A mechanical hydraulic device for automatic lifting and assembly and disassembly of tower standard sections
Automatic lifting and assembly and disassembly of the tower standard section is achieved through mechanical hydraulic devices, which solves the problems of human intervention and insufficient structural stability in the existing technology and improves efficiency and stability.
Patent Information
- Application Number
- CN202211644104.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-20
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2042-12-20
AI Technical Summary
The existing connection device of the tower standard section requires human intervention, has a low degree of automation, and lacks structural stability during the force system conversion process, resulting in low efficiency and potential structural damage.
A mechanical hydraulic device is used, including a lifting frame, a standard section mechanism, a lifting platform, a feed platform and a force conversion support mechanism. Hook and spring connectors are used to realize automatic lifting and assembly and disassembly of the standard section. The stability and automation of the connection are ensured by the hydraulic system and reset elastic parts.
The automated installation and disassembly of standard sections is realized, which improves work efficiency, ensures the stability and strength of the structure during the lifting process, and reduces human intervention.
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Figure CN116119547B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of building construction, and relates to a mechanical hydraulic device for automatic lifting, assembly and disassembly of a tower standard section. Background Art
[0002] With the rise of intelligent construction, robotic construction has become a research hotspot. Traditionally, scaffolding-based construction methods suffer from low efficiency and high energy consumption. While existing "building robots" achieve automated construction, they require a building of a certain height to operate, making them unsuitable for automated, unmanned construction of low-rise, large buildings. A ground-based construction system with automated lifting capabilities could fill this gap.
[0003] For automatic lifting, a technical solution similar to the standard section of a tower crane can be adopted. The lifting and lowering of the construction system can be achieved through the process of lifting, connecting, disassembling and lowering the standard section.
[0004] CN103738891B proposes a standard section lifting device and a construction method for continuously and automatically lifting standard sections. This device enables a small-stroke lifting jack to lift taller standard sections, and the standard sections are lifted from the bottom up. However, in this device, the two standard sections are still connected by bolts, requiring human intervention, making it impossible to fully automate the lifting process and resulting in low efficiency. Furthermore, during the force conversion process, the weight of the standard section is borne by the lugs on it, which may cause shear damage to the lugs and render the device ineffective.
[0005] CN114963586A proposes a standard joint that is easy to assemble and allows for quick connection and disassembly. The device uses the abutment of an insert rod to drive the rotation of a grabbing rod, thereby grabbing or releasing a retaining ring, which is a fixed component. When the standard joint is connected, the device achieves axial locking of the standard joints due to the action of a return spring, but does not effectively lock the connection radially. This may cause radial movement during use, affecting the structural stability.
[0006] CN114263665A proposes a standard section connection structure that enables quick connection between standard sections. The device uses a rack and pinion pair to drive a reinforcing rod into a slot for guidance and positioning, and is connected by fasteners on a U-shaped plate. However, the fixed connection still uses bolts, requiring manual intervention and a low degree of automation. Summary of the Invention
[0007] The purpose of the present invention is to provide a mechanical hydraulic device for automatically lifting and assembling and disassembling the tower standard section, which greatly simplifies the installation and disassembly process of the standard section and improves work efficiency.
[0008] The purpose of the present invention can be achieved by the following technical solutions:
[0009] A mechanical hydraulic device for automatic lifting, assembly and disassembly of a tower standard section, comprising:
[0010] lifting frame;
[0011] The standard section mechanism comprises a standard section frame, and at least one spring connection member and at least one hook connection member respectively mounted on the top and bottom of the standard section frame and corresponding to each other, wherein the hook connection member comprises a hook mounting seat, and a hook rod slidably arranged on the hook mounting seat along the vertical direction, the hook rod is further sleeved with a first reset elastic member exerting an upward elastic force thereon, the spring connection member comprises a spring mounting seat, and a spring member slidably mounted on the spring mounting seat along the horizontal direction, a second reset elastic member is further provided between the spring member and the spring mounting seat to enable the spring member to pop outward, the spring member has a spring protrusion that can buckle the bottom of the hook rod invertedly, when the upper and lower standard section mechanisms are connected relative to each other, the hook rod on the upper standard section mechanism is pressed down to the buckling position, and the spring member on the lower standard section mechanism pops out outward, so that the spring protrusion buckles the hook rod invertedly;
[0012] Feeding platform for horizontal conveying of standard section mechanisms;
[0013] A lifting platform installed on the lifting frame and used to lift the standard section mechanism;
[0014] An auxiliary platform provided on the lifting frame and used to drive the hook rod to press down or the spring fastener to retract;
[0015] And a force conversion support mechanism located on the top of the lifting frame and used to carry the standard section mechanism sent by the jacking platform.
[0016] Furthermore, a standard section base frame is provided in the bottom area of the lifting frame. The standard section base frame is composed of a main base frame column and several auxiliary columns arranged side by side. The auxiliary columns are also provided with spring-clip connectors that match the hook connectors at the bottom of the standard section mechanism. At the same time, the top of the auxiliary columns is also provided with corresponding top bosses.
[0017] Furthermore, the standard section frame includes a plurality of standard section columns that are arranged side by side at intervals along the circumferential direction and fixedly connected to each other. The top of each standard section column is provided with a top boss, and the bottom is processed with a bottom groove for the top boss to be embedded.
[0018] Furthermore, the hook connector also includes an inner conical ring mounted on the bottom of the standard section column, and an outer conical ring mounted on the inner conical ring and slidingly engaged with the inner conical ring, a slit is opened along the axial direction on the side wall of the inner conical ring, the outer conical ring has the same taper as the inner conical ring, and the hook mounting seat is provided on the outer conical ring.
