Cylinder access fork bracket

By designing the cylinder storage and withdrawal fork bracket, the automatic storage and access of cylinders is achieved using the servo motor and tightening mechanism, the problem of low horizontal storage and access efficiency in the three-dimensional warehouse is solved, and the storage and access efficiency and convenience are improved.

CN116101941BActive Publication Date: 2025-07-08HENAN RELATIONS CO LTD
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Patent Information

Application Number
CN202211629672.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-19
Publication Date
2025-07-08
Estimated Expiration
2042-12-19

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently realize the horizontal access of steel cylinders in three-dimensional libraries, especially in limited spaces, with low access efficiency and inconvenientity.

Method used

A cylinder storage and withdrawal fork bracket is designed, including stacking lifting beams, tightening mechanisms, servo motors, cylinder sensors and servo control systems. The cylinder is automatically stored and withdrawn by driving the servo motor to achieve automatic storage and withdrawal of steel cylinders, which is suitable for storage and withdrawal of shelves on both sides of the left and right.

Benefits of technology

It realizes automatic storage and access of steel cylinders, improves storage and access efficiency, and is convenient and reliable in the access process, and is suitable for the operation of shelves on both sides of the left and right.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116101941B_ABST
Patent Text Reader

Abstract

Cylinder access fork bracket, including a stacking lifting crossbeam, a suction mechanism, a servo motor, a cylinder sensor and a servo control system. The stacking lifting crossbeam is horizontally arranged in the left-right direction. The suction mechanism is slidably arranged on the front side of the stacking lifting crossbeam in the left-right direction. The servo motor is installed on the stacking lifting crossbeam. The servo motor drives the suction mechanism to reciprocate left and right through a lead screw nut mechanism. A plurality of cylinder brackets which are arranged at intervals in the left-right direction and are located below the suction mechanism are fixedly connected to the front side edge of the bottom of the stacking lifting crossbeam. There are two sets of cylinder sensors. The two sets of cylinder sensors have the same structure and are symmetrically installed on the left and right sides of the top of the suction mechanism. The servo control system is arranged on the stacker. The servo control system is respectively connected to the suction mechanism, the servo motor and the two sets of cylinder sensors. The design of the present invention is scientific, can realize automatic access of cylinders, is applicable to the access work of the shelves on both the left and right sides, greatly improves the access efficiency, and is convenient and reliable for access.
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Description

Technical Field

[0001] The present invention relates to the technical field of cylinder management, and more specifically, to a cylinder access fork bracket. Background Art

[0002] Sulfur hexafluoride gas (SF6) is a colorless, odorless, non-toxic, non-flammable inert gas, and is widely used in the power industry due to its excellent insulation and arc extinguishing characteristics. SF6 gas is generally stored in standard 40L cylinders, and the large gas demand results in a large accumulation of cylinders. In order to neatly arrange the cylinders in a small space, cylinder stereoscopic warehouses have begun to be applied. Among them, when the cylinders are placed horizontally, the stereoscopic warehouse occupies a small area and has high application value in some areas with limited space. When the cylinders are stored horizontally on the shelves, how to achieve their access is a relatively key and important technical problem. The present invention realizes a cylinder access fork bracket to solve this problem. Summary of the Invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a cylinder access fork bracket, which is scientifically designed, can realize the automatic access of cylinders, is applicable to the access work of the shelves on both the left and right sides, greatly improves the access efficiency, and is convenient and reliable for access.

[0004] To achieve the above object, the present invention adopts the following technical solutions:

[0005] The cylinder access fork bracket includes a stacking lifting cross beam, a suction mechanism, a servo motor, a cylinder sensor, and a servo control system. The stacking lifting cross beam is horizontally arranged in the left-right direction. A fixed seat is provided in the middle of the rear side of the stacking lifting cross beam, and the fixed seat is installed on the lifting slide of the stacking machine lifting mechanism. The suction mechanism is slidably arranged left and right on the front side of the stacking lifting cross beam. The servo motor is installed on the stacking lifting cross beam, and the servo motor drives the suction mechanism to reciprocate left and right through a lead screw nut mechanism. A plurality of cylinder brackets are fixedly connected to the front side edge of the bottom of the stacking lifting cross beam at intervals left and right and are located below the suction mechanism. There are two sets of cylinder sensors, and the two sets of cylinder sensors have the same structure and are symmetrically installed on the left and right sides of the top of the suction mechanism. The servo control system is arranged on the stacking machine, and the servo control system is respectively connected to the suction mechanism, the servo motor, and the two sets of cylinder sensors.

[0006] The stacking lifting cross beam includes a channel steel beam with left and right through and open sides facing forward. In the middle of the channel steel beam, a guide rail mounting plate is vertically welded in the left - right direction. The guide rail mounting plate divides the inner channel space of the channel steel beam into two installation spaces front - and - back. At the front - side part of the left end of the channel steel beam, a left end plate is welded. The left end plate seals the left port of the front - side installation space. At the front - side part of the right end of the channel steel beam, a right end plate is welded. The right end plate seals the right port of the front - side installation space. The rear side edge of the left end plate is welded to the left - hand side edge of the front - side of the guide rail mounting plate. The rear side edge of the right end plate is welded to the right - hand side edge of the front - side of the guide rail mounting plate. On the front - side of the guide rail mounting plate, two horizontally fixed guide rails are installed at intervals up and down in the left - right direction. The left end of the guide rail is fixedly embedded in the left end plate, and the right end of the guide rail is fixedly embedded in the right end plate. At the left - hand end of the front - side edge of the top side plate of the channel steel beam, a left limit switch sensor is provided. At the right - hand part of the front - side edge of the top side of the channel steel beam, a home position switch sensor is provided. At the right - hand end of the front - side edge of the top side of the channel steel beam, a right limit switch sensor is provided on the right side of the home position switch sensor. Each cylinder bracket is respectively installed on the bottom surface of the lower side plate of the channel steel beam. The servo control system is respectively connected to the left limit switch sensor, the home position switch sensor, and the right limit switch sensor through signal cables for signal connection.

