A high-strength aluminum alloy profile for industrial fencing
Through modular design and high-strength aluminum alloy profiles with optimized cross-sectional shapes, the problems of heavy weight, low strength and poor scalability of existing industrial fences are solved, and lightweight, quick installation and multiple appearance options are achieved, meeting the high strength and aesthetic requirements of the automation field.
Patent Information
- Application Number
- CN202111342107.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-12
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2041-11-12
AI Technical Summary
Existing industrial fences are made of general aluminum profiles and assembled with wire mesh or rectangular steel pipes. They have problems such as heavy weight, low strength, unsightly appearance and poor scalability, and cannot meet the high strength and aesthetic requirements of the automation field.
The high-strength aluminum alloy profile adopts a modular design, including an outer base plate, side mounting parts, inner mounting parts, left vertical ribs and right vertical ribs. It is fixed with a combination of screws and ball nuts to achieve quick installation and sealing. Combined with the optimized cross-sectional shape and lightweight design, it enhances structural strength and aesthetics.
It achieves lightweight, quick installation, multiple appearance options and improved strength, reduces labor costs, has strong scalability, solves the problems of heavy weight, low strength and poor scalability of existing technologies, and meets the high strength and aesthetic requirements of industrial fencing in the field of automation.
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Figure CN116123435B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of industrial profiles, and in particular to a high-strength aluminum alloy profile for industrial fences. Background Art
[0002] With the rapid development of society, the material properties and processing technology of industrial aluminum profiles are becoming increasingly mature, playing an increasingly important role in many industrial fields. Industrial fencing is an essential safety barrier for manufacturing workshops. However, the current structure of domestic industrial fencing is generally composed of general-purpose aluminum profiles (4040, 6060, or 8080 aluminum profiles) assembled with wire mesh, or rectangular steel pipes welded with wire mesh. These structures have disadvantages such as heavy weight, low strength, unsightly appearance, and poor scalability. As industrial fencing is used in more and more scenarios in the automation field, the requirements for strength and aesthetics are also increasing. At the same time, the requirements for safe production are also increasing. Finding alternative solutions is urgent. Summary of the Invention
[0003] In order to solve the problems existing in the above-mentioned background technology, the present invention provides a high-strength aluminum alloy profile for industrial fencing, which adopts modular and lightweight design to improve structural strength, beautify appearance, reduce manual installation costs, and improve scalability.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] The present invention provides a high-strength aluminum alloy profile for industrial fencing, comprising an outer substrate, a side mounting piece, an inner mounting piece, a left vertical rib and a right vertical rib. The left and right sides of the inner side surface of the outer substrate are respectively connected with the side mounting pieces extending along the length direction of the profile. The side mounting pieces cooperate with the first panel support piece and the second panel support piece to fix and install the industrial fence panel. The left vertical rib and the right vertical rib extending along the length direction of the profile are arranged side by side in the middle part of the inner side surface of the outer substrate. The tops of the left vertical rib and the right vertical rib are connected with the inner mounting piece extending along the length direction of the profile. The inner mounting piece, the left vertical rib, the right vertical rib and the outer substrate enclose a circumferentially sealed cavity.
[0006] Furthermore, the side mounting member includes a side transverse rib, a first fixing groove and a second fixing groove. The side transverse rib is installed on the inner side of the outer substrate. The second fixing groove and the first fixing groove extending along the length direction of the profile are sequentially opened on the inner side of the side transverse rib in the direction from close to away from the left vertical rib. The first fixing groove cooperates with nuts and screws to fix the first panel support member, and the first panel support member is fixedly installed in cooperation with the front or rear side of the industrial fence panel. The second fixing groove cooperates with nuts and screws to fix the second panel support member, and the second panel support member is fixedly installed in cooperation with the left or right side of the industrial fence panel.
[0007] During use, ball nuts are installed inside the front and rear ends of the first fixing slot, and the first panel support is fixed to the ball nuts using screws, thereby fixing the first panel support to the profile. The first panel support is then fixed to the front and rear sides of the industrial fence panel. Multiple ball nuts are installed along the length of the second fixing slot, and the second panel support is fixed to the corresponding ball nuts using screws, thereby fixing the second panel support to the profile. The second panel support is then fixed to the left or right side of the industrial fence panel. Using this profile with the industrial fence panel allows for quick assembly without the need for welding or machining, making installation easy. The type and appearance color of the industrial fence panel can be selected according to customer needs. Specifically, the industrial fence panel can be made of plexiglass, wire mesh, etc.
