Fluid management assembly and thermal management system
By designing a fluid management component that integrates heat exchange components into the air conditioning system, the problem of liquid slugging caused by low-temperature fluids was solved, and the system's installation space was optimized, achieving both increased fluid temperature and efficient space utilization.
Patent Information
- Application Number
- CN202210127128.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2021-11-05
- Filing Date
- 2022-02-11
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2042-02-11
AI Technical Summary
In existing air conditioning systems, the low-temperature fluid flowing out of the receiver enters the compressor, causing liquid slugging. Furthermore, existing heat exchange components occupy a large installation space, affecting system space optimization.
A fluid management component is designed, including a first cylinder, a second cylinder, a flow guide tube, and a heat exchange component. By integrating the heat exchange component between the first and second cylinders, the structure of the fluid management component is optimized, achieving fluid heat exchange and space miniaturization.
It effectively avoids liquid slugging, improves fluid superheat, and optimizes the installation space for fluid management components and thermal management systems.
Smart Images

Figure CN116086058B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of air conditioning, in particular to a fluid management assembly and a thermal management system. BACKGROUND
[0002] In an air conditioning system, the temperature of the fluid flowing out of the liquid reservoir is too low, and the flow of fluid with too low temperature into the compressor can cause liquid hammer phenomenon of the compressor. In order to avoid liquid hammer of the compressor, the existing technology uses an intermediate heat exchanger to exchange heat between the high-temperature fluid from the condenser and the low-temperature fluid from the evaporator, so as to increase the temperature of the fluid entering the compressor and improve the superheat degree. However, since the heat exchange assembly and the heat exchange system of the liquid reservoir occupy a large installation space, it is not conducive to space optimization. SUMMARY
[0003] In order to solve the above technical problems, the purpose of the present application is to provide a fluid management assembly and a thermal management system which optimize the installation space of the system.
[0004] According to the present application,
[0005] A fluid management assembly comprises a first cylinder, a second cylinder, a flow guide pipe, a heat exchange assembly, a first end cover and a second end cover.
[0006] At least part of the first cylinder is located inside the second cylinder, the fluid management assembly has a first cavity and a second cavity, along the radial direction of the first cylinder, part of the first cavity is located between the first cylinder and the second cylinder, at least part of the second cavity is located in the first cylinder, the heat exchange assembly is located in the first cavity, and the flow guide pipe is located in the second cavity.
[0007] The first end cover and one end of the second cylinder and one end of the first cylinder are fixedly arranged, the second end cover and the other end of the second cylinder are fixedly arranged, along the central axis direction of the fluid management assembly, the second end cover is located below the first end cover, the first end cover has a third cavity, the flow guide pipe is fixedly arranged with the first end cover, the flow guide pipe has a first port and a second port, the first port of the flow guide pipe is in communication with the third cavity, the second port of the flow guide pipe is in communication with the second cavity, along the axial direction of the first cylinder, the second port of the flow guide pipe is closer to the second end cover than the first port of the flow guide pipe.
[0008] A heat management system further comprises a fluid management assembly, an evaporator, a compressor, a condenser and a throttling device, the heat exchange assembly is connected between the evaporator and the compressor, the fluid management assembly is connected between the condenser and the throttling device, the outlet of the condenser is connected with the third through hole of the first head of the fluid management assembly, the outlet of the evaporator is connected with the fifth through hole of the first head of the fluid management assembly, the inlet of the compressor is connected with the fourth through hole of the second head of the fluid management assembly, and the inlet of the throttling device is connected with the sixth through hole of the third flow guide part.
[0009] The application provides a fluid management assembly and a heat management system using the same. The fluid management assembly has a first cavity and a second cavity. In the radial direction of the first cylinder, part of the first cavity is located between the first cylinder and the second cylinder, and at least part of the second cavity is located in the first cylinder. The heat exchange assembly is located in the first cavity, and the flow guide pipe is located in the second cavity. The flow guide pipe has a first port and a second port. The first port of the flow guide pipe is in communication with the third cavity, and the second port of the flow guide pipe is in communication with the second cavity. In the axial direction of the first cylinder, the second port of the flow guide pipe is closer to the second head than the first port of the first flow guide pipe. In this way, the heat exchange assembly can be integrated between the first cylinder and the second cylinder, fluid heat exchange can be realized, the superheat degree of the fluid can be improved, the fluid management assembly can be miniaturized, and the installation space of the fluid management assembly and the heat management system can be optimized. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 FIG. 1 is a perspective structural schematic diagram of an embodiment of the fluid management assembly of the application;
[0011] Figure 2 FIG. 2 is an exploded schematic diagram of the fluid management assembly in FIG. 1; Figure 1
