A full-automatic lock cylinder assembling machine
By setting multiple feeding mechanisms and fixtures in the rotary fully automatic lock cylinder assembly machine, the cyclic assembly of lock cylinders is realized, which solves the problem of large footprint of long strip equipment and optimizes the space utilization and finished product quality of the assembly machine.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-27
- Publication Date
- 2026-03-27
AI Technical Summary
The existing lock cylinder assembly equipment is long and narrow, which takes up a large area and cannot meet the length and width requirements of the assembly site.
The rotary fully automatic lock cylinder assembly machine adopts a lock shell clamp, lock shell feeding mechanism, dial feeding mechanism, lower lock cylinder feeding mechanism, center wheel feeding mechanism, upper lock cylinder feeding mechanism and upper and lower snap ring feeding mechanism set around the rotary plate. The rotation of the rotary plate realizes the cyclic assembly of the lock cylinder and optimizes the mechanism layout.
The requirements for the assembly site of the lock cylinder assembly machine have been reduced, making the lock cylinder assembly machine more compact and the layout of each workstation more reasonable, thereby improving assembly efficiency and finished product qualification rate.
Smart Images

Figure CN116140997B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of lock cylinder assembly machines, and more particularly to a rotary fully automatic lock cylinder assembly machine. Background Technology
[0002] The lock cylinder is the main component that controls the opening of the lock; it is the heart of the lock and refers to the core part that works with the key to rotate and drive the bolt.
[0003] In related technologies, such as Figure 1 The lock cylinder shown includes a lock housing K1, an upper lock cylinder K2, a lower lock cylinder K3, a deflector K5, a center wheel K6, an upper retaining spring K7, and a lower retaining spring K8. The upper retaining spring K7 and the lower retaining spring K8 have the same structure. The lock housing K1 has a mounting groove K11 for the deflector K5, the upper retaining spring K7, and the lower retaining spring K8 to extend into. The deflector K5 is rotatably mounted in the mounting groove K11. The upper retaining spring K7 and the lower retaining spring K8 are located on the upper and lower sides of the deflector K5, respectively. Both the upper lock cylinder K2 and the lower lock cylinder K3 have retaining spring grooves K10. The upper retaining spring K7 and the lower retaining spring K8 engage the upper lock cylinder K2 and the lower lock cylinder K3 within the lock housing K1 through the retaining spring grooves K10. The dial K5 includes a rotating part K51 and an actuating part K52 integrally formed on the circumferential side wall of the rotating part K51. Grooves K53 are formed on both opposite side walls of the rotating part K51, and a center wheel groove K54 passes through the rotating part K51 for the insertion of the center wheel K6. The center wheel K6 includes two rotating wheels K61 capable of relative rotation, with the opposite ends of the two rotating wheels K61 inserted into the upper locking cylinder K2 and the lower locking cylinder K3, respectively.
[0004] Currently, most lock cylinder assembly equipment on the market is long and narrow, with each assembly station arranged in a straight line. However, long and narrow assembly equipment not only has high requirements for the length and width of the assembly site, but also has a relatively large overall footprint. Summary of the Invention
[0005] In order to reduce the requirements of the assembly site for the lock cylinder assembly machine and make the overall lock cylinder assembly machine more compact, this application provides a rotary fully automatic lock cylinder assembly machine.
[0006] This application provides a rotary fully automatic lock cylinder assembly machine, which adopts the following technical solution:
[0007] The application discloses a rotary full-automatic lock cylinder assembling machine, which comprises a lock shell clamp for clamping a lock shell; a lock shell feeding mechanism for feeding the lock shell to the lock shell clamp; a dial feeding mechanism for assembling a dial into an assembling groove of the lock shell on the lock shell clamp; a lower lock plug feeding mechanism for assembling a lower lock plug into the lock shell on the lock shell clamp; a center wheel feeding mechanism for assembling a center wheel into a center wheel groove of the lock shell on the lock shell clamp; an upper lock plug feeding mechanism for assembling an upper lock plug into the lock shell on the lock shell clamp; an upper and lower spring feeding mechanism for clamping an upper spring and a lower spring into corresponding spring grooves respectively; and a rotary disc, wherein the lock shell clamp is circumferentially arranged on the rotary disc, and the rotary disc is used for driving the lock shell clamp to rotate circumferentially.
[0008] According to the technical scheme, the various mechanisms are sequentially arranged around the rotary disc, and when working, the lock shell clamp will sequentially pass through the stations of the various mechanisms under the driving of the rotary disc, and the lock shell clamp will realize cyclic assembly of the lock shell. When the lock shell clamp moves to the station of the lock shell feeding mechanism, the lock shell feeding mechanism can automatically feed the lock shell to the lock shell clamp. Then the rotary disc drives the lock shell clamp to move to the station of the dial feeding mechanism, and the dial feeding mechanism can automatically assemble the dial into the assembling groove of the lock shell. Next, the rotary disc continues to drive the lock shell clamp to rotate to the lower lock plug feeding mechanism, and the lower lock plug feeding mechanism can automatically assemble the lower lock plug into the lock shell. When the lock shell completes the assembly of the lower lock plug, the center wheel feeding mechanism assembles the center wheel into the center wheel groove of the lock shell. Then the rotary disc continues to drive the lock shell clamp to rotate to the station of the upper lock plug feeding mechanism, and the upper lock plug feeding mechanism can assemble the upper lock plug into the lock shell. Then the rotary disc drives the lock shell clamp to rotate to the station of the upper and lower spring feeding mechanism, and the lower spring feeding mechanism clamps the upper spring and the lower spring into the corresponding spring grooves respectively. Finally, the finished product is taken out from the lock shell clamp, and the overall assembly of the lock cylinder is completed. The lock shell clamp will drive a new round of assembly work under the driving of the rotary disc. The arrangement of the rotary disc reduces the requirement of the lock cylinder assembly machine on the assembly site, optimizes the layout of the various mechanisms, and makes the lock cylinder assembly machine more compact and the layout of the various stations more reasonable.
[0009] Optionally, the lock shell feeding mechanism comprises a lock shell feeding track, a lock shell assembling component and a lock shell correcting component. The lock shell feeding track is used for sequentially feeding the lock shells to the lock shell clamp. The lock shell assembling component is located at a discharge port of the lock shell feeding track and is used for feeding the lock shell at the discharge port of the lock shell feeding track to the lock shell clamp at a designated station. The lock shell correcting component comprises a lock shell correcting plug block inserted into a lock shell assembling groove, and the lock shell correcting plug block is used for correcting the position of the assembling groove of the lock shell on the lock shell clamp.
[0010] By adopting the above technical scheme, when the lock shell on the lock shell feeding track moves to the discharge port of the lock shell feeding track, the lock shell assembly component waiting at the discharge port of the lock shell feeding track takes the lock shell out of the lock shell feeding track, and then sends the lock shell to the lock shell clamp below; after the lock shell assembly component assembles the lock shell to the lock shell clamp, the lock shell correction plug opposite to the lock shell assembly groove on one side of the lock shell clamp is inserted into the opening of the assembly groove, and the position of the lock shell on the lock shell clamp is corrected through the lock shell correction plug, so as to ensure that the subsequent dial wheel can be smoothly assembled into the assembly groove of the lock shell.
