A test machine for shock absorber
By designing a dedicated testing machine for shock absorber vehicles and utilizing components such as servo cylinders and drive rods, the problem of the inability of existing technologies to test the strength of the bottom bracket of shock absorber vehicles has been solved. This enables diversified strength testing of various components of the shock absorber frame and improves testing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HUIZHOU FLYBIKE SPORTS EQUIP CO LTD
- Filing Date
- 2023-02-07
- Publication Date
- 2026-04-14
AI Technical Summary
Current technology cannot test the strength of the bottom bracket of a shock-absorbing vehicle frame.
A dedicated testing machine for shock-absorbing bicycles was designed, comprising a frame, head tube testing channel, middle platform, left bottom bracket testing channel, right bottom bracket testing channel, seat tube testing channel, and disc brake testing channel. It utilizes components such as servo electric cylinders and drive rods to perform strength tests on various parts of the shock-absorbing bicycle frame.
It enables diverse strength tests on components such as the bottom bracket, head tube, seat tube, and disc brakes of suspension frames, improving testing efficiency and meeting diverse customer testing needs.
Smart Images

Figure CN116106033B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of shock absorber testing technology, and in particular to a dedicated testing machine for shock absorbers. Background Technology
[0002] See Figure 3 The suspension frame (8) of the suspension bike includes the head tube (9), top tube (10), down tube (11), seat tube (12), upright fork (13), and swingarm (14), with specific connections as follows: Figure 3 As shown.
[0003] Existing technical solution: When conducting strength tests on the suspension frame (8) of a suspension bicycle, in order to test the strength of the head tube (9), disc brake mount (20), and seat tube (12) of the suspension frame (8), the prior art provides a Chinese invention patent application with publication number CN112213115 A and patent name "A Carbon Fiber Bicycle Frame Testing Machine". This prior art mainly includes a frame, with a head tube strength testing device at the left end of the frame for testing the strength of the head tube of the frame; a disc brake mount strength testing device at the right end of the frame for testing the strength of the disc brake mount of the frame; and a seat tube strength testing device at the top of the frame for testing the strength of the seat tube of the frame.
[0004] The above-mentioned defects of the prior art: the prior art can only test the strength of the head tube (9), disc brake mount (20) and seat tube (12) of the shock-absorbing frame (8) of the shock-absorbing motorcycle, but cannot test the strength of the bottom bracket (19) of the shock-absorbing frame (8) of the shock-absorbing motorcycle. Summary of the Invention
[0005] The purpose of this invention is to provide a dedicated testing machine for shock-absorbing vehicles to solve the problems existing in the prior art.
[0006] To achieve the above objectives, the technical solution of the present invention provides a special testing machine for shock absorber vehicles, including a frame, on which a front platform, a middle platform, and a rear platform are arranged sequentially from front to back. The height of the front platform is higher than the height of the rear platform, and the height of the middle platform is lower than the height of the rear platform.
[0007] The front platform is provided with a head tube test channel, the left and right sides of the middle platform are respectively provided with a left bottom bracket test channel and a right bottom bracket test channel, and the front and rear sides of the rear platform are respectively provided with a seat tube test channel and a disc brake test channel.
[0008] The head tube test channel includes a first servo electric cylinder and a guide rail extending forward and backward. A first movable plate is provided on the guide rail. The first drive rod of the first servo electric cylinder can drive the first movable plate to slide forward and backward along the guide rail. A rotating support frame is provided on the first movable plate. The rotating support frame is movably connected to one end of the rotating rod of the simulated shock absorber front fork.
[0009] The left five-way test channel includes a second servo cylinder, and the top of the second servo cylinder is provided with a second drive rod. The right five-way test channel includes a third servo cylinder, and the top of the third servo cylinder is provided with a third drive rod. The tops of the second drive rod and the tops of the third drive rod are respectively connected and fixed to the left and right ends of the five-way fixing rod.
[0010] The seat tube test channel includes a fourth servo cylinder, the top of the fourth servo cylinder is provided with a fourth drive rod, the top of the fourth drive rod is provided with a vertical rod, the fourth drive rod of the fourth servo cylinder can drive the vertical rod to move in the vertical direction, and the vertical rod is provided with a mounting hole;
[0011] The disc brake test channel includes a fifth servo electric cylinder and a vertically extending fixed rod. The top of the fixed rod is provided with a horizontal rod extending to the left and right. The horizontal rod is rotatably connected to the rotating wheel. The front edge of the rotating wheel is provided with a connecting block. The fifth drive rod of the fifth servo electric cylinder can drive the rotating wheel to rotate around the horizontal rod.