[0007] The sucking - tight mechanism includes a rectangular box - shaped seat and two circular electromagnetic suction cups. The rectangular box - shaped seat is horizontally arranged in the front of the channel steel beam in the left - right direction and is located directly above a corresponding cylinder bracket. On the left and right sides of the rectangular box - shaped seat, concentric circular flange plates are fixedly connected. The two circular flange plates have the same structure and are symmetrically arranged left and right. On the upper side of the outer circumference of the two circular flange plate structures, convex plates are integrally formed. The two circular electromagnetic suction cups are symmetrically arranged left and right. The left circular electromagnetic suction cup is concentrically fixedly connected to the left - hand side of the left circular flange plate, and the right circular electromagnetic suction cup is concentrically fixedly connected to the right - hand side of the right circular flange plate. In the middle of the rear side of the rectangular box - shaped seat, a double - ear plate support with open upper, lower, and rear sides is fixedly connected. The vertical dimension of the double - ear plate support is smaller than the width of the notch of the channel steel beam. The rear - side part of the double - ear plate support is embedded inside the notch of the channel steel beam. Between the upper and lower side edges of the two side plates of the double - ear plate support, rectangular flat plates located outside the notch of the channel steel beam are fixedly connected. Between the upper - side parts and the lower - side parts of the rear - side edges of the two side plates of the double - ear plate support, slide - block mounting plates are fixedly installed. On the rear sides of the two slide - block mounting plates, slide blocks are fixedly installed. The two slide blocks are respectively slidably connected to the two guide rails. Between the middle rear sides of the two side plates of the double - ear plate support, a nut mounting plate is vertically arranged in the left - right direction. In the middle of the rear - side edge of the upper - side rectangular flat plate, test pieces adapted to the left limit switch sensor, the home position switch sensor, and the right limit switch sensor are fixedly installed. The servo control system is respectively connected to the two circular electromagnetic suction cups through signal cables for signal connection.

[0008] The lead screw and nut mechanism includes a lead screw and a nut pair. The servo motor is fixedly installed on the right end portion in the installation space on the rear side through a motor seat. A bearing support plate located on the left side of the right end plate is fixedly arranged in the right end portion of the installation space on the front side. The bearing support plate is welded to the upper side plate, the lower side plate and the guide rail mounting plate of the channel steel beam. The power shaft of the servo motor is located on the right side of the servo motor and is horizontally arranged along the left and right directions. The lead screw is horizontally arranged in the installation space on the front side along the left and right directions and is located in the middle of the two guide rails. The left end portion of the lead screw is rotatably installed on the left end plate through a bearing, and the right end portion of the lead screw is rotatably installed on the bearing support plate through a bearing. The right end of the lead screw is connected to the right end of the power shaft of the servo motor through a synchronous belt transmission mechanism. A first groove is provided in the middle of the right side of the guide rail mounting plate, and the synchronous belt of the synchronous belt transmission mechanism passes through the first groove. The nut pair is sleeved on the lead screw and is threadedly connected to the lead screw. A fixed block sleeved on the lead screw and slidably connected to the lead screw is fixedly installed on the left side of the nut pair, and the front side of the fixed block is arranged between the two side plates of the double-ear plate support and fixedly connected to the nut mounting plate.

[0009] The cylinder sensor on the right includes a contact travel switch, a guide sleeve, a guide rod and a trigger sheet. The contact travel switch is fixedly installed on the rear side of the middle part of the top surface of the rectangular box seat by fasteners. The guide sleeve is horizontally fixedly installed on the left side of the convex plate on the right side along the left and right directions. The guide rod horizontally penetrates the guide sleeve and the convex plate on the right side. The guide rod is slidably connected with the guide sleeve and the convex plate on the right side. The right end of the guide rod is located above the right side of the right side surface of the circular electromagnetic suction cup on the right. A stopper is arranged on the right end of the guide rod. The lower side of the stopper is located on the right side of the upper side of the right side surface of the circular electromagnetic suction cup on the right. The rod is provided with a pressure spring between a stopper and a convex plate on the right side, the left end of the guide rod extends to the left from the left end of the guide sleeve, the trigger piece is tilted with the left side lower and the right side higher, the lower side of the trigger piece is hinged to the bottom of the right side surface of the shell of the contact travel switch and its hinge axis is horizontally arranged along the front and rear direction, the upper side of the trigger piece is fixedly connected with a clamping plate fastened on the left end part of the guide rod, the lower side of the right side surface of the shell of the contact travel switch is provided with a sensor probe located on the left side of the lower side of the trigger piece and adapted to the trigger piece, and the servo control system is connected to the contact travel switch through a signal cable.

[0010] The cylinder bracket includes two lifting plates which are arranged at a left - right interval. The lifting plates are vertically arranged at the front - side bottom of the channel steel beam in the front - rear direction. The lifting plates are in an arc - shaped hook structure, and the open side of the lifting plate faces upward. Cross bars are fixedly connected between the middle parts and the front - side parts of the two lifting plates. A rib plate vertically arranged in the left - right direction is fixedly connected between the rear - side edges of the two lifting plates. A horizontal folding edge fixedly connected to the front - side edge of the lower side of the lower side plate of the channel steel beam is integrally formed on the upper side of the rib plate. Second grooves are provided at the front - side part and the rear - side part of the upper side of the lifting plate. Channel steel support rods are fixedly connected between the front - side parts and the rear - side parts of the upper sides of the two lifting plates. The left ends of the two channel steel support rods are respectively fixedly clamped in the two second grooves on the left side, and the right ends of the two channel steel support rods are respectively fixedly clamped in the two second grooves on the right side. The front - side channel steel support rod is left - right permeable and its open side faces backward and upward. The rear - side channel steel support rod is left - right permeable and its open side faces forward and upward. A plurality of support rollers at left - right intervals are rotatably installed in the grooves of the two channel steel support rods, and the upper side parts of the support rollers protrude from the notch of the channel steel support rods.

[0011] Cable carriers are arranged on the left - side part of the top surface of the rectangular box - shaped seat and the upper side surface of the upper side plate of the channel steel beam, and each signal cable is arranged in the cable carrier.