[0011] Optionally, the dial wheel feeding mechanism is located at a position behind the lock shell feeding mechanism, and comprises a dial wheel feeding track, a dial wheel correction component, and a dial wheel assembly component; the dial wheel feeding track is used for sequentially feeding the dial wheels to the dial wheel correction component; the dial wheel correction component comprises a dial wheel correction member for sending the dial wheel out of the discharge port of the dial wheel feeding track to the dial wheel assembly component, and the dial wheel correction member can clamp and flip the dial wheel; the dial wheel correction component further comprises a dial wheel correction sensor for detecting whether the front and back faces of the dial wheel on the dial wheel correction member are accurately oriented; the dial wheel correction sensor is connected with the dial wheel correction member through a signal; when the dial wheel correction sensor detects that the front and back faces of the dial wheel are incorrectly oriented, the dial wheel correction sensor sends a control signal to control the dial wheel correction member to flip the front and back faces of the currently clamped dial wheel; and the dial wheel assembly component is used for assembling the dial wheel corrected by the dial wheel correction member into the lock shell assembly groove of the lock shell clamp at a specified position.
[0012] By adopting the above technical scheme, when the dial wheel feeding track sends the dial wheel out of the discharge port, the dial wheel is sent to the dial wheel correction component waiting at the specified position; at this time, the dial wheel correction sensor detects the front and back faces of the dial wheel moved to the dial wheel correction component, and if the dial wheel correction sensor detects that the front and back faces of the dial wheel are correctly oriented, the dial wheel correction component directly sends the dial wheel to the dial wheel assembly component; if the dial wheel correction sensor detects that the front and back faces of the dial wheel are incorrectly oriented, the dial wheel correction sensor sends a control signal to control the dial wheel correction member to flip and correct the front and back faces of the currently clamped dial wheel, and then sends the dial wheel to the dial wheel assembly component; so as to ensure the smooth progress of the subsequent dial wheel assembly component assembly work.
[0013] Optionally, the dial assembly comprises a dial positioning channel and a dial pushing member; the dial correcting member is used to send the dial with the front and back surface corrected to the dial positioning channel inlet; the dial positioning channel is provided with a dial positioning groove with an opening facing the lock shell clamp on one side, the dial positioning groove is used for the dial moving part in the dial positioning channel to extend out, and the dial positioning groove is gradually inclined along the dial falling direction in the dial positioning channel; the dial pushing member is arranged at the dial positioning channel outlet, and the dial pushing member is used to push the dial sent out from the dial positioning channel outlet into the assembly groove of the lock shell on the lock shell clamp at the specified station.
[0014] By adopting the above technical scheme, when the dial correcting member sends the dial with the front and back surface corrected to the dial positioning channel inlet, the dial moving part on the dial extends out from the opening on one side of the dial positioning groove, the dial in the dial positioning channel can be positioned through the dial positioning groove, thereby preventing unnecessary rotation of the dial during conveying in the dial positioning channel; in addition, since the dial positioning groove is inclined, the rotating part of the dial can be rotated to the specified direction required for assembly through the dial positioning groove, and finally the dial sent out from the outlet below the dial positioning channel is pushed into the assembly groove of the lock shell on the lock shell clamp opposite to the dial pushing member, at this time, the assembly of the dial is completed.
[0015] Optionally, the lower lock cylinder feeding mechanism is located at the station behind the dial feeding mechanism, the lower lock cylinder feeding mechanism comprises a lower lock cylinder feeding track, a lower lock cylinder correcting assembly and a lower lock cylinder assembly; the lower lock cylinder feeding track is used to sequentially and orderly convey the lower lock cylinder to the lower lock cylinder assembly; the lower lock cylinder correcting assembly is located between the lower lock cylinder feeding track and the lower lock cylinder assembly, and the lower lock cylinder correcting assembly is used to correct the lower lock cylinder on the lower lock cylinder feeding track; the lower lock cylinder assembly is arranged at the outlet of the lower lock cylinder feeding track, and the lower lock cylinder assembly is used to send the lower lock cylinder corrected by the lower lock cylinder correcting assembly into the lock shell of the lock shell clamp at the specified station.
[0016] By adopting the above technical scheme, when the rotating disc rotates the lock shell clamp to the station of the lower lock cylinder feeding mechanism, the lower lock cylinder feeding track sequentially and orderly conveys the lower lock cylinder to the lower lock cylinder assembly, in this process, the lower lock cylinder moves to the lower lock cylinder correcting assembly first, and the lower lock cylinder on the lower lock cylinder feeding track is corrected by the lower lock cylinder correcting assembly; only the lower lock cylinder corrected by the lower lock cylinder correcting assembly can be smoothly sent from the outlet of the lower lock cylinder feeding track into the lower lock cylinder in the lock shell of the lock shell clamp at the specified station; the lower lock cylinder is corrected by the lower lock cylinder correcting assembly, thereby ensuring that the subsequent lower lock cylinder can be smoothly assembled into the lock shell.
[0017] Optionally, the lower lock barrel correction assembly comprises a lower lock barrel correction conveying belt and a lower lock barrel limiting strip; the lower lock barrel correction conveying belt is movably arranged on the lower lock barrel feeding track, and is used to drive the lower lock barrel to rotate in the feeding track; the lower lock barrel limiting strip is arranged on the lower lock barrel feeding track and extends along the feeding direction of the lower lock barrel feeding track; the lower lock barrel limiting strip is used to be inserted into the key slot arranged on the lower lock barrel, one end of the lower lock barrel limiting strip extends to the side of the lower lock barrel correction conveying belt close to the lower lock barrel assembling assembly, and the other end of the lower lock barrel limiting strip extends to the side of the lower lock barrel assembling assembly.
[0018] By adopting the above technical scheme, when the lower lock barrel on the lower lock barrel feeding track moves to the lower lock barrel correction conveying belt, the lower lock barrel correction conveying belt drives the lower lock barrel to rotate in the feeding track until the key slot opening on the lower lock barrel faces the lower lock barrel limiting strip, at this time, the lower lock barrel limiting strip is inserted into the lower lock barrel from one side opening of the key slot, under the limiting of the lower lock barrel limiting strip, the lower lock barrel on the lower lock barrel correction conveying belt will no longer rotate, at this time, it also means that the orientation of the lower lock barrel has been corrected; finally, the corrected lower lock barrel will continue to move along the lower lock barrel limiting strip to the lower lock barrel assembling assembly under the pushing of the rear lower lock barrel.
[0019] Optionally, the center wheel feeding mechanism is located above the lower lock barrel feeding mechanism, and the center wheel feeding mechanism comprises a center wheel feeding track and a center wheel assembling assembly; the center wheel feeding track is used to sequentially feed the center wheels into the center wheel assembling assembly, and the center wheel assembling assembly is used to assemble the center wheels into the center wheel grooves of the dial.
[0020] By adopting the above technical scheme, when the lock shell completes the assembly of the lower lock barrel, the center wheels are sequentially fed into the center wheel assembling assembly through the center wheel feeding track, and finally the center wheels are assembled into the center wheel grooves of the dial through the center wheel assembling assembly.