[0019] Furthermore, a hook mounting groove is processed on the hook mounting seat along the vertical direction, and a hook slot hole is provided along the side wall of the hook mounting groove. The hook rod is slidably arranged in the hook mounting groove, and the top of the hook rod is also provided with a first hook rod protrusion extending out of the hook slot hole, and the bottom of the hook rod is also provided with a second hook rod protrusion protruding laterally and forming a hook-shaped structure.
[0020] Furthermore, the snap-on mounting seat is processed with a snap-on groove along the horizontal direction, and the snap-on member is slidably installed in the snap-on groove. The snap-on member is processed with a snap-on slot that passes through in the vertical direction and can allow the bottom of the hook rod to extend into. The snap-on protrusion is provided on the side wall of the snap-on slot, and the second reset elastic member is arranged between the inward end of the snap-on member and the snap-on mounting seat, and the outward end of the snap-on member is provided with a wedge-shaped boss.
[0021] Furthermore, the jacking platform includes a jacking jack fixed on the lifting frame, a flange platform fixedly connected to the hydraulic rod of the jacking jack, and a spring-loaded connection structure installed on the flange platform and used for detachably connecting the hook connector at the bottom of the standard section mechanism. A guide boss that can be embedded in the standard section frame is also provided in the middle area of the top of the flange platform.
[0022] Furthermore, the auxiliary platform includes an auxiliary jack installed on the lifting frame, an auxiliary frame fixed to the auxiliary jack and slidably installed on the lifting frame, and an auxiliary connecting member arranged on the auxiliary frame, the auxiliary connecting member including an auxiliary mounting seat, two auxiliary sliders that slide along the auxiliary mounting seat and can move relatively close to or away from each other, and auxiliary claws respectively connected to the two auxiliary sliders.
[0023] Furthermore, a third reset elastic member is provided between the two auxiliary sliders to keep the two relatively stretched apart. The auxiliary mounting seat is also provided with an electromagnet located between the two auxiliary sliders. When the electromagnet is energized, under the action of the magnetic force of the electromagnet, the two auxiliary sliders drive the auxiliary claws to overcome the action of the third reset elastic member and move closer together.
[0024] Furthermore, the force conversion support mechanism includes a conversion jack installed on the top of the lifting frame, and a pair of conversion beams slidingly engaged with the lifting frame. The conversion jack is connected to the conversion beam and drives the conversion beam to slide on the lifting frame and move relatively closer or farther away. When the standard section mechanism is driven by the jacking platform to a position higher than the conversion beam, the conversion jack approaches and clamps the standard section mechanism relatively, thereby realizing the force conversion supporting the standard section mechanism.
[0025] Furthermore, the feed platform includes a feed base, a feed slide mounted on the feed base for sliding in a horizontal direction, and a feed jack mounted on the feed base and connected to the feed slide. The feed slide is also provided with several positioning bosses for positioning and placing the standard section mechanism.
[0026] Compared with the prior art, the present invention has at least the following advantages:
[0027] (1) The automated standard section lifting and lowering, assembly and disassembly device provided by the present invention greatly simplifies the installation and disassembly process of the standard section, improves work efficiency, and does not require human intervention;
[0028] (2) The jacking platform provided by the present invention ensures that the force on the standard section is always along the direction of the vertical column of the standard section during the lifting process; during the conversion process, the force contact area between the conversion beam and the standard section is increased, thereby ensuring the strength and rigidity of the structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A schematic diagram of the mechanical hydraulic device of the present invention when in operation;
[0030] Figure 2 It is the structural diagram of the standard section mechanism;
[0031] Figure 3 It is a structural diagram of the standard section frame;
[0032] Figure 4 Schematic diagram of the hook link member on the hook link member when it is retracted, wherein the left figure is a partially cutaway schematic diagram of the hook link member at this time, and the right figure is an axonometric schematic diagram of the hook link member at this time;
[0033] Figure 5 Schematic diagram of a hook link member on a hook link member when the hook link member is extended, wherein the left figure is a partially cutaway schematic diagram of the hook link member at this time, and the right figure is an axonometric schematic diagram of the hook link member at this time;
[0034] Figure 6 Schematic diagram of the inner cone ring;
[0035] Figure 7 is a schematic diagram of the outer cone ring;
[0036] Figure 8 Schematic diagram of a snap-on connector, wherein the left figure is a cross-sectional diagram and the right figure is an axonometric diagram;
[0037] Figure 9 Schematic diagram of a spring fastener, wherein the left figure is a cross-sectional schematic diagram and the right figure is an axonometric schematic diagram;
[0038] Figure 10 This is a schematic diagram of the snap-on mounting base;
[0039] Figure 11 is an axonometric schematic diagram of the mechanical hydraulic device of the present invention;
[0040] Figure 12 is a schematic diagram of the auxiliary platform;
[0041] Figure 13 It is a schematic diagram of the main view of the auxiliary connecting part;
[0042] Figure 14 is a schematic diagram of the jacking platform;
[0043] Figure 15 is a schematic diagram of the feed platform area;
[0044] Figure 16 Schematic diagram of the hook and buckle connector when connected;
[0045] Figure 17 It is a schematic diagram of the hook and buckle connector when disconnected;
[0046] Figure 18 It is a schematic diagram of the connection between the hook connector, the spring connector and the standard section frame;
[0047] Figure 19 This is a schematic diagram of the auxiliary claws in the auxiliary connecting member moving together;
[0048] Figure 20 A schematic diagram of the auxiliary claws in the auxiliary connecting member when they are spread open;
[0049] Figures 21 to 28 They are respectively schematic diagrams of the feed movement of the mechanical hydraulic device of the present invention, the first feed-lifting conversion (the lifting platform is connected to the hook connector), the first lifting, the first force system conversion (the lifting platform is disconnected from the hook connector), the second feed, the second feed-lifting conversion (the lifting platform is connected to the hook connector), the second lifting (including automatic connection), and the conversion beam-underframe force system conversion.
