An automatic packing and recycling device and method for tape reels

Abstract

This invention provides an automatic packing and recycling device for finished tape reels, comprising an automatic packing unit, a first lifting unit, a pushing unit, a second lifting unit, and an automatic packing changing unit. The automatic packing unit is located at the inlet of the finished tape reel. The first lifting unit is located below the automatic packing unit, the pushing unit is fixed below the first lifting unit, the second lifting unit is located to the left of the first lifting unit, and the automatic packing changing unit is located to the left of the second lifting unit. This invention has advantages such as automatic feeding and packing, saving labor, improving work efficiency, increasing the total capacity of each packing, and reducing the time spent on manual packing and packing.

Description

Technical Field

[0001] This invention relates to an automatic packing device, specifically to an automatic packing and recycling device and method for tape reels. Background Technology

[0002] In existing tape winding equipment, the recycling capacity of finished tape reels is limited, with only about 40 reels stored at a time. This leads to frequent loading and unloading, resulting in low production efficiency. Moreover, most of the current equipment still uses manual packing, which is also inefficient.

[0003] Therefore, it is necessary to provide a new technical solution. Summary of the Invention

[0004] To address the technical problems existing in the prior art, this invention discloses an automatic packing and recycling device for tape and strip reels, the specific technical solution of which is as follows:

[0005] This invention provides an automatic packing and recycling device for tape reels, comprising an automatic packing unit, a first lifting unit, a pushing unit, a second lifting unit, and an automatic packing unit.

[0006] The automatic packing unit is located at the inlet of the finished product roll reel.

[0007] The first lifting part is located below the automatic packing part, and a material box is placed on the first lifting part. The first lifting part can move up and down, and the distance the first lifting part moves up and down is the height of one material box.

[0008] The pusher is fixed to the first support. When the first support moves to its lowest point, the pusher can push the first material box forward.

[0009] The second lifting part is located to the left of the first lifting part. The second lifting part can move up and down. Material bins No. 2 and No. 3 are stacked on the second lifting part. The distance that the second lifting part moves up and down is the height of one material bin.

[0010] The automatic box changing unit is located on the left side of the second lifting unit. The automatic box changing unit can move left and right and up and down. The automatic box changing unit can move the No. 2 or No. 3 material box placed on the upper side horizontally to the bottom of the automatic boxing unit.

[0011] Furthermore, the automatic packing unit includes a stepper motor and a receiving box. The receiving box is located above the material box. The stepper motor drives the receiving box to move left and right, and the finished product roll material reel enters the material box below through the receiving box.

[0012] Furthermore, the pusher unit includes an actuating cylinder, a roller slide, and a limiting block.

[0013] The actuating cylinder is located at the right end of the first lifting part.

[0014] The roller slide is located below the second lifting part, to the left of the first lifting part, and on both sides of the actuating cylinder. The height of the roller slide is the same as the height of the first lifting part.

[0015] The limiting block is located on the left side of the roller slide.

[0016] Furthermore, the first lifting part includes a first base and a first driving mechanism. The first driving mechanism is vertically arranged and drives the first base to move up and down.

[0017] Furthermore, a roller slide is provided on the first base, which lifts the material box on the first base.

[0018] Furthermore, the automatic box changing unit includes a vacuum suction cup assembly, a horizontal movement mechanism, and a vertical lifting mechanism. The vacuum suction cup assembly is mounted on the horizontal movement mechanism, which drives the vacuum suction cup assembly to move left and right, while the vertical lifting mechanism drives the horizontal movement mechanism to move up and down.

[0019] Furthermore, the automatic box changing unit also includes an empty box limiting mechanism, which is fixed to the top of the horizontal movement mechanism and can move up and down.

[0020] The present invention also provides a method for automatic packing and recycling of tape reels, which includes the following steps:

[0021] S1, Initial preparation: Place the No. 1 material box on the first lifting part and move the No. 1 material box to the waiting area for packing below the automatic packing part to prepare for packing. Stack the No. 2 and No. 3 material boxes on the second lifting part, with the No. 2 material box on top.

[0022] S2, the finished tape reels are placed into the No. 1 box one by one from right to left through the automatic boxing unit. After the No. 1 box is full, the first lifting unit is moved down to the bottom, the vacuum suction cup group is used to pick up the No. 2 box and move it to the boxing area below the automatic boxing unit. The second lifting unit is moved up to move the No. 3 box by the height of one box.

[0023] S3, after the pusher pushes the No. 1 material box to the bottom of the second lifting part, the first lifting part rises to lift the No. 2 material box, the vacuum suction cup group returns to the initial position, and the No. 2 material box is loaded.

[0024] S4. After the second material box is full, the first lifting part descends to the bottom. The vacuum suction cup group picks up the third material box and moves it to the boxing area. After the third material box is placed on top of the second material box, the vacuum suction cup group returns to the initial position and the third material box is boxed.