[0012] Furthermore, the top of the second drive rod is provided with a second load cell, the top of the second load cell is provided with a first connector, and the middle of the first connector is provided with a first mounting hole that runs through the left and right sides; the top of the third drive rod is provided with a third load cell, the top of the third load cell is provided with a second connector, and the middle of the second connector is provided with a second mounting hole that runs through the left and right sides. The first mounting hole and the second mounting hole can be respectively fitted and fixed to the left and right ends of the bottom bracket fixing rod.
[0013] Furthermore, the intermediate platform is provided with a first sliding groove extending left and right, and the left five-way test channel and the right five-way test channel are located on the first sliding groove; the left five-way test channel also includes a second moving plate, and the second servo electric cylinder is located on the second moving plate, and the second moving plate and the first sliding groove can be slidably engaged and locked in a left-right engagement; the right five-way test channel also includes a third moving plate, and the third servo electric cylinder is located on the third moving plate, and the third moving plate and the first sliding groove can be slidably engaged and locked in a left-right engagement.
[0014] Furthermore, the second movable plate has first support blocks on its front and rear sides at the top, and the first support blocks on the front and rear sides are respectively connected and fixed to the front and rear ends of the first rotating shaft. The bottom of the second servo electric cylinder has a first rotating plate, and the first rotating plate is rotatably engaged with the first rotating shaft. The third movable plate has second support blocks on its front and rear sides at the top, and the second support blocks on the front and rear sides are respectively connected and fixed to the front and rear ends of the second rotating shaft. The bottom of the third servo electric cylinder has a second rotating plate, and the second rotating plate is rotatably engaged with the second rotating shaft.
[0015] Furthermore, the first servo electric cylinder is located in front of the guide rail, and a first drive rod is provided at the rear end of the first servo electric cylinder. A first load cell is provided at the rear end of the first drive rod. The rear end of the first load cell is detachably connected to the front end of the first moving plate. The first moving plate and the guide rail can slide and lock together. A rotating groove is provided on the rotating support frame, and the left and right side walls of one end of the rotating rod of the simulated shock absorber front fork are rotatably connected to the left and right side walls of the rotating groove, respectively.
[0016] Furthermore, the top end of the fourth drive rod is provided with a fourth load element, and the top end of the fourth load element is connected and fixed to the bottom end of the vertical rod; the vertical rod is provided with a plurality of mounting holes distributed sequentially along the vertical direction.
[0017] Furthermore, the lower edge of the rotating wheel is provided with a downwardly extending swing rod, the fifth servo electric cylinder is located behind the fixed rod, the front end of the fifth servo electric cylinder is provided with a fifth drive rod, the front end of the fifth drive rod is provided with a fifth load element, the front end of the fifth load element is provided with a connecting part, the connecting part is provided with a movable groove that is open on the front, upper and lower sides, the movable groove is provided with a third rotating shaft extending in the left and right direction, the bottom end of the swing rod is provided with a shaft hole extending axially in the left and right direction, the shaft hole is movably connected to the third rotating shaft; there is a gap between the shaft hole and the third rotating shaft, and there is a gap between the swing rod and the rear side wall of the movable groove, so that the back and forth movement of the fifth drive rod can drive the swing rod to swing up and down.
[0018] Furthermore, the two ends of the horizontal rod pass through the left and right sides of the fixed rod respectively, the rotating wheel is located on the left or right side of the fixed rod, the horizontal rod is a sleeve, and the two ends of the horizontal rod are threadedly connected to the quick-release screw.
[0019] Furthermore, the front side of the top of the rear platform is provided with a second sliding groove extending forward and backward, and the rear side of the top of the rear platform is provided with a third sliding groove extending left and right. A fourth moving plate is provided on the second sliding groove, and the fourth moving plate and the second sliding groove can be slidably engaged and locked. The fourth servo electric cylinder and the fixing rod are provided on the fourth moving plate. A fifth moving plate is provided on the third sliding groove, and the fifth moving plate and the third sliding groove can be slidably engaged and locked. The fifth servo electric cylinder is provided on the fifth moving plate.
[0020] Furthermore, the head tube test channel, left bottom bracket test channel, right bottom bracket test channel, seat tube test channel, and disc brake test channel are electrically connected to the automated instrument control system, and the automated instrument control system is electrically connected to the large screen.