[0050] Description of the marks in the figure:
[0051] 1- Lifting frame;
[0052] 2-force conversion support mechanism, 21-conversion jack, 22-conversion beam, 221-semicircular groove, 222-middle support platform;
[0053] 3- auxiliary platform, 31- auxiliary frame, 32- auxiliary connecting piece, 321- auxiliary mounting seat, 322- auxiliary claw, 323- third reset elastic member, 324- auxiliary slider, 325- electromagnet, 33- auxiliary guide wheel, 34- auxiliary jack;
[0054] 4-feed platform, 41-feed slide, 42-feed jack, 43-positioning boss;
[0055] 5-standard section mechanism, 51-standard section frame, 511-standard section column, 512-top boss, 513-positioning ear plate, 514-guide ear plate, 515-side groove, 52-hook and buckle connector, 521-outer cone ring, 522-inner cone ring, 523-hook and buckle rod, 524-first reset elastic member, 525-limiting nut, 526-adjusting nut, 53-spring buckle connector, 531-spring buckle mounting seat, 532-spring buckle member, 5321-spring buckle first boss, 5322-spring buckle second boss, 5323-wedge-shaped boss, 533-second reset elastic member;
[0056] 6-lifting platform, 61-lifting jack, 62-flange platform, 63-guide boss;
[0057] 7-standard section base frame, 71-base frame main column, 72-auxiliary column, 73-base frame crossbeam. DETAILED DESCRIPTION
[0058] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
[0059] In the following implementation manners or examples, unless otherwise specified, functional components or structures are conventional components or conventional structures used in the art to achieve corresponding functions.
[0060] In order to simplify the installation and disassembly process of the standard section and improve its working efficiency, the present invention provides a mechanical hydraulic device for automatic lifting and installation and disassembly of the tower standard section. Figures 1 to 20 As shown, including:
[0061] Lifting frame 1;
[0062] The standard section mechanism 5 comprises a standard section frame 51, and at least one snap connector 53 and at least one hook connector 52 respectively mounted on the top and bottom of the standard section frame 51 and corresponding to each other, wherein the hook connector 52 comprises a hook mounting seat, and a hook rod 523 arranged on the hook mounting seat in a vertical direction, and the hook rod 523 is also provided with a first reset elastic member 524 exerting an upward elastic force thereon, and the snap connector 53 comprises a snap mounting seat 531 and a hook mounting seat 533 arranged in a horizontal direction. A spring catch 532 on the spring catch mounting seat 531 is provided with a second resilient member 533 between the spring catch 532 and the spring catch mounting seat 531 for causing the spring catch 532 to pop outward. The spring catch 532 has a spring catch protrusion that can buckle up against the bottom of the hook rod 523. When the upper and lower standard section mechanisms 5 are connected, the hook rod 523 on the upper standard section mechanism 5 is pressed down to the buckled position, and the spring catch 532 on the lower standard section mechanism 5 pops outward, causing the spring catch protrusion to buckle up against the hook rod 523.
[0063] A feeding platform 4 for horizontally conveying a standard section mechanism 5;
[0064] A lifting platform 6 installed on the lifting frame 1 and used to lift the standard section mechanism 5;
[0065] An auxiliary platform 3 provided on the lifting frame 1 and used to drive the hook rod 523 to press down or the spring member 532 to retract;
[0066] And a force conversion support mechanism 2 located at the top of the lifting frame 1 and used to carry the standard section mechanism 5 sent by the jacking platform 6.
[0067] In some specific embodiments, a standard section chassis 7 is further provided at the bottom area of the lifting frame 1. The standard section chassis 7 is composed of a chassis main column 71 and a plurality of auxiliary columns 72 arranged side by side. The auxiliary columns 72 are further provided with snap connectors 53 that match the hook connectors 52 at the bottom of the standard section mechanism 5. At the same time, the tops of the auxiliary columns 72 are also provided with corresponding top bosses 512. A chassis crossbeam 73 is also provided at the tops of the chassis main columns 71 and the auxiliary columns 72.
[0068] In some specific embodiments, please refer to Figure 3As shown in FIG. 1 , the standard section frame 51 includes a plurality of standard section columns 511 arranged side by side along the circumferential direction and fixedly connected to each other. Different standard section columns 511 can be connected to form an integral frame through a top crossbeam and a bottom crossbeam, respectively. A top boss 512 is provided on the top of each standard section column 511, and a bottom groove is processed on the bottom for the top boss 512 to be embedded. In addition, a side groove 515 is provided on the side of the bottom groove to facilitate the clamping between the bottom groove and the top boss 512 and other structures, thereby reducing the matching gap between the two. At the same time, a guide ear plate 514 and a positioning ear plate 513 are provided on the side of the standard section column 511 for guiding and fixing the hook connector 52 and the spring connector 53.
[0069] For more specific implementation, please refer to Figure 2 As shown in FIG. 1 , the hook connector 52 further includes an inner conical ring 522 that fits over the bottom of the standard section column 511, and an outer conical ring 521 that fits over and slidably engages with the inner conical ring 522. A slot is provided along the sidewall of the inner conical ring 522 along its axial direction. The outer conical ring 521 and the inner conical ring 522 have the same taper, and the hook mounting seat is provided on the outer conical ring 521. When the inner conical ring 522 and the outer conical ring 521 interact and press together, the inner conical ring 522 is pressed against the top boss 512 of the standard section column 511 of the second section, achieving a locking connection and reducing structural gaps.