[0012] Figure 3 FIG. 3 is a schematic diagram of the first head of the fluid management assembly in FIG. 1; Figure 1
[0013] Figure 4 FIG. 4 is a schematic diagram of the second head of the fluid management assembly in FIG. 1; Figure 1
[0014] Figure 5 FIG. 5 is a bottom view of the fluid management assembly in FIG. 1; Figure 1
[0015] Figure 6 FIG. 6 is a schematic diagram of the fluid management assembly in the E-E direction in FIG. 1; Figure 5
[0016] Figure 7 FIG. 7 is a schematic diagram of the fluid management assembly in the F-F direction in FIG. 1;Figure 1 Another bottom view of the fluid management assembly;
[0017] Figure 8 Is Figure 7 A cross-sectional view of the fluid management assembly in the direction of B-B;
[0018] Figure 9 Is Figure 1 A front view of the fluid management assembly;
[0019] Figure 10 Is Figure 9 A cross-sectional view of the fluid management assembly in the direction of A-A;
[0020] Figure 11 Is Figure 6 A perspective view of the heat exchange assembly;
[0021] Figure 12 Is Figure 11 A perspective exploded view of the heat exchange assembly;
[0022] Figure 13 Is Figure 12 A top view of the heat exchange assembly;
[0023] Figure 14 Is a cross-sectional perspective view of an embodiment of the fluid management assembly of the present application;
[0024] Figure 15 Is a cross-sectional perspective view of another embodiment of the fluid management assembly of the present application;
[0025] Figure 16 Is a connection view of an embodiment of the thermal management system of the present application;
[0026] The arrow in the figure shows the direction of fluid flow. Among them: 100, fluid management assembly; 200, first evaporator; 200', first evaporator; 300, compressor; 400, first condenser; 400', second condenser; 500, throttling device;
[0027] 10, first cavity; 20, second cavity; 30, third cavity;
[0028] 1, first cylinder; 11, cylinder part; 12, bottom cover; 13, fixing piece; 14, abutting piece; 111, first recess
[0029] 2, second cylinder;
[0030] 3, first end cap; 31, first part; 311, first end surface; 312, second end surface; 313, first step surface; 314, first side wall surface; 315, second side wall surface; 316, first avoiding part; 32, second part; 321, third end surface; 322, fourth end surface; 323, third side wall surface; 324, fourth side wall surface; 325, limiting part; 33', first through hole part; 33, first through hole; 331, first extension part; 34', second through hole part; 34, second through hole; 341, connecting pipe; 35', third through hole part; 35, third through hole; 36', fifth through hole part; 36, fifth through hole;
[0031] 4, second end cap; 41, third part; 411, fifth end surface; 42, second filter member; 421, first protruding part; 422, second protruding part; 423, reinforcing rib; 424, filter screen; 425, second avoiding part; 43', fourth through hole part; 43, fourth through hole; 44', sixth through hole part; 44, sixth through hole;
[0032] 5, flow guide pipe; 51, first screen mounting part; 52, second screen mounting part;
[0033] 6, heat exchange assembly; 61, first header pipe; 62, second header pipe; 63, heat exchange pipe; 64, first heat exchange member; 641, first flow guide structure; 65, second heat exchange member; 651, second flow guide structure;
[0034] 7, first filter member; 71, fixing device; 711, first filter screen support; 712, first filter screen; 713, first filter screen rib; 72, filter device; 721, flow guide pipe mounting part; 722, fixing device mounting part; 723, second filter screen support; 724, second filter screen; 725, second filter screen rib; 73, first connecting member; 74, screen; 741, first screen; 742, second screen; 75, drying bag;
[0035] 8, flow guide member; 81, first matching surface; 82, second matching surface; 83, third matching surface; 84, protruding rib. DETAILED DESCRIPTION
[0036] The exemplary embodiments will be described in detail herein with reference to the attached drawings. In the following description, unless otherwise indicated, like numbers in the attached drawings refer to the same or similar elements. The following detailed description includes specific details for the purpose of providing a thorough understanding of the exemplary embodiments. However, it will be apparent to those skilled in the art that the exemplary embodiments can be practiced without these specific details. In some instances, well-known structures and components are not described in detail in order to avoid obscuring the understanding of the exemplary embodiments.
[0037] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting. As used in this application and the appended claims, the singular forms "a," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
[0038] It should be understood that the use of "first", "second", and "third" words of similar effect in the specification and claims of this application are not intended to denote any order, quantity, or importance, but are merely used to distinguish one element from another. Similarly, "one" or "a" and the like are not intended to denote a quantity of one, but rather the presence of at least one; "plurality" denotes a quantity of two or more. Unless otherwise indicated, "front", "back", "under", and / or "over" and the like similar words are used for ease of description and are not intended to be limiting to a particular position or spatial orientation. "Include" or "comprise" and the like similar words mean that the elements or objects before the "include" or "comprise" encompass the elements or objects listed after the "include" or "comprise" and equivalents thereof, and do not exclude other elements or objects.
[0039] The fluid management assembly of the exemplary embodiments of the present application will be described in detail below with reference to the accompanying drawings. The features in the following embodiments and implementation examples can be supplemented or combined with each other without conflict.
[0040] Figure 1 is a perspective assembly view of a fluid management assembly of an exemplary embodiment of the present application. The fluid management assembly can be applied to various thermal management systems and can be suitable for many fields such as home air conditioners, commercial air conditioners, and automobiles, and in particular, can be suitable for electric vehicle air conditioning systems.
