 10, rubber cutting head; 11, telescopic cylinder; 12, rope clamping device; 13, clamping head; 14, connecting frame; 15, long guide rail; 16, driving motor; 17, cutter; 18, cutter seat; 19, guide rail; 20, positioning wheel; 21, positioning plate; 22, inclined groove; 23, positioning cylinder; 24, rope clamping cylinder; 25, first clamp; 26, second clamp; 27, base; 28, rope release drum; 29, bracket; 30, storage wheel; 31, inclined plate; 32, motor; 33, synchronous belt; 34, connecting shaft; 35, second swing arm; 36, swing cylinder. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figure 1-7The present invention provides a fully automatic rubber-wrapped head rope cutting machine, comprising a frame 1, wherein the frame 1 is provided with a guide mechanism, a rubber-wrapped tape mechanism, a traction mechanism and a cutting mechanism from left to right in sequence, wherein the guide mechanism comprises a guide ring 2 and a limit wheel group located on the right side of the guide ring 2, wherein the limit wheel group is composed of a plurality of limit wheels 3 in two layers; the rubber-wrapped tape mechanism is located on the right side of the guide mechanism, and comprises a mounting frame 4 mounted on the frame 1, wherein the mounting frame 4 is provided with a positioning ring 5 driven to rotate by a driving mechanism, a support rod 6 is fixed to the left end of the positioning ring 5, wherein the support rod 6 is provided with a rubber-attaching shaft 8 located behind the rubber-attaching shaft 7, wherein the rubber-attaching shaft 8 is mounted at the end of a first swing arm 9, wherein the first swing arm 9 can swing up and down through a swing mechanism, wherein a rubber-cutting head 10 is provided at the rubber-attaching shaft 8, wherein the rubber-cutting head 10 is mounted at the piston rod end of a telescopic cylinder 11; wherein the traction mechanism comprises a rope clamping device located on the right side of the positioning ring 5 12, a clamp 13 that can be opened and closed by a cylinder is installed below the rope clamp 12, the rope clamp 12 is installed on a connecting frame 14, the connecting frame 14 is slidably installed on a long guide rail 15, the connecting frame 14 is fixedly connected to a synchronous belt installed inside the long guide rail 15, and the synchronous belt is driven by a driving motor 16; the cutting mechanism includes two cutters 17 located on the right side of the positioning ring 5, the two cutters 17 are respectively installed on two cutter seats 18, and the cutter seats 18 are connected to each other. The pair is mounted on two parallel guide rails 19 and can only slide along them. The bottom of the two cutter seats 18 is equipped with positioning wheels 20. The positioning wheels 20 are located in two inclined grooves 22 of the positioning plate 21. The two inclined grooves 22 gradually close from left to right. The positioning plate 21 is installed on the piston rod end of the positioning cylinder 23. A rope clamping cylinder 24 is provided between the cutter 17 and the positioning ring 5. A first clamping member 25 is installed on the rope clamping cylinder 24, and a second clamping member 26 is installed on the piston rod end of the rope clamping cylinder 24.
[0023] See also Figure 1-2 The left side of the frame 1 is equipped with a rope-releasing mechanism, which includes a base 27 and a rope-releasing drum 28. The rope-releasing drum 28 is rotatably mounted on the base 27 and driven to rotate. In this embodiment, it is convenient to wind a long rope around the rope-releasing drum 28 and place it.
[0024] See also Figure 1-2 A bracket 29 is mounted on the right end of the base 27, and two storage wheels 30 are mounted on the bracket 29; in this embodiment, it is convenient to store multiple cut long ropes through the multiple grooves opened by the storage wheel 30.
[0025] See also Figure 1-2 The frame 1 is provided with an inclined plate 31 located at the front side below the long guide rail 15; in this embodiment, the cut rope falls onto the inclined plate 31 for easy collection.