[0012] The present invention has prominent substantive features and significant progress compared with the prior art. Specifically, the present invention can push the cylinder from the cylinder bracket to the shelf and take the cylinder from the shelf to the cylinder bracket, that is, it has the function of cylinder access:

[0013] (1) When storing the cylinder on the left - hand shelf:

[0014] The gas cylinders are pre-placed on respective gas cylinder brackets, with the bottoms of the gas cylinders on the right side, the sucking mechanism at the right extreme position, the test piece in contact with the right limit switch sensor. The servo control system controls the energization and magnetization of the circular electromagnetic chuck on the left side. The circular electromagnetic chuck on the left side sucks tightly the bottom of the gas cylinder. The bottom of the gas cylinder presses against the block on the left side, and the guide rod on the left side moves relatively to the guide sleeve on the left side to the right, aligning the left end of the guide rod on the left side with the left side surface of the circular electromagnetic chuck on the left side. The block on the left side compresses the pressing spring on the left side, and the right end of the guide rod on the left side presses against the trigger piece on the left side, causing the trigger piece on the left side to rotate to the right and press tightly against the sensor probe on the left side. The sensor probe on the left side transmits the pressure signal to the contact travel switch on the front side. The contact travel switch on the front side sends a signal to the servo control system, indicating that the gas cylinder sensor on the left side senses the gas cylinder. Then, the stacker moves under the control of the servo control system and transports the gas cylinder to the target storage location on the left shelf. The leftmost gas cylinder bracket is aligned horizontally with the right end of the target storage location. Then, the servo control system controls the servo motor to start. The servo motor drives the nut pair to move to the left through the lead screw. The nut pair then drives the rectangular box seat to move to the left to the left extreme position through the double-ear plate support. The circular electromagnetic chuck on the left side then pushes the gas cylinder into the target storage location on the left shelf. The test piece moves to the left limit switch sensor and comes into contact with the left limit switch sensor. The servo control system receives the signal from the left limit switch sensor and controls the servo motor to stop. At the same time, it controls the circular electromagnetic chuck on the left side to de-energize and demagnetize to release the gas cylinder. Then, the servo control system controls the servo motor to start. The servo motor drives the nut pair to move in the reverse direction to the origin position through the lead screw, moving the rectangular box seat to the origin position. The test piece moves to the origin switch sensor and comes into contact with the origin switch sensor. The servo control system receives the signal from the origin switch sensor and controls the servo motor to stop, completing the operation of storing the gas cylinder on the left shelf;

[0015] When storing gas cylinders on the right shelf, the working principle is the same as that for storing gas cylinders on the left shelf:

[0016] The cylinder is pre-placed on each cylinder bracket, with the bottom of the cylinder on the left and the sucking mechanism at the left extreme position. The test piece contacts the left limit switch sensor. The servo control system controls the energization and magnetization of the circular electromagnetic chuck on the right. The circular electromagnetic chuck on the right sucks the bottom of the cylinder. The bottom of the cylinder presses against the block on the right, and the guide rod on the right moves leftward relative to the guide sleeve on the right, aligning the right end of the guide rod on the right with the right side face of the circular electromagnetic chuck on the right. The block on the right compresses the top pressure spring on the right, and the left end of the guide rod on the right presses against the trigger piece on the right, causing the trigger piece on the right to rotate leftward and tightly press against the sensor probe on the right. The sensor probe on the right transmits the pressure signal to the contact travel switch at the rear. The contact travel switch at the rear sends a signal to the servo control system, indicating that the cylinder sensor on the right senses the cylinder. Then, the stacker moves under the control of the servo control system and transports the cylinder to the target storage location on the right shelf. The rightmost cylinder bracket is aligned left and right with the left end of the target storage location. Then, the servo control system controls the servo motor to start. The servo motor drives the nut pair to move rightward through the lead screw. The nut pair then drives the rectangular box seat to move rightward to the right extreme position through the double-ear plate support. The circular electromagnetic chuck on the right then pushes the cylinder into the target storage location on the right shelf. The test piece moves to the right limit switch sensor and contacts it. The servo control system receives the signal from the right limit switch sensor and controls the servo motor to stop. At the same time, it controls the circular electromagnetic chuck on the right to de-energize and demagnetize to release the cylinder. Then, the servo control system controls the servo motor to start. The servo motor drives the nut pair to move reversely to the origin position through the lead screw, moving the rectangular box seat to the origin position. The test piece moves to the origin switch sensor and contacts it. The servo control system receives the signal from the origin switch sensor and controls the servo motor to stop, completing the work of storing the cylinder on the right shelf.

[0017] (2) When taking a cylinder from the left shelf:

[0018] Under the control of the servo control system, the stacker moves to the target storage location on the left shelf. The leftmost cylinder bracket is aligned with the right end of the target storage location horizontally. The servo control system controls the energization and magnetization of the circular electromagnetic chuck on the left side. At the same time, it controls the start of the servo motor. The servo motor drives the rectangular box seat to move from the origin position to the left limit position through the lead screw and nut pair. The test piece moves to the left limit switch sensor and contacts it. The servo control system receives the signal from the left limit switch sensor and controls the servo motor to stop. The circular electromagnetic chuck on the left side tightly holds the bottom of the cylinder. The bottom of the cylinder presses against the left block. The left guide rod moves relatively to the left guide sleeve to the right, aligning the left end of the left guide rod with the left side face of the circular electromagnetic chuck on the left side. The left block compresses the left compression spring. The right end of the left guide rod presses against the left trigger piece, causing the left trigger piece to rotate to the right and tightly press against the left sensor probe. The left sensor probe transmits the pressure signal to the front contact travel switch. The front contact travel switch sends a signal to the servo control system, indicating that the left cylinder sensor senses the cylinder. Then, the servo control system controls the servo motor to start. The servo motor drives the nut pair to move reversely to the right limit position through the lead screw, moving the rectangular box seat to the right limit position. The circular electromagnetic chuck on the left side sucks the cylinders on the left shelf onto each cylinder bracket. The test piece moves reversely to the right limit switch sensor and contacts it. The servo control system receives the signal from the right limit switch sensor and controls the servo motor to stop, completing the work of taking cylinders from the left shelf;

[0019] When taking cylinders from the right shelf, the working principle is the same as that of taking cylinders from the left shelf:

[0020] Under the control of the servo control system, the stacker moves to the target storage location on the right shelf. The rightmost cylinder bracket is aligned with the left end of the target storage location. The servo control system controls the energization and magnetization of the circular electromagnetic chuck on the right. At the same time, it controls the start of the servo motor. The servo motor drives the rectangular box seat to move from the origin position to the right limit position through the lead screw and nut pair. The test piece moves to the right limit switch sensor and contacts it. The servo control system receives the signal from the right limit switch sensor and controls the servo motor to stop. The circular electromagnetic chuck on the right sucks tightly the bottom of the cylinder. The bottom of the cylinder presses against the right stop block. The right guide rod moves leftward relative to the right guide sleeve, aligning the right end of the right guide rod with the right side of the circular electromagnetic chuck on the right. The right stop block compresses the right compression spring. The left end of the right guide rod presses against the right trigger piece, causing the right trigger piece to rotate leftward and tightly press against the right sensor probe. The right sensor probe transmits the pressure signal to the rear contact travel switch. The rear contact travel switch sends a signal to the servo control system, indicating that the right cylinder sensor has sensed the cylinder. Then, the servo control system controls the servo motor to start. The servo motor drives the nut pair to move reversely to the left limit position through the lead screw, moving the rectangular box seat to the left limit position. The circular electromagnetic chuck on the right sucks the cylinders on the right shelf onto each cylinder bracket. The test piece moves reversely to the left limit switch sensor and contacts it. The servo control system receives the signal from the left limit switch sensor and controls the servo motor to stop, completing the operation of taking cylinders from the right shelf.

[0021] In summary, the design of the present invention is scientific, capable of realizing automatic storage and retrieval of cylinders, applicable to the storage and retrieval operations on both the left and right shelves, greatly improving the storage and retrieval efficiency, and being convenient, reliable for storage and retrieval. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic structural diagram of the cylinder handling of the present invention.

[0023] Figure 2 is Figure 1 the schematic structural diagram after removing the cylinder and the tightening mechanism in

[0024] Figure 3 is Figure 2 the schematic structural diagram after removing the guide rail and the lead screw nut mechanism in

[0025] Figure 4 is the schematic assembly structural diagram of the tightening mechanism and the cylinder sensor of the present invention.

[0026] Figure 5 is Figure 1 the partial enlarged view at A in DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] The embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

[0028] As Figures 1-5 shown, the cylinder access fork bracket includes a stacking lifting cross beam, a sucking mechanism, a servo motor, a cylinder sensor, and a servo control system. The stacking lifting cross beam is horizontally arranged in the left - right direction. A fixed seat 1 is provided in the middle of the rear side of the stacking lifting cross beam, and the fixed seat 1 is installed on the lifting slide of the stacker lifting mechanism. The sucking mechanism is slidably arranged left - and - right on the front side of the stacking lifting cross beam. The servo motor is installed on the stacking lifting cross beam, and the servo motor drives the sucking mechanism to reciprocate left - and - right through a lead screw - nut mechanism. A plurality of cylinder brackets, which are arranged at intervals left - and - right and are located below the sucking mechanism, are fixedly connected to the front - side edge of the bottom of the stacking lifting cross beam. There are two sets of cylinder sensors, and the two sets of cylinder sensors have the same structure and are symmetrically installed on the left - and - right sides of the top of the sucking mechanism. The servo control system is arranged on the stacker, and the servo control system is respectively connected to the sucking mechanism, the servo motor, and the two sets of cylinder sensors.

[0029] The stacking lifting cross beam includes a channel steel beam 2 that is left - and - right transparent and has an open side facing forward. A guide rail mounting plate 3 is vertically welded in the middle of the channel steel beam 2 in the left - right direction. The guide rail mounting plate 3 divides the inner channel space of the channel steel beam 2 into two installation spaces front - and - rear. The left - end front - side of the channel steel beam 2 is welded with a left - end plate 4, and the left - end plate 4 blocks the left port of the front - side installation space. The right - end front - side of the channel steel beam 2 is welded with a right - end plate 5, and the right - end plate 5 blocks the right port of the front - side installation space. The rear side edge of the left - end plate 4 is welded to the left - hand side edge of the front - side of the guide rail mounting plate 3. The rear side edge of the right - end plate 5 is welded to the right - hand side edge of the front - side of the guide rail mounting plate 3. Two horizontally fixed guide rails 6 are installed on the front - side of the guide rail mounting plate at intervals up - and - down in the left - right direction. The left end of the guide rail 6 is fixedly embedded in the left - end plate 4, and the right end of the guide rail 6 is fixedly embedded in the right - end plate 5. The left - hand limit switch sensor 7 is arranged at the left - end of the front - side edge of the top plate of the channel steel beam 2. The origin switch sensor 8 is arranged at the right - hand side of the front - side edge of the top plate of the channel steel beam 2. The right - hand limit switch sensor 9, which is located on the right side of the origin switch sensor 8, is arranged at the right - end of the front - side edge of the top plate of the channel steel beam 2. Each cylinder bracket is respectively installed on the bottom surface of the lower - side plate of the channel steel beam 2. The servo control system is respectively connected to the left - hand limit switch sensor 7, the origin switch sensor 8, and the right - hand limit switch sensor 9 through signal cables for signal connection.