[0041] According to a specific embodiment of the fluid management assembly 100 of the present application, referring to Figures 1-10 As shown, the fluid management assembly 100 includes a first cylinder 1, a second cylinder 2, a first head 3, a second head 4, a flow guide pipe 5, and a heat exchange assembly 6.
[0042] In the present embodiment, the first cylinder 1 includes a cylinder portion 11 and a bottom cover 12 integrally formed with the cylinder portion 11. The cylinder portion 11 of the first cylinder is substantially a circular cylinder with a circular cross section, and the outer diameter of the cylinder portion 11 of the first cylinder is smaller than the inner diameter of the second cylinder 2. The first cylinder 1 is located inside the second cylinder 2. The fluid management assembly 100 has a first cavity 10 and a second cavity 20 in communication. The first cavity 10 is located between the second cylinder 2 and the first cylinder 1, and the second cavity 20 includes at least a space inside the first cylinder 1. The second cavity 20 is formed in the first cylinder 1, and the flow guide pipe 5 is at least partially located in the second cavity 20. The first cavity 10 includes at least a chamber surrounded by the outer wall surface of the first cylinder 1 and the inner wall surface of the second cylinder 2, and the heat exchange assembly 6 is at least partially located in the first cavity 10.
[0043] The first head 3 and the second head 4 are respectively fixedly arranged at opposite ends of the second cylinder 2, and the second cylinder 2 is surrounded by part of the first head 3 at one end and part of the second head 4 at the other end. The first cylinder 1 is abutted by the first head 3 at one end and abutted by the second head 4 at the other end. In some embodiments, the first head 3 can be connected with the first cylinder 1 and the second cylinder 2, or can be abutted by a sealing structure. The second head 4 can be connected with the first cylinder 1 and the second cylinder 2, or can be abutted by a sealing structure. The first head 3 has a third cavity 30, which includes a space between a first part 31 and a second part 32. The flow guide pipe 5 is fixedly arranged with the first head 3, and the flow guide pipe 5 is in communication with the second cavity 20 and the third cavity 30, and the third cavity 30 is in communication with the first cavity 10.
[0044] Referring to Figure 3 and Figure 6 The first head 3 includes a first part 31 and a second part 32 arranged at intervals. In the axial direction of the fluid management assembly 100, the projection of the first part 31 falls completely into the projection of the second part 32. The first part 31 is fixedly arranged with the first cylinder 1, and the second part 32 is fixedly arranged with the second cylinder 2. The third cavity 30 at least includes a space between the first part 31 and the second part 32. The first part 31 includes a first through hole 33 in communication with the third cavity 30 and a second through hole 34 in communication with the second cavity 20. The second part 32 includes a third through hole 35 in communication with the outside of the fluid management assembly 100.
[0045] In the axial direction of the fluid management assembly 100, the projection of the first cylinder 1 falls completely into the projection of the first part 31. The outer contour shape of the first part 31 is substantially the same as the cross-sectional shape of the main body of the first cylinder 1.
[0046] The first part 31 includes a first end face 311 away from the first cylinder 1, a second end face 312, and a first step face 313. The first step face 313 divides the side wall face of the first part 31 into two segments, i.e., a first side wall face 314 and a second side wall face 315. The first step face 313 is connected to the first side wall face 314 in extension and connected to the second side wall face 315 in retraction. The upper end face of the first cylinder 1 is abutted by the first step face 313. In some embodiments, part of the inner wall face of the first cylinder 1 is arranged in abutment with the second side wall face 315. The first through hole 33 and the second through hole 34 are both open at the first end face 311 and the second end face 313. The upper end face of the first cylinder 1 is fixedly connected with the first part 31 by brazing, gluing, or electromagnetic pulse welding.
[0047] The second component 32 comprises a third end surface 321 away from the second cylinder 2, and a fourth end surface 322 opposite to the third end surface 321. The second component 32 has a third side wall surface 323 connected with the third end surface 321 and extending from the third end surface 321 towards the first component 31, and a fourth side wall surface 324 connected with the fourth end surface 322 and extending from the fourth end surface 322 towards the third end surface 321. A part of the inner wall surface of the second cylinder 2 is fixedly arranged in abutment with the fourth side wall surface 324, which can be achieved by brazing, gluing or electric pulse welding. The third through hole 35 has openings formed at the third end surface 321 and the fourth end surface 322. In some embodiments, a stepped surface can be arranged at the third side wall surface 323 and the fourth side wall surface 324. In addition, the second component 32 can further be provided with a limiting component 325 for limiting between the second component 32 and the first limiting component 31.
[0048] Referring to Figure 1 As shown in the drawings, the fluid management assembly 100 further comprises a pipe connection assembly arranged in connection with the second component 32. The pipe connection assembly comprises a first connecting piece 73 having a first channel, a second connecting piece (not shown) having a second channel, a fastener (not shown) connecting the first connecting piece 73 and the second connecting piece, and a sealing piece (not shown) arranged between the first connecting piece 73 and the second connecting piece. When the first connecting piece 73 and the second connecting piece are connected by the fastener, the first channel and the second channel are in communication and the sealing piece is compressed, and the connection between the first channel and the second channel is sealed by the sealing piece. One of the first connecting piece 73 and the second connecting piece is arranged in connection with the second component 32, and the other is arranged in connection with a pipe. The first channel and the second channel are in communication with the third through hole 35 and the outside of the fluid management assembly 100. When the first connecting piece 73 and the second connecting piece are fixedly connected by the fastener, the second cavity 20 is in communication with the external pipe, and the fluid management assembly 100 is connected into the heat management system. It can be understood that, in the present application, the pipe connection assembly arranged in connection with the second component 32 means that one of the first connecting piece 73 or the second connecting piece can be integrally formed with the second component 32, or the pipe connection assembly and the second component 32 can be separately formed and then connected together.