[0026] See also Figure 4-5 The driving mechanism includes gear teeth, a motor 32, a synchronous pulley and a synchronous belt 33. The gear teeth are provided on the outer wall of the middle part of the positioning ring 5. The motor 32 located at the rear side of the positioning ring 5 is installed on the mounting frame 4. The synchronous pulley is fixed on the output shaft of the motor 32. The gear teeth and the synchronous pulley are connected through the synchronous belt 33. In this embodiment, the synchronous pulley is driven to rotate by the motor 32, and the gear teeth and the positioning ring 5 are further driven to rotate through the synchronous belt 33.
[0027] See also Figure 4 The swing mechanism includes a connecting shaft 34, a second swing arm 35 and a swing cylinder 36. The connecting shaft 34 is fixed to the end of the first swing arm 9, and the connecting shaft 34 is hinged on the frame 1. The second swing arm 35 is fixed to the other end of the connecting shaft 34. The swing cylinder 36 is hinged on the frame 1, and the piston rod end of the swing cylinder 36 is hinged to the second swing arm 35. In this embodiment, the second swing arm 35 is driven to rotate by the swing cylinder 36, which in turn drives the connecting shaft 34 to rotate, and further drives the first swing arm 9 to swing up and down.
[0028] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in the actual process is described in detail below.
[0029] Working principle: When in use, put the tape on the tape fixing component 7, and pull the tape head end upward from the bottom where the rope passes and stick it to the bottom surface of the glue connecting shaft 8. The long rope is led out from the rope release disk 28, guided by the guide ring 2, and limited between the upper and lower limit wheels 3. After entering the center hole of the positioning ring 5 for precise positioning, the rope clamping device 12 drives the clamping head 13 to clamp the rope, and the synchronous belt is driven by the driving motor 16 to further drive the connecting frame 14 and the rope clamping device 12 to move to the right, so that the rope passes through the first clamp 25 and the second clamp After being wound between the parts 26, it is pulled out between the two cutters 17 to the top of the inclined plate 31. After the length is appropriate, the swing mechanism drives the glue connecting shaft 8 to swing upward. Under the obstruction of the rope, the adhesive tape is separated from the glue connecting shaft 8 and adheres to the rope. The positioning ring 5 is driven to rotate by the driving mechanism, and then the support rod 6 and the adhesive tape fixing component 7 are driven to rotate around the rope from bottom to top for multiple circles. After the last circle is wound, when the adhesive tape fixing component 7 rotates to the top, the swing mechanism drives the glue connecting shaft 8 to swing downward to reset, and then the driving mechanism continues to drive the adhesive tape fixing component 7 to rotate around When the rope rotates, the adhesive tape will bypass the glue connecting shaft 8 and follow the adhesive tape fixing component 7 to the original starting position. Then the telescopic cylinder 11 drives the rubber cutting head 10 to enter from the rear position of the rope, and the adhesive tape will be cut on the rope, and the other end will stick to the bottom surface of the glue connecting shaft 8. Then the rope clamping device 12 drives the clamping head 13 to clamp the rope and continue to move to the right so that the middle of the glue wrapping is located between the two cutting knives 17. Then the rope clamping cylinder 24 drives the second clamping member 26 to cooperate with the first clamping member 25 to clamp the rope. Then the positioning cylinder 23 drives the positioning plate 21 to move to the left, and then through Through the action of the inclined groove 22 which gradually closes from left to right, the two cutter seats 18 and the cutter 17 are tightened to cut the rope in the middle of the glue wrapping place, and then the clamp 13 rotates outward to separate and release the rope, and the rope will fall onto the inclined plate 31 for easy collection, and then the rope clamping device 12 drives the clamp 13 which rotates outward to separate to move to the left end and clamp the rope, and then the rope clamping cylinder 24 drives the second clamp 26 to loosen the rope, and the same principle is repeated, so that the rope can be automatically wrapped with glue and automatically cut off at the glue wrapping place, and the automatic glue wrapping and sealing after the rope is cut can be realized.