Rice paste bagging device

Abstract

The application provides a rice paste bagging device, wherein a high-low sliding channel is arranged on the rotating part, and an ejection part moves in the sliding channel; blocky rice paste is fed by a feeding transport mechanism, then falls into a feeding barrel, and then is bagged in a self-sealing bag at a bagging end; under the driving of a motor, the feeding barrel after bagging is transported to a discharging end, then the ejection part ejects the rice paste into the self-sealing bag, and then falls into a discharging transport mechanism at the discharging end, so that manual direct contact with the rice paste is avoided, and the packaging efficiency is improved.

Description

Technical Field

[0001] The invention relates to the field of toy clay preparation, in particular to a rice mud preparation process and a bagging device thereof. Background Art

[0002] Super light clay for toys is a toy material, mainly used for children to stack and knead various image props and toys. Because it can improve children's hands-on ability and stimulate creativity, it is inexpensive and playable, and is widely popular. There are many types of super light clay for toys, but the production raw materials contain some chemical components that are harmful to the human body and can easily cause children to accidentally ingest them, affecting children's safety. At the same time, the existing processing and production equipment is simple, the personnel participation is high, and the packaging efficiency is low.

[0003] Therefore, in view of the current situation of the above-mentioned prior art, it is urgent to develop a rice mud preparation process and a bagging device thereof. Summary of the Invention

[0004] In order to overcome the above-mentioned deficiencies in the prior art, the present invention provides a rice paste preparation process and a bagging device thereof.

[0005] The technical solution adopted by the present invention for solving the above-mentioned technical problems is as follows: a rice mud, based on the gross mass of the rice mud as 100%, comprising: 60-70wt% of rice flour, 2-4wt% of a food-grade stabilizer, 1-8wt% of a cross-linking agent, 0.1-1.0wt% of a food-grade mill base, 1-5wt% of a food-grade base oil, 0.3-5.0wt% of food-grade fatty alcohol polyoxyethylene ether sodium sulfate, 0.1-1wt% of a food-grade preservative, 2-10wt% of a food-grade adhesive and 10-18wt% of water.

[0006] A rice mud preparation process comprises the following steps: first, screening rice flour by a screening machine; second, mixing and stirring 30 parts of rice flour, 1 part of food-grade stabilizer and 6 parts of water for 8-12 minutes to obtain dough, which is then canned in a reactor and steam-heated for 30 minutes to increase the viscosity of the rice; third, adding the following components: a cross-linking agent, a food-grade base oil, a food-grade fatty alcohol polyoxyethylene ether sodium sulfate, a food-grade preservative and a food-grade adhesive in a weight ratio of 1:0.5:2:0.5:3, continuing to stir for 20-30 minutes, and standing for 1-2 hours to obtain the rice mud; fourth, continuing to add food-grade color pastes of different colors according to color requirements, continuing to stir for 2-3 hours, and airing for 8-12 hours to obtain a finished rice mud; and fifth, cutting the cost rice mud into blocks by an existing clay cutting device, transporting the blocks to a bagging device by a conveying device, and finally sealing the blocks by a sealing machine.

[0007] A rice paste bagging device includes a base, the base being annular, a motor being provided inside the base, a rotating shaft being provided at one end of the motor, the rotating shaft being connected to a rotating component via a second connecting rod, a plurality of feeding barrels being provided at an end of the rotating component away from the base, the feeding barrels being hollow, and the rotating components connected thereto being penetrated to form through holes, wherein ejection components are provided in the through holes;

[0008] It also includes a feeding and transporting mechanism, which is arranged at one end of the base, and a discharging and transporting mechanism is arranged at the other end of the base.

[0009] Furthermore, the feeding and transporting mechanism includes a frame, a rotating shaft is provided on the frame, a belt is sleeved on the rotating shaft, a transmission motor is provided on one side of the rotating shaft, and the transmission motor.

[0010] Furthermore, the frame is provided with a discharge barrel on the side close to the base, and the discharge barrel is fixedly connected to the frame through a connecting rod three. A feed hopper is provided on one side of the connecting rod three. The discharge barrel is hollow, and the other end of the discharge barrel is coaxially aligned with the feed barrel. A baffle is provided in the feed hopper.

[0011] Furthermore, an air pipe is provided on one side of the discharge barrel, an air outlet is provided at one end of the air pipe, and the other end is in a blocked state, and a branch pipe is connected to the middle position of the air pipe for connecting to the air inlet pipe.