[0021] Optionally, the upper lock barrel feeding mechanism is located at a rear station of the lower lock barrel feeding mechanism, the upper lock barrel feeding mechanism is provided with a dial positioning assembly, the dial positioning assembly is movably provided with dial positioning inserts which are symmetrically arranged above and below, and the dial positioning inserts are used to be respectively inserted into the gaps between the upper and lower sides of the dial and the opposite side walls of the assembling groove.
[0022] By adopting the technical scheme, when the rotating disc rotates the lock shell clamp to the work station of the upper lock cylinder feeding mechanism, the upper lock cylinder feeding mechanism will perform the assembly work of the upper lock cylinder; after the upper lock cylinder feeding mechanism completes the assembly of the upper lock cylinder, the dial wheel positioning assembly will perform the re-correction of the position of the dial wheel. Specifically, by inserting the dial wheel positioning insert piece into the gap between the upper and lower sides of the dial wheel and the opposite side wall of the assembly groove, if the dial wheel positioning insert piece can be smoothly inserted into the corresponding gap, it indicates that the center wheel groove position of the center wheel and the dial wheel has been aligned, and the semi-finished product assembly is qualified. If the dial wheel positioning insert piece cannot be smoothly inserted into the corresponding gap, it indicates that the center wheel groove position of the center wheel and the dial wheel has not been aligned, and the subsequent upper and lower clamping springs cannot be smoothly clamped in the corresponding clamping spring groove. The semi-finished product is unqualified product, and the upper and lower clamping spring feeding mechanisms at the rear work station will automatically skip the assembly of the semi-finished product. Thus, unnecessary resource loss can be reduced, and the qualified rate of finished products can be improved.
[0023] Optionally, the upper lock cylinder feeding mechanism is provided with an upper lock cylinder position detection assembly and an upper lock cylinder auxiliary assembly. The upper lock cylinder position detection assembly is used to detect whether the upper lock cylinder is assembled to the specified position of the lock shell. The upper lock cylinder position detection assembly comprises an upper lock cylinder detection cylinder and a distance sensor for detecting the displacement distance of the piston rod of the upper lock cylinder detection cylinder. The upper lock cylinder auxiliary assembly is arranged on the piston rod of the upper lock cylinder detection cylinder. The upper lock cylinder auxiliary assembly comprises an upper lock cylinder rotating motor, which is used to drive the upper lock cylinder that is not completely inserted into the lock shell to rotate into the lock shell.
[0024] By adopting the technical scheme, when the upper lock cylinder feeding mechanism places the upper lock cylinder on the lock shell, the piston rod of the upper lock cylinder detection cylinder will drive the upper lock cylinder auxiliary assembly to move downward. At this time, the upper lock cylinder auxiliary assembly is used to press the upper lock cylinder into the lock shell. If the distance sensor detects that the displacement distance of the piston rod of the upper lock cylinder detection cylinder meets the threshold value, it indicates that the upper lock cylinder has been successfully assembled into the lock shell. If the distance sensor detects that the displacement distance of the piston rod of the upper lock cylinder detection cylinder does not meet the threshold value, it indicates that the upper lock cylinder has not been completely pressed into the lock shell. Then, the upper lock cylinder rotating motor will be started, and the rotation of the output shaft of the upper lock cylinder rotating motor will drive the upper lock cylinder that is not completely inserted into the lock shell to rotate into the lock shell. Thus, the assembly of the upper lock cylinder can be ensured, and the waste rate during assembly can be reduced.
[0025] Optionally, the upper and lower clamping spring feeding mechanism is located behind the upper lock barrel feeding mechanism; the upper and lower clamping spring feeding mechanism comprises a clamping spring feeding track, a clamping spring shaping assembly and a clamping spring assembling assembly; the clamping spring feeding track is used for sequentially feeding the clamping springs into the clamping spring shaping assembly; the clamping spring shaping assembly is used for shaping the clamping springs to ensure that the clamping springs are clamped on the upper and lower of the dial in the lock shell assembling groove; the clamping spring assembling assembly is located at the discharging port of the clamping spring shaping assembly, and is used for sequentially pushing the clamping springs into the corresponding clamping spring grooves.
[0026] By adopting the above technical scheme, after the assembly of the upper lock barrel is completed, the rotating disc drives the lock shell clamp to move to the work position of the upper and lower clamping spring feeding mechanism; in order to ensure that the clamping spring can be clamped in the corresponding clamping spring groove, when the clamping spring is assembled, the clamping spring is sequentially fed into the clamping spring shaping assembly through the clamping spring feeding track, and the clamping spring is shaped through the clamping spring shaping assembly, so that the shape and size of each clamping spring are uniform, thereby ensuring that the clamping spring can be clamped in the corresponding clamping spring groove; finally, the shaped clamping spring is sequentially pushed into the corresponding clamping spring groove under the driving of the clamping spring assembling assembly; the clamping spring shaping assembly improves the qualified rate of the clamping spring and reduces the waste rate of the clamping spring.
[0027] In summary, the present application has at least one of the following beneficial technical effects:
[0028] 1. The rotating disc reduces the requirement of the lock cylinder assembly machine on the assembly site, optimizes the layout of each mechanism, and makes the lock cylinder assembly machine more compact and the layout of each work position more reasonable;
[0029] 2. The lock shell correcting plug is used to correct the position of the lock shell clamp on the lock shell, so as to ensure that the subsequent dial can be assembled into the assembling groove of the lock shell;
[0030] 3. The dial correcting assembly is used to correct the front and back faces of the dial, so as to ensure the smooth assembly of the subsequent dial assembling assembly. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 is an exploded view of the lock cylinder structure to be assembled.
[0032] Figure 2 is a schematic view of the overall structure of the embodiment of the present application.
[0033] Figure 3 is Figure 2 is a partial structure schematic view of the lock shell feeding mechanism in
[0034] Figure 4 is Figure 2 is a partial structure schematic view of the dial feeding mechanism in
[0035] Figure 5 is Figure 4 Enlarged structural schematic view of A in FIG. 8.
[0036] Figure 6 is Figure 4 Partial structural schematic view highlighting dial wheel assembly in FIG. 8.
[0037] Figure 7 is Figure 2 Partial structural schematic view highlighting lower lock cylinder feeding mechanism in FIG. 8.
[0038] Figure 8 is Figure 7 Partial structural schematic view highlighting lower lock cylinder correcting assembly in FIG. 8.
[0039] Figure 9 is Figure 7 Partial structural schematic view highlighting lower lock cylinder assembling assembly in FIG. 8.
[0040] Figure 10 is Figure 7 Partial structural schematic view highlighting center wheel feeding mechanism and lower lock cylinder assembling assembly in FIG. 8.
[0041] Figure 11 is Figure 2 Partial structural schematic view highlighting upper lock cylinder feeding mechanism in FIG. 8.
[0042] Figure 12 is Figure 2 Partial structural schematic view highlighting upper and lower spring feeding mechanism in FIG. 8.
[0043] Figure 13 is Figure 12 Partial structural schematic view highlighting spring shaping assembly in FIG. 8.