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic rubber wrapped head and rope cutting machine, It is characterized in that The invention comprises a frame (1), wherein the frame (1) is provided with a guide mechanism, a tape wrapping mechanism, a traction mechanism and a cutting mechanism in sequence from left to right, wherein the guide mechanism comprises a guide ring (2) and a limit wheel group located on the right side of the guide ring (2), wherein the limit wheel group is composed of a plurality of limit wheels (3) in two layers; the tape wrapping mechanism is located on the right side of the guide mechanism, and comprises a mounting frame (4) mounted on the frame (1), wherein the mounting frame (4) is provided with a positioning ring (5) driven to rotate by a driving mechanism, wherein the left end of the positioning ring (5) is fixed A support rod (6) is provided, the support rod (6) is provided with a tape fixing component (7), the frame (1) is provided with a glue connecting shaft (8) located behind the tape fixing component (7), the glue connecting shaft (8) is installed at the end of a first swing arm (9), the first swing arm (9) can be driven to swing up and down by a swing mechanism, a glue cutting head (10) is provided at the glue connecting shaft (8), and the glue cutting head (10) is installed at the piston rod end of a telescopic cylinder (11); the traction mechanism includes a rope clamping device (12) located on the right side of the positioning ring (5), the rope clamping device (12) A clamp (13) which can be opened and closed by a cylinder is installed below the device (12); the rope clamping device (12) is installed on a connecting frame (14); the connecting frame (14) is slidably installed on a long guide rail (15); the connecting frame (14) is fixedly connected to a synchronous belt installed inside the long guide rail (15); the synchronous belt is driven by a driving motor (16); the cutting mechanism includes two cutters (17) located on the right side of the positioning ring (5); the two cutters (17) are respectively installed on two cutter seats (18); the cutter seats (18) are 8) are relatively mounted on two parallel guide rails (19) and can only slide along them, the bottoms of the two cutter seats (18) are both equipped with positioning wheels (20), the positioning wheels (20) are both located in two inclined grooves (22) of a positioning plate (21), the positioning plate (21) is installed at the piston rod end of a positioning cylinder (23), a rope clamping cylinder (24) is provided between the cutter (17) and the positioning ring (5), a first clamping member (25) is installed on the rope clamping cylinder (24), and a second clamping member (26) is installed at the piston rod end of the rope clamping cylinder (24).
2. A fully automatic rubber wrapped head rope cutting machine according to claim 1, It is characterized in that The left side of the frame (1) is equipped with a rope-releasing mechanism, which comprises a base (27) and a rope-releasing disc (28). The rope-releasing disc (28) is rotatably mounted on the base (27) and is driven to rotate.
3. A fully automatic rubber wrapped head rope cutting machine according to claim 2, It is characterized in that A bracket (29) is mounted on the right end of the base (27), and two material storage wheels (30) are mounted on the bracket (29).
4. The fully automatic rubber wrapped head rope cutting machine according to claim 1, It is characterized in that The frame (1) is provided with an inclined plate (31) located at the front side below the long guide rail (15).
5. The fully automatic rubber wrapped head rope cutting machine according to claim 1, It is characterized in that The driving mechanism comprises gear teeth, a motor (32), a synchronous pulley and a synchronous belt (33); the gear teeth are arranged on the outer wall of the middle part of the positioning ring (5); the motor (32) located at the rear side of the positioning ring (5) is mounted on the mounting frame (4); the synchronous pulley is fixed on the output shaft of the motor (32); and the gear teeth and the synchronous pulley are connected via the synchronous belt (33).
6. The fully automatic rubber wrapped head rope cutting machine according to claim 1, It is characterized in that The swing mechanism comprises a connecting shaft (34), a second swing arm (35) and a swing cylinder (36); the connecting shaft (34) is fixed to the end of the first swing arm (9); the connecting shaft (34) is hinged on the frame (1); the second swing arm (35) is fixed to the other end of the connecting shaft (34); the swing cylinder (36) is hinged on the frame (1); and the piston rod end of the swing cylinder (36) is hinged to the second swing arm (35).
Citation Information
Patent Citations
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CN204873123U
Automatic adhesive tape cutting mechanism
CN213111791U