[0008] Furthermore, a rubber strip installation groove extending along the profile direction is provided on the inner side surface of the side transverse rib, and the rubber strip installation groove is located on the side of the first fixing groove away from the second fixing groove. A rubber strip is installed inside the rubber strip installation groove, and the rubber strip is tightly fitted to the side of the industrial fence panel.
[0009] When there is a sealing requirement for the installation of the industrial fence panel, a rubber strip is installed inside the rubber strip installation groove, and the side of the industrial fence panel is tightly fitted with the rubber strip to play a sealing role.
[0010] Furthermore, the cross section of the rubber strip installation groove is a structure consisting of semicircular holes and circular holes that are sequentially connected from top to bottom.
[0011] Furthermore, the inner mounting part includes a top transverse rib, a middle mounting groove, a sealing mounting groove and an accessory mounting groove. The top transverse rib is fixedly mounted on the top of the left vertical rib and the right vertical rib. The middle part of the top of the top transverse rib is provided with the middle mounting groove extending along the length direction of the profile. The sealing mounting groove and the accessory mounting groove are sequentially provided on the left and right sides of the top of the top transverse rib in the direction from close to away from the middle mounting groove. The sealing mounting groove and the accessory mounting groove are both extended along the length direction of the profile. The inside of the sealing mounting groove is installed in cooperation with the rubber strip, and the accessory mounting groove is cooperated with nuts and screws to fix the auxiliary accessories.
[0012] When in use, the middle installation groove is used for wiring of electrical components. When the cable has special requirements such as waterproofing, a rubber strip is installed in the sealed installation groove, and then the cable is sealed in the middle installation groove with a plate. A ball nut is installed in the accessory installation groove, which is used in conjunction with the screws to fix auxiliary accessories such as lighting inside the industrial fence.
[0013] Furthermore, the cross section of the sealing installation groove is a semicircular hole structure.
[0014] Furthermore, blocking and limiting grooves extending along the length direction of the profile are provided on the outer sides of the left vertical rib and the right vertical rib, and the blocking and limiting grooves cooperate with nuts and screws to fix the blocking and limiting parts for blocking and limiting the lifting and lowering process of the maintenance channel door.
[0015] When the industrial fence needs to be installed with a maintenance passage door that can be raised and lowered, the blocking limit groove is matched with the nuts and screws to install the blocking limit parts. The blocking limit parts on the left and right sides can block and limit the lifting process of the maintenance passage door.
[0016] Furthermore, an adjustment foot is installed at the opening of one end of the cavity.
[0017] The setting of the cavity is used to reduce the weight of the profile on the one hand, and to ensure the wall thickness, strength and rigidity of the profile on the other hand. In addition, the adjustment foot for the industrial fence to contact the ground can be installed inside the opening at one end of the cavity.
[0018] Furthermore, the middle portion of the outer substrate is a plane, and both left and right end portions of the outer substrate are arc chamfered structures.
[0019] By setting the outer substrate, the aesthetics of the profile is increased. There are a variety of surface treatment processes available on the outer side of the outer substrate, such as silver white oxidation, sandblasting, electrophoresis, electroplating, etc. Different processes are selected for treatment according to usage requirements.