[0049] In some embodiments, referring to Figure 3 As shown in the drawings, the first through hole 33 is located at the edge of the opening of the second end surface 312 and extends towards the second cavity 20 to form a first extension 331, and the inner side wall of the first extension 331 is arranged in connection with a part of the outer side wall of the flow guide pipe 5, thereby reinforcing the reliability of the connection between the flow guide pipe 5 and the first component 31. The second through hole 34 is located at the edge of the opening of the first end surface 311 and extends towards the third cavity 30 to form a connecting pipe 341, and the connecting pipe 341 is connected with the third through hole 35.
[0050] The fluid management assembly can further comprise a first filter member 71, one end of the flow guide pipe 5 is fixedly arranged with the first component 31, and the other end is fixedly arranged with the first filter member 71, and the flow guide pipe 5 is at least partially located in the second cavity 20 and partially located in the third cavity 30. The inner cavity of the flow guide pipe 5 is in communication with the first through hole 33.
[0051] Referring to Figure 4 and Figure 6 As shown in FIG. 1, the second head 4 comprises a third component 41 and a second filter member 42 arranged at intervals, the third component 41 covers one end of the second barrel 2 away from the first head 3, and the second filter member 42 covers one end of the first barrel 1 away from the first head 3. In the axial direction of the fluid management assembly 100, the projection of the third component 41 completely falls into the projection of the second barrel 2, and the projection of the second filter member 42 completely falls into the projection of the first barrel 1. The projection of the third component 41 completely falls into the projection of the second barrel 2, and the projection of the second filter member 42 completely falls into the projection of the first barrel 1. At least part of the outer side wall surface of the third component 41 is sealingly connected with part of the inner side wall surface of the second barrel 2. In other embodiments, the third component 41 can be similar in structure to the second component 32, the third component 41 has a stepped surface, the second barrel 2 abuts against the stepped surface, and in the axial direction of the fluid management assembly 100, the projection of the second barrel 2 completely falls into the projection of the third component 41.
[0052] Referring to Figure 4 As shown in FIG. 1, one end of the second filter member 42 has a first flange portion 421, the other end of the second filter member 42 has a second flange portion 422, the first flange portion 421 and the second flange portion 422 are oppositely arranged, the second filter member further comprises reinforcing ribs 423 and filter screens 424, the reinforcing ribs 423 connect the first flange portion 421 and the second flange portion 422, a plurality of reinforcing ribs are arranged at equal intervals between the first flange portion 421 and the second flange portion 422, and the filter screens 424 are arranged between adjacent reinforcing ribs. In this embodiment, there are 8 reinforcing ribs, but in other embodiments, there can be 6 reinforcing ribs. The more the number of reinforcing ribs 423, the stronger the fluid impact resistance of the second filter member. When the second filter member 42 is installed, the first flange portion 421 abuts against the bottom cover 12 of the first barrel 1, and the second flange portion 422 abuts against the third component 41. The third component 41 has a fifth end surface 411, the fifth end surface 411 is oppositely arranged with the bottom cover 12 of the first barrel 1, and the third component 41 is provided with a mounting groove 411 at the end surface of the fifth end surface 411, which is matched with the second flange portion 422. The second flange portion 422 is fixed in the mounting groove 411. In the axial direction of the fluid management assembly 100, the projection of the first barrel 1 completely falls into the projection of the second filter member 42. Of course, the second filter member 42 can have other structures.
[0053] Referring toFigure 6 As shown, the bottom cover 12 of the second cylinder body 2 is further provided with an abutting member 14 on the bottom surface facing the third component 41. When the second filter member 42 is fixed between the third component 41 and the second cylinder body 2, the abutting member 14 abuts against the third component 41.
[0054] Referring to Figure 4 and Figure 6 As shown, the third component 41 is provided with a fourth through hole 43 communicating the outside of the fluid management assembly 100 and the first cavity 10, and the fourth through hole 43 is formed with openings on both opposite sides of the third component 41. In some embodiments, the opening formed on the side of the fourth through hole 43 close to the first cavity 10 is larger than the opening formed on the side away from the first cavity 10, and the fourth through hole 43 is divided into two sections, one section away from the first cavity 10 is a first section in a substantially straight cylinder shape, and the other section close to the first cavity 10 is a second section in a substantially horn shape, the cross-sectional profile of one end of the second section is the same as that of the first section, and the cross-sectional profile of the other end of the second section is larger than that of the first section.
[0055] Referring to Figure 1 and Figure 4 As shown, the third component 41 is connected with the pipeline connection assembly. When the first connecting member 73 and the second connecting member are fixedly connected by the fastener, the first cavity 10 is in communication with the outside of the fluid management assembly 100, and the fluid management assembly 100 is connected into the thermal management system.