[0021] In summary, the technical solution of this invention has the following beneficial effects: The structure of this invention is reasonably designed. A left and right bottom bracket test channel are respectively provided on the left and right sides of the central platform. The left bottom bracket test channel includes a second servo cylinder with a second drive rod at its top. The right bottom bracket test channel includes a third servo cylinder with a third drive rod at its top. The tops of the second and third drive rods are respectively connected and fixed to the left and right ends of the bottom bracket fixing rod. Therefore, when testing the bottom bracket of a shock absorber frame, after passing the bottom bracket fixing rod through the bottom bracket of the shock absorber, the strength of the bottom bracket can be tested using the left and right bottom bracket test channels. The bottom bracket test channels of the shock absorber (including the left and right bottom bracket test channels) are designed to provide a comprehensive and efficient testing experience. There are three types of strength tests for the five-way test channel: (1) Single cylinder test (unidirectional) on the left and right sides, which means that only one of the servo cylinders of the second servo cylinder of the left five-way test channel and the third servo cylinder of the right five-way test channel drives up and down, while the other servo cylinder does not drive. This test is required by the customer; (2) Double cylinder test in the same direction on the left and right sides, which means that the second servo cylinder of the left five-way test channel and the third servo cylinder of the right five-way test channel drive up and down synchronously. This test is required by the customer; (3) Asynchronous test of double cylinders on the left and right sides, which means that one of the servo cylinders of the second servo cylinder of the left five-way test channel and the third servo cylinder of the right five-way test channel drives down, while the other servo cylinder drives up. This test is required by the customer. Therefore, this invention can test five items at once, namely the three items tested by the head tube test channel, seat tube test channel, and disc brake test channel, as well as the two items tested by the left bottom bracket test channel and right bottom bracket test channel (that is, the left and rear sides of the bottom bracket can be tested separately), which greatly improves work efficiency and can also achieve single-item strength testing, which can better meet the diverse testing strength requirements of customers. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural diagram of the shock-absorbing frame during testing according to the present invention;
[0023] Figure 2 This is a three-dimensional structural diagram of the frame of the present invention;
[0024] Figure 3 This is a three-dimensional structural diagram of the shock-absorbing frame tested by the present invention with the frame removed;
[0025] Figure 4 This is a three-dimensional structural schematic diagram of the head tube test channel of the present invention;
[0026] Figure 5 This is a three-dimensional structural diagram of the left five-way test channel and the right five-way test channel of the present invention;
[0027] Figure 6 This is a three-dimensional structural diagram of the seatpost test channel and disc brake test channel of the present invention;
[0028] Figure 7 This is a top view of the structure of the shock-absorbing frame during testing of the present invention;
[0029] Figure 8 yes Figure 7 Enlarged schematic diagram of region A;
[0030] Figure 9 yes Figure 7 Enlarged schematic diagram of region B;
[0031] Explanation of reference numerals in the attached drawings: 1-Frame, 101-Front platform, 102-Middle platform, 1021-First slide rail, 103-Rear platform, 1031-Second slide rail, 1032-Third slide rail, 1033-Fourth moving plate, 1034-Fifth moving plate, 2-Head tube test channel, 201-First servo cylinder, 2011-First drive rod, 2012-First load cell, 202-Guide rail, 203-First moving plate, 2031-Rotating support frame, 2032-Rotating groove, 204-Simulated shock absorber front fork rotating rod, 3-Left bottom bracket test channel, 301-Second servo cylinder, 3011-Second drive rod, 3012-First rotating plate, 302-Second load cell, 303-First connector, 3031-First mounting hole, 304-Second moving plate, 3041-First support block, 3 042-First rotating shaft, 4-Right bottom bracket test channel, 401-Third servo cylinder, 4011-Third drive rod, 4012-Second rotating plate, 402-Third load cell, 403-Second connector, 4031-Second mounting hole, 404-Third moving plate, 4041-Second support block, 4042-Second rotating shaft, 5-Seat tube test channel, 501-Fourth servo cylinder, 5011-Fourth drive rod, 5012-Fourth load cell, 502-Vertical rod, 5021-Mounting hole, 6-Disc brake test channel, 601-Fifth servo cylinder, 6011-Fifth drive rod, 6012-Fifth load cell, 6013-Connecting part, 6014-Moving groove, 602-Fixed rod, 603-Horizontal rod, 604-Rotating wheel, 605-Connecting block, 606-Swing rod, 7-Bottom bracket fixed rod.
[0032] 8-Shocked frame, 9-Head tube, 10-Top tube, 11-Down tube, 12-Seat tube, 13-Inverter fork, 14-Swing fork, 15-Horizontal plate, 16-U-groove, 17-Fixed hole, 18-Connecting hole, 19-Bottom bracket, 20-Disc brake mount. Detailed Implementation
[0033] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention, but this does not constitute a limitation on the scope of protection of the present invention.