[0020] Compared with the prior art, the high-strength aluminum alloy profile for industrial fencing in the present invention has the following beneficial effects:
[0021] (1) The profile adopts modular design, reserves multiple structures and has stronger functionality;
[0022] (2) Lightweight design, easy manufacturing and installation, shortening the production cycle;
[0023] (3) The profile adopts an optimized cross-sectional shape and a reasonable stress-bearing structure, which makes it stronger and more rigid than general profiles;
[0024] (4) Industrial fence panels have a variety of types and colors to choose from to meet the needs of different customers;
[0025] (5) The assembly process of profiles and industrial fence panels does not require welding, machining and other processes, which makes splicing and installation easy, reduces labor costs, has no limit on splicing length, and has strong scalability;
[0026] (6) Standardized profile design and convenient inventory management can help solve the production pressure problem during peak order periods. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0028] Figure 1 This is an axonometric diagram of the high-strength aluminum alloy profile for industrial fencing in the present invention;
[0029] Figure 2 Schematic cross-sectional view of the high-strength aluminum alloy profile for industrial fencing in the present invention;
[0030] Figure 3 This is a schematic diagram of the structure of the profile of the present invention and the industrial fence panel in the installed state;
[0031] Among them, the specific figures are marked as: outer base plate 1, side mounting part 2, side horizontal rib 201, rubber strip mounting groove 202, first fixed groove pit 203, second fixed groove pit 204, left vertical rib 3, right vertical rib 4, blocking and limiting groove pit 401, inner mounting part 5, top horizontal rib 501, middle mounting groove pit 502, sealing mounting groove pit 503, accessory mounting groove pit 504, cavity 6, first panel support part 7, second panel support part 8, industrial fence panel 9, adjustment foot 10. DETAILED DESCRIPTION
[0032] The following describes the implementation of the present invention through specific embodiments. People skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0033] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by those familiar with this technology. They are not used to limit the conditions for implementation of the present invention and therefore have no substantial technical significance. Any modification of the structure, change in the proportion relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the efficacy and purpose of the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of implementation of the present invention without substantially changing the technical content.
[0034] The embodiment of the present invention discloses a high-strength aluminum alloy profile for industrial fences, such as Figures 1 to 3 As shown, it includes an outer base plate 1, a side mounting part 2, an inner mounting part 5, a left vertical rib 3 and a right vertical rib 4. The left and right sides of the inner side surface of the outer base plate 1 are respectively connected with a side mounting part 2 extending along the length direction of the profile. The side mounting part 2 cooperates with the first panel support part 7 and the second panel support part 8 to fix the industrial fence panel 9. The middle part of the inner side surface of the outer base plate 1 is provided with a left vertical rib 3 and a right vertical rib 4 extending along the length direction of the profile side by side. The top of the left vertical rib 3 and the right vertical rib 4 is connected with an inner mounting part 5 extending along the length direction of the profile, and the inner mounting part 5, the left vertical rib 3, the right vertical rib 4 and the outer base plate 1 enclose a circumferentially sealed cavity 6.
[0035] Among them, the side mounting part 2 includes a side transverse rib 201, a first fixed groove 203 and a second fixed groove 204. The side transverse rib 201 is installed on the inner side of the outer substrate 1. The inner side of the side transverse rib 201 is sequentially opened with a second fixed groove 204 and a first fixed groove 203 extending along the length direction of the profile in the direction from close to away from the left vertical rib 3. The first fixed groove 203 cooperates with nuts and screws to fix the first panel support 7, and the first panel support 7 is fixedly installed with the front or rear side of the industrial fence panel 9. The second fixed groove 204 cooperates with nuts and screws to fix the second panel support 8, and the second panel support 8 is fixedly installed with the left or right side of the industrial fence panel 9. During use, ball nuts are installed inside the front and rear ends of the first fixing slot 203, and the first panel support 7 is fixedly installed on the ball nuts using screws, thereby fixing the first panel support 7 to the profile, and then the first panel support 7 is fixedly installed in conjunction with the front and rear sides of the industrial fence panel 9; multiple ball nuts are installed along the length direction inside the second fixing slot 204, and the second panel support 8 is fixedly installed on the corresponding ball nuts using screws, thereby fixing the second panel support 8 to the profile, and then the second panel support 8 is fixedly installed in conjunction with the left or right side of the industrial fence panel 9. The profile is used in conjunction with the industrial fence panel 9 for rapid assembly, without the need for welding or machining processes, and is easy to install. The industrial fence panel 9 can be selected in terms of type and appearance color according to customer needs. Specifically, the industrial fence panel 9 can be made of organic glass, wire mesh, etc.