[0030] The sucking mechanism includes a rectangular box seat 10 and two circular electromagnetic chucks 11. The rectangular box seat 10 is horizontally arranged in the front side of the channel steel beam 2 in the left-right direction and is located directly above a corresponding cylinder bracket. Circular flange plates 12 with the same center are fixedly connected to both the left and right sides of the rectangular box seat 10. The two circular flange plates 12 have the same structure and are symmetrically arranged left and right. Convex plates 13 are integrally formed on the upper side parts of the outer circumferences of the structures of the two circular flange plates 12. The two circular electromagnetic chucks 11 are symmetrically arranged left and right. The left circular electromagnetic chuck 11 is fixedly connected to the left side surface of the left circular flange plate 12 with the same center, and the right circular electromagnetic chuck 11 is fixedly connected to the right side surface of the right circular flange plate 12 with the same center. A double-ear plate support 14 with openings on the upper side, lower side, and rear side is fixedly connected to the middle part of the rear side of the rectangular box seat 10. The dimension of the double-ear plate support 14 in the up-down direction is smaller than the width of the notch of the channel steel beam 2. The rear side part of the double-ear plate support 14 is embedded inside the notch of the channel steel beam 2. Rectangular flat plates 15 located outside the notch of the channel steel beam 2 are fixedly connected between the upper side edges and lower side edges of the two side plates of the double-ear plate support 14. Slide block mounting plates 16 are fixedly installed between the upper side parts and lower side parts of the rear side edges of the two side plates of the double-ear plate support 14. Slide blocks 17 are fixedly installed on the rear sides of the two slide block mounting plates 16. The two slide blocks 17 are respectively slidably connected to two guide rails 6. A nut mounting plate 18 vertically arranged in the left-right direction is fixedly connected between the middle rear sides of the two side plates of the double-ear plate support 14. A test piece 19 adapted to the left limit switch sensor 7, the origin switch sensor 8, and the right limit switch sensor 9 is fixedly installed at the middle of the rear side edge of the upper side surface of the upper rectangular flat plate 15. The servo control system is respectively signal-connected to the two circular electromagnetic chucks 11 through signal cables.

[0031] The screw and nut mechanism includes a screw 20 and a nut pair 21. The servo motor is fixedly installed at the right end of the installation space on the rear side through a motor seat 22. A bearing support plate 23 located on the left side of the right end plate 5 is fixedly arranged at the right end of the installation space on the front side. The bearing support plate 23 is welded to the upper side plate, the lower side plate and the guide rail mounting plate 3 of the channel steel beam 2. The power shaft of the servo motor is located on the right side of the servo motor and is horizontally arranged in the left and right directions. The screw 20 is horizontally arranged in the installation space on the front side along the left and right directions and is located in the middle of the two guide rails 6. The left end of the screw 20 is rotatably installed on the left end plate 4 through a bearing. The screw 20 The right end portion is rotatably mounted on the bearing support plate 23 through a bearing, the right end of the lead screw 20 is connected to the right end of the power shaft of the servo motor through a synchronous belt transmission mechanism 24, a first groove is provided in the middle of the right side of the guide rail mounting plate 3, the synchronous belt of the synchronous belt transmission mechanism 24 passes through the first groove, the nut pair 21 is sleeved on the lead screw 20 and is threadedly connected to the lead screw 20, and a fixed block 25 sleeved on the lead screw 20 and slidably connected to the lead screw 20 is fixedly installed on the left side of the nut pair 21, and the front side of the fixed block 25 is arranged between the two side plates of the double-ear plate support 14 and is fixedly connected to the nut mounting plate 18.

[0032] The cylinder sensor on the right side includes a contact travel switch 26, a guide sleeve 27, a guide rod 28 and a trigger plate 29. The contact travel switch 26 is fixedly installed on the rear side of the middle part of the top surface of the rectangular box seat 10 by fasteners (angle plates, screws). The guide sleeve 27 is horizontally fixedly installed on the left side of the convex plate 13 on the right side along the left-right direction. The guide rod 28 horizontally penetrates the guide sleeve 27 and the convex plate 13 on the right side. The guide rod 28 is slidably connected with the guide sleeve 27 and the convex plate 13 on the right side. The right end of the guide rod 28 is located above the right side of the right side surface of the circular electromagnetic suction cup 11 on the right side. A stopper 30 is provided at the right end of the guide rod 28, and the lower side of the stopper 30 is located on the right side surface of the circular electromagnetic suction cup 11 on the right side. On the right side of the side, the guide rod 28 is sleeved with a pressure spring 31 between a stopper 30 and the convex plate 13 on the right side, the left end of the guide rod 28 extends to the left from the left end of the guide sleeve 27, the trigger piece 29 is tilted with the left side lower and the right side higher, the lower side of the trigger piece 29 is hinged to the bottom of the right side surface of the shell of the contact travel switch 26 and its hinge axis is horizontally arranged along the front and rear direction, the upper side of the trigger piece 29 is fixedly connected with a clamping plate 32 fastened on the left end part of the guide rod 28, the lower side of the right side surface of the shell of the contact travel switch 26 is provided with a sensor probe 33 located on the left side of the lower side of the trigger piece 29 and adapted to the trigger piece 29, and the servo control system is connected to the contact travel switch 26 through a signal cable.

[0033] The cylinder bracket includes two lifting plates 34 which are arranged at a left - right interval. The lifting plates 34 are vertically arranged in the front - side of the bottom of the channel - steel supporting beam in the front - rear direction. The lifting plate 34 has an arc - shaped hook structure, and the open side of the lifting plate 34 faces upward. Cross - bars 35 are fixedly connected between the middle parts and the front - side parts of the two lifting plates 34. A rib plate 36 vertically arranged in the left - right direction is fixedly connected between the rear - side edges of the two lifting plates 34. A horizontal folding edge fixedly connected to the front - side edge of the lower side of the lower side plate of the channel - steel beam 2 is integrally formed on the upper side of the rib plate 36. Second grooves are provided at the front - side part and the rear - side part of the upper side of the lifting plate 34. Channel - steel support rods 37 are fixedly connected between the front - side parts and the rear - side parts of the upper sides of the two lifting plates 34. The left ends of the two channel - steel support rods 37 are respectively fixedly clamped in the two second grooves on the left side, and the right ends of the two channel - steel support rods 37 are respectively fixedly clamped in the two second grooves on the right side. The front channel - steel support rod 37 is horizontally permeable and its open side faces the upper rear, and the rear channel - steel support rod 37 is horizontally permeable and its open side faces the upper front. A number of support rollers 38 at left - right intervals are rotatably installed in the grooves of the two channel - steel support rods 37, and the upper side part of the support roller 38 protrudes out of the groove opening of the channel - steel support rod 37. The support rollers 38 are used to support the cylinder, greatly reducing the movement resistance of the cylinder.

[0034] Cable drag chains 39 are arranged on the left - side part of the top surface of the rectangular box - shaped seat 10 and on the upper side surface of the upper side plate of the channel - steel beam 2, and each signal cable is arranged in the cable drag chain 39. The cable drag chain 39 is convenient for storing each signal cable.