[0070] In some specific embodiments, please refer to Figure 2 As shown in FIG. 1 , the hook mounting seat is machined with a hook mounting groove along the vertical direction, and the sidewall of the hook mounting groove is also provided with a hook slot hole along the direction thereof. The hook rod 523 is slidably arranged in the hook mounting groove, and the top of the hook rod 523 is also provided with a first hook rod protrusion extending out of the hook slot hole, and the bottom of the hook rod 523 is also provided with a second hook rod protrusion protruding laterally and forming a hook-shaped structure. Preferably, an adjustment nut 526 and a limit nut 525 are respectively threaded into the bottom and top of the hook mounting groove. The central threaded hole of the adjustment nut 526 allows the hook rod 523 to extend. The adjustment nut 526 can change the compression amount of the first reset elastic member 524 by changing its screwing depth, thereby changing the reset force of the hook rod 523.
[0071] In some specific embodiments, please refer to Figure 6-10As shown in the figures, the snap-on mounting seat 531 is processed with a snap-on groove along the horizontal direction, and the snap-on member 532 is slidably installed in the snap-on groove through structures such as the snap-on first protrusion. The snap-on member 532 is processed with a snap-on slot that passes through in the vertical direction and can allow the bottom of the hook rod 523 to extend into. The snap-on protrusion (i.e., the snap-on second protrusion) is provided on the side wall of the snap-on slot, and the second reset elastic member 533 is provided between the inward end of the snap-on member 532 and the snap-on mounting seat 531, and the outward end of the snap-on member 532 is provided with a wedge-shaped boss 5323.
[0072] In some specific embodiments, please refer to Figure 14 As shown in FIG. 1 , the jacking platform 6 includes a jacking jack 61 fixed to the lifting frame 1, a flange platform 62 fixedly connected to the hydraulic rod of the jacking jack 61, and a snap-on connection structure installed on the flange platform 62 and used for detachably connecting the hook connector 52 at the bottom of the standard section mechanism 5. A guide boss 63 that can be embedded in the standard section frame 51 is also provided in the middle area of the top of the flange platform 62. The specific structure of the snap-on connection structure can be referred to the snap-on connector 53.
[0073] In some specific embodiments, please refer to Figure 12 、 Figure 13 、 Figure 19 and Figure 20 As shown in FIG. 1 , the auxiliary platform 3 includes an auxiliary jack 34 mounted on the lifting frame 1, an auxiliary frame 31 fixedly and slidably mounted on the lifting frame 1 along with the auxiliary jack 34, and an auxiliary connecting member 32 provided on the auxiliary frame 31. The auxiliary connecting member 32 includes an auxiliary mounting seat 321, two auxiliary sliders 324 that slide along the auxiliary mounting seat 321 and can move relatively close to or away from each other, and auxiliary claws 322 respectively connected to the two auxiliary sliders 324. Preferably, the auxiliary frame 31 and the lifting frame 1 are connected in a rolling manner within corresponding tracks via auxiliary guide wheels 33.
[0074] In a more specific embodiment, a third reset elastic member 323 is provided between the two auxiliary sliders 324 to allow the two to be relatively stretched apart. The auxiliary mounting seat 321 is also provided with an electromagnet 325 located between the two auxiliary sliders 324. When the electromagnet 325 is energized, under the action of the magnetic force of the electromagnet 325, the two auxiliary sliders 324 drive the auxiliary claws 322 to overcome the action of the third reset elastic member 323 and move closer together.
[0075] In some specific embodiments, please refer to Figure 1As shown in the figures, the force conversion support mechanism 2 includes a conversion jack 21 installed on the top of the lifting frame, and a pair of conversion beams 22 slidingly matched with the lifting frame. The conversion jack 21 is connected to the conversion beam 22, and drives the conversion beam 22 to slide on the lifting frame and relatively approach or move away. When the standard section mechanism 5 is driven by the jacking platform 6 to a position higher than the conversion beam 22, the conversion jack 21 is relatively close to and clamps the standard section mechanism 5, thereby realizing the force conversion of supporting the standard section mechanism 5.
[0076] In some specific embodiments, please refer to Figure 15 As shown in the figures, the feed platform 4 includes a feed base, a feed slide 41 mounted on the feed base for sliding along the horizontal direction, and a feed jack 42 mounted on the feed base and connected to the feed slide 41. The feed slide 41 is also provided with several positioning bosses 43 for positioning and placing the standard section mechanism 5.
[0077] The above embodiments may be implemented individually or in any combination of two or more.
[0078] The above implementation is described in more detail below with reference to specific examples.
[0079] Example 1:
[0080] In order to simplify the installation and disassembly process of the standard section and improve its work efficiency, this embodiment provides a mechanical hydraulic device for automatic lifting and installation and disassembly of the tower standard section. Figures 1 to 20 As shown, including:
[0081] Lifting frame 1;
[0082] The standard section mechanism 5 comprises a standard section frame 51, and at least one snap connector 53 and at least one hook connector 52 respectively mounted on the top and bottom of the standard section frame 51 and corresponding to each other, wherein the hook connector 52 comprises a hook mounting seat, and a hook rod 523 arranged on the hook mounting seat in a vertical direction, and the hook rod 523 is also provided with a first reset elastic member 524 exerting an upward elastic force thereon, and the snap connector 53 comprises a snap mounting seat 531 and a hook mounting seat 533 arranged in a horizontal direction. A spring catch 532 on the spring catch mounting seat 531 is provided with a second resilient member 533 between the spring catch 532 and the spring catch mounting seat 531 for causing the spring catch 532 to pop outward. The spring catch 532 has a spring catch protrusion that can buckle up against the bottom of the hook rod 523. When the upper and lower standard section mechanisms 5 are connected, the hook rod 523 on the upper standard section mechanism 5 is pressed down to the buckled position, and the spring catch 532 on the lower standard section mechanism 5 pops outward, causing the spring catch protrusion to buckle up against the hook rod 523.