[0012] Furthermore, a sliding channel is provided on one side of the base, and the sliding channel is an undulating ramp. The difference between the slope of the sliding channel and the opening of the sliding channel is the largest at the end close to the feed transport mechanism, and the difference between the slope of the sliding channel and the opening of the sliding channel is the smallest at the end close to the discharge transport mechanism.

[0013] Furthermore, the ejection component includes a column, a slot is provided in the middle position of the column, the opening at one end of the slot is larger than the other end, a connecting rod is placed in the slot, the connecting rod is T-shaped, the connecting rod is inserted from the end with the larger opening of the slot, and then clamped at the end with the smaller opening of the slot, one end of the connecting rod is connected to the roller, the connecting rod is provided with a spring on the outer end of the column, and the column is provided with a cover plate at the end away from the roller, and the cover plate is clamped with the column.

[0014] Furthermore, the opening of the feed barrel is trumpet-shaped, and a pair of slots are provided on the side walls of the feed barrel, through which a seesaw passes, and the seesaw is connected to the slot by a hinge shaft, and the seesaw can rotate around the hinge shaft, and one end of the seesaw inside the feed barrel is a bending portion, and one end of the seesaw outside the feed barrel is a clamping portion, and the clamping portion is used to clamp the ziplock bag, and the rotating component is divided into a bagging end and a discharging end.

[0015] It can be seen from the above technical solutions that the present invention has the following advantages:

[0016] 1. The method comprises the following steps: a) preparing a rice paste comprising 65wt% rice flour, 3wt% food-grade stabilizer, 5wt% cross-linking agent, 0.5wt% food-grade mill base, 3wt% food-grade fatty alcohol polyoxyethylene ether sodium sulfate, 0.5wt% food-grade preservative, 6wt% food-grade adhesive and 14wt% water. The rice paste produced by the above-mentioned materials is harmless and environmentally friendly.

[0017] 2. The ejection component described in the present invention rotates together with the rotating component, and the rotating component is provided with an undulating sliding path. The ejection component moves in the sliding path, and the rice paste in a lump passes through the feeding and transporting mechanism, and then falls into the feeding bucket, and then the ziplock bag is set at the position of the bagging end. Driven by the motor, the feeding bucket after the bagging runs to the discharging end, and then the ejection component pushes the rice paste into the ziplock bag, and then falls into the discharging and transporting mechanism at the position of the discharging end, thereby avoiding direct manual contact with the rice paste, and can improve packaging efficiency at the same time;

[0018] 3. The frame is provided with a discharge barrel on one side close to the base, and the discharge barrel is fixedly connected to the frame through a connecting rod three. A feed hopper is provided on one side of the connecting rod three. The discharge barrel is hollow, and the other end of the discharge barrel is coaxially aligned with the feed barrel. The motor drives the rotating component to move step by step each time, so that each feed barrel can stay directly below the discharge barrel. A baffle is provided in the feed hopper. By arranging the above structure, the accuracy of the falling of the rice mud in blocks is improved, and the work efficiency is improved. The baffles are arranged in pairs and in parallel. The baffles are lowered in sequence from the outer edge of the feed hopper to the middle bottom position to prevent the rice clay in blocks from deflecting during the falling process.

[0019] 4. A sliding path is provided on one side of the base described in the present invention. The sliding path is an undulating ramp. The difference in drop between the slope of the sliding path and the opening of the sliding path is the largest near one end of the feed transport mechanism, and the difference in drop between the slope of the sliding path and the opening of the sliding path is the smallest near one end of the discharging transport mechanism, so that the ejection component can eject the rice paste entering the feed bucket and push it into the ziplock bag, thereby avoiding manually putting the rice paste into the ziplock bag, thereby improving the completeness and cleanliness of the rice paste. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for the description. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 A schematic diagram of the structure of a specific embodiment of the present invention Figure 1 .

[0022] Figure 2 A schematic diagram of the structure of a specific embodiment of the present invention Figure 2 .

[0023] Figure 3 for Figure 2 Enlarged view of part A in .

[0024] Figure 4 for Figure 2 Magnified view of part B in .

[0025] Figure 5 Schematic diagram of the structure of the seesaw in a specific embodiment of the present invention.

[0026] Figure 6 Schematic diagram of the structure of the ejection component in a specific embodiment of the present invention.

[0027] Figure 7 for Figure 6 A partial enlarged view of .