[0035] The stacker, servo control system, servo motor and signal cable are not shown in the figure. The stacker, servo control system, servo motor, left limit switch sensor 7, origin switch sensor 8, right limit switch sensor 9, test piece 19, lead screw 20, nut pair 21, contact travel switch 26, sensor probe 33 and cable drag chain are all conventional existing technologies. The specific structures and working principles will not be elaborated. The signal control involved in the present invention is all conventional technologies and does not involve new computer programs.

[0036] The present invention can push the cylinder 40 from the cylinder bracket to the shelf and can also pick up the cylinder 40 from the shelf to the cylinder bracket, that is, it has the function of storing and retrieving cylinders:

[0037] (1) When storing the cylinder 40 on the left shelf:

[0038] The gas cylinder 40 is pre-placed on each gas cylinder bracket. The bottom of the gas cylinder 40 is on the right side, and the suction mechanism is at the right limit position. The test piece 19 contacts the right limit switch sensor 9. The servo control system controls the left circular electromagnetic chuck 11 to be energized and magnetized. The left circular electromagnetic chuck 11 sucks the bottom of the gas cylinder 40. The bottom of the gas cylinder 40 presses against the left stop block 30. The left guide rod 28 moves to the right relative to the left guide sleeve 27, so that the left end of the left guide rod 28 aligns with the left side face of the left circular electromagnetic chuck 11. The left stop block 30 compresses the left pressing spring 31. The right end of the left guide rod 28 presses against the left trigger piece 29, causing the left trigger piece 29 to rotate to the right and tightly press against the left sensor probe 33. The left sensor probe 33 transmits the pressure signal to the front contact travel switch 26. The front contact travel switch 26 sends a signal to the servo control system, indicating that the left gas cylinder sensor senses the gas cylinder 40. Then, the stacker moves under the control of the servo control system and transports the gas cylinder 40 to the target storage location on the left shelf. The leftmost gas cylinder bracket is aligned with the right end of the target storage location left and right. Then, the servo control system controls the servo motor to start. The servo motor drives the nut pair 21 to move to the left through the lead screw 20. The nut pair 21 drives the rectangular box seat 10 to move to the left to the left limit position through the double-ear plate support 14. The left circular electromagnetic chuck 11 then pushes the gas cylinder 40 into the target storage location on the left shelf. The test piece 19 moves to the left limit switch sensor 7 and contacts the left limit switch sensor 7. The servo control system receives the signal from the left limit switch sensor 7 and controls the servo motor to stop. At the same time, it controls the left circular electromagnetic chuck 11 to be de-energized and demagnetized to release the gas cylinder 40. Then, the servo control system controls the servo motor to start. The servo motor drives the nut pair 21 to move in the reverse direction to the origin position through the lead screw 20, so that the rectangular box seat 10 moves to the origin position. The test piece 19 moves to the origin switch sensor 8 and contacts the origin switch sensor 8. The servo control system receives the signal from the origin switch sensor 8 and controls the servo motor to stop, completing the work of storing the gas cylinder on the left shelf;

[0039] When storing the gas cylinder on the right shelf, the working principle is the same as that of storing the gas cylinder on the left shelf:

[0040] The gas cylinder 40 is pre-placed on each gas cylinder bracket, with the bottom of the gas cylinder 40 on the left side and the suction mechanism at the left extreme position. The test piece 19 contacts the left limit switch sensor 7. The servo control system controls the right ring electromagnetic chuck 11 to be energized and magnetized. The right ring electromagnetic chuck 11 sucks the bottom of the gas cylinder 40. The bottom of the gas cylinder 40 presses against the right stop block 30. The right guide rod 28 moves leftward relative to the right guide sleeve 27, aligning the right end of the right guide rod 28 with the right side surface of the right ring electromagnetic chuck 11. The right stop block 30 compresses the right pressing spring 31. The left end of the right guide rod 28 presses against the right trigger piece 29, causing the right trigger piece 29 to rotate leftward and tightly press against the right sensor probe 33. The right sensor probe 33 transmits the pressure signal to the rear contact travel switch 26. The rear contact travel switch 26 sends a signal to the servo control system, indicating that the right gas cylinder sensor senses the gas cylinder 40. Then, the stacker moves under the control of the servo control system and transports the gas cylinder 40 to the target storage location on the right shelf. The rightmost gas cylinder bracket is aligned with the left end of the target storage location left and right. Then, the servo control system controls the servo motor to start. The servo motor drives the nut pair 21 to move rightward through the lead screw 20. The nut pair 21 drives the rectangular box seat 10 to move rightward to the right extreme position through the double-ear plate support 14. The right ring electromagnetic chuck 11 then pushes the gas cylinder 40 into the target storage location on the right shelf. The test piece 19 moves to the right limit switch sensor 9 and contacts the right limit switch sensor 9. The servo control system receives the signal from the right limit switch sensor 9 and controls the servo motor to stop. At the same time, it controls the right ring electromagnetic chuck 11 to be de-energized and demagnetized to release the gas cylinder 40. Then, the servo control system controls the servo motor to start. The servo motor drives the nut pair 21 to move reversely to the origin position through the lead screw 20, moving the rectangular box seat 10 to the origin position. The test piece 19 moves to the origin switch sensor 8 and contacts the origin switch sensor 8. The servo control system receives the signal from the origin switch sensor 8 and controls the servo motor to stop, completing the operation of storing the gas cylinder on the right shelf.

