A pressure pipeline inspection device based on GIS positioning

By designing a pressure pipeline inspection device based on GIS positioning, the pipe is clamped and the sealing properties are detected by the water pump, the problems of low efficiency and unsatisfactory pressure pipeline inspection in the prior art are solved, and efficient hardness and compressive resistance detection are achieved.

CN116124575BActive Publication Date: 2025-07-29SOUTHERN POWER GRID DIGITAL GRID RESEARCH INSTITUTE CO LTD
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Patent Information

Application Number
CN202310031784.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-01-05
Publication Date
2025-07-29
Estimated Expiration
2043-01-05

AI Technical Summary

Technical Problem

In the prior art, the hardness inspection efficiency of the pressure pipe is low and the effect is not ideal, so it cannot effectively detect its compressive resistance and sealing properties.

Method used

A pressure pipeline inspection device based on GIS positioning is designed, including a clamping mechanism, a positioning mechanism and an injection mechanism. The clamping and positioning of the pressure pipeline is achieved through the linkage between the threaded rod and the worm gear, and the sealing detection is carried out through the water pump spraying water flow.

Benefits of technology

It realizes efficient measurement of pressure pipe hardness and compressive resistance, ensuring that the pipe does not shift during the test, and accurately detects sealing, improving inspection efficiency and effect.

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Abstract

The present invention relates to the technical field of pressure pipelines, and discloses a pressure pipeline inspection device based on GIS positioning, including a housing. A clamping mechanism is arranged at the bottom inside the housing. A base is arranged on the top of the clamping mechanism. A pressure pipeline body is arranged on the top of the base. A notch is arranged in the middle of the top of the housing, and the pressure pipeline body is inserted into the notch. Positioning mechanisms are arranged on both sides of the top of the pressure pipeline body, and the two positioning mechanisms are arranged on the top inside the housing. For this pressure pipeline inspection device based on GIS positioning, when the threaded rods on both sides inside the housing rotate synchronously, at this time, with the rotation of the two threaded rods, the two threaded barrels can move towards each other, and drive the two clamping plates to move towards each other, so as to clamp the pressure pipeline body, thereby realizing the hardness test effect of the pressure pipeline body and clarifying the compressive resistance of the pressure pipeline body.
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Description

Technical Field

[0001] The present invention relates to the technical field of pressure pipelines, and particularly to a pressure pipeline inspection device based on GIS positioning. Background Technique

[0002] Broadly understood, a pressure pipeline refers to all pipelines that bear internal pressure or external pressure, regardless of the medium inside the pipe. A pressure pipeline is a part of a pipeline, and a pipeline is used to transport, distribute, mix, separate, discharge, measure, control, and stop the flow of fluids. It is an assembly composed of pipes, pipe fittings, flanges, bolt connections, gaskets, valves, other components or pressure-bearing components, and supports. A pressure pipeline is a system that is interrelated and mutually influential. Pulling one hair moves the whole body. The length-diameter ratio of a pressure pipeline is very large, making it extremely prone to instability, and its stress situation is more complex than that of a pressure vessel. The fluid flow state inside a pressure pipeline is complex, with little buffering room, and the frequency of working condition changes is higher than that of a pressure vessel (such as high temperature, high pressure, low temperature, low pressure, displacement deformation, wind, snow, earthquake, etc. may all affect the stress situation of the pressure pipeline). There are a wide variety of pipeline components and pipeline supports, and each material has its own characteristics and specific technical requirements, making the material selection complex. The possible leakage points on a pipeline are more than those on a pressure vessel. Usually, there are five leakage points just for one valve. There are many types and a large number of pressure pipelines. The design, manufacturing, installation, inspection, and application management links are numerous, which is very different from pressure vessels.

[0003] Before a pressure pipeline is put into use, it is necessary to inspect the compressive resistance of the pressure pipeline. However, the current method for inspecting pressure pipelines is mainly manual inspection of the hardness and quality of the pressure pipeline, which results in low efficiency of manual inspection and unsatisfactory results, and improvement is needed. Summary of the Invention

[0004] The purpose of the present invention is to provide a pressure pipeline inspection device based on GIS positioning to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A pressure pipeline inspection device based on GIS positioning, including a housing. A clamping mechanism is arranged at the bottom inside the housing. A base is arranged on top of the clamping mechanism. A pressure pipeline body is arranged on top of the base. A notch is arranged in the middle at the top of the housing, and the pressure pipeline body is inserted into the notch. Positioning mechanisms are arranged at the top of both sides of the pressure pipeline body, and the two positioning mechanisms are arranged at the top inside the housing. An injection mechanism is arranged at the top of the housing. Observation ports are opened on both sides of the housing.