[0056] Referring to Figure 2 and Figure 6 As shown, the first filter member 71 comprises a fixing device 711 and a filtering device 712. The fixing device 711 comprises a first filter screen support 7111 and a first filter screen 7112, and the first filter screen support comprises a plurality of first filter screen ribs 7113, and the first filter screen 7112 is arranged between adjacent first filter screen ribs 7113. The bottom cover 12 of the first cylinder body is provided with a fixing member 13 on the inner bottom surface of the second cavity 20, and the fixing member 13 is buckled with the fixing device 712. The filtering device 712 comprises a flow guide pipe mounting portion 7121 and a fixing device mounting portion 7122, a second filter screen support 7123 and a second filter screen 7124. The second filter screen support 7123 comprises a plurality of second filter screen ribs 7125, and the second filter screen 7124 is arranged between adjacent second filter screen ribs 7125. The flow guide pipe mounting portion 7121 is fixedly mounted with the flow guide pipe 5, and the fixing device mounting portion 7122 is fixedly mounted with the filtering device 712.
[0057] The fluid management assembly 100 further comprises a drying bag 72 and a baffle net 74, the baffle net 74 comprises a first baffle net 741 and a second baffle net 742, the outer wall surface of the flow guide pipe 5 is provided with a first baffle net mounting portion 51 and a second baffle net mounting portion 52, the first baffle net 741 is fixedly installed between the first baffle net mounting portion 51 and the inner wall surface of the second cylinder 2, the second baffle net 742 is fixedly installed between the second baffle net mounting portion 52 and the inner wall surface of the second cylinder 2, and the drying bag 72 is installed between the first baffle net 741 and the second baffle net 742 and surrounds the outer peripheral wall surface of the flow guide pipe 5.
[0058] Referring to Figure 8 As shown, when the fluid management assembly 100 is in operation, the flow direction of the first fluid is as follows: the first fluid flows into the second cavity 20 through the third through hole 35, and is stored at the bottom of the first cylinder. Then, after being dried by the drying bag, the first fluid is filtered by the first filter member 71, enters the flow guide pipe 5 from the lower end of the flow guide pipe 5, and continues to move upward in the flow guide pipe 5. Then, the first fluid enters the third cavity 30 from the first through hole 33, enters the first cavity 10 from the gap between the first part 31 and the second part 32, and continues to flow downward. Finally, the first fluid flows out of the fluid management assembly 100 through the fourth through hole 43 of the third part 41 to enter the compressor 300, and thus the entire heat exchange process of the first fluid is completed. During the flow of the first fluid in the first cavity 10, the first fluid exchanges heat with the heat exchange assembly 6.
[0059] Referring to Figures 11-13As shown, the fluid management assembly 100 comprises a heat exchange assembly 6 at least partially located in the first cavity 10, the heat exchange assembly 6 comprising a first header 61, a second header 62, a plurality of heat exchange tubes 63, and a first heat exchange member 64. The second part 32 of the first end cap 3 comprises a fifth through hole 36 for communicating between the outside of the fluid management assembly 100 and the heat exchange assembly 6, and the third part 41 of the second end cap 4 comprises a sixth through hole 44 for communicating between the outside of the fluid management assembly 100 and the heat exchange assembly 6. In this embodiment, one end of the first header 61 is arranged in connection with the second part 32, one end of the second header 62 is arranged in connection with the third part 41, and the first header 61 and the second header 62 are arranged side by side. One end of the first header 61 is arranged in sealing and the other end is arranged in communication with the fifth through hole 36, and one end of the second header 62 is arranged in sealing and the other end is arranged in communication with the sixth through hole 44. At least part of the sidewall of the first cylinder 1 is recessed in a direction away from the second cylinder 2 to form a first recess 111, and at least part of the first header 61 and the second header 62 are accommodated in the first recess 111. Along the axial direction of the fluid management assembly 100, the first part 31 is provided with a first avoiding part 316 corresponding to the position of the first recess 111 to facilitate the connection and assembly of the first header 61 with the second part 32. Along the axial direction of the fluid management assembly 100, the second filtering member 42 is provided with a second avoiding part 425 corresponding to the position of the first recess 111 to facilitate the connection and assembly of the second header 62 with the third part 41. Optionally, the first cylinder 1 can also not be provided with the first recess 111.
[0060] The width of the heat exchange tube 63 is greater than its thickness, so as to be flat, i.e. the cross-sectional shape of the heat exchange tube 63 is flat, and the number of heat exchange tubes 63 comprises at least one, and each heat exchange tube 63 comprises a plurality of flow channels extending along the heat exchange tube 63, and the plurality of flow channels are arranged spaced apart from each other.
[0061] In this embodiment, the number of heat exchange tubes 63 is three, and the three heat exchange tubes 63 are arranged side by side along the axial direction of the fluid management assembly 100, each wide heat exchange tube 63 is arranged around the first cylinder 1 to form a nearly cylindrical shape, and each heat exchange tube 63 is connected to the first header 61 at one end and to the second header 62 at the other end. Each flow channel of the heat exchange tube 63 is in communication with the inner cavity of the first header 61 and the inner cavity of the second header 62.