[0034] In this invention, for clarity, the following description is provided: The observer faces the attached... Figure 1In this observation, the left side of the observer is designated as front, the right side as rear, the front of the observer as right, the rear of the observer as left, the top of the observer as up, and the bottom of the observer as down. It should be noted that the terms "front end," "rear end," "left side," "right side," "middle," "above," and "below" used in this document indicate orientations or positional relationships based on the accompanying drawings. These are merely for the purpose of clearly describing the invention and do not indicate or imply that the structures or components referred to must have a specific orientation or be constructed in a specific orientation; therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," "third," and "fourth" are used only for the purpose of clarity or simplification of description and should not be construed as indicating or implying relative importance or quantity.
[0035] See Figures 1 to 9 This embodiment provides a special testing machine for shock absorber vehicles, including a frame 1. The frame 1 is provided with a front platform 101, a middle platform 102 and a rear platform 103 arranged from front to back. The height of the front platform 101 is higher than the height of the rear platform 103, and the height of the middle platform 102 is lower than the height of the rear platform 103.
[0036] The front platform 101 is equipped with a head tube test channel 2, the left bottom bracket test channel 3 and the right bottom bracket test channel 4 are respectively provided on the left and right sides of the middle platform 102, and the seat tube test channel 5 and the disc brake test channel 6 are respectively provided on the front and rear sides of the rear platform 103.
[0037] The head tube test channel 2 includes a first servo cylinder 201 and a guide rail 202 extending back and forth. A first movable plate 203 is provided on the guide rail 202. The first drive rod 2011 of the first servo cylinder 201 can drive the first movable plate 203 to slide back and forth along the guide rail 202. A rotating support frame 2031 is provided on the first movable plate 203. The rotating support frame 2031 is movably connected to one end of the simulated shock-absorbing bicycle front fork rotating rod 204. In actual application: First, the simulated shock-absorbing bicycle front fork rotating rod 204 is inserted into the head tube 9 of the shock-absorbing bicycle frame 8 and fixed. The specific fixing method can be selected according to the actual situation, thereby achieving support for the front end of the shock-absorbing bicycle frame. Then, the first movable plate slides back and forth along the guide rail 202 under the drive of the first servo cylinder. The force generated by the sliding of the first movable plate will be transmitted to the head tube through the simulated shock-absorbing bicycle front fork rotating rod 204, thereby realizing the work of testing the strength of the head tube.
[0038] The left five-way test channel 3 includes a second servo cylinder 301, and the top of the second servo cylinder 301 is provided with a second drive rod 3011. The right five-way test channel 4 includes a third servo cylinder 401, and the top of the third servo cylinder 401 is provided with a third drive rod 4011. The tops of the second drive rod 3011 and the tops of the third drive rod 4011 are respectively connected and fixed to the left and right ends of the five-way fixing rod 7.
[0039] The seat tube test channel 5 includes a fourth servo cylinder 501. The top of the fourth servo cylinder 501 is provided with a fourth drive rod 5011, and the top of the fourth drive rod 5011 is provided with a vertical rod 502. The fourth drive rod 5011 of the fourth servo cylinder 501 can drive the vertical rod 502 to move in the vertical direction. The vertical rod 502 is provided with a mounting hole 5021. In actual use: the vertical rod is installed in the U-shaped groove 16 of the horizontal plate 15 on the seat tube 12, and the mounting hole of the vertical rod is connected and fixed to the fixing holes 17 on both sides of the U-shaped groove 16 by a pin. Thus, under the drive of the fourth servo cylinder 501, the vertical rod continuously drives the horizontal plate to swing up and down, thereby simulating the actual use scenario and realizing the accurate testing of the seat tube strength.
[0040] The disc brake test channel 6 includes a fifth servo cylinder 601 and a vertically extending fixed rod 602. The top of the fixed rod 602 has a horizontal rod 603 extending left and right. The horizontal rod 603 is rotatably connected to a rotating wheel 604. A connecting block 605 is provided on the front edge of the rotating wheel 604. The fifth drive rod 6011 of the fifth servo cylinder 601 can drive the rotating wheel 604 to rotate around the horizontal rod 603. In practical application: the connecting block is fixedly connected to the disc brake mounted on the disc brake seat 20 of the suspension frame 8. Driven by the fifth servo cylinder 601, the rotating wheel rotates around the horizontal rod 603, thereby driving the movement of the connecting block, ultimately achieving a strength test on the disc brake seat of the suspension frame. Furthermore, both ends of the horizontal rod are fixedly fitted with the connecting holes 18 at the rear end of the suspension frame's vertical fork 13 and horizontal fork 14 to fix and support the rear end of the suspension frame.