[0006] The clamping mechanism includes a threaded rod, which is rotatably connected to both sides of the shell. A threaded barrel is threadedly connected to the surface of the threaded rod. A second connecting plate is fixedly connected to the right side of the threaded barrel. A clamping plate is fixedly connected to the right side of the second connecting plate. The clamping plate is clamped on the surface of the pressure pipe body. A worm gear is fixedly connected to the surface of the threaded rod, and a worm is meshed with the surface of the worm gear.

[0007] Preferably, the top of the threaded cylinder is fixedly connected to a first support plate, the top of the first support plate is provided with a hole groove, a positioning rod is slidably connected in the hole groove, the right side of the positioning rod is fixedly connected to a limiting ring, and the positioning rod is fixedly connected to the left side of the shell. The positioning rod is set to ensure that the threaded cylinder can move in the horizontal direction.

[0008] Preferably, the surface of the worm is rotatably connected to a second support plate, the second support plate is fixedly connected to the left side of the shell, and the number of the second support plates is three. The bottom of the worm is fixedly connected to the first bevel gear, the surface of the first bevel gear is meshed with the second bevel gear, and the right side of the second bevel gear is fixedly connected to a rotating rod, and both sides of the surface of the rotating rod are fixedly connected to bearings, the bottoms of the two bearings are fixedly connected to the first connecting plate, the two first connecting plates are fixedly connected to both sides of the bottom of the shell, and the tops of the two bearings are fixedly connected to the base. Under the mutual cooperation of the worm and the worm wheel, the threaded rod can be driven to rotate synchronously.

[0009] Preferably, a driving wheel is fixedly connected to the middle of the surface of the rotating rod, the outer ring of the driving wheel is connected to a belt for transmission, the side of the belt away from the driving wheel is connected to a driven wheel for transmission, the inner ring of the driven wheel is fixedly connected to an output shaft, the left side of the output shaft is fixedly connected to a motor, and the motor is fixedly connected to the bottom of the shell. Under the linkage formed by the belt, the driving wheel can drive the driven wheel to rotate synchronously.

[0010] Preferably, the positioning mechanism includes a first connecting block, which is fixedly connected to both sides of the top of the shell. The bottom hinge of the first connecting block is hinged with a support rod, and the positioning plate is supported by the provided support rod.

[0011] Preferably, the bottom hinge of the support rod is hinged with a second connecting block, the right side of the second connecting block is fixedly connected to a positioning plate, the top of the positioning plate is fixedly connected to a spring, the spring is fixedly connected to the top of the shell, and a pressure pipe body is arranged between the two positioning plates. The pressure pipe body can be positioned by the arranged positioning plate.

[0012] Preferably, the injection mechanism includes a water tank, which is fixedly connected to the left side of the top of the shell, a connecting pipe is fixedly connected to the right side of the water tank, a water pump is fixedly connected to the right side of the connecting pipe, and the water pump is fixedly connected to the right side of the top of the shell, and the water inside the water tank is transported through the provided connecting pipe.

[0013] Preferably, a hose is fixedly connected to the left side of the water pump, and a nozzle is fixedly connected to the left side of the hose. The nozzle is arranged on the top of the shell. Under the action of the water pump, the water inside the water tank can pass through the connecting pipe and the hose and be sprayed out from the nozzle.

[0014] Compared with the existing technology, the present invention provides a pressure pipeline inspection device based on GIS positioning, which has the following beneficial effects:

[0015] 1. The pressure pipeline inspection device based on GIS positioning, through the provided clamping mechanism, the threaded rods on both sides of the shell rotate synchronously. At this time, under the rotation of the two threaded rods, the two threaded cylinders can move toward each other, and drive the two clamping plates to move toward each other, which can clamp the pressure pipeline body, thereby achieving the hardness test effect of the pressure pipeline body and clarifying the pressure resistance of the pressure pipeline body.