[0062] In the embodiment, the first heat exchange member 64 is located outside the heat exchange pipe. Of course, the heat exchange assembly can also include a second heat exchange member 65. Specifically, the first heat exchange member 64 and the second heat exchange member 65 are located on opposite sides of the heat exchange pipe 63, respectively, and the first heat exchange member 64 and the second heat exchange member 65 are fixedly connected to opposite sides of the heat exchange pipe 63 in the thickness direction. One side of the first heat exchange member 64 is close to or abuts the inner wall surface of the second cylinder 2, and the other side is connected to one side wall surface of the heat exchange pipe 63. One side of the second heat exchange member 65 is close to or abuts the outer wall surface of the first cylinder 1, and the other side is connected to the other side wall surface of the heat exchange pipe 63. The first heat exchange member 64 and the second heat exchange member 65 are arranged in the first cavity 10, thereby strengthening the heat exchange between the second fluid in the heat exchange pipe 63 and the first fluid in the first cavity 10.
[0063] It should be understood that the connection arrangement means that the first heat exchange member 64 and the second heat exchange member 65 can be integrally formed with the heat exchange pipe 63, or can be separately formed and then connected together by processing. The heat exchange pipe 63, the first heat exchange member 64, and the second heat exchange member 65 are all arranged around at least part of the first cylinder 1.
[0064] The first heat exchange member 64 includes a first flow guide structure 641 protruding from the surface of the first heat exchange member 64. The first flow guide structure 641 can be arranged on only one side of the first heat exchange member 64, or can be arranged on both sides of the first heat exchange member 64. The first flow guide structure 641 has a flow passage for the first fluid inside, and / or a flow passage for the first fluid is formed between adjacent two first flow guide structures 641. The second heat exchange member 65 includes a second flow guide structure 651 protruding from the surface of the second heat exchange member 65. The second flow guide structure 651 can be arranged on only one side of the second heat exchange member 65, or can be arranged on both sides of the second heat exchange member 65. The second flow guide structure 651 has a flow passage for the first fluid inside, and / or a flow passage for the first fluid is formed between adjacent two second flow guide structures 651.
[0065] The first heat exchange member 64 and the second heat exchange member 65 have different structures. The structure of the first heat exchange member 64 includes one or more combinations of the shape of the first flow guide structure 641, the distribution density of the first flow guide structure 641, and the thickness of the first heat exchange member 64. The shape of the first flow guide structure 641 can be one or more combinations of a strip structure, a corrugated structure, a sawtooth structure, a zigzag structure, a louver structure, a needle structure, a perforated structure, any structure with protrusions, and any structure with grooves on the surface, as long as the purpose of guiding the flow of the first fluid and increasing the heat exchange effect between the first fluid and the heat exchange assembly 6 can be achieved.
[0066] The structure of the second heat exchange member 65 includes one or more combinations of the shape of the second flow guide structure 651, the distribution density of the second flow guide structure 651, and the thickness of the second heat exchange member 65. The shape of the second flow guide structure 651 can be one or more combinations of a strip-shaped structure, a corrugated structure, a sawtooth structure, a zigzag structure, a louver structure, a needle-shaped structure, a perforated structure, any structure with protrusions, and any structure with grooves on the surface, as long as the purpose of guiding the flow of the first fluid and increasing the heat exchange effect between the first fluid and the heat exchange assembly 6 can be achieved.
[0067] The first flow guide structure 641 of the first heat exchange member 64 is a plurality of hollow strip-shaped structures arranged side by side, each of which extends along the axis direction of the fluid management assembly 100. The strip-shaped structure and the space between adjacent two strip-shaped structures form flow channels, and the strip-shaped structure guides the first fluid to flow in a straight line from top to bottom. The second flow guide structure 651 of the second heat exchange member 65 is a zigzag structure, and the space between adjacent two zigzag structures forms flow channels. The strip-shaped structure guides the fluid to flow in an S shape from top to bottom. In other embodiments, the first heat exchange member 64 and the second heat exchange member 65 can have other shapes.
[0068] In this embodiment, the flow guide member 8 is arranged between the first and second collecting pipes 61 and 62 and the second cylinder 2 to prevent the first fluid from flowing out of the first cavity 10 through the gap between the first and second collecting pipes 61 and 62 and the second cylinder 2. The flow guide member 8 can be connected to the first heat exchange member 641 or not. The present application does not limit this, which can be set according to the specific application environment.
[0069] The flow guide member 8 includes at least two parts located at the upper end of the first collecting pipe 61 and the lower end of the first collecting pipe 61, which prevents the first fluid flowing out of the third cavity 30 from flowing downward through the gap between the first and second collecting pipes 61 and 62 and the second cylinder 2 to flow out of the first cavity 10, i.e., the first fluid can flow through the heat exchange member 64 and the outside of the heat exchange pipe 63 as much as possible, thereby facilitating the improvement of the heat exchange efficiency of the fluid management assembly 100.