[0041] Function: The platform has left and right bottom bracket test channels on its left and right sides, respectively. The left bottom bracket test channel includes a second servo cylinder with a second drive rod at its top. The right bottom bracket test channel includes a third servo cylinder with a third drive rod at its top. The tops of the second and third drive rods are connected and fixed to the left and right ends of the bottom bracket fixing rod, respectively. Therefore, when testing the bottom bracket of a shock absorber frame, after passing the bottom bracket fixing rod through the bottom bracket, the strength of the bottom bracket can be tested using the left and right bottom bracket test channels. There are three types of strength tests available for the shock absorber bottom bracket test channels (including the left and right bottom bracket test channels). Situations: (1) Single-cylinder (unidirectional) test: This refers to only one of the servo cylinders in the second servo cylinder of the left five-way test channel and the third servo cylinder of the right five-way test channel driving up and down, while the other servo cylinder does not drive. This test is required by the customer. (2) Double-cylinder test in the same direction: This refers to the second servo cylinder of the left five-way test channel and the third servo cylinder of the right five-way test channel driving up and down simultaneously. This test is required by the customer. (3) Asynchronous test of double-cylinder test: This refers to one of the servo cylinders in the second servo cylinder of the left five-way test channel and the third servo cylinder of the right five-way test channel driving down, while the other servo cylinder drives up. This test is required by the customer. Therefore, this invention can test five items at once, namely three items tested by the head tube test channel, seat tube test channel, and disc brake test channel, and two items tested by the left five-way test channel and the right five-way test channel (that is, the left and rear sides of the five-way can be tested separately), which greatly improves work efficiency and can also realize single-item strength test, which can better meet the diverse test strength requirements of customers.
[0042] The first part, which will introduce the left five-way test channel and the right five-way test channel in detail below:
[0043] Specifically, the top of the second drive rod 3011 is provided with a second load cell 302, and the top of the second load cell 302 is provided with a first connector 303. The first connector 303 has a first mounting hole 3031 extending from left to right in the middle. The top of the third drive rod 4011 is provided with a third load cell 402, and the top of the third load cell 402 is provided with a second connector 403. The second connector 403 has a second mounting hole 4031 extending from left to right in the middle. The first mounting hole 3031 and the second mounting hole 4031 can be respectively fitted and fixed to the left and right ends of the bottom bracket fixing rod 7. Function: The first connector and the second connector facilitate the connection between the second drive rod and the bottom bracket fixing rod.
[0044] Specifically, the intermediate platform 102 is provided with a first slide groove 1021 extending left and right, and the left five-way test channel 3 and the right five-way test channel 4 are provided on the first slide groove 1021; the left five-way test channel 3 also includes a second moving plate 304, and a second servo electric cylinder 301 is provided on the second moving plate 304. The second moving plate 304 and the first slide groove 1021 can be slidably engaged and locked in a left and right manner; the right five-way test channel 4 also includes a third moving plate 404, and a third servo electric cylinder 401 is provided on the third moving plate 404. The third moving plate 404 and the first slide groove 1021 can be slidably engaged and locked in a left and right manner. Function: The second moving plate 304 and the first slide groove 1021 can slide left and right and lock together, and the third moving plate 404 and the first slide groove 1021 can slide left and right together. This allows the two moving plates (i.e., the second moving plate and the third moving plate) to move away from or closer to each other. When the second moving plate and the third moving plate slide left and right, the first connector and the second connector will also slide left and right on the bottom bracket fixing rod with the same amplitude. The purpose of this is to facilitate the connection of the first connector and the second connector to the bottom bracket fixing rod at the appropriate position for testing.