[0044] Explanation of reference signs: 1, lock shell clamp; 2, lock shell feeding mechanism; 20, lock shell feeding track; 21, lock shell assembly component; 210, lock shell assembly seat; 211, lock shell pneumatic clamping jaw; 212, lock shell pneumatic guide rail; 213, lock shell longitudinal sliding pneumatic cylinder; 22, lock shell correction component; 220, lock shell correction plug; 3, dial wheel feeding mechanism; 30, dial wheel feeding track; 31, dial wheel correction component; 310, dial wheel correction sensor; 3100, dial wheel pneumatic clamping jaw; 3101, dial wheel rotating motor; 3102, dial wheel pneumatic guide rail; 32, dial wheel assembly component; 320, dial wheel positioning channel; 3210, dial wheel pushing pneumatic cylinder; 321, dial wheel pushing piece; 3211, dial wheel pushing frame; 322, dial wheel positioning channel; 4, lower lock cylinder feeding mechanism; 40, lower lock cylinder feeding track; 401, lower lock cylinder stop block; 41, lower lock cylinder correction component; 410, lower lock cylinder correction conveyor belt; 411, lower lock cylinder limiting strip; 42, lower lock cylinder assembly component; 420, lower lock cylinder rotating motor; 421, lower lock cylinder downward pressing pneumatic cylinder; 422, lower lock cylinder pneumatic sliding rail; 423, lower lock cylinder pushing pneumatic cylinder; 424, lower lock cylinder mounting seat; 5, center wheel feeding mechanism; 50, center wheel feeding track; 51, center wheel assembly component; 510, center wheel feeding pipe; 6, upper lock cylinder feeding mechanism; 60, upper lock cylinder position detection component; 601, upper lock cylinder detection pneumatic cylinder; 602, distance sensor; 61, upper lock cylinder auxiliary assembly component; 610, upper lock cylinder rotating motor; 7, upper and lower spring feeding mechanism; 70, spring feeding track; 71, spring shaping component; 710, spring shaping seat; 711, spring sleeve rod; 712, spring shaping pneumatic cylinder; 72, spring assembly component; 720, spring pushing pneumatic cylinder; 721, spring lifting pneumatic cylinder; 8, rotating disc; 9, dial wheel positioning component; 90, dial wheel positioning plug; 91, dial wheel positioning pneumatic cylinder. DETAILED DESCRIPTION
[0045] The following will be described in detail in combination with the accompanying drawings. Figures 2-13 The present application is further described in detail.
[0046] The embodiment of the present application discloses a rotating disc type full-automatic lock cylinder assembly machine. Figure 2 The rotating disc type full-automatic lock cylinder assembly machine comprises a lock shell clamp 1, a lock shell feeding mechanism 2, a dial wheel feeding mechanism 3, a lower lock cylinder feeding mechanism 4, a center wheel feeding mechanism 5, an upper lock cylinder feeding mechanism 6, an upper and lower spring feeding mechanism 7 and a rotating disc 8.
[0047] As shown in FIG. 1, the lock shell clamp 1 is used for clamping the lock shell, and the lock shell feeding mechanism 2 is used for feeding the lock shell. Figure 2As shown, the lock shell clamp 1 is used to clamp and fix the lock shell to be assembled, the lock shell clamp 1 is provided with multiple groups, and the lock shell clamp 1 is fixed and installed on the rotating disc 8 in a circumferential interval around the rotating shaft of the rotating disc 8. The rotating disc 8 is used to drive the lock shell clamp 1 to rotate in a circumferential direction under the drive of the motor, and the lock shell feeding mechanism 2, the dial feeding mechanism 3, the lower lock core feeding mechanism 4, the center wheel feeding mechanism 5, the upper lock core feeding mechanism 6, and the upper and lower spring feeding mechanism 7 are sequentially arranged around the rotating disc 8.
[0048] As shown, Figure 3 The lock shell feeding mechanism 2 is used to convey the lock shell to be assembled to the lock shell clamp 1, and the lock shell feeding mechanism 2 comprises a lock shell feeding track 20, a lock shell assembly component 21, and a lock shell correction component 22. One end of the lock shell feeding track 20 is used to be connected with the lock shell vibrating disc discharge port, and the lock shell feeding track 20 is used to convey the lock shell sent out from the lock shell vibrating disc discharge port to the lock shell clamp 1 in sequence. The lock shell assembly component 21 is located at the discharge port of the lock shell feeding track 20, and the lock shell assembly component 21 comprises a lock shell assembly seat 210, a lock shell pneumatic clamp jaw 211 used to clamp and fix the lock shell, a lock shell pneumatic guide rail 212, and a lock shell longitudinal sliding pneumatic cylinder 213.
[0049] As shown, Figure 3 The lock shell pneumatic clamp jaw 211 is installed on the piston rod of the lock shell longitudinal sliding pneumatic cylinder 213, and the lock shell longitudinal sliding pneumatic cylinder 213 is used to drive the lock shell pneumatic clamp jaw 211 to ascend and descend in a vertical direction. The lock shell longitudinal sliding pneumatic cylinder 213 is installed at the movable end of the lock shell pneumatic guide rail 212, and the lock shell pneumatic guide rail 212 is used to drive the lock shell longitudinal sliding pneumatic cylinder 213 to slide in a horizontal direction. The lock shell pneumatic guide rail 212 is installed on the lock shell assembly seat 210. When the lock shell is assembled, the lock shell pneumatic clamp jaw 211 will place the lock shell at the discharge port of the lock shell feeding track 20 on the lower lock shell clamp 1 under the joint action of the lock shell pneumatic guide rail 212 and the lock shell longitudinal sliding pneumatic cylinder 213.
[0050] As shown, Figure 3 The lock shell correction component 22 is arranged between the discharge port of the lock shell feeding track 20 and the rotating disc 8, and the lock shell correction component 22 comprises a lock shell correction plug 220 inserted into the assembly groove of the lock shell and a pneumatic cylinder used to drive the lock shell correction plug 220 to slide. The lock shell correction plug 220 is fixedly installed on the piston rod of the pneumatic cylinder. When the lock shell is assembled on the lock shell clamp 1, the assembly groove opening of the lock shell will face the lock shell correction plug 220, and then the lock shell correction plug 220 will be inserted into the assembly groove of the lock shell under the drive of the pneumatic cylinder. The assembly groove opening of the lock shell on the lock shell clamp 1 is corrected by the lock shell correction plug 220 to ensure that the dial can be smoothly assembled into the assembly groove of the lock shell.
[0051] As shown, Figure 4 ,Figure 5 As shown, the dial wheel feeding mechanism 3 comprises a dial wheel feeding track 30, a dial wheel correcting assembly 31 and a dial wheel assembling assembly 32. One end of the dial wheel feeding track 30 is connected with the dial wheel vibrating disc discharge port, and the discharge port at the other end of the dial wheel feeding track 30 is used to sequentially transport the dial wheels to the dial wheel correcting assembly 31.
[0052] As shown, Figure 4 , Figure 5 The dial wheel correcting assembly 31 comprises a dial wheel correcting member 310 used to transport the dial wheel discharged from the discharge port of the dial wheel feeding track 30 to the dial wheel assembling assembly 32. The dial wheel correcting member 310 is provided with a dial wheel pneumatic clamp jaw 3100 used to clamp the dial wheel, a dial wheel rotating motor 3101 and a dial wheel pneumatic guide rail 3102. The dial wheel pneumatic clamp jaw 3100 is installed on the rotating shaft of the dial wheel rotating motor 3101, the dial wheel rotating motor 3101 is used to drive the dial wheel pneumatic clamp jaw 3100 to rotate, the dial wheel rotating motor 3101 is installed on the movable end of the dial wheel pneumatic guide rail 3102, and the dial wheel pneumatic guide rail 3102 is used to drive the dial wheel pneumatic clamp jaw 3100 to reciprocate between the discharge port of the dial wheel feeding track 30 and the dial wheel assembling assembly 32.