[0036] The inner side of the side transverse rib 201 also has a rubber strip mounting groove 202 extending along the profile. This groove is located on the side of the first fixing groove 203 away from the second fixing groove 204. A rubber strip is mounted within this groove, tightly fitting the side of the industrial fence panel 9. If a seal is required for the installation of the industrial fence panel 9, a rubber strip is installed within the groove 202, tightly fitting the side of the industrial fence panel 9 to provide a seal.
[0037] The cross section of the rubber strip installation groove 202 is a structure consisting of semicircular holes and circular holes that are sequentially connected from top to bottom.
[0038] Among them, the inner mounting part 5 includes a top transverse rib 501, a middle mounting groove 502, a sealing mounting groove 503 and an accessory mounting groove 504. The top transverse rib 501 is fixedly installed on the top of the left vertical rib 3 and the right vertical rib 4. A middle mounting groove 502 extending along the length direction of the profile is opened in the middle of the top of the top transverse rib 501. Sealing mounting grooves 503 and accessory mounting grooves 504 are opened in sequence on the left and right sides of the top of the top transverse rib 501 from close to away from the middle mounting groove 502. The sealing mounting grooves 503 and the accessory mounting grooves 504 are both extended along the length direction of the profile. The inside of the sealing mounting groove 503 is installed in conjunction with the rubber strip, and the accessory mounting groove 504 is fixed with nuts and screws to fix the auxiliary accessories. During use, the middle installation slot 502 is used for wiring of electrical components. When the cables have special requirements such as waterproofing, a rubber strip is installed in the sealed installation slot 503, and then a plate is used to seal the cable in the middle installation slot 502. A ball nut is installed in the accessory installation slot 504, and it is used in conjunction with the screws to fix auxiliary accessories such as lighting inside the industrial fence.
[0039] The cross section of the sealing installation groove 503 is a semicircular hole structure.
[0040] The outer surfaces of the left and right vertical ribs 3 and 4 are each provided with a blocking groove 401 extending along the length of the profile. These grooves, in conjunction with nuts and screws, secure the blocking members that prevent the maintenance access door from being raised or lowered. When an industrial fence requires the installation of a maintenance access door capable of ascending or descending, the blocking members are installed by aligning the blocking grooves 401 with the nuts and screws. The blocking members, located on both sides, can prevent the maintenance access door from being raised or lowered.
[0041] An adjustment foot 10 is installed at the opening of one end of the cavity 6. The provision of the cavity 6 is used to reduce the weight of the profile on the one hand, and to ensure the thickness, strength, and rigidity of the profile on the other hand. In addition, the adjustment foot 10 for the industrial fence to contact the ground can be installed inside the opening of the cavity 6 on the other hand.
[0042] The outer substrate 1 has a flat center, with rounded chamfers on both its left and right ends. This design enhances the aesthetics of the profile, and the outer surface of the outer substrate 1 can be treated with a variety of surface treatments, including silver oxidation, sandblasting, electrophoresis, and electroplating, depending on the intended use.
[0043] The high-strength aluminum alloy profile for industrial fencing of the present invention has the following characteristics:
[0044] (1) The profile adopts modular design, reserves multiple structures and has stronger functionality;
[0045] (2) Lightweight design, easy manufacturing and installation, shortening the production cycle;
[0046] (3) The profile adopts an optimized cross-sectional shape and a reasonable stress-bearing structure, which makes it stronger and more rigid than general profiles;
[0047] (4) Industrial fence panels have a variety of types and colors to choose from to meet the needs of different customers;
[0048] (5) The assembly process of profiles and industrial fence panels does not require welding, machining and other processes, which makes splicing and installation easy, reduces labor costs, has no limit on splicing length, and has strong scalability;
[0049] (6) Standardized profile design and convenient inventory management can help solve the production pressure problem during peak order periods.
[0050] This solution uses aluminum alloy materials, and all brands of aluminum alloy materials, whether domestic or foreign, are within the scope of this solution. This solution only discloses an optimal cross-sectional shape. Based on its inventive concept, instances of deleting, adding or modifying the cross-sectional features of the profile are within the scope of this solution. The industrial fence panel 9 fixings of this solution use marble nuts, and by modifying the shape of the groove pits, national standard, European standard or homemade slider nuts, T-nuts, square nuts and other profile fixings are used, all within the scope of this solution. This solution has no restrictions on the length of the profile, and profiles of any length are within the scope of this solution. This solution is not limited to application in industrial fences, and applications in other fields are also within the scope of this solution.