[0016] 2. The GIS-based pressure pipeline inspection device, through the provided positioning mechanism, can flip its two support rods in directions away from each other under the squeezing of the pressure pipeline body, and under the elastic force of the spring, can make its two positioning plates tightly adhere to the two sides of the pressure pipeline body, thereby positioning the pressure pipeline body and avoiding the deviation and shaking of the pressure pipeline body in the later testing.

[0017] 3. The pressure pipeline inspection device based on GIS positioning, through the provided injection mechanism, starts the water pump. Under the action of the water pump, the water inside the water tank can be sprayed out from the nozzle through the connecting pipe and the hose and enter the interior of the pressure pipeline body. The purpose of leaking the pressure pipeline body can be observed by observing the observation ports on both sides of the shell, thereby achieving the purpose of sealing detection of the pressure pipeline body. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention;

[0021] Figure 3 It is a schematic view of the clamping mechanism of the present invention;

[0022] Figure 4 It is a schematic cross-sectional view of the positioning mechanism of the present invention;

[0023] Figure 5 It is a schematic top cross-sectional view of the base structure.

[0024] In the figure: 1. Housing; 2. Clamping mechanism; 21. Positioning rod; 22. First support plate; 23. Worm gear; 24. Second support plate; 25. Worm; 26. First bevel gear; 27. Second bevel gear; 28. First connecting plate; 29. Limit ring; 201. Threaded cylinder; 202. Clamping plate; 203. Second connecting plate; 204. Rotating rod; 205. Output shaft; 206. Motor; 207. Threaded rod; 3. Positioning mechanism; 31. First connecting block; 32. Support rod; 33. Spring; 34. Second connecting block; 35. Positioning plate; 4. Injection mechanism; 41. Connecting pipe; 42. Water tank; 43. Sprayer; 44. Hose; 45. Water pump; 5. Base; 6. Pressure pipeline body. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] The present invention provides a technical solution:

[0027] Embodiment 1:

[0028] Combined with Figure 1-2 to Figure 3 , a pressure pipeline inspection device based on GIS positioning, including a housing 1, a clamping mechanism 2 is arranged at the inner bottom of the housing 1, a base 5 is arranged on the top of the clamping mechanism 2, a pressure pipeline body 6 is arranged on the top of the base 5, a notch is arranged in the middle of the top of the housing 1, the pressure pipeline body 6 is inserted into the notch, positioning mechanisms 3 are arranged on both top sides of the pressure pipeline body 6, the two positioning mechanisms 3 are arranged on the inner top of the housing 1, an injection mechanism 4 is arranged on the top of the housing 1, and observation ports are opened on both sides of the housing 1.

[0029] The clamping mechanism 2 includes a threaded rod 207, which is rotatably connected to both sides of the shell 1. The surface of the threaded rod 207 is threadedly connected to a threaded barrel 201, and the right side of the threaded barrel 201 is fixedly connected to a second connecting plate 203. The right side of the second connecting plate 203 is fixedly connected to a clamping plate 202. The clamping plate 202 is clamped on the surface of the pressure pipe body 6. The surface of the threaded rod 207 is fixedly connected to a worm gear 23, and the surface of the worm gear 23 is meshed with a worm 25.

[0030] Furthermore, a first support plate 22 is fixedly connected to the top of the threaded barrel 201, a hole groove is opened at the top of the first support plate 22, a positioning rod 21 is slidably connected in the hole groove, a limiting ring 29 is fixedly connected to the right side of the positioning rod 21, and the positioning rod 21 is fixedly connected to the left side of the shell 1. The setting of the positioning rod 21 can ensure that the threaded barrel 201 can move in the horizontal direction.

[0031] Furthermore, the surface of the worm 25 is rotatably connected to a second support plate 24, and the second support plate 24 is fixedly connected to the left side of the shell. The number of second support plates 24 is three, and the bottom of the worm 25 is fixedly connected to a first bevel gear 26, and the surface of the first bevel gear 26 is meshed with a second bevel gear 27. The right side of the second bevel gear 27 is fixedly connected to a rotating rod 204, and bearings are fixedly connected on both sides of the surface of the rotating rod 204. The bottoms of the two bearings are fixedly connected to a first connecting plate 28, and the two first connecting plates 28 are fixedly connected to both sides of the bottom of the shell 1. The tops of the two bearings are fixedly connected to the base 5. With the mutual cooperation of the worm 25 and the worm wheel 23, the threaded rod 207 can be driven to rotate synchronously.