[0053] As shown, Figure 4 , Figure 5 The dial wheel correcting assembly 31 further comprises a dial wheel correcting sensor 311 located at the discharge port of the dial wheel feeding track 30, which is used to detect whether the front and back faces of the dial wheel moved to the dial wheel pneumatic clamp jaw 3100 are accurately oriented. The dial wheel correcting sensor 311 is connected with the dial wheel correcting member 310 through signals, and the dial wheel correcting sensor 311 can adopt a laser sensor. When the laser of the dial wheel correcting sensor 311 can smoothly pass through the center wheel groove, it indicates that the front and back faces of the dial wheel on the dial wheel pneumatic clamp jaw 3100 are correctly oriented, and at this time, the dial wheel pneumatic clamp jaw 3100 will be directly sent to the dial wheel assembling assembly 32 under the driving of the dial wheel pneumatic guide rail 3102. If the laser of the dial wheel correcting sensor 311 cannot smoothly pass through the center wheel groove, it indicates that the front and back faces of the dial wheel on the dial wheel pneumatic clamp jaw 3100 are incorrectly oriented, and at this time, the dial wheel correcting sensor 311 will send a control signal to control the dial wheel rotating motor 3101 to overturn the dial wheel pneumatic clamp jaw 3100 by 180°, so as to realize the overturning of the front and back faces of the dial wheel on the dial wheel pneumatic clamp jaw 3100 to the correct orientation, and then sent to the dial wheel assembling assembly 32.
[0054] As shown, Figure 5 , Figure 6As shown, the dial wheel assembly component 32 is used to assemble the corrected dial wheel into the lock shell assembly slot on the lock shell clamp 1. The dial wheel assembly component 32 comprises a hollow dial wheel positioning channel 320 and a dial wheel pushing member 321. The dial wheel positioning channel 320 is vertically placed, and a dial wheel positioning groove 322 is arranged on the side wall of the dial wheel positioning channel 320 towards the lock shell clamp 1. The dial wheel positioning groove 322 is used for the dial wheel dialing part in the dial wheel positioning channel 320 to extend out, and the dial wheel positioning groove 322 is gradually inclinedly arranged along the dial wheel feeding direction in the dial wheel positioning channel 320. The dial wheel in the dial wheel positioning channel 320 can be positioned through the dial wheel positioning groove 322, so as to prevent unnecessary rotation of the dial wheel when it moves downward in the dial wheel positioning channel 320. In addition, since the dial wheel positioning groove 322 is inclinedly arranged, the dial wheel rotating part can be rotated to the specified direction required for assembly through the dial wheel positioning groove 322.
[0055] As shown in Figure 5 , Figure 6 , the dial wheel pushing member 321 is arranged at the discharge port of the dial wheel positioning channel 320, and the dial wheel pushing member 321 is used to push the dial wheel sent out from the bottom discharge port of the dial wheel positioning channel 320 into the assembly slot of the lock shell on the lock shell clamp 1 at the specified station. The dial wheel pushing member 321 comprises a dial wheel pushing cylinder 3210 and a dial wheel pushing frame 3211 arranged on the piston rod of the dial wheel pushing cylinder 3210. The dial wheel pushing frame 3211 is opposite to the bottom discharge port of the dial wheel positioning channel 320, and when the dial wheel is sent out from the bottom discharge port of the dial wheel positioning channel 320, the dial wheel pushing frame 3211 will be driven by the dial wheel pushing cylinder 3210 to push the dial wheel into the assembly slot of the lock shell.
[0056] As shown in Figure 7 , the lower lock barrel feeding mechanism 4 comprises a lower lock barrel feeding track 40 spliced by two sections, a lower lock barrel correcting assembly 41, and a lower lock barrel assembly component 42. One end of the lower lock barrel feeding track 40 is used to be connected with the lower lock barrel vibrating disc, and the discharge port at the other end of the lower lock barrel feeding track 40 is used to sequentially and orderly deliver the lower lock barrel to the lower lock barrel assembly component 42.
[0057] As shown in Figure 8 , Figure 9As shown, the lower lock barrel correction assembly 41 is located between the lower lock barrel feeding track 40 and the lower lock barrel assembling assembly 42, and the lower lock barrel correction assembly 41 is used to correct the orientation of the lower lock barrel on the lower lock barrel feeding track 40. The lower lock barrel correction assembly 41 comprises a lower lock barrel correction conveyor belt 410 and a lower lock barrel limiting strip 411, and the conveying direction of the upper surface of the lower lock barrel correction conveyor belt 410 is perpendicular to the feeding direction of the lower lock barrel feeding track 40. The upper surface of the lower lock barrel correction conveyor belt 410 is movably arranged on the lower lock barrel feeding track 40, and when the lower lock barrel on the lower lock barrel feeding track 40 moves to the lower lock barrel correction conveyor belt 410, the lower lock barrel correction conveyor belt 410 will drive the lower lock barrel to rotate in the lower lock barrel feeding track 40. The lower lock barrel feeding track 40 is also provided with a lower lock barrel stopper 401, which is located on the side of the lower lock barrel feeding track 40 close to the lower lock barrel assembling assembly 42, and there is a certain height difference between the upper surface of the lower lock barrel correction conveyor belt 410 and the bottom wall of the lower lock barrel feeding track 40 close to the lower lock barrel assembling assembly 42. When the lower lock barrel is pushed onto the lower lock barrel correction conveyor belt 410, the lower lock barrel stopper 401 can temporarily limit the lower lock barrel on the lower lock barrel correction conveyor belt 410.
[0058] As shown, Figure 8 , Figure 9 The lower lock barrel limiting strip 411 is integrally formed on the bottom wall of the lower lock barrel feeding track 40 close to the lower lock barrel assembling assembly 42, and extends along the feeding direction of the lower lock barrel feeding track 40. One end of the lower lock barrel limiting strip 411 extends below the lower lock barrel correction conveyor belt 410, and the other end of the lower lock barrel limiting strip 411 extends to the side of the lower lock barrel assembling assembly 42. The lower lock barrel limiting strip 411 is used to be inserted into the key slot provided on the lower lock barrel.
[0059] When the rotating disc 8 rotates the lock shell clamp 1 to the working position of the lower lock barrel feeding mechanism 4, the lower lock barrel feeding track 40 sequentially and orderly feeds the lower lock barrel to the lower lock barrel assembling assembly 42, and in this process, the lower lock barrel will first move to the lower lock barrel correction conveyor belt 410, and at this time, the lower lock barrel can be temporarily limited on the lower lock barrel correction conveyor belt 410 under the action of the lower lock barrel stopper 401. The lower lock barrel correction conveyor belt 410 drives the lower lock barrel to rotate in the lower lock barrel feeding track 40 until the key slot opening on the lower lock barrel faces the lower lock barrel limiting strip 411, at which time the lower lock barrel limiting strip 411 is inserted into the lower lock barrel from one side of the key slot opening, and under the limiting of the lower lock barrel limiting strip 411, the lower lock barrel on the lower lock barrel correction conveyor belt 410 will no longer rotate, which means that the orientation of the lower lock barrel has been corrected. Finally, the corrected lower lock barrel will continue to move to the rear lower lock barrel assembling assembly 42 along the lower lock barrel limiting strip 411 under the pushing of the rear lower lock barrel.