[0025] S5, after the No. 3 material box is full, take out the three full material boxes and put them back into the empty material boxes to prepare for packing.

[0026] The present invention has the following beneficial effects:

[0027] 1. The automatic packing and recycling device for tape reels provided by the present invention can automatically feed and pack materials, saving labor and improving work efficiency.

[0028] 2. The automatic packing and recycling device for reel of tape provided by the present invention can automatically recycle 3 boxes of tape each time, thereby increasing the total capacity of each packing.

[0029] 3. The automatic packing and recycling device for tape reels provided by this invention allows for sequential loading of materials into three bins, reducing the time required for manual packing and changing of bins and improving production efficiency.

[0030] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0031] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0032] Figure 1 This is a schematic diagram of the overall structure of the automatic packing and recycling device for tape reels provided in an embodiment of the present invention.

[0033] Figure 2 yes Figure 1 A schematic diagram of the automatic packing unit.

[0034] Figure 3 yes Figure 1 A schematic diagram of the structure of the middle push box section.

[0035] Figure 4 yes Figure 1 A schematic diagram of the structure of the first lifting section.

[0036] Figure 5 yes Figure 1 A schematic diagram of the automatic box changing unit.

[0037] Among them, 10-automatic box packing unit, 20-first lifting unit, 30-box pushing unit, 40-second lifting unit, 50-automatic box changing unit, 11-stepper motor, 12-receiving box, 21-first base, 22-first drive mechanism, 31-pushing cylinder, 32-roller slide, 33-limit block, 51-vacuum suction cup group, 52-horizontal movement mechanism, 53-vertical lifting mechanism, 54-empty box limit mechanism. Detailed Implementation

[0038] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0039] In the description of this invention, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0040] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0041] This invention provides an automatic packing and recycling device for tape reels, referenced. Figures 1 to 5It includes an automatic box-packing unit 10, a first lifting unit 20, a box-pushing unit 30, a second lifting unit 40, and an automatic box-changing unit 50. The automatic box-packing unit 10 is located at the inlet of the finished product roll reel. The first lifting unit 20 is located below the automatic box-packing unit 10, and a first-grade box is placed on it. The first lifting unit 20 can move up and down, with the vertical movement distance equal to the height of one box. The box-pushing unit 30 is fixed to the first lifting unit 20. When the first lifting unit 20 moves to its lowest point, the box-pushing unit 30 pushes the first-grade box forward. The second lifting unit 40 is located to the left of the first lifting unit 20. The second lifting unit 40 can move up and down, and a second-grade box and a third-grade box are stacked on it. The vertical movement distance of the second lifting unit 40 is equal to the height of one box. The automatic box changing unit 50 is located on the left side of the second lifting unit 40. The automatic box changing unit 50 can move left and right and up and down. The automatic box changing unit 50 can move the No. 2 or No. 3 material box placed on the upper side horizontally to the lower side of the automatic box packing unit 10.

[0042] In one embodiment, the automatic packing unit 10 includes a stepper motor 11 and a receiving box 12. The receiving box 12 is disposed above the material box. The stepper motor 11 drives the receiving box 12 to move left and right, and the finished product roll material reel enters the material box below through the receiving box 12.

[0043] The push box part 30 includes a toggle cylinder 31, a roller slide 32, and a limiting block 33. The toggle cylinder 31 is located on the right end of the first lifting part 20. The roller slide 32 is located below the second lifting part 20. The roller slide 32 is located on the left side of the first lifting part 20 and is respectively located on both sides of the toggle cylinder 31. The height of the roller slide 32 is the same as the height of the first lifting part 20. The limiting block 33 is located on the left side of the roller slide 32.

[0044] The first lifting part 20 includes a first base 21 and a first driving mechanism 22. The first driving mechanism 22 is vertically arranged and drives the first base 21 to move up and down.

[0045] The first base 21 is provided with a roller slide, which lifts the material box on the first base 21.

[0046] The automatic box-changing unit 50 includes a vacuum suction cup assembly 51, a horizontal movement mechanism 52, and a vertical lifting mechanism 53. The vacuum suction cup assembly 51 is mounted on the horizontal movement mechanism 52, which drives the vacuum suction cup assembly 51 to move left and right. The vertical lifting mechanism 53 drives the horizontal movement mechanism 52 to move up and down. The automatic box-changing unit 50 also includes an empty box limiting mechanism 54, which is fixed to the top of the horizontal movement mechanism 52 and can move up and down.

[0047] The present invention also provides a method for automatic packing and recycling of tape reels, which includes the following steps:

[0048] S1, Initial preparation: Place the No. 1 material box on the first lifting part and move the No. 1 material box to the waiting area for packing below the automatic packing part to prepare for packing. Stack the No. 2 and No. 3 material boxes on the second lifting part, with the No. 2 material box on top.