[0083] A feeding platform 4 for horizontally conveying a standard section mechanism 5;
[0084] A lifting platform 6 installed on the lifting frame 1 and used to lift the standard section mechanism 5;
[0085] An auxiliary platform 3 provided on the lifting frame 1 and used to drive the hook rod 523 to press down or the spring member 532 to retract;
[0086] And a force conversion support mechanism 2 located at the top of the lifting frame 1 and used to carry the standard section mechanism 5 sent by the jacking platform 6.
[0087] Please see again Figure 15 As shown in FIG. 1 , a standard section underframe 7 is provided at the bottom of the lifting frame 1. The standard section underframe 7 is composed of a main underframe column 71 and a plurality of auxiliary columns 72 arranged side by side. The auxiliary columns 72 are provided with snap-on connectors 53 that match the hook connectors 52 at the bottom of the standard section mechanism 5. Corresponding top bosses 512 are also provided at the tops of the auxiliary columns 72. A crossbeam 73 is also provided at the tops of the main underframe columns 71 and the auxiliary columns 72.
[0088] Please see again Figure 3As shown in FIG. 1 , the standard section frame 51 includes a plurality of standard section columns 511 arranged side by side along the circumference and fixedly connected to each other. Each standard section column 511 has a top boss 512 on the top and a bottom groove machined into which the top boss 512 can be inserted. Furthermore, side grooves 515 are provided on the sides of the bottom groove to facilitate the tightening between the bottom groove and the top boss 512 and other structures, thereby reducing the clearance between the two. Furthermore, guide lugs 514 and positioning lugs 513 are provided on the sides of the standard section column 511 to guide and secure the hook connector 52 and the snap connector 53.
[0089] Please see again Figure 2 As shown in FIG. 1 , the hook connector 52 further includes an inner conical ring 522 that fits over the bottom of the standard section column 511, and an outer conical ring 521 that fits over and slidably engages with the inner conical ring 522. A slot is provided along the sidewall of the inner conical ring 522 along its axial direction. The outer conical ring 521 and the inner conical ring 522 have the same taper, and the hook mounting seat is provided on the outer conical ring 521. When the inner conical ring 522 and the outer conical ring 521 interact and press together, the inner conical ring 522 is pressed against the top boss 512 of the standard section column 511 of the second section, achieving a locking connection and reducing structural gaps.
[0090] Please see again Figure 2 As shown in FIG. 1 , the hook mounting seat is machined with a hook mounting groove extending in a vertical direction. A hook slot hole is also provided along the sidewall of the hook mounting groove. The hook rod 523 is slidably disposed in the hook mounting groove. A first hook rod protrusion extending out of the hook slot hole is provided at the top of the hook rod 523. A second hook rod protrusion protruding laterally and forming a hook-shaped structure is provided at the bottom of the hook rod 523. Preferably, an adjusting nut 526 and a limiting nut 525 are respectively threaded into the bottom and top of the hook mounting groove. The central threaded hole of the adjusting nut 526 allows the hook rod 523 to extend. The adjusting nut 526 can adjust the compression of the first return elastic member 524 by changing its screwing depth, thereby changing the return force of the hook rod 523.
[0091] Please see again Figure 6-10 As shown in the figures, the snap-on mounting seat 531 is processed with a snap-on groove along the horizontal direction, and the snap-on member 532 is slidably installed in the snap-on groove through structures such as the snap-on first protrusion. The snap-on member 532 is processed with a snap-on slot that passes through in the vertical direction and can allow the bottom of the hook rod 523 to extend into. The snap-on protrusion (i.e., the snap-on second protrusion) is provided on the side wall of the snap-on slot, and the second reset elastic member 533 is provided between the inward end of the snap-on member 532 and the snap-on mounting seat 531, and the outward end of the snap-on member 532 is provided with a wedge-shaped boss 5323.
[0092] Please see again Figure 14 As shown in FIG. 1 , the jacking platform 6 includes a jacking jack 61 fixed to the lifting frame 1, a flange platform 62 fixedly connected to the hydraulic rod of the jacking jack 61, and a snap-on connection structure installed on the flange platform 62 and used for detachably connecting the hook connector 52 at the bottom of the standard section mechanism 5. A guide boss 63 that can be embedded in the standard section frame 51 is also provided in the middle area of the top of the flange platform 62. The specific structure of the snap-on connection structure can be referred to the snap-on connector 53.
[0093] Please see again Figure 12 、 Figure 13 、 Figure 19 and Figure 20 As shown in FIG. 1 , the auxiliary platform 3 includes an auxiliary jack 34 mounted on the lifting frame 1, an auxiliary frame 31 fixedly and slidably mounted on the lifting frame 1 along with the auxiliary jack 34, and an auxiliary connector 32 disposed on the auxiliary frame 31. The auxiliary connector 32 includes an auxiliary mounting seat 321, two auxiliary sliders 324 that slide along the auxiliary mounting seat 321 and can move toward or away from each other, and auxiliary claws 322 connected to the two auxiliary sliders 324. Preferably, the auxiliary frame 31 and the lifting frame 1 are connected by auxiliary guide wheels 33 for rolling within corresponding tracks. A third resetting elastic member 323 is provided between the two auxiliary sliders 324 to force them apart. The auxiliary mounting seat 321 also includes an electromagnet 325 located between the two auxiliary sliders 324. When the electromagnet 325 is energized, the magnetic force of the electromagnet 325 causes the two auxiliary sliders 324 to move toward each other, overcoming the force of the third resetting elastic member 323.