[0060] AsFigure 9 、 Figure 10 As shown in FIG. 1, the lower lock cylinder assembly 42 is arranged at the discharge port of the lower lock cylinder feeding track 40, and the lower lock cylinder assembly 42 is used to send the lower lock cylinder corrected by the lower lock cylinder correction assembly 41 into the lock shell of the lock shell clamp 1 at the designated station.
[0061] As shown in FIG. 1, the lower lock cylinder assembly 42 includes a lower lock cylinder rotary motor 420, a lower lock cylinder down-pressing cylinder 421, a lower lock cylinder pneumatic slide rail 422, and a lower lock cylinder pushing cylinder 423. The lower lock cylinder rotary motor 420 is arranged at the discharge port of the lower lock cylinder feeding track 40, and the lower lock cylinder rotary motor 420 is provided with a clamping groove on the rotating shaft for inserting the lower lock cylinder pushed out of the discharge port of the lower lock cylinder feeding track 40. Figure 9 、 Figure 10 As shown in FIG. 1, the lower lock cylinder assembly 42 includes a lower lock cylinder rotary motor 420, a lower lock cylinder down-pressing cylinder 421, a lower lock cylinder pneumatic slide rail 422, and a lower lock cylinder pushing cylinder 423. The lower lock cylinder rotary motor 420 is arranged at the discharge port of the lower lock cylinder feeding track 40, and the lower lock cylinder rotary motor 420 is provided with a clamping groove on the rotating shaft for inserting the lower lock cylinder pushed out of the discharge port of the lower lock cylinder feeding track 40.
[0062] The lower lock cylinder down-pressing cylinder 421 is located directly above the lower lock cylinder rotary motor 420, and the piston rod of the lower lock cylinder down-pressing cylinder 421 is directed towards the rotating shaft of the lower lock cylinder rotary motor 420. When the lower lock cylinder rotary motor 420 rotates the clamping groove opening to be directly opposite to the discharge port of the lower lock cylinder feeding track 40, the lower lock cylinder can be smoothly inserted into the clamping groove at this time. Then the lower lock cylinder rotary motor 420 drives the lower lock cylinder in the clamping groove to rotate to the vertical state. The lower lock cylinder pneumatic slide rail 422 is located below the lower lock cylinder rotary motor 420, and the movable end of the lower lock cylinder pneumatic slide rail 422 is fixedly installed with a lower lock cylinder mounting seat 424 for receiving the lower lock cylinder in the clamping groove. The lower lock cylinder pneumatic slide rail 422 is used to drive the lower lock cylinder mounting seat 424 to reciprocate between the lock shell clamp 1 and the lower lock cylinder feeding track 40.
[0063] When the lower lock cylinder pneumatic slide rail 422 moves the lower lock cylinder mounting seat 424 directly below the lower lock cylinder rotary motor 420, and the lower lock cylinder rotary motor 420 rotates the lower lock cylinder in the clamping groove to the vertical state, the piston rod of the lower lock cylinder down-pressing cylinder 421 will push the lower lock cylinder in the clamping groove to press onto the lower lock cylinder mounting seat 424 at this time. Then the lower lock cylinder pneumatic slide rail 422 moves the lower lock cylinder mounting seat 424 to below the lock shell clamp 1 at the designated station.
[0064] The lower lock cylinder pushing cylinder 423 is located below the lower lock cylinder pneumatic slide rail 422, and the piston rod of the lower lock cylinder pushing cylinder 423 is used to push the lower lock cylinder in the lower lock cylinder mounting seat 424 from bottom to top into the lock shell clamp 1.
[0065] As shown in FIG. 1, the lower lock cylinder assembly 42 includes a lower lock cylinder rotary motor 420, a lower lock cylinder down-pressing cylinder 421, a lower lock cylinder pneumatic slide rail 422, and a lower lock cylinder pushing cylinder 423. The lower lock cylinder rotary motor 420 is arranged at the discharge port of the lower lock cylinder feeding track 40, and the lower lock cylinder rotary motor 420 is provided with a clamping groove on the rotating shaft for inserting the lower lock cylinder pushed out of the discharge port of the lower lock cylinder feeding track 40. Figure 9 、 Figure 10As shown, the center wheel feeding mechanism 5 is located above the lower lock barrel feeding mechanism 4, and the center wheel feeding mechanism 5 comprises a center wheel feeding track 50 and a center wheel assembly component 51. One end of the center wheel feeding track 50 is used to connect the center wheel vibration disc, and the discharge port at the other end of the center wheel feeding track 50 is used to sequentially send the center wheel into the center wheel assembly component 51. The center wheel assembly component 51 is used to send the center wheel sent from the upper discharge port into the center wheel groove of the dial from top to bottom. The center wheel assembly component 51 comprises a hollow center wheel feeding pipe 510, the inner side wall of the center wheel feeding pipe 510 is shaped to match the shape of the center wheel, and the rotation of the center wheel is limited through the center wheel feeding pipe 510, so that the center wheel can smoothly fall into the lock shell of the lower lock shell clamp 1.
[0066] As shown in Figure 11 The structure of the upper lock barrel feeding mechanism 6 is basically the same as that of the lower lock barrel feeding mechanism 4, and will not be described in detail here. The difference is that the feeding direction of the upper lock barrel feeding mechanism 6, the upper lock barrel feeding mechanism 6 is used to send the upper lock barrel into the lock shell from above to below. In addition, the dial positioning assembly 9 is also provided on the upper lock barrel feeding mechanism 6, and the dial positioning assembly 9 comprises a dial positioning cylinder 91 and two dial positioning inserts 90 mounted on the piston rod of the dial positioning cylinder 91. The two dial positioning inserts 90 are symmetrically arranged above and below, and the dial positioning inserts 90 can be inserted into the gap formed between the opposite side walls of the dial above and below the dial under the driving of the piston rod of the dial positioning cylinder 91.
[0067] When the upper lock barrel feeding mechanism 6 completes the assembly of the upper lock barrel, the dial positioning assembly 9 will correct the position of the dial again. The specific working condition is that the dial positioning inserts 90 are inserted into the gap formed between the opposite side walls of the dial above and below the dial by driving the dial positioning cylinder 91. If the dial positioning inserts 90 can be smoothly inserted into the corresponding gap, it indicates that the center wheel groove position of the center wheel and the dial is aligned, and the semi-finished product assembly is qualified. If the dial positioning inserts 90 cannot be smoothly inserted into the corresponding gap, it indicates that the center wheel groove position of the center wheel and the dial is not aligned, which will cause the upper and lower clamping springs to be unable to be tightly clamped in the corresponding clamping spring groove, and the semi-finished product is unqualified product. The upper and lower clamping spring feeding mechanisms 7 at the rear workstations will automatically skip the assembly of the semi-finished product. Thus, unnecessary resource loss can be reduced, and the qualified rate of the finished product is improved.