[0041] (2) When taking a gas cylinder from the left shelf:

[0042] Under the control of the servo control system, the stacker moves to the target storage location on the left shelf. The leftmost cylinder bracket is aligned with the right end of the target storage location left and right. The servo control system controls the energization and magnetization of the left circular electromagnetic chuck 11, and at the same time controls the start of the servo motor. The servo motor drives the rectangular box seat 10 to move from the origin position to the left limit position through the lead screw 20 and the nut pair 21. The test piece 19 moves to the left limit switch sensor 7 and contacts the left limit switch sensor 7. The servo control system receives the signal from the left limit switch sensor 7 and controls the servo motor to stop. The left circular electromagnetic chuck 11 sucks tightly the bottom of the cylinder 40. The bottom of the cylinder 40 presses against the left stop block 30. The left guide rod 28 moves to the right relative to the left guide sleeve 27, so that the left end of the left guide rod 28 is aligned with the left side face of the left circular electromagnetic chuck 11. The left stop block 30 compresses the left pressing spring 31. The right end of the left guide rod 28 presses against the left trigger piece 29, causing the left trigger piece 29 to rotate to the right and tightly press against the left sensor probe 33. The left sensor probe 33 transmits the pressure signal to the front contact travel switch 26. The front contact travel switch 26 sends a signal to the servo control system, indicating that the left cylinder sensor senses the cylinder 40. Then the servo control system controls the servo motor to start. The servo motor drives the nut pair 21 to move reversely to the right limit position through the lead screw 20, so that the rectangular box seat 10 moves to the right limit position. The left circular electromagnetic chuck 11 sucks the cylinders 40 on the left shelf onto each cylinder bracket. The test piece 19 moves reversely to the right limit switch sensor 9 and contacts the right limit switch sensor 9. The servo control system receives the signal from the right limit switch sensor 9 and controls the servo motor to stop, completing the work of taking cylinders from the left shelf;

[0043] When taking cylinders from the right shelf, the working principle is the same as that of taking cylinders from the left shelf:

[0044] Under the control of the servo control system, the stacker moves to the target storage location on the right shelf. The rightmost cylinder bracket is aligned with the left end of the target storage location. The servo control system controls the circular electromagnetic chuck 11 on the right to be energized and magnetized. At the same time, it controls the servo motor to start. The servo motor drives the rectangular box seat 10 to move from the origin position to the right limit position through the lead screw 20 and the nut pair 21. The test piece 19 moves to the right limit switch sensor 9 and contacts the right limit switch sensor 9. The servo control system receives the signal from the right limit switch sensor 9 and controls the servo motor to stop. The circular electromagnetic chuck 11 on the right sucks tightly the bottom of the cylinder 40. The bottom of the cylinder 40 presses against the right stop block 30. The right guide rod 28 moves leftward relative to the right guide sleeve 27, so that the right end of the right guide rod 28 is aligned with the right side face of the circular electromagnetic chuck 11 on the right. The right stop block 30 compresses the right compression spring 31. The left end of the right guide rod 28 presses against the right trigger piece 29, causing the right trigger piece 29 to rotate leftward and tightly press against the right sensor probe 33. The right sensor probe 33 transmits the pressure signal to the rear contact travel switch 26. The rear contact travel switch 26 sends a signal to the servo control system, indicating that the right cylinder sensor senses the cylinder 40. Then the servo control system controls the servo motor to start. The servo motor drives the nut pair 21 to move reversely to the left limit position through the lead screw 20, so that the rectangular box seat 10 moves to the left limit position. The circular electromagnetic chuck 11 on the right sucks the cylinders 40 on the right shelf onto each cylinder bracket. The test piece 19 moves reversely to the left limit switch sensor 7 and contacts the left limit switch sensor 7. The servo control system receives the signal from the left limit switch sensor 7 and controls the servo motor to stop, completing the work of taking cylinders from the right shelf.

[0045] In summary, the design of the present invention is scientific, capable of realizing automatic storage and retrieval of cylinders, applicable to the storage and retrieval work of the left and right shelves, greatly improving the storage and retrieval efficiency, and being convenient, reliable for storage and retrieval.

[0046] The above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that; still can modify the present invention or make equivalent replacements, and any modification or partial replacement without departing from the spirit and scope of the present invention shall be covered by the scope of the claims of the present invention.

Claims

1. Steel cylinder access fork bracket, characterized in that: It includes a stacking lifting crossbeam, a sucking mechanism, a servo motor, a cylinder sensor, and a servo control system. The stacking lifting crossbeam is horizontally arranged in the left-right direction. A fixed seat is provided in the middle of the rear side of the stacking lifting crossbeam, and the fixed seat is installed on the lifting slide of the stacker lifting mechanism. The sucking mechanism is slidably arranged left and right on the front side of the stacking lifting crossbeam. The servo motor is installed on the stacking lifting crossbeam, and the servo motor drives the sucking mechanism to reciprocate left and right through a lead screw-nut mechanism. A number of cylinder brackets, which are arranged at intervals left and right and are located below the sucking mechanism, are fixedly connected to the front side edge of the bottom of the stacking lifting crossbeam. There are two sets of cylinder sensors, and the two sets of cylinder sensors have the same structure and are symmetrically installed on the left and right sides of the top of the sucking mechanism. The servo control system is arranged on the stacker, and the servo control system is respectively connected to the sucking mechanism, the servo motor, and the two sets of cylinder sensors; The sucking mechanism includes a rectangular box body seat and two circular electromagnetic suckers; The cylinder sensor on the right side includes a contact travel switch, a guide sleeve, a guide rod, and a trigger piece. The contact travel switch is fixedly installed in the middle of the rear side of the top surface of the rectangular box body seat through a fastener. The guide sleeve is horizontally fixedly installed on the left side surface of the convex plate on the right side in the left-right direction. The guide rod horizontally penetrates through the guide sleeve and the convex plate on the right side, and the guide rod is slidably connected to the guide sleeve and the convex plate on the right side. The right end of the guide rod is located above the right side of the right circular electromagnetic sucker. A stop block is provided at the right end of the guide rod, and the lower side of the stop block is located on the upper side of the right side of the right circular electromagnetic sucker. A top pressure spring, which is pressed between the stop block and the convex plate on the right side, is sleeved on the guide rod. The left end of the guide rod extends leftward out of the left end of the guide sleeve. The trigger piece is inclined with the left end lower and the right end higher. The lower side edge of the trigger piece is hinged to the bottom of the right side surface of the shell of the contact travel switch, and its hinge axis is horizontally arranged in the front-rear direction. A clamping plate, which is fastened on the left end of the guide rod, is fixedly connected to the upper side of the trigger piece. A sensor probe, which is located on the left side of the lower side of the trigger piece and is adapted to the trigger piece, is provided on the lower side of the right side surface of the shell of the contact travel switch. The servo control system is signal-connected to the contact travel switch through a signal cable.