[0094] Please see again Figure 1As shown in the figures, the force conversion support mechanism 2 includes a conversion jack 21 installed on the top of the lifting frame, and a pair of conversion beams 22 slidingly matched with the lifting frame. The conversion jack 21 is connected to the conversion beam 22, and drives the conversion beam 22 to slide on the lifting frame and relatively approach or move away. When the standard section mechanism 5 is driven by the jacking platform 6 to a position higher than the conversion beam 22, the conversion jack 21 is relatively close to and clamps the standard section mechanism 5, thereby realizing the force conversion of supporting the standard section mechanism 5. In order to facilitate the support of the standard section mechanism 5, semicircular grooves 221 are provided on the conversion beam 22 corresponding to the number of standard section columns 511 of the contactable standard section mechanism 5. In this way, by adjusting the position of the conversion beam 22, some of the standard section columns 511 on the standard section mechanism 5 can be embedded in the semicircular grooves 221. At this time, the conversion beam 22 can clamp the spring-loaded mounting seat 531 and the like located on the standard section column 511. At the same time, the part of the conversion beam 22 located between the two semicircular grooves 221 forms a middle support platform 222 that can support the top beam or bottom beam of the standard section mechanism 5. The middle support platform 222 can protrude laterally to better extend under the top beam of the standard section mechanism 5, etc., to facilitate the force system conversion support.
[0095] Please see again Figure 15 As shown in the figures, the feed platform 4 includes a feed base, a feed slide 41 mounted on the feed base for sliding along the horizontal direction, and a feed jack 42 mounted on the feed base and connected to the feed slide 41. The feed slide 41 is also provided with several positioning bosses 43 for positioning and placing the standard section mechanism 5.
[0096] The working process of the mechanical hydraulic device of this embodiment is as follows. Figures 21 to 28 :
[0097] A. Install the lifting frame 1:
[0098] The lifting frame 1 is assembled and placed on the existing load-bearing structure.
[0099] B. First feed
[0100] like Figure 21 As shown, the standard section mechanism 5 is placed on the feed platform 4, and the positioning is achieved by cooperating with the four positioning bosses 43 on the feed platform 4 and the bottom grooves of the standard section columns 511 on the standard section mechanism 5, and then the feed platform 4 is moved to the inside of the lifting frame 1 through the retraction action of the feed jack 42.
[0101] C. First jacking:
[0102] like Figure 22 、 23As shown, the lifting jack 61 extends the cylinder to lift the lifting platform 6, and the guide boss 63 of the lifting platform 6 contacts and cooperates with the bottom grooves of the two standard section columns 511 of the standard section mechanism 5, lifting the standard section mechanism 5 on the feed platform 4 and moving it upward. At the same time, the electromagnet 325 in the auxiliary connecting member 32 works to close the auxiliary claw 322, and the first boss of the hook rod in the hook connector 52 at the bottom of the standard section mechanism 5 touches the auxiliary claw 322. As the standard section mechanism 5 rises, the first boss of the hook rod drives the hook rod 523 to be pressed down until the second boss of the hook rod is pressed into the second boss 5322 of the spring buckle on the lifting platform 6 and is in an inverted connection. The connection between the standard section and the lifting platform is completed (this process can be described in detail in step G). After that, the auxiliary jack 34 works to lift the auxiliary platform 3 so that it moves with the standard section mechanism 5 (as a guide) until the bottom of the snap-on mounting seat 531 of the standard section mechanism 5 is 10±5 mm higher than the semicircular groove 221 of the conversion beam 22, and the electromagnet 325 is de-energized.
[0103] D. First lifting motion force system conversion
[0104] like Figure 24 As shown, the transfer jack 21 extends the cylinder to adjust the position of the transfer beam 22 so that the transfer beam 22 is relatively close to each other, and its semicircular groove 221 is below the snap-on mounting seat 531. At this time, the middle support platform 222 also reaches below the top crossbeam of the standard section column. Then the auxiliary jack 34 moves to align the auxiliary claw 322 with the wedge-shaped platform on the lifting platform 6. At this time, the electromagnet 325 is energized, and the standard section mechanism 5 is disconnected from the lifting platform (this process can be described in detail with reference to step M); at the same time, the lifting jack 61 retracts the cylinder, thereby achieving a force system conversion, realizing that the gravity of the standard section mechanism 5 is transferred from the main column and the lifting jack 61 to the transfer beam 22. At this time, the bottom of the snap-on mounting seat 531 is supported on the semicircular groove 221, and the top crossbeam of the standard section is supported on the middle support platform 222.
[0105] E. Second feed
[0106] like Figure 25 As shown, the standard section mechanism 5 is placed on the feed platform 4, and positioning is achieved by cooperating with the four bosses on the feed platform 4 and the standard section columns 511, and then the feed platform 4 is moved to the inside of the starting frame by the retraction action of the feed jack 42.
[0107] F. Second jacking
[0108] like Figure 26 As shown, it is the same as step C, but this time the first and second standard sections are matched and connected.