[0068] As shown in Figure 11As shown, the lock core feeding mechanism 6 is further provided with a lock core position detection assembly 60 and a lock core auxiliary assembly 61. The lock core position detection assembly 60 is used to detect whether the lock core is assembled to the designated position of the lock shell. The lock core position detection assembly 60 comprises a lock core detection cylinder 601 and a distance sensor 602 used to detect the displacement distance of the piston rod of the lock core detection cylinder 601. The lock core auxiliary assembly 61 comprises a lock core rotating motor 610 mounted on the piston rod of the lock core detection cylinder 601, and the rotating shaft of the lock core rotating motor 610 extends along the extension direction of the piston rod of the lock core detection cylinder 601. The lock core detection cylinder 601 is used to drive the lock core rotating motor 610 to ascend or descend along the direction in which the lock core is assembled into the lock shell, and the lock core rotating motor 610 is used to drive the lock core that is not completely inserted into the lock shell to rotate into the lock shell.
[0069] When the lock core feeding mechanism 6 places the lock core on the lock shell from top to bottom, the piston rod of the lock core detection cylinder 601 drives the lock core rotating motor 610 to descend, and the rotating shaft of the lock core rotating motor 610 that is constantly descending further presses the lock core into the lock shell. At this time, if the distance sensor 602 detects that the displacement distance of the piston rod of the lock core detection cylinder 601 reaches a threshold value, it indicates that the lock core has been completely assembled into the lock shell. If the distance sensor 602 detects that the displacement distance of the piston rod of the lock core detection cylinder 601 does not reach the threshold value, it indicates that the lock core at this time is not completely pressed into the lock shell, and then the lock core rotating motor 610 is started, and through the rotation of the output shaft of the lock core rotating motor 610, the lock core that is not completely inserted into the lock shell is rotated into the lock shell. Thus, it can be ensured that the lock core is assembled in place, and the waste rate during assembly is reduced.
[0070] As shown in Figure 12 , Figure 13 The up-down spring feeding mechanism 7 comprises a spring feeding track 70, a spring shaping assembly 71, and a spring assembly assembly 72. One end of the spring feeding track 70 is connected with the discharge port of the spring vibrating disc, and the discharge port at the other end of the spring feeding track 70 is used to sequentially send the springs into the spring shaping assembly 71. The spring shaping assembly 71 comprises a hollow spring shaping seat 710 and a spring sleeve rod 711 used to sleeve the spring after shaping.
[0071] The spring shaping seat 710 is sleeved on the top of the spring sleeve rod 711, and a shaping cavity for the spring to pass through is formed between the spring sleeve rod 711 and the inner side wall of the spring shaping seat 710. The spring shaping assembly 71 further comprises a spring shaping cylinder 712 arranged above the spring shaping seat 710; the piston rod of the spring shaping cylinder 712 is shaped to match the shape of the shaping cavity, and is used to sequentially insert the spring into the shaping cavity from top to bottom, so as to shape the shape of the spring through the shaping cavity to ensure that the spring will be clamped on the dial up and down in the lock shell assembly groove in the later stage.
[0072] The spring assembly assembly 72 is arranged at the bottom discharge port of the spring sleeve rod 711, and comprises a spring pushing cylinder 720 and a spring lifting cylinder 721. The spring pushing cylinder 720 is used to push the spring falling from the bottom discharge port of the spring sleeve rod 711 into the corresponding spring groove. The spring lifting cylinder 721 is arranged at the bottom of the spring shaping assembly 71, and is used to drive the spring shaping assembly 71 and the spring pushing cylinder 720 to ascend and descend synchronously. When the spring pushing cylinder 720 completes the assembly work of the lower spring, the spring shaping assembly 71 and the spring pushing cylinder 720 are lifted under the driving of the spring lifting cylinder 721, so that the assembly work of the lower spring can be carried out.
[0073] The finished product after assembly is rotated to the discharging station under the driving of the rotating disc 8, and the finished product is taken out from the lock shell clamp 1 by the discharging pneumatic clamping jaw arranged at the discharging station.
[0074] The implementation principle of the rotary disc type full-automatic lock cylinder assembly machine is that each mechanism is sequentially arranged around the rotary disc 8, and when working, the lock shell clamp 1 will sequentially pass through the working position of each mechanism and realize the cyclic assembly of the lock shell under the driving of the rotary disc 8. When the lock shell clamp 1 moves to the working position of the lock shell feeding mechanism 2, the lock shell feeding mechanism 2 can automatically realize the conveying of the lock shell to the lower lock shell clamp 1. Then the rotary disc 8 drives the lock shell clamp 1 to move to the working position of the dial feeding mechanism 3, and the dial feeding mechanism 3 can automatically realize the assembly of the dial into the assembly groove of the lock shell. Then the rotary disc 8 continues to drive the lock shell clamp 1 to rotate to the lower lock cylinder feeding mechanism 4, and the lower lock cylinder feeding mechanism 4 can automatically realize the assembly of the lower lock cylinder into the lock shell. When the lock shell completes the assembly of the lower lock cylinder, the center wheel feeding mechanism 5 assembles the center wheel into the center wheel groove of the lock shell. Then the rotary disc 8 continues to drive the lock shell clamp 1 to rotate to the working position of the upper lock cylinder feeding mechanism 6, and the upper lock cylinder feeding mechanism 6 can assemble the upper lock cylinder into the lock shell. Then the rotary disc 8 drives the lock shell clamp 1 to rotate to the working position of the upper and lower spring feeding mechanism 7, and the upper and lower spring feeding mechanism 7 clamps the upper spring and the lower spring in the corresponding spring groove respectively. Finally, the finished product is taken out from the lock shell clamp 1 by the discharging pneumatic clamp jaw, and the overall assembly of the lock cylinder is completed. The lock shell clamp 1 will drive the new assembly work under the driving of the rotary disc 8. The arrangement of the rotary disc 8 reduces the requirement of the lock cylinder assembly machine on the assembly site, optimizes the layout of each mechanism, and makes the lock cylinder assembly machine more compact and the layout of each working position more reasonable.