[0045] Specifically, the top front and rear sides of the second moving plate 304 are respectively provided with first support blocks 3041, and the first support blocks 3041 on the front and rear sides are respectively connected and fixed to the front and rear ends of the first rotating shaft 3042. The bottom of the second servo electric cylinder 301 is provided with a first rotating plate 3012, and the first rotating plate 3012 is rotatably engaged with the first rotating shaft 3042. The top front and rear sides of the third moving plate 404 are respectively provided with second support blocks 4041, and the second support blocks 4041 on the front and rear sides are respectively connected and fixed to the front and rear ends of the second rotating shaft 4042. The bottom of the third servo electric cylinder 401 is provided with a second rotating plate 4012, and the second rotating plate 4012 is rotatably engaged with the second rotating shaft 4042. Function: By rotating the first rotating plate 3012 and the first rotating shaft 3042 in a coordinated manner, and by rotating the second rotating plate 4012 and the second rotating shaft 4042 in a coordinated manner, the second and third servo electric cylinders can swing left and right around the first and second rotating shafts. This swinging motion facilitates the connection of the first and second connectors to the bottom bracket fixing rod and allows for more vivid simulation testing. During testing, the second and third moving plates are locked in place and will not slide left or right, so the first and second connectors will also not slide left or right. Sliding is only required when installing the frame. The first and second rotating shafts are provided to facilitate frame installation and simulation testing.
[0046] The second part, which will describe the head tube test channel in detail below:
[0047] Specifically, the first servo cylinder 201 is located in front of the guide rail 202. A first drive rod 2011 is located at the rear end of the first servo cylinder 201, and a first load cell 2012 is located at the rear end of the first drive rod 2011. The rear end of the first load cell 2012 is detachably connected to the front end of the first moving plate 203. The first moving plate 203 and the guide rail 202 can slide and lock in a forward-backward engagement. A rotating support frame 2031 has a rotating groove 2032, and the left and right side walls of one end of the simulated shock absorber front fork rotating rod 204 are rotatably connected to the left and right side walls of the rotating groove 2032, respectively. Function: The first moving plate 203 and the guide rail 202 can slide and lock in a forward-backward engagement. When sliding in a forward-backward engagement, the head tube strength can be tested; when locked, interference between the head tube testing channel and other testing channels can be avoided.
[0048] Part Three, which follows, will introduce the seat tube test channel in detail:
[0049] Specifically, the top of the fourth drive rod 5011 is provided with a fourth load cell 5012, and the top of the fourth load cell 5012 is connected and fixed to the bottom of the vertical rod 502; the vertical rod 502 is provided with a number of mounting holes 5021 distributed sequentially in the vertical direction. Function: Since the vertical rod is provided with a number of mounting holes distributed sequentially in the vertical direction, it can adapt to different sizes of frames by matching different mounting holes with the fixing holes 17, thereby improving adaptability.
[0050] Part Four, the following section will introduce the disc brake test channel in detail:
[0051] Specifically, the lower edge of the rotating wheel 604 is provided with a downwardly extending swing rod 606. The fifth servo electric cylinder 601 is located behind the fixed rod 602. The front end of the fifth servo electric cylinder 601 is provided with a fifth drive rod 6011. The front end of the fifth drive rod 6011 is provided with a fifth load cell 6012. The front end of the fifth load cell 6012 is provided with a connecting part 6013. The connecting part 6013 is provided with a movable groove 6014 that is open on the front, upper and lower sides. The movable groove 6014 is provided with a third rotating shaft that extends in the left and right directions. The bottom end of the swing rod 606 is provided with a shaft hole that extends axially in the left and right directions. The shaft hole is movably connected to the third rotating shaft. There is a gap between the shaft hole and the third rotating shaft. There is a gap between the swing rod 606 and the rear side wall of the movable groove 6014, so that the back-and-forth movement of the fifth drive rod 6011 can drive the swing rod 606 to swing up and down. Function: Driven by the fifth servo cylinder, the swing arm swings up and down under force, thereby performing a strength test on the disc brake mount of the suspension frame. Since the movement amplitude required for the disc brake mount strength test is small, the swing amplitude required for the swing arm is also small. Therefore, setting a gap between the shaft hole and the third rotating shaft can meet the swing arm's swing requirements.
[0052] Specifically, the two ends of the horizontal rod 603 pass through the left and right sides of the fixed rod 602, respectively. The rotating wheel 604 is located on the left or right side of the fixed rod 602. The horizontal rod 603 is configured as a sleeve, and its two ends are threadedly connected to quick-release screws. Function: When the horizontal rod 603 is configured as a sleeve, the quick-release screws can be used to engage with the two ends of the sleeve, thereby locking the rear end of the shock absorber frame.