[0049] S2, the finished tape reels are placed into the No. 1 box one by one from right to left through the automatic boxing unit. After the No. 1 box is full, the first lifting unit is moved down to the bottom, the vacuum suction cup group is used to pick up the No. 2 box and move it to the boxing area below the automatic boxing unit. The second lifting unit is moved up to move the No. 3 box by the height of one box.

[0050] S3, after the pusher pushes the No. 1 material box to the bottom of the second lifting part, the first lifting part rises to lift the No. 2 material box, the vacuum suction cup group returns to the initial position, and the No. 2 material box is loaded.

[0051] S4. After the second material box is full, the first lifting part descends to the bottom. The vacuum suction cup group picks up the third material box and moves it to the boxing area. After the third material box is placed on top of the second material box, the vacuum suction cup group returns to the initial position and the third material box is boxed.

[0052] S5, after the No. 3 material box is full, take out the three full material boxes and put them back into the empty material boxes to prepare for packing.

[0053] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.

[0054] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications and variations to the above embodiments within the scope of the present invention.

Claims

1. A method for automatic packing and recycling of tape reels, characterized in that: Includes the following steps, S1, Initial preparation: Place the No. 1 material box on the first lifting part and move the No. 1 material box to the waiting area for packing below the automatic packing part to prepare for packing. Stack the No. 2 and No. 3 material boxes on the second lifting part, with the No. 2 material box on top. S2, the finished tape reels are placed into the No. 1 box one by one from right to left through the automatic boxing unit. After the No. 1 box is full, the first lifting unit is moved down to the bottom, the vacuum suction cup group is used to pick up the No. 2 box and move it to the boxing area below the automatic boxing unit. The second lifting unit is moved up to move the No. 3 box by the height of one box. S3, after the pusher pushes the No. 1 material box to the bottom of the second lifting part, the first lifting part rises to lift the No. 2 material box, the vacuum suction cup group returns to the initial position, and the No. 2 material box is loaded. S4. After the second material box is full, the first lifting part descends to the bottom. The vacuum suction cup group picks up the third material box and moves it to the boxing area. After the third material box is placed on top of the second material box, the vacuum suction cup group returns to the initial position and the third material box is boxed. S5, after the third material bin is full, remove the three full material bins and put them back into the empty material bins in preparation for packing. The automatic packing unit is located at the inlet of the finished product roll reel. The first lifting part is located below the automatic packing part, and a material box is placed on the first lifting part. The first lifting part can move up and down, and the distance the first lifting part moves up and down is the height of one material box. The pusher is fixed to the first support. When the first support moves to its lowest point, the pusher can push the first material box forward. The second lifting part is located to the left of the first lifting part. The second lifting part can move up and down. Material bins No. 2 and No. 3 are stacked on the second lifting part. The distance that the second lifting part moves up and down is the height of one material bin. The automatic box changing unit is located on the left side of the second lifting unit. The automatic box changing unit can move left and right and up and down. The automatic box changing unit can move the No. 2 or No. 3 material box placed on the upper side horizontally to the lower side of the automatic boxing unit.

2. The method for automatic packing and recycling of tape reels according to claim 1, characterized in that: The automatic packing unit includes a stepper motor and a receiving box. The receiving box is located above the material box. The stepper motor drives the receiving box to move left and right, and the finished product tape reel enters the material box below through the receiving box.

3. The method for automatic packing and recycling of tape reels according to claim 1, characterized in that: The pusher section includes a pry cylinder, a roller slide, and a limit block. The actuating cylinder is located at the right end of the first lifting part. The roller slide is located below the second lifting part, to the left of the first lifting part, and on both sides of the actuating cylinder. The height of the roller slide is the same as the height of the first lifting part. The limiting block is located on the left side of the roller slide.

4. The method for automatic packing and recycling of tape reels according to claim 3, characterized in that: The first lifting part includes a first base and a first driving mechanism. The first driving mechanism is vertically arranged and drives the first base to move up and down.

5. The method for automatic packing and recycling of tape reels according to claim 4, characterized in that: The first base is provided with a roller slide, which lifts the material box on the first base.

6. The method for automatic packing and recycling of tape reels according to claim 1, characterized in that: The automatic box changing unit includes a vacuum suction cup assembly, a horizontal movement mechanism, and a vertical lifting mechanism. The vacuum suction cup assembly is mounted on the horizontal movement mechanism, which drives the vacuum suction cup assembly to move left and right, while the vertical lifting mechanism drives the horizontal movement mechanism to move up and down.

7. The method for automatic packing and recycling of tape reels according to claim 6, characterized in that: The automatic box changing unit also includes an empty box limiting mechanism, which is fixed to the top of the horizontal movement mechanism and can move up and down.

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