[0028] In the figure, 1-base; 2-feed barrel; 201-rocker; 202-bending part; 203-hinge shaft; 204-clamping part; 205-slot; 3-ejection component; 301-cover; 302-blocking block; 303-slot; 305-column; 306-connecting rod one; 307-spring; 308-roller; 4-rotating component; 5-connecting rod two; 6-discharging barrel; 7-feeding transport mechanism; 701-belt; 702-rotating shaft; 703-transmission motor; 704-frame; 8-baffle; 9-feed hopper; 10-trachea; 11-sliding way; 12-discharging transport mechanism; 13-bagging end; 14-discharging end; 15-rotating shaft; 16-connecting rod three. DETAILED DESCRIPTION

[0029] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions of the present invention will be clearly and completely described below in conjunction with the drawings in this specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this patent.

[0030] The invention provides a rice paste preparation process and a bagging device thereof. The rice paste comprises, based on the total mass of the rice paste being 100%, 60-70 wt% of rice flour, 2-4 wt% of a food-grade stabilizer, 1-8 wt% of a cross-linking agent, 0.1-1.0 wt% of a food-grade color paste, 1-5 wt% of a food-grade base oil, 0.3-5.0 wt% of food-grade sodium fatty alcohol polyoxyethylene ether sulfate, 0.1-1 wt% of a food-grade preservative, 2-10 wt% of a food-grade adhesive and 10-18 wt% of water.

[0031] In a preferred embodiment, the total mass of the rice mud is 100%, comprising: 65wt% rice flour, 3wt% food-grade stabilizer, 5wt% cross-linking agent, 0.5wt% food-grade mill base, 3wt% food-grade fatty alcohol polyoxyethylene ether sodium sulfate, 0.5wt% food-grade preservative, 6wt% food-grade adhesive and 14wt% water. The rice mud produced by the above materials is harmless and environmentally friendly.

[0032] A rice mud preparation process comprises the following steps: first, screening rice flour by a screening machine; second, mixing and stirring 30 parts of rice flour, 1 part of food-grade stabilizer and 6 parts of water for 8-12 minutes to obtain dough, which is then canned in a reactor and steam-heated for 30 minutes to increase the viscosity of the rice; third, adding the following components: a cross-linking agent, a food-grade base oil, a food-grade fatty alcohol polyoxyethylene ether sodium sulfate, a food-grade preservative and a food-grade adhesive in a weight ratio of 1:0.5:2:0.5:3, continuing to stir for 20-30 minutes, and standing for 1-2 hours to obtain the rice mud; fourth, continuing to add food-grade color pastes of different colors according to color requirements, continuing to stir for 2-3 hours, and airing for 8-12 hours to obtain a finished rice mud; and fifth, cutting the cost rice mud into blocks by an existing clay cutting device, transporting the blocks to a bagging device by a conveying device, and finally sealing the blocks by a sealing machine.

[0033] like Figure 1-7As shown, the present invention provides a rice paste bagging device, including a base 1, the base 1 is annular, a motor is provided inside the base 1, the motor and the base 1 are fixed on a fixed plate at the same time, which is used to limit the positions of the motor and the base 1, and the motor is arranged at the position of the central axis of the base 1. Optionally, the motor is a stepping motor or a private service motor. A rotating shaft 15 is provided at one end of the motor, and the rotating shaft 15 is connected to a rotating component 4 through a connecting rod 5. The motor can drive the rotating component 4 to rotate intermittently. It also includes a feeding and transporting mechanism 7, which is arranged at one end of the base 1, and a discharging and transporting mechanism 12 is provided at the other end of the base 1. Described rotating part 4 is provided with some feed buckets 2 at one end away from base 1, described feed bucket 2 is hollow, and the rotating part 4 connected thereto penetrates and forms a through hole at the same time, is provided with an ejector part 3 in the described through hole, described ejector part 3 rotates together with rotating part 4, described rotating part 4 is provided with an undulating slideway 11, ejector part 3 moves in the slideway 11, the rice mud in a lump passes through a feeding and transporting mechanism 7, then falls in the feed bucket 2, and then, at the position of the bagging end 13, a suit of ziplock bag is carried out, driven by a motor, the feed bucket 2 after the bagging runs to the discharging end 14, then the rice mud is pushed in the ziplock bag by the ejector part 3, and then falls into the discharging and transporting mechanism 12 when at the position of the discharging end 14, thereby avoiding manual direct contact with the rice mud, and can improve packaging efficiency simultaneously;

[0034] like Figure 2 and 4 As shown, the feeding and transporting mechanism 7 includes a frame 704, a rotating shaft 702 is provided on the frame 704, a belt 701 is provided on the rotating shaft 702, a transmission motor 703 is provided on one side of the rotating shaft 702, and the transmission motor 703 cuts the rice mud into products of the same size evenly through the clay cutting device and then transports it through the feeding and transporting mechanism 7.