[0053] Specifically, the front side of the top of the rear platform 103 is provided with a second slide groove 1031 extending forward and backward, and the rear side of the top of the rear platform 103 is provided with a third slide groove 1032 extending left and right. A fourth moving plate 1033 is provided on the second slide groove 1031. The fourth moving plate 1033 and the second slide groove 1031 can be slidably engaged and locked. A fourth servo electric cylinder 501 and a fixing rod 602 are provided on the fourth moving plate 1033. A fifth moving plate 1034 is provided on the third slide groove 1032. The fifth moving plate 1034 and the third slide groove 1032 can be slidably engaged and locked. A fifth servo electric cylinder 601 is provided on the fifth moving plate 1034. Function: The fourth movable plate 1033 and the second slide groove 1031 can be slidably engaged and locked together. The fifth movable plate 1034 and the third slide groove 1032 can be slidably engaged and locked together. The left and right and forward and backward sliding are for the purpose of locking together according to the shock absorber frame with different heights during actual testing. The locking can be done by screws or other means.
[0054] Part Five, the following section will describe the display portion in detail:
[0055] Specifically, head tube test channel 2, left bottom bracket test channel 3, right bottom bracket test channel 4, seat tube test channel 5, and disc brake test channel 6 are electrically connected to the automated instrument control system, which in turn is electrically connected to the large screen. Function: The servo cylinders and load cells of head tube test channels 2, left bottom bracket test channel 3, right bottom bracket test channel 4, seat tube test channel 5, and disc brake test channel 6 can be electrically connected to the automated instrument control system. This allows the automated instrument control system to display the five test items individually or in sections on the large screen, as needed. The five test channels represent five separate directions of travel; one channel may be being tested while the others remain stationary, or all five channels may be tested simultaneously.
[0056] The above description represents the preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications are also considered to be within the scope of protection of the present invention.
Claims
1. A testing machine for shock-absorbing vehicles, comprising a frame (1), characterized in that: The frame (1) is provided with a front platform (101), a middle platform (102) and a rear platform (103) arranged from front to back. The height of the front platform (101) is higher than the height of the rear platform (103), and the height of the middle platform (102) is lower than the height of the rear platform (103). The front platform (101) is provided with a head tube test channel (2), the left and right sides of the middle platform (102) are respectively provided with a left bottom bracket test channel (3) and a right bottom bracket test channel (4), and the front and rear sides of the rear platform (103) are respectively provided with a seat tube test channel (5) and a disc brake test channel (6). The head tube test channel (2) includes a first servo electric cylinder (201) and a guide rail (202) extending forward and backward. A first moving plate (203) is provided on the guide rail (202). The first drive rod (2011) of the first servo electric cylinder (201) can drive the first moving plate (203) to slide forward and backward along the guide rail (202). A rotating support frame (2031) is provided on the first moving plate (203). The rotating support frame (2031) is movably connected to one end of the rotating rod (204) of the simulated shock absorber front fork. The left five-way test channel (3) includes a second servo cylinder (301), and the top of the second servo cylinder (301) is provided with a second drive rod (3011). The right five-way test channel (4) includes a third servo cylinder (401), and the top of the third servo cylinder (401) is provided with a third drive rod (4011). The top of the second drive rod (3011) and the top of the third drive rod (4011) are respectively connected and fixed to the left and right ends of the five-way fixing rod (7). The seat tube test channel (5) includes a fourth servo cylinder (501), the top of the fourth servo cylinder (501) is provided with a fourth drive rod (5011), the top of the fourth drive rod (5011) is provided with a vertical rod (502), the fourth drive rod (5011) of the fourth servo cylinder (501) can drive the vertical rod (502) to move in the vertical direction, and the vertical rod (502) is provided with a mounting hole (5021). The disc brake test channel (6) includes a fifth servo electric cylinder (601) and a vertically extending fixed rod (602). The top of the fixed rod (602) is provided with a horizontal rod (603) extending to the left and right. The horizontal rod (603) is rotatably connected to the rotating wheel (604). The front edge of the rotating wheel (604) is provided with a connecting block (605). The fifth drive rod (6011) of the fifth servo electric cylinder (601) can drive the rotating wheel (604) to rotate around the horizontal rod (603). The second drive rod (3011) has a second load cell (302) at its top end, and a first connector (303) at its top end. The first connector (303) has a first mounting hole (3031) that runs through the left and right sides in the middle. The third drive rod (4011) has a third load cell (402) at its top end, and a second connector (403) at its top end. The second connector (403) has a second mounting hole (4031) that runs through the left and right sides in the middle. The first mounting hole (3031) and the second mounting hole (4031) can be respectively fitted and fixed to the left and right ends of the five-way fixing rod (7). The intermediate platform (102) is provided with a first sliding groove (1021) extending left and right. The left five-way test channel (3) and the right five-way test channel (4) are provided on the first sliding groove (1021). The left five-way test channel (3) also includes a second moving plate (304). The second servo electric cylinder (301) is provided on the second moving plate (304). The second moving plate (304) and the first sliding groove (1021) can slide left and right and lock together. The right five-way test channel (4) also includes a third moving plate (404). The third servo electric cylinder (401) is provided on the third moving plate (404). The third moving plate (404) and the first sliding groove (1021) can slide left and right and lock together. The second moving plate (304) has a first support block (3041) on the front and rear sides of the top, and the first support block (3041) on the front and rear sides is connected and fixed to the front and rear ends of the first rotating shaft (3042) respectively. The second servo electric cylinder (301) has a first rotating plate (3012) at the bottom, and the first rotating plate (3012) is rotatably engaged with the first rotating shaft (3042). The third moving plate (404) has a second support block (4041) on the front and rear sides of the top, and the second support block (4041) on the front and rear sides is connected and fixed to the front and rear ends of the second rotating shaft (4042) respectively. The third servo electric cylinder (401) has a second rotating plate (4012) at the bottom, and the second rotating plate (4012) is rotatably engaged with the second rotating shaft (4042).