[0075] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A turntable type full-automatic lock cylinder assembly machine, characterized in that, The utility model relates to a lock shell and knob assembly device, including: Lock shell clamp (1) for clamping lock shell; Lock shell feeding mechanism (2) for conveying lock shell to the lock shell clamp (1); Knob feeding mechanism (3) for assembling knob to the assembly groove of lock shell on the lock shell clamp (1); Lower lock core feeding mechanism (4) for assembling lower lock core to the lock shell on the lock shell clamp (1); Center wheel feeding mechanism (5) for assembling center wheel to the center wheel groove of lock shell on the lock shell clamp (1); Upper lock core feeding mechanism (6) for assembling upper lock core to the lock shell on the lock shell clamp (1); Upper and lower spring feeding mechanism (7) for clamping upper spring and lower spring in corresponding spring groove respectively; Rotary disc (8), the lock shell clamp (1) is circumferentially arranged on the rotary disc (8), and the rotary disc (8) is used to drive the lock shell clamp (1) to rotate along the circumference; The knob feeding mechanism (3) is located behind the lock shell feeding mechanism (2) station, and the knob feeding mechanism (3) includes knob feeding track (30), knob correction assembly (31) and knob assembly assembly (32); The knob feeding track (30) is used to sequentially convey knob to knob correction assembly (31); the knob correction assembly (31) includes knob correction part (310) for conveying the knob of knob feeding track (30) outlet to knob assembly assembly (32), and the knob correction part (310) can clamp and overturn knob; The knob correction assembly (31) further includes knob correction sensor (311), the knob correction sensor (311) is used to detect whether the front and back surface of knob on the knob correction part (310) is accurately oriented, the knob correction sensor (311) is connected with the knob correction part (310) by signal, when the knob correction sensor (311) detects that the front and back surface of knob is oriented incorrectly, the knob correction sensor (311) sends control signal to control the knob correction part (310) to overturn the front and back surface of the currently clamped knob: The knob assembly assembly (32) is used to assemble the knob corrected by the knob correction part (310) to the lock shell assembly groove on the specified station lock shell clamp (1); The knob assembly assembly (32) includes knob positioning channel (320) and knob pushing part (321), the knob correction part (310) is used to send the knob after front and back surface orientation correction from the feeding inlet of knob positioning channel (320), one side of the knob positioning channel (320) is provided with knob positioning groove (322) with the opening towards the lock shell clamp (1), the knob positioning groove (322) is used for the knob driving part in the knob positioning channel (320) to stretch out, and the knob positioning groove (322) is gradually inclinedly arranged along the falling direction of knob in the knob positioning channel (320). The dial wheel pushing element (321) is arranged at the outlet of the dial wheel positioning channel (320), and is used to push the dial wheel sent out from the outlet of the dial wheel positioning channel (320) into the assembly groove of the lock shell on the lock shell clamp (1) at the designated station.
2. A carousel-type full-automatic lock cylinder assembly machine according to claim 1, characterized in that: The lock shell feeding mechanism (2) comprises a lock shell feeding track (20), a lock shell assembly component (21), and a lock shell correction component (22). The lock shell feeding track (20) is used to sequentially feed the lock shells to the lock shell clamp (1). The lock shell assembly component (21) is arranged at the outlet of the lock shell feeding track (20) and is used to send the lock shell at the outlet of the lock shell feeding track (20) to the lock shell clamp (1) at the designated station. The lock shell correction component (22) comprises a lock shell correction plug (220) arranged in the lock shell assembly groove, and is used to correct the position of the assembly groove of the lock shell on the lock shell clamp (1).
3. The turntable type full-automatic lock cylinder assembly machine according to claim 1, characterized in that: The lower lock cylinder feeding mechanism (4) is arranged at the rear station of the dial wheel feeding mechanism (3). The lower lock cylinder feeding mechanism (4) comprises a lower lock cylinder feeding track (40), a lower lock cylinder correction component (41), and a lower lock cylinder assembly component (42). The lower lock cylinder feeding track (40) is used to sequentially feed the lower lock cylinders to the lower lock cylinder assembly component (42). The lower lock cylinder correction component (41) is arranged between the lower lock cylinder feeding track (40) and the lower lock cylinder assembly component (42) and is used to correct the orientation of the lower lock cylinder on the lower lock cylinder feeding track (40). The lower lock cylinder assembly component (42) is arranged at the outlet of the lower lock cylinder feeding track (40) and is used to send the lower lock cylinder corrected by the lower lock cylinder correction component (41) into the lock shell of the lock shell clamp (1) at the designated station.
4. A turntable type full-automatic lock cylinder assembly machine according to claim 3, characterized in that: The lower lock cylinder correction component (41) comprises a lower lock cylinder correction conveyor belt (410) and a lower lock cylinder limiting strip (411). The lower lock cylinder correction conveyor belt (410) is movably arranged on the lower lock cylinder feeding track (40) and is used to drive the lower lock cylinder to rotate in the feeding track (40). The lower lock cylinder limiting strip (411) is arranged on the lower lock cylinder feeding track (40) and extends along the feeding direction of the lower lock cylinder feeding track (40). The lower lock cylinder limiting strip (411) is arranged in the key slot on the lower lock cylinder. One end of the lower lock cylinder limiting strip (411) extends to the side of the lower lock cylinder correction conveyor belt (410) close to the lower lock cylinder assembly component (42), and the other end of the lower lock cylinder limiting strip (411) extends to the side of the lower lock cylinder assembly component (42).
5. A turntable type full-automatic lock cylinder assembly machine according to claim 3, characterized in that: The center wheel feeding mechanism (5) is located above the lower lock cylinder feeding mechanism (4), the center wheel feeding mechanism (5) comprises a center wheel feeding track (50) and a center wheel assembling assembly (51); the center wheel feeding track (50) is used for sequentially feeding the center wheel into the center wheel assembling assembly (51), and the center wheel assembling assembly (51) is used for assembling the center wheel into the center wheel groove of the dial.
6. A rotary fully automatic lock cylinder assembly machine according to claim 5, characterized in that: The upper lock cylinder feeding mechanism (6) is located at the rear station of the lower lock cylinder feeding mechanism (4), the dial positioning assembly (9) is arranged on the upper lock cylinder feeding mechanism (6), the dial positioning insert pieces (90) which are symmetrical in up-down direction are movably arranged on the dial positioning assembly (9), and the dial positioning insert pieces (90) are used for being respectively inserted into the gaps between the upper and lower sides of the dial and the opposite side walls of the assembling groove.
7. A turntable type full-automatic lock cylinder assembly machine according to claim 6, characterized in that: The upper lock cylinder feeding mechanism (6) is provided with an upper lock cylinder position detection assembly (60) and an upper lock cylinder auxiliary assembling assembly (61); the upper lock cylinder position detection assembly (60) is used for detecting whether the upper lock cylinder is assembled to the specified position of the lock shell, the upper lock cylinder position detection assembly (60) comprises an upper lock cylinder detection cylinder (601) and a distance sensor (602) used for detecting the displacement distance of the piston rod of the upper lock cylinder detection cylinder (601); the upper lock cylinder auxiliary assembling assembly (61) is arranged on the piston rod of the upper lock cylinder detection cylinder (601), and the upper lock cylinder auxiliary assembling assembly (61) comprises an upper lock cylinder rotating motor (610), and the upper lock cylinder rotating motor (610) is used for driving the upper lock cylinder which is not completely inserted into the lock shell to rotate into the lock shell.
8. The turntable type full-automatic lock cylinder assembly machine according to claim 1, characterized in that: The upper and lower spring feeding mechanism (7) is located at the rear station of the upper lock cylinder feeding mechanism (6); the upper and lower spring feeding mechanism (7) comprises a spring feeding track (70), a spring shaping assembly (71) and a spring assembling assembly (72); the spring feeding track (70) is used for sequentially feeding the spring into the spring shaping assembly (71); the spring shaping assembly (71) is used for shaping the shape of the spring to ensure that the spring will clamp the dial in the assembling groove of the lock shell in the later period; and the spring assembling assembly (72) is located at the discharge port of the spring shaping assembly (71), and the spring assembling assembly (72) is used for sequentially pushing the spring into the corresponding spring groove.
Citation Information
Patent Citations
Full-automatic lock cylinder assembling machine and lock cylinder assembling method adopting same
CN106881588A
Automatic lock cylinder assembling machine
CN107199454A