[0032] Furthermore, a driving wheel is fixedly connected to the middle of the surface of the rotating rod 204, the outer ring of the driving wheel is connected to a belt for transmission, the side of the belt away from the driving wheel is connected to the driven wheel for transmission, the inner ring of the driven wheel is fixedly connected to the output shaft 205, and the left side of the output shaft 205 is fixedly connected to the motor 206, and the motor 206 is fixedly connected to the bottom of the shell 1. Under the linkage formed by the belt, the driving wheel can drive the driven wheel to rotate synchronously.

[0033] Embodiment 2:

[0034] See also Figure 4 On the basis of Example 1, the positioning mechanism 3 is further obtained to include a first connecting block 31, which is fixedly connected to both sides of the top of the shell 1, and the bottom of the first connecting block 31 is hinged with a support rod 32, and the support rod 32 is provided to support the positioning plate 35.

[0035] Further, the bottom of the support rod 32 is hinged with a second connection block 34. A positioning plate 35 is fixedly connected to the right side of the second connection block 34. A spring 33 is fixedly connected to the top of the positioning plate 35, and the spring 33 is fixedly connected to the inner top of the housing 1. A pressure pipeline body 6 is arranged between the two positioning plates 35. By providing the positioning plates 35, the pressure pipeline body 6 can be positioned.

[0036] Embodiment Three:

[0037] Refer to Figure 4-5 , and on the basis of Embodiment One and Embodiment Two, it is further obtained that the injection mechanism 4 includes a water tank 42. The water tank 42 is fixedly connected to the left side of the top of the housing 1. A connecting pipe 41 is fixedly connected to the right side of the water tank 42. A water pump 45 is fixedly connected to the right side of the top of the housing 1. By providing the connecting pipe 41, the water inside the water tank 42 can be conveyed.

[0038] Further, a hose 44 is fixedly connected to the left side of the water pump 45. A spray head 43 is fixedly connected to the left side of the hose 44. The spray head 43 is arranged on the top of the housing 1. Under the action of the water pump 45, the water inside the water tank 42 can pass through the connecting pipe 41 and the hose 44 and be sprayed out from the spray head 43.

[0039] In the actual operation process, when this device is in use, first, the pressure pipeline body 6 is placed on the top of the base 5 through the notch opened at the top of the housing 1. At this time, under the extrusion of the pressure pipeline body 6, its two support rods 32 are flipped in the direction away from each other, and under the elastic force of the spring 33, its two positioning plates 35 can be closely attached to both sides of the pressure pipeline body 6, so as to position the pressure pipeline body 6 and avoid the phenomenon of deviation and shaking of the pressure pipeline body 6 during the later test. After positioning the pressure pipeline body 6, start the motor 206. While the motor 206 drives the output shaft 205 and the driving wheel to rotate synchronously, under the linkage effect formed by the belt, it can drive the driven wheel and the rotating rod 204 to rotate synchronously, and drive the second bevel gears 27 and the first bevel gears 26 on both sides inside the housing 1 to rotate synchronously. At this time, the two pairs of worm gears 25 and worm wheels 23 rotate synchronously, and drive the threaded rods 207 on both sides inside the housing 1 to rotate synchronously. At this time, under the rotation of the two threaded rods 207, its two threaded barrels 201 can move in the direction of approaching each other, and drive the two clamping plates 202 to move in the direction of approaching each other, so as to clamp the pressure pipeline body 6, thereby realizing the hardness test pressure effect of the pressure pipeline body 6 and clarifying the compressive resistance of the pressure pipeline body 6. When it is necessary to test the sealing performance of the pressure pipeline body 6, the water pump 45 can be started. Under the action of the water pump 45, the water inside the water tank 42 can pass through the connecting pipe 41 and the hose 44, be sprayed out from the nozzle 43, and enter the pressure pipeline body 6. The leakage of the pressure pipeline body 6 can be observed by observing the observation ports on both sides of the housing 1, achieving the purpose of detecting the sealing performance of the pressure pipeline body 6.