2. The shock absorber vehicle testing machine according to claim 1, characterized in that: The first servo electric cylinder (201) is located in front of the guide rail (202). The rear end of the first servo electric cylinder (201) is provided with a first drive rod (2011). The rear end of the first drive rod (2011) is provided with a first load cell (2012). The rear end of the first load cell (2012) is detachably connected to the front end of the first moving plate (203). The first moving plate (203) and the guide rail (202) can slide and lock together. The rotating support frame (2031) is provided with a rotating groove (2032). The left and right side walls of one end of the simulated shock absorber front fork rotating rod (204) are rotatably connected to the left and right side walls of the rotating groove (2032) respectively.
3. The shock absorber-specific testing machine according to claim 1, characterized in that: The top of the fourth drive rod (5011) is provided with a fourth load element (5012), and the top of the fourth load element (5012) is connected and fixed to the bottom of the vertical rod (502); the vertical rod (502) is provided with a plurality of mounting holes (5021) distributed sequentially along the vertical direction.
4. The shock absorber-specific testing machine according to claim 1, characterized in that: The lower edge of the rotating wheel (604) is provided with a downwardly extending swing rod (606). The fifth servo electric cylinder (601) is located behind the fixed rod (602). The front end of the fifth servo electric cylinder (601) is provided with a fifth drive rod (6011). The front end of the fifth drive rod (6011) is provided with a fifth load cell (6012). The front end of the fifth load cell (6012) is provided with a connecting part (6013). The connecting part (6013) is provided with a front side, an upper side, and a lower side. The movable groove (6014) is open on both sides. A third rotating shaft extending in the left and right directions is provided in the movable groove (6014). The bottom end of the swing rod (606) is provided with a shaft hole extending in the left and right directions. The shaft hole is movably connected to the third rotating shaft. There is a gap between the shaft hole and the third rotating shaft. There is a gap between the swing rod (606) and the rear side wall of the movable groove (6014) so that the back and forth movement of the fifth drive rod (6011) can drive the swing rod (606) to swing up and down.
5. The shock absorber-specific testing machine according to claim 4, characterized in that: The two ends of the horizontal rod (603) pass through the left and right sides of the fixed rod (602) respectively. The rotating wheel (604) is located on the left or right side of the fixed rod (602). The horizontal rod (603) is a sleeve. The two ends of the horizontal rod (603) are threadedly connected to the quick-release screw respectively.
6. A special testing machine for shock-absorbing vehicles according to any one of claims 1 and 5, characterized in that: The front side of the top of the rear platform (103) is provided with a second sliding groove (1031) extending forward and backward, and the rear side of the top of the rear platform (103) is provided with a third sliding groove (1032) extending left and right. A fourth moving plate (1033) is provided on the second sliding groove (1031). The fourth moving plate (1033) and the second sliding groove (1031) can be slidably engaged and locked. The fourth servo electric cylinder (501) and the fixing rod (602) are provided on the fourth moving plate (1033). A fifth moving plate (1034) is provided on the third sliding groove (1032). The fifth moving plate (1034) and the third sliding groove (1032) can be slidably engaged and locked. The fifth servo electric cylinder (601) is provided on the fifth moving plate (1034).
7. A special testing machine for shock-absorbing vehicles according to any one of claims 1 and 5, characterized in that: The head tube test channel (2), left five-way test channel (3), right five-way test channel (4), seat tube test channel (5), and disc brake test channel (6) are electrically connected to the automated instrument control system, and the automated instrument control system is electrically connected to the large screen.
Citation Information
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