2. The cylinder access fork bracket according to claim 1, wherein: The stacking lifting cross beam includes a channel steel beam with left and right through and an open side facing forward. In the middle of the channel steel beam, a guide rail mounting plate is vertically welded in the left-right direction. The guide rail mounting plate divides the inner groove space of the channel steel beam into two installation spaces before and after. The front side of the left end of the channel steel beam is welded with a left end plate, and the left end plate seals the left port of the front installation space. The front side of the right end of the channel steel beam is welded with a right end plate, and the right end plate seals the right port of the front installation space. The rear side edge of the left end plate is welded to the left edge of the front side of the guide rail mounting plate, and the rear side edge of the right end plate is welded to the right edge of the front side of the guide rail mounting plate. On the front side of the guide rail mounting, two horizontally fixed guide rails are installed at intervals up and down in the left-right direction. The left end of the guide rail is fixedly embedded in the left end plate, and the right end of the guide rail is fixedly embedded in the right end plate. At the left end of the front edge of the top surface of the upper side plate of the channel steel beam, a left limit switch sensor is provided. At the right side of the front edge of the upper side of the channel steel beam, a home position switch sensor is provided. At the right end of the front edge of the upper side of the channel steel beam, a right limit switch sensor located on the right side of the home position switch sensor is provided. Each cylinder bracket is respectively installed on the bottom surface of the lower side plate of the channel steel beam. The servo control system is respectively signal-connected to the left limit switch sensor, the home position switch sensor and the right limit switch sensor through signal cables.

3. The cylinder access fork bracket according to claim 2, characterized in that: The rectangular box seat is horizontally arranged in the front of the channel steel beam in the left-right direction and is located directly above a corresponding cylinder bracket. Concentric circular flange plates are fixedly connected to both the left and right sides of the rectangular box seat. The two circular flange plates have the same structure and are symmetrically arranged left and right. On the upper side of the outer circumference of the structure of the two circular flange plates, convex plates are integrally formed. The two circular electromagnetic chucks are symmetrically arranged left and right. The left circular electromagnetic chuck is concentrically fixedly connected to the left side of the left circular flange plate, and the right circular electromagnetic chuck is concentrically fixedly connected to the right side of the right circular flange plate. At the middle of the rear side of the rectangular box seat, a double-ear plate support with open upper, lower and rear sides is fixedly connected. The vertical dimension of the double-ear plate support is smaller than the width of the notch of the channel steel beam. The rear side of the double-ear plate support is embedded inside the notch of the channel steel beam. Rectangular flat plates located outside the notch of the channel steel beam are fixedly connected between the upper and lower side edges of both side plates of the double-ear plate support. Slide block mounting plates are fixedly installed between the upper side parts and the lower side parts of the rear side edges of both side plates of the double-ear plate support. Slides are fixedly installed on the rear sides of the two slide block mounting plates. The two slides are respectively slidably connected to the two guide rails. A nut mounting plate vertically arranged in the left-right direction is fixedly connected between the middle rear sides of both side plates of the double-ear plate support. At the middle of the rear side edge of the upper surface of the upper rectangular flat plate, test pieces adapted to the left limit switch sensor, the home position switch sensor and the right limit switch sensor are fixedly installed. The servo control system is respectively signal-connected to the two circular electromagnetic chucks through signal cables.

4. The cylinder access fork bracket according to claim 3, characterized in that: The lead screw and nut mechanism includes a lead screw and a nut pair. The servo motor is fixedly installed on the right end portion in the installation space on the rear side through a motor seat. A bearing support plate located on the left side of the right end plate is fixedly arranged in the right end portion of the installation space on the front side. The bearing support plate is welded to the upper side plate, the lower side plate and the guide rail mounting plate of the channel steel beam. The power shaft of the servo motor is located on the right side of the servo motor and is horizontally arranged along the left and right directions. The lead screw is horizontally arranged in the installation space on the front side along the left and right directions and is located in the middle of the two guide rails. The left end portion of the lead screw is rotatably installed on the left end plate through a bearing, and the right end portion of the lead screw is rotatably installed on the bearing support plate through a bearing. The right end of the lead screw is connected to the right end of the power shaft of the servo motor through a synchronous belt transmission mechanism. A first groove is provided in the middle of the right side of the guide rail mounting plate, and the synchronous belt of the synchronous belt transmission mechanism passes through the first groove. The nut pair is sleeved on the lead screw and is threadedly connected to the lead screw. A fixed block sleeved on the lead screw and slidably connected to the lead screw is fixedly installed on the left side of the nut pair, and the front side of the fixed block is arranged between the two side plates of the double-ear plate support and fixedly connected to the nut mounting plate.

5. The cylinder access fork bracket according to claim 1, wherein: The steel cylinder bracket includes two lifting plates, which are arranged at intervals on the left and right. The lifting plates are vertically arranged on the front side of the bottom of the channel steel support beam along the front-to-back direction. The lifting plates are in an arc-shaped hook structure, and the open side of the lifting plates faces upward. A cross bar is fixedly connected between the middle and front sides of the two lifting plates. A rib plate vertically arranged along the left and right direction is fixedly connected between the rear edge portions of the two lifting plates. The upper side of the rib plate is integrally formed with a horizontal fold fixedly connected to the front edge of the lower side of the lower side plate of the channel steel beam. A second groove is provided on the front and rear sides of the upper side of the lifting plate. Channel steel support rods are fixedly connected between the front and rear sides of the upper sides of the two lifting plates. The left ends of the two channel steel support rods are fixedly arranged in the two second grooves on the left side, and the right ends of the two channel steel support rods are fixedly arranged in the two second grooves on the right side. The front channel steel support rod is transparent on the left and right and the open side is arranged toward the rear and upper part, and the rear channel steel support rod is transparent on the left and right and the open side is arranged toward the front and upper part. A number of support rollers spaced apart on the left and right are rotatably installed in the grooves of the two channel steel support rods, and the upper side of the support rollers protrudes from the grooves of the channel steel support rods.

6. The cylinder access fork bracket according to claim 5, characterized in that: Cable drag chains are arranged on the left side of the top surface of the rectangular box seat and on the upper side surface of the upper side plate of the channel steel beam, and each signal cable is arranged in the cable drag chain.

Citation Information

Patent Citations

  • Control method for self-adaptive storage and taking of multiple types of steel cylinders

    CN115872082A