[0040] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to this process, method, article or device. Without more limitations, the element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

Claims

1. A pressure pipeline inspection device based on GIS positioning, comprising a housing (1), characterized in that: The bottom of the shell (1) is provided with a clamping mechanism (2), the top of the clamping mechanism (2) is provided with a base (5), the top of the base (5) is provided with a pressure pipe body (6), a notch is provided in the middle of the top of the shell (1), the pressure pipe body (6) is inserted into the notch, the tops of both sides of the pressure pipe body (6) are provided with positioning mechanisms (3), the two positioning mechanisms (3) are provided at the top of the shell (1), the top of the shell (1) is provided with an injection mechanism (4), and both sides of the shell (1) are provided with observation ports; The clamping mechanism (2) comprises a threaded rod (207), the threaded rod (207) being rotatably connected to both sides of the housing (1), the threaded rod (207) being threadedly connected to a threaded barrel (201) on its surface, the threaded barrel (201) being fixedly connected to a second connecting plate (203) on its right side, the second connecting plate (203) being fixedly connected to a clamping plate (202) on its right side, the clamping plate (202) being clamped to the surface of the pressure pipe body (6), the threaded rod (207) being fixedly connected to a worm gear (23), the worm gear (23) being meshed with a worm (25) on its surface; The top of the threaded cylinder (201) is fixedly connected to a first support plate (22), a hole groove is provided in the top of the first support plate (22), a positioning rod (21) is slidably connected in the hole groove, a limiting ring (29) is fixedly connected to the right side of the positioning rod (21), and the positioning rod (21) is fixedly connected to the left side of the housing (1); The surface of the worm (25) is rotatably connected to a second support plate (24), the second support plate (24) is fixedly connected to the left side of the housing, and the number of the second support plates (24) is three. The bottom of the worm (25) is fixedly connected to a first bevel gear (26), the surface of the first bevel gear (26) is meshed with a second bevel gear (27), and the right side of the second bevel gear (27) is fixedly connected to a rotating rod (204), and both sides of the surface of the rotating rod (204) are fixedly connected to bearings, the bottoms of the two bearings are fixedly connected to a first connecting plate (28), and the two first connecting plates (28) are fixedly connected to both sides of the bottom of the housing (1), and the tops of the two bearings are fixedly connected to a base (5); A driving wheel is fixedly connected to the middle of the surface of the rotating rod (204); a belt is connected to the outer ring of the driving wheel for transmission; a driven wheel is connected to the side of the belt away from the driving wheel for transmission; an output shaft (205) is fixedly connected to the inner ring of the driven wheel; a motor (206) is fixedly connected to the left side of the output shaft (205); and the motor (206) is fixedly connected to the inner bottom of the housing (1).

2. The pressure pipeline inspection device based on GIS positioning according to claim 1, characterized in that: The positioning mechanism (3) comprises a first connecting block (31), the first connecting block (31) being fixedly connected to both sides of the top of the housing (1), and the bottom of the first connecting block (31) being hinged to a support rod (32).

3. The pressure pipeline inspection device based on GIS positioning according to claim 2, characterized in that: The bottom of the support rod (32) is hinged with a second connecting block (34). A positioning plate (35) is fixedly connected to the right side of the second connecting block (34). A spring (33) is fixedly connected to the top of the positioning plate (35), and the spring (33) is fixedly connected to the inner top of the housing (1). A pressure pipeline body (6) is arranged between the two positioning plates (35).

4. The pressure pipeline inspection device based on GIS positioning according to claim 1, characterized in that: The injection mechanism (4) includes a water tank (42). The water tank (42) is fixedly connected to the left side of the top of the housing (1). A connecting pipe (41) is fixedly connected to the right side of the water tank (42). A water pump (45) is fixedly connected to the right side of the connecting pipe (41), and the water pump (45) is fixedly connected to the right side of the top of the housing (1).

5. The pressure pipeline inspection device based on GIS positioning according to claim 4, wherein: A hose (44) is fixedly connected to the left side of the water pump (45). A spray head (43) is fixedly connected to the left side of the hose (44), and the spray head (43) is arranged on the top of the housing (1).

Citation Information

Patent Citations

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