[0035] like Figure 1 and Figure 2 As shown, the frame 704 is provided with a discharge barrel 6 on the side close to the base 1, and the discharge barrel 6 is fixedly connected to the frame 704 by a connecting rod three 16. A feed hopper 9 is provided on one side of the connecting rod three 16, and the discharge barrel 6 is hollow. The other end of the discharge barrel 6 is coaxially aligned with the feed barrel 2. The motor drives the rotating part to move step by step each time, so that each feed barrel 2 can stay directly below the discharge barrel 6. A baffle 8 is provided in the feed hopper 9. By setting the above structure, the accuracy of the falling of the rice mud in blocks is improved, and the work efficiency is improved. The baffles 8 are arranged in pairs and in parallel, and the baffles 8 are lowered in sequence from the outer edge of the feed hopper 9 to the middle bottom position to prevent the rice clay in blocks from shifting during the falling process.

[0036] like Figure 1A trachea 10 is provided on one side of the discharge barrel 6, one end of the trachea 10 is provided with an air outlet, and the other end is in a blocked state. A branch pipe is connected to the middle position of the trachea 10 for connecting to an air inlet pipe, and the air inlet pipe is connected to a gas generator. The gas generator can be an air pump, a vacuum generator, etc. When the feed barrel moves to the middle position between the trachea 10 and the discharging transport mechanism 12, gas is started to flow, thereby blowing the rice paste entering the ziplock bag into the discharging transport mechanism 12, and then transported from the discharging transport mechanism 12 to the sealing machine for sealing. Optionally, manual sealing can be used.

[0037] like Figure 1 A sliding channel 11 is provided on one side of the base 1, and the sliding channel 11 is an undulating ramp. The difference between the slope of the sliding channel 11 and the opening of the sliding channel 11 is the largest at one end near the feeding and transporting mechanism 7, and the difference between the slope of the sliding channel 11 and the opening of the sliding channel 11 is the smallest at one end near the discharging and transporting mechanism 12, so that the ejection component 3 can eject the rice paste entering the feeding barrel 2 and push it into the ziplock bag, thereby avoiding manually putting the rice paste into the ziplock bag, thereby improving the completeness and cleanliness of the rice paste.

[0038] like Figure 1 、 Figure 6 As shown, the ejection component 3 includes a column 305, a slot 303 is provided in the middle of the column 305, one end of the slot 303 is larger than the other end, a connecting rod 306 is placed in the slot 303, and the connecting rod 306 is T-shaped. The connecting rod 306 is inserted from the end with the larger opening of the slot 303 and then clamped to the end with the smaller opening of the slot 303. One end of the connecting rod 306 is connected to the roller 308, and the connecting rod 306 is provided with a spring on the outer end of the column 305. 307, the column 305 is provided with a cover plate 301 at one end away from the roller 308, and the cover plate 301 is engaged with the column 305. By setting the above structure, the ejection component 3 is in rolling contact with the sliding path 11 to avoid noise. By setting the spring 307 and the connecting rod 306, a buffering force can be generated when the rice paste falls into the feed barrel 2 and contacts the ejection component 3, thereby avoiding excessive deformation of the rice paste. Preferably, the cover plate 301 is made of elastic material to provide a buffering force for the rice paste when it falls.

[0039] like Figure 2-3As shown, the opening of the feed barrel 2 is trumpet-shaped, and a pair of slots 205 are provided on the side wall of the feed barrel 2. The slots 205 pass through the rocker 201, and the rocker 201 is connected to the slots 205 through a hinge shaft 203. The rocker 201 can rotate around the hinge shaft 203. One end of the rocker 201 inside the feed barrel 2 is a bending portion 202, and one end of the rocker 201 outside the feed barrel 2 is a clamping portion 204. The clamping part 204 is used to clamp the ziplock bag. The clamping part 204 is made of soft material, and rubber is optional. When the clamping part 204 pushes the rice paste into the ziplock bag at the lifting part 3, the seesaw 201 opens to both sides, and then the ziplock bag is separated from the seesaw 201, thereby falling onto the discharge transport mechanism 12. The rotating part 4 is divided into a bagging end 13 and a discharge end 14. The ziplock bag can be manually set from the bagging end 13, such as Figure 5 As shown, the middle position of the bending portion 202 is semicircular, and a baffle is provided at the top of the bending portion 202. The seesaw 201 is arranged in pairs. After the rice mud falls from the feeding and transporting mechanism 7, it just falls on the bending portion 202. Under the gravitational pressure of the rice mud, the seesaw 201 tilts up, and the feeding barrel 2 with the rice mud is transferred to the bagging end 13. When the seesaw 201 tilts up, the ziplock bag is enclosed on the clamping portion 204 of the seesaw 201. Thereby realizing the process of bagging and ziplock bag separation. Preferably, the ziplock bag equipped with the rice mud is blown onto the discharging and transporting mechanism 12 by the trachea 10, and then operated to the next step, sealed, thereby improving the efficiency of bagging by the above-mentioned device.