[0070] The flow guide 8 comprises a first matching surface 81 matched with the second cylinder 2, a second matching surface 82 matched with the first manifold 61, and a third matching surface 83 matched with the second manifold 62. Optionally, the first matching surface 81 can be matched with the second cylinder 2, i.e. the first matching surface 81 is a curved surface, which can effectively prevent the first fluid from flowing out of the first cavity 10 from the gap between the flow guide 8 and the inner wall surface of the second cylinder 2. The second matching surface 82 and the third matching surface 83 are provided with a protruding rib 84, one side of the wall surface of the protruding rib 84 extends to connect the second matching surface 82, and the other side extends to connect the third matching surface 83. The protruding rib 84 is arranged in the gap between the first manifold 61 and the second manifold 62, one side of the wall surface of the protruding rib 84 is matched with the first manifold 61, and the other side is matched with the second manifold 62. The second matching surface 82 is matched with the first manifold 61, and the third matching surface 83 is matched with the second manifold 62, which can effectively prevent the first fluid from flowing out of the first cavity 10 from the gap between the first manifold 61, the second manifold 62, and the flow guide 8.
[0071] When the fluid management assembly 100 works, in the cooling mode, the flow direction of the second fluid is as follows: the second fluid flows into the heat exchange pipe 63 from the sixth through hole 44 through the second manifold 62, flows along the heat exchange pipe 63 to the first manifold 61, and finally flows out of the fluid management assembly 100 from the fifth through hole 36; in the heating mode, the flow direction of the second fluid is as follows: the second fluid flows into the heat exchange pipe 63 from the fifth through hole 36 through the first manifold 61, flows along the heat exchange pipe 63 to the second manifold 62, and finally flows out of the fluid management assembly 100 from the sixth through hole 44. Thus, the second fluid completes the entire heat exchange process. In the first cavity 10, the second fluid flowing in the inner cavity of the heat exchange pipe 63 and the first fluid flowing in the first cavity 10 exchange heat.
[0072] In another embodiment of the present application, referring to Figure 15 As shown in the figure, the heat exchange assembly 6' comprises a spiral pipe 61', which is at least partially wound on the outer wall surface of the first cylinder 1. The cross section of the spiral pipe 61' is circular, and of course, the cross section of the spiral pipe can also be other shapes, such as polygonal structure, corrugated structure, etc. One end of the spiral pipe 61' is in communication with the fifth through hole 36, and the other end is sealed and in communication with the sixth through hole 44.
[0073] Figure 16 is a connection diagram of the heat management system of the exemplary embodiment of the present application. The direction indicated by the arrow is the fluid flow direction, and the heat management system is in the cooling mode. Please refer to Figure 16As shown, a heat management system includes a fluid management assembly 100, a first evaporator 200, a compressor 300, a first condenser 400 and a throttling device 500. The outlet of the first condenser 400 is communicated with the third through hole 35, the first head 3 of the fluid management assembly 100 is communicated with the flow guide pipe 5, the compressor 300 is communicated with the flow guide pipe 5 through the second head 4 of the fluid management assembly 100, and the inlet of the compressor 300 is communicated with the fourth through hole 43. The first evaporator 200 is connected with the heat exchange assembly 6 through the second head 4 of the fluid management assembly 100, the outlet of the first evaporator 200 is communicated with the fifth through hole 36, the throttling device 500 is connected with the heat exchange assembly 6 through the second head 4 of the fluid management assembly 100, and the inlet of the throttling device 500 is communicated with the sixth through hole 44. In the refrigeration mode, the fluid flowing out of the first evaporator 200 flows into the heat exchange assembly 6 in the fluid management assembly 100, exchanges heat with the fluid in the second cavity, and then flows out to enter the compressor 300. The high-temperature gaseous fluid flowing out of the compressor 300 exchanges heat in the first condenser 400, flows through the first cylinder 1 in the fluid management assembly 100, exchanges heat with the heat exchange assembly 6 through the flow guide pipe 5, and then flows out of the fluid management assembly to enter the throttling device 500. The throttled fluid exchanges heat in the first evaporator 200 again, and then flows into the fluid management assembly 100 to complete a heat exchange cycle. After heat exchange, the temperature of the fluid flowing in the heat exchanger 6 is increased, so that the temperature of the fluid entering the compressor 300 is increased, and the temperature of the fluid flowing into the throttling device 500 is reduced, thereby improving the refrigeration effect of the evaporator 200.
[0074] In the heating mode, the high-temperature gaseous fluid flowing out of the compressor 300 exchanges heat in the second condenser 400', flows through the first cylinder 1 in the fluid management assembly 100, and then enters the fluid management assembly 100 to exchange heat. The gaseous-liquid refrigerant after heat exchange enters the second evaporator 200' after throttling, and then enters the fluid management assembly 100. The fluid flows into the compressor 300 to complete a heat exchange cycle.
[0075] It should be understood in the present application that the above-mentioned first fluid and second fluid are both refrigerants. The first fluid is the refrigerant flowing out of the first evaporator 200, and the second fluid is the refrigerant flowing out of the condenser 400 or the throttling device 500. Two separate heat exchange systems are required for the fluid operation.