[0109] G. Automatic connection of standard sections
[0110] like Figure 16 、 17 As shown in Figures 19 and 26, the electromagnet 325 is energized to close the auxiliary claw 322. As the bottom standard section is lifted, the auxiliary claw 322 contacts the first boss of the hook rod on the standard section mechanism 5 of the first section, driving the hook rod 523 to move downward, so that the wedge-shaped surface of the second boss of the hook rod contacts the second boss 5322 (i.e., the snap-on projection) of the snap-on mounting member of the other standard section, and presses the snap-on member 532 in and retracts it until the top of the second boss of the hook rod and the bottom of the second boss 5322 are coplanar. At this time, the snap-on member 532 is ejected under the action of the second reset elastic member 533, and the hook rod 523 hooks the snap-on member 532. Then, the electromagnet 325 is de-energized, and the auxiliary claw 322 is reset under the action of the third reset elastic member 323 to prevent it from interfering with the snap-on member 532, thus completing the automatic connection of the standard sections. At this time, due to the downward pulling force, the outer conical ring 521 presses against the inner conical ring 522, and the inner conical ring 522 hugs the standard section column 511 of the first section standard section mechanism 5, so that the standard section column 511 of the first section and the top boss 512 on the column of the second section standard section are tightly hugged, thereby reducing the fitting clearance between the two. It should be noted that due to space limitations, only the outer four hook rods on each column are connected, and the remaining two hook rods are always in a retracted state.
[0111] H. Second lifting motion force system conversion
[0112] like Figure 26 As shown, same as step D;
[0113] I. Repeat steps E to H above to achieve the automatic jacking operation of n standard sections of steel frames; n is any integer between 2 and 20.
[0114] J. Conversion beam 22-underframe force system conversion
[0115] like Figure 15 、 28As shown, when the standard section mechanism 5 reaches the specified height, the standard section as a whole needs to be moved from the conversion beam 22 to the standard section chassis 7. The lifting jack 61 extends the cylinder to lift the lifting platform 6, and the guide boss 63 of the lifting platform 6 contacts and cooperates with the standard section column 511 to lift the standard section on the conversion beam 22 and move it upward until the bottom crossbeam of the standard section is 30±10mm higher than the top of the conversion beam 22. Then the conversion jack 21 is controlled to retract the cylinder to retract the conversion beam 22, and then the lifting jack 61 is controlled to retract the cylinder to lower the lifting platform 6 to the standard section chassis 7; thereby achieving force system conversion, realizing that the gravity of the standard section is first converted from the conversion beam 22 to the main column and the lifting jack 61, and then converted to the standard section chassis 7. After that, the auxiliary jack 34 moves so that the bottom of the auxiliary claw 322 is slightly higher than the top of the first boss of the hook rod on the bottom standard section mechanism 5, and then the electromagnet 325 is energized, the auxiliary claw 322 is retracted, and the auxiliary jack 34 shrinks the cylinder, so that the auxiliary claw 322 touches and presses down the first boss of the hook rod, thereby completing the connection between the bottom standard section mechanism 5 and the standard section base frame 7.
[0116] K. Lowering and disassembly
[0117] The auxiliary jack 34 is controlled to move so that the auxiliary claw 322 is flush with the wedge-shaped boss 5323 of the snap-fastener 532 on the standard section chassis 7. The electromagnet 325 is then energized to retract the auxiliary claw 322, thereby pressing the snap-fastener 532 inward and releasing the snap-fastener rod 523. At this point, the bottom standard section mechanism 5 is disconnected from the standard section chassis 7 (this process is described in detail in step M). The lifting jack 61 is then controlled to extend until the bottom of the snap-fastener mounting seat 531 of the second standard section is 10±5 mm above the semicircular groove 221 of the transfer beam 22. The electromagnet 325 is then de-energized.
[0118] L. Conversion of descending motion system
[0119] like Figure 26 As shown, the transfer jack 21 extends the cylinder, adjusts the position of the transfer beam 22, and makes the transfer beam 22 relatively close together, and its semicircular groove 221 reaches below the spring-loaded mounting seat 531 of the second-last standard section. At this time, the middle support platform 222 also reaches below the top crossbeam of the standard section column. Then the jacking jack 61 is controlled to retract the cylinder. At the same time, the connection between the two standard section mechanisms 5 at the bottom is disconnected by controlling the auxiliary platform 3 (this process is described in detail with reference to M), thereby achieving a force system conversion, realizing that the gravity of the second-last standard section mechanism 5 is transferred from the main column and the jacking jack 61 to the transfer beam 22. At the same time, the first-last section is separated from the second-last standard section mechanism 5. The first-last standard section mechanism 5 is still connected to the jacking platform 6 through the hook connector 52 and the spring-loaded connector 53, and moves with the jacking platform 6.
[0120] M. Automatic disassembly of standard section
[0121] like Figure 16 、 19 20. The control electromagnet 325 is energized, closing the auxiliary claw 322. The lifting jack 61 is then controlled to retract, lowering the standard section mechanism 5 (moving relative to the auxiliary platform 3). As the standard section mechanism 5 descends, the auxiliary claw 322 contacts the wedge-shaped boss 5323 of the snap member 532, pressing the snap member 532 inward. At this point, the second boss of the hook rod no longer contacts the second boss 5322 of the snap member. The hook rod is retracted under the action of the first return spring 524.
[0122] N. Standard section exit
[0123] The automatic control system is used to control the retraction of the feed jack 42 so that the feed platform 4 enters the lifting frame 1, and the lifting jack 61 is controlled to continue to retract until the standard section mechanism 5 falls on the feed platform 4, and then the auxiliary platform 3 is controlled to disconnect the standard section from the lifting platform, and then the feed jack 42 is controlled to extend the cylinder to withdraw the standard section from the lifting frame 1.
[0124] O. Repeat steps K to N above to achieve the automatic jacking operation of n standard sections of steel frame; n is the number of standard sections installed previously.