[0040] The terms "upper," "lower," "outer," "inner," and the like (if any) in the description and claims of the present invention and the drawings are used to distinguish relative positions without necessarily giving qualitative definitions. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including," "having," and any variations thereof are intended to cover non-exclusive inclusions.

[0041] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A rice paste bagging device, characterized in that: The invention comprises a base (1), wherein the base (1) is annular, a motor is provided inside the base (1), a rotating shaft (15) is provided at one end of the motor, the rotating shaft (15) is connected to the rotating component (4) through a second connecting rod (5), the rotating component (4) is provided with a plurality of feed barrels (2) at the end away from the base (1), the feed barrels (2) are hollow, and the rotating component (4) connected thereto is penetrated at the same time to form a through hole, wherein an ejection component (3) is provided in the through hole; the invention also comprises a feed transport mechanism (7), the feed transport mechanism (7) is provided at one end of the base (1), and a discharge transport mechanism (12) is provided at the other end of the base (1); the base (1) is provided with a sliding path (11) on the side close to the rotating component (4), the ejection component (3) rotates together with the rotating component (4) and the ejection component (3) moving in the slideway (11), the slideway (11) is an undulating ramp, the slideway (11) has the largest drop difference between the slope of one end near the feed transport mechanism (7) and the opening of the slideway (11), and the slideway (11) has the smallest drop difference between the slope of one end near the discharge transport mechanism (12) and the opening of the slideway (11); the rotating component (4) is divided into a bagging end (13) and a discharge end (14); the rice paste in blocks passes through the feed transport mechanism (7) and then falls into the feed barrel (2), and then is fitted with a self-sealing bag at the position of the bagging end (13); driven by the motor, the feed barrel (2) after bagging runs to the discharge end (14), and the ejecting component (3) pushes the rice paste into the self-sealing bag, and then falls into the discharge transport mechanism (12) at the position of the discharge end (14).

2. The rice paste bagging device according to claim 1, characterized in that: The feeding and transporting mechanism (7) comprises a frame (704), a rotating shaft (702) is provided on the frame (704), a belt (701) is sleeved on the rotating shaft (702), and a transmission motor (703) is provided on one side of the rotating shaft (702).

3. The rice paste bagging device according to claim 2, characterized in that: The frame (704) is provided with a discharge barrel (6) on one side close to the base (1), and the discharge barrel (6) is fixedly connected to the frame (704) via a connecting rod three (16). A feed hopper (9) is provided on one side of the connecting rod three (16). The discharge barrel (6) is hollow, and the other end of the discharge barrel (6) is coaxially aligned with the feed barrel (2). A baffle (8) is provided in the feed hopper (9).

4. The rice paste bagging device according to claim 3, characterized in that: An air pipe (10) is provided on one side of the discharge barrel (6), one end of the air pipe (10) is provided with an air outlet, and the other end is in a blocked state. A branch pipe is connected to the middle position of the air pipe (10) for connecting to the air inlet pipe.

5. The rice paste bagging device according to claim 1, characterized in that: The ejection component (3) includes a column (305), a slot (303) is provided in the middle of the column (305), one end of the slot (303) has an opening larger than the other end, a connecting rod (306) is placed in the slot (303), the connecting rod (306) is T-shaped, the connecting rod (306) is inserted from the end with the larger opening of the slot (303), and then clamped to the end with the smaller opening of the slot (303), one end of the connecting rod (306) is connected to the roller (308), the connecting rod (306) is provided with a spring (307) on the outer end of the column (305), the column (305) is provided with a cover plate (301) at the end away from the roller (308), and the cover plate (301) is clamped to the column (305).

6. The rice paste bagging device according to claim 1, characterized in that: The opening of the feed barrel (2) is trumpet-shaped, and a pair of slots (205) are provided on the side wall of the feed barrel (2), and a seesaw (201) passes through the slot (205). The seesaw (201) is connected to the slot (205) through a hinge shaft (203), and the seesaw (201) can rotate around the hinge shaft (203). One end of the seesaw (201) inside the feed barrel (2) is a bending portion (202), and one end of the seesaw (201) outside the feed barrel (2) is a clamping portion (204), and the clamping portion (204) is used to clamp a self-sealing bag.

Images