[0076] In the present document, "approximately" means that the similarity is more than 50%. For example, the first cylinder 1 is approximately cylindrical, which means that the first cylinder 1 is a hollow cylinder. The side wall of the first cylinder 1 can be provided with recessed parts or protruding structures, and the cross-sectional profile of the first cylinder 1 is not circular, but 50% of the profile is composed of an arc.
[0077] It should be noted that the above examples of "first", "second", "third" and the like similar expressions are only for naming, and do not include any order limitation. The above examples are only used to illustrate the technical solutions described in the present application and do not limit the present application. Although the present application has been described in detail with reference to the above examples, it should be understood by those skilled in the art that the skilled in the art can still modify or equivalently replace the present application, and all technical solutions and improvements which do not deviate from the spirit and scope of the present application should be covered in the scope of the claims of the present application.
Claims
1. A fluid management assembly, characterized by, The application relates to a fluid management assembly. The first cylinder, the second cylinder, the flow guide pipe, the heat exchange assembly, the first end cover and the second end cover are arranged in sequence along the axial direction of the first cylinder. The third cavity is arranged between the first part and the second part. The first part comprises a first through hole part, and the first end of the flow guide pipe is fixedly connected to the first through hole part.
2. The fluid management assembly of claim 1, wherein, The first part further comprises a second through hole part, the first through hole part is fixedly connected to the second through hole part, the second through hole of the second through hole part is communicated with the second cavity, the second part comprises a third through hole part, the third through hole part has a third through hole, and the third through hole is communicated with the second cavity.
3. The fluid management assembly of claim 2, wherein, The second end cover comprises a third part, the third part is away from the first end cover and covers the first cylinder and the second cylinder, the third part comprises a fourth through hole part, the fourth through hole part has a fourth through hole, and the fourth through hole is communicated with the first cavity and the outside of the fluid management assembly.
4. The fluid management assembly of claim 1, wherein, The fluid management assembly comprises a drying bag and a screen, the screen comprises a first screen and a second screen, the outer wall surface of the flow guide pipe is provided with a first screen mounting part and a second screen mounting part, the first screen is arranged between the first screen mounting part and the inner wall surface of the first cylinder, the second screen is arranged between the second screen mounting part and the inner wall surface of the first cylinder, the drying bag is arranged between the first screen and the second screen, and the fluid management assembly further comprises a first filter member, the first filter member is fixedly connected to one end of the flow guide pipe in the first cylinder.
5. The fluid management assembly of claim 3 or 4, wherein, 6. The fluid management assembly of claim 3 or 4, wherein, The heat exchange assembly is at least partially located in the first cavity, the first head comprises a fifth through hole part, the second head comprises a sixth through hole part, the fifth through hole part has a fifth through hole, the sixth through hole part has a sixth through hole, the heat exchange assembly comprises a first header, a second header and a heat exchange tube, the heat exchange tube comprises at least one flat tube, one end of the flat tube is connected to the first header, the other end is connected to the second header, one end of the first header is sealingly arranged in the fifth through hole part and communicates with the fifth through hole, one end of the second header is sealingly arranged in the fifth through hole part and communicates with the sixth through hole, and the first header and the second header are arranged side by side.
7. The fluid management assembly of claim 3 or 4, wherein, The heat exchange assembly is at least partially located in the first cavity, the first head comprises a fifth through hole part, the second head comprises a sixth through hole part, the fifth through hole part has a fifth through hole, the sixth through hole part has a sixth through hole, the fifth through hole communicates the fluid management assembly and the heat exchange assembly, the sixth through hole communicates the fluid management assembly and the heat exchange assembly, and the heat exchange assembly comprises a heat exchange tube, the heat exchange tube comprises at least a spiral tube, one end of the spiral tube communicates with the fifth through hole, and the other end of the spiral tube communicates with the sixth through hole.
8. The fluid management assembly of claim 7, wherein, The first heat exchange member and the second heat exchange member, the heat exchange tube is arranged around the first cylinder, one side of the first heat exchange member is arranged close to or abuts against the second cylinder, and the other side is fixed with the heat exchange tube, one side of the second heat exchange member is arranged close to or abuts against the first cylinder, and the other side is fixed with the heat exchange tube, and the structure of the first heat exchange member and the structure of the second heat exchange member are different.
9. The fluid management assembly of claim 4, wherein, The first cylinder comprises a cylinder part and a bottom cover integrally formed with the cylinder part, the bottom cover is located on the side away from the first head, and the fluid management assembly comprises a second filter member, the second filter member is abutted between the third part and the bottom cover.
10. A thermal management system characterized by, The heat management system comprises the fluid management assembly, an evaporator, a compressor, a condenser and a throttling device, the heat exchange assembly is connected between the evaporator and the compressor, the fluid management assembly is connected between the condenser and the throttling device, the outlet of the condenser is connected with the third through hole of the first head of the fluid management assembly, the outlet of the evaporator is connected with the fifth through hole of the first head of the fluid management assembly, the inlet of the compressor is connected with the fourth through hole of the second head of the fluid management assembly, and the inlet of the throttling device is connected with the sixth through hole of the second head.
Citation Information
Patent Citations
Thermal management system
CN110542224A
Fluid management assembly, thermal management assembly and thermal management system
CN112757863A