[0051] The above examples are used to illustrate the present invention, which are only used to help understand the present invention and are not intended to limit the present invention. Those skilled in the art can make several simple deductions, modifications or substitutions based on the concept of the present invention.
Claims
1. A high-strength aluminum alloy profile for industrial fencing, characterized in that: The industrial fence panel comprises an outer base plate, a side mounting member, an inner side mounting member, a left vertical rib and a right vertical rib. The left and right sides of the inner side surface of the outer base plate are respectively connected with the side mounting members extending in the length direction of the profile. The side mounting members cooperate with the first panel support member and the second panel support member to fix and install the industrial fence panel. The left vertical rib and the right vertical rib extending in the length direction of the profile are arranged side by side in the middle of the inner side surface of the outer base plate. The tops of the left vertical rib and the right vertical rib are connected with the inner side mounting member extending in the length direction of the profile. The inner side mounting member, the left vertical rib, the right vertical rib and the outer base plate enclose a circumferentially sealed cavity. The side mounting member includes a side transverse rib, a first fixing groove and a second fixing groove. The side transverse rib is mounted on the inner side of the outer base plate. The second fixing groove and the first fixing groove extending along the length direction of the profile are sequentially opened on the inner side of the side transverse rib in a direction from close to to away from the left vertical rib. The first fixing groove cooperates with nuts and screws to fix the first panel support member. The first panel support member is fixedly mounted on the front or rear side of the industrial fence panel. The second fixing groove cooperates with nuts and screws to fix the second panel support member. The second panel support member is fixedly mounted on the left or right side of the industrial fence panel. The outer sides of the left vertical rib and the right vertical rib are provided with blocking and limiting grooves extending along the length direction of the profile. The blocking and limiting grooves cooperate with nuts and screws to fix blocking and limiting parts for blocking and limiting the lifting process of the maintenance channel door.
2. The high-strength aluminum alloy profile for industrial fencing according to claim 1, characterized in that: A rubber strip installation groove extending along the profile direction is also provided on the inner side surface of the side transverse rib. The rubber strip installation groove is located on the side of the first fixing groove away from the second fixing groove. A rubber strip is installed inside the rubber strip installation groove. The rubber strip is tightly fitted to the side of the industrial fence panel.
3. The high-strength aluminum alloy profile for industrial fencing according to claim 2, characterized in that: The cross section of the rubber strip installation groove is a structure consisting of semicircular holes and circular holes that are sequentially connected from top to bottom.
4. The high-strength aluminum alloy profile for industrial fencing according to claim 1, characterized in that: The inner mounting part includes a top transverse rib, a middle mounting groove, a sealing mounting groove and an accessory mounting groove. The top transverse rib is fixedly mounted on the top of the left vertical rib and the right vertical rib. The middle part of the top of the top transverse rib is provided with the middle mounting groove extending along the length direction of the profile. The sealing mounting groove and the accessory mounting groove are sequentially provided on the left and right sides of the top of the top transverse rib in the direction from close to away from the middle mounting groove. The sealing mounting groove and the accessory mounting groove are both extended along the length direction of the profile. The inside of the sealing mounting groove is installed in cooperation with the rubber strip, and the accessory mounting groove is used to fix the auxiliary accessories with nuts and screws.
5. The high-strength aluminum alloy profile for industrial fencing according to claim 4, characterized in that: The cross section of the sealing installation groove is a semicircular hole structure.
6. The high-strength aluminum alloy profile for industrial fencing according to claim 1, characterized in that: An adjusting foot is installed at the opening of one end of the cavity.
7. The high-strength aluminum alloy profile for industrial fencing according to claim 1, characterized in that: The middle portion of the outer substrate is a plane, and both left and right end portions of the outer substrate are arc chamfered structures.
Citation Information
Patent Citations
Aluminum sections with spacing strips
CN2727354Y
Support posts for a wall or fence, as well as wall or fence and wall-fence combinations
DE202013011807U1