[0125] The above description of the embodiments is intended to facilitate understanding and use of the invention by those skilled in the art. It will be apparent that those skilled in the art can readily make various modifications to these embodiments and apply the general principles described herein to other embodiments without requiring inventive effort. Therefore, the present invention is not limited to the above-described embodiments. Improvements and modifications made by those skilled in the art based on the disclosure of the present invention, without departing from the scope of the present invention, should be within the scope of protection of the present invention.
Claims
1. A mechanical hydraulic device for automatic lifting and assembly and disassembly of a tower standard section, characterized in that: include: lifting frame; The standard section mechanism comprises a standard section frame, and at least one spring connection member and at least one hook connection member respectively mounted on the top and bottom of the standard section frame and corresponding to each other, wherein the hook connection member comprises a hook mounting seat, and a hook rod slidably arranged on the hook mounting seat along the vertical direction, the hook rod is further sleeved with a first reset elastic member exerting an upward elastic force thereon, the spring connection member comprises a spring mounting seat, and a spring member slidably mounted on the spring mounting seat along the horizontal direction, a second reset elastic member is further provided between the spring member and the spring mounting seat to enable the spring member to pop outward, the spring member has a spring protrusion that can buckle the bottom of the hook rod invertedly, when the upper and lower standard section mechanisms are connected relative to each other, the hook rod on the upper standard section mechanism is pressed down to the buckling position, and the spring member on the lower standard section mechanism pops out outward, so that the spring protrusion buckles the hook rod invertedly; Feeding platform for horizontal conveying of standard section mechanisms; A lifting platform installed on the lifting frame and used to lift the standard section mechanism; An auxiliary platform provided on the lifting frame and used to drive the hook rod to press down or the spring fastener to retract; and a force conversion support mechanism located at the top of the lifting frame and used to carry the standard section mechanism delivered by the jacking platform; The standard section frame includes a plurality of standard section columns arranged side by side at intervals along the circumferential direction and fixedly connected to each other, each standard section column having a top boss on the top and a bottom groove on the bottom for the top boss to be embedded in; The hook connector also includes an inner conical ring sleeved on the bottom of the standard section column, and an outer conical ring sleeved on the inner conical ring and slidingly matched therewith, a slot is opened along the axial direction of the side wall of the inner conical ring, the outer conical ring has the same taper as the inner conical ring, and the hook mounting seat is provided on the outer conical ring; The hook mounting seat is processed with a hook mounting groove along the vertical direction, and a hook slot hole is further provided on the side wall of the hook mounting groove along the direction thereof, the hook rod is slidably arranged in the hook mounting groove, the top of the hook rod is further provided with a first hook rod protrusion extending out of the hook slot hole, and the bottom of the hook rod is further provided with a second hook rod protrusion protruding laterally and forming a hook-shaped structure; The snap-on mounting seat is provided with a snap-on groove in the horizontal direction, and the snap-on member is slidably installed in the snap-on groove. The snap-on member is provided with a snap-on slot which passes through vertically and can be used for the bottom of the hook rod to extend into. The snap-on protrusion is provided on the side wall of the snap-on slot. The second reset elastic member is provided between the inward end of the snap-on member and the snap-on mounting seat, and the outward end of the snap-on member is provided with a wedge-shaped boss.
2. A mechanical hydraulic device for automatic lifting and assembly and disassembly of a tower standard section according to claim 1, characterized in that: The jacking platform includes a jacking jack fixed on the lifting frame, a flange platform fixedly connected to the hydraulic rod of the jacking jack, and a spring-loaded connection structure installed on the flange platform and used for detachably connecting the hook connector at the bottom of the standard section mechanism. A guide boss that can be embedded in the standard section frame is also provided in the middle area of the top of the flange platform.
3. The mechanical hydraulic device for automatic lifting and assembly and disassembly of a tower standard section according to claim 1, characterized in that: The auxiliary platform includes an auxiliary jack installed on the lifting frame, an auxiliary frame fixed to the auxiliary jack and slidably installed on the lifting frame, and an auxiliary connecting member arranged on the auxiliary frame, the auxiliary connecting member including an auxiliary mounting seat, two auxiliary sliders that slide along the auxiliary mounting seat and can move relatively close to or away from each other, and auxiliary claws respectively connected to the two auxiliary sliders.
4. A mechanical hydraulic device for automatic lifting and assembly and disassembly of a tower standard section according to claim 3, characterized in that: A third reset elastic member is provided between the two auxiliary sliders to keep the two relatively apart. The auxiliary mounting seat is also provided with an electromagnet located between the two auxiliary sliders. When the electromagnet is energized, under the action of the magnetic force of the electromagnet, the two auxiliary sliders drive the auxiliary claws to overcome the action of the third reset elastic member and move relatively close.
5. The mechanical hydraulic device for automatic lifting and assembly and disassembly of a tower standard section according to claim 1, characterized in that: The force conversion support mechanism includes a conversion jack installed on the top of the lifting frame and a pair of conversion beams slidingly matched with the lifting frame. The conversion jack is connected to the conversion beam and drives the conversion beam to slide on the lifting frame and move relatively closer or farther away. When the standard section mechanism is driven by the jacking platform to a position higher than the conversion beam, the conversion jack approaches and clamps the standard section mechanism relatively, thereby realizing the force conversion supporting the standard section mechanism.
6. The mechanical hydraulic device for automatic lifting and assembly and disassembly of a tower standard section according to claim 1, characterized in that: The feed platform includes a feed base, a feed slide mounted on the feed base for sliding in a horizontal direction, and a feed jack mounted on the feed base and connected to the feed slide. The feed slide is also provided with several positioning bosses for positioning and placing the standard section mechanism.
Citation Information
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