A mattress customization device and method based on Internet of Things control

Abstract

The present invention relates to the field of Internet of Things mattress customization, and specifically to an Internet of Things-based mattress customization device and a method for using the device. The device includes a user terminal, wherein the user terminal is used to input user identity information and mattress specifications and style information selected by the user, and transmit the user identity information and the mattress specifications and style information selected by the user; a selection terminal, which interacts with the user terminal and is used to receive the user identity information and the mattress specifications and style information selected by the user sent by the user terminal; a receiving terminal, which is used to receive the user identity information and the mattress specifications and style information selected by the user sent by the selection terminal; and a production terminal, which communicates with the receiving terminal and is capable of producing mattresses of different models and styles according to different needs of different users, so that customers can customize mattresses according to their actual needs, thereby improving the user's purchasing experience and usage experience.

Description

Technical Field

[0001] The present invention relates to the field of Internet of Things mattress customization, and in particular to a mattress customization device and method based on Internet of Things control. Background Art

[0002] With the improvement of living standards, consumers' pursuit of health has also increased, and sleep quality, which is closely related to health, has received more and more attention. Mattresses are an item between the human body and the bed used to ensure consumers get healthy and comfortable sleep. The quality of the mattress is a factor that consumers need to consider before purchasing.

[0003] The production of existing mattresses usually requires the following processes: production of the spring layer, production of the silicone pad, bonding of the spring layer and the silicone layer, and sewing of the mattress outer fabric. In the above processes, the production of the spring layer, the production of the silicone pad, and the sewing of the mattress outer fabric have all been automated, while the bonding of the spring layer and the silicone layer often needs to be done manually. This is mainly due to the lack of precision of existing machines when bonding the two. Specifically, the spray range of the colloid is different from the width of the spring layer and the silicone layer, resulting in a difference between the range of the colloid spray and the actual range required to be sprayed, resulting in waste of colloid and the waste of colloid adhering to the surface of the machine, affecting production speed and quality. Summary of the Invention

[0004] The purpose of the present invention is to provide a mattress customization device and method based on Internet of Things control to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A mattress customization device based on Internet of Things control, comprising:

[0007] A user terminal, which is used to input user identity information and mattress specifications and style information selected by the user, and to transmit the user identity information and mattress specifications and style information selected by the user;

[0008] Select a terminal to interact with the user terminal and receive the user identity information and the mattress specifications and style information selected by the user sent by the user terminal;

[0009] A receiving terminal, configured to receive user identity information and mattress specifications and style information selected by the user, sent by the selection terminal;

[0010] The production terminal communicates with the receiving terminal, and the production terminal can produce mattresses of different models and styles according to different needs of different users.

[0011] As a further solution of the present invention: the selection terminal includes:

[0012] an intermediate server, the intermediate server being configured to receive user identity information and mattress specifications and style information selected by the user from the user terminal, and to transmit the received user identity information and mattress specifications and style information selected by the user to the receiving terminal;

[0013] The design module interacts with the intermediate server to input the mattress specifications and style information selected by the user, and generates sample drawings based on the mattress specifications and style information selected by the user, and feeds back to the user terminal through the intermediate server;

[0014] The database communicates with the intermediate server, and the standard specifications and styles of mattresses are stored in the database.

[0015] As a further solution of the present invention: the production terminal includes a silicone pad production device, a spring layer production and processing device, a bonding device and a sewing device;

[0016] The bonding device comprises:

[0017] base;

[0018] A supporting assembly is provided on the base. The supporting assembly is provided with a plurality of supporting rollers and triangular protrusions. When the spring layer is placed on the supporting assembly, it will roll with the supporting rollers. When the spring layer moves to a specified position, the triangular protrusions push up to lift and fix the spring layer.

[0019] A transverse movement assembly is mounted on the base, a colloid spraying box is fixed on the transverse movement assembly, and a through hole is provided at the bottom of the colloid spraying box to spray the colloid onto the spring layer;

[0020] There are two sets of blocking components, which can block the through holes at the bottom of the colloid spray box according to the width of the spring layer;

[0021] The discharge mechanism is connected to the colloid spraying box and includes a discharge component and a reciprocating component. When the colloid spraying box moves, the discharge component spreads the silicone pad on the spring layer. The reciprocating component is rotatably installed with an extrusion roller. When the colloid spraying box moves, the reciprocating component can drive the extrusion roller to roll back and forth on the upper part of the silicone pad.

[0022] As a further solution of the present invention: the supporting assembly includes a supporting platform fixedly mounted on the base, the supporting platform being rotatably connected to the supporting roller, and the supporting platform is provided with crisscrossing through grooves, a lifting platform is provided in the through grooves, the triangular protrusion is fixed on the lifting platform, and the lifting platform is connected to the base via a plurality of cylinders;

[0023] The supporting assembly also includes a positioning and fixing structure arranged on the supporting platform.

[0024] As a further solution of the present invention: the positioning and fixing structure includes two protruding sleeves fixed to one end of the supporting platform, a clamping member is slidably installed in the protruding sleeve, and a counterweight block is provided at the bottom of the clamping member;

[0025] The clamping member includes a vertical rod slidably arranged in the protruding sleeve and an abutment piece arranged on the upper part of the vertical rod, wherein two limit blocks are symmetrically arranged on the vertical rod, and the limit blocks are slidably matched with the limit grooves arranged in the protruding sleeve.

[0026] As a further embodiment of the present invention, the transverse movement assembly includes two side plates symmetrically arranged on the base, the side plates having guide grooves formed along their lengths, two pulleys slidably mounted in the guide grooves, and the pulleys are connected to horizontal drive devices arranged on the side plates;

[0027] The pulley is rotatably connected to the colloid spraying box.

[0028] As a further solution of the present invention: the blocking assembly includes two belt structures symmetrically arranged in the colloid spraying box, the belt structure includes two rollers rotatably installed in the colloid spraying box, the two rollers are covered with blocking belts, and one side of the blocking belt is conductive;

[0029] The blocking structure further includes two No. 1 gears rotatably mounted on the colloid spraying box and meshing with each other, and both of the No. 1 gears are connected to any one of the rollers in the two groups of the belt structures via a No. 1 belt.

[0030] As a further solution of the present invention: the discharge assembly includes a support plate fixedly connected to the colloid spraying box and two connecting plates symmetrically arranged on both sides of the colloid spraying box, two guide rollers are rotatably installed between the two connecting plates, and a spreading rod is rotatably installed between the two connecting plates, one end of the spreading rod is connected to the No. 2 gear, and the No. 2 gear is adapted to the rack plate arranged on one of the side plates.

[0031] As a further embodiment of the present invention, the reciprocating assembly includes a bevel gear set connected to the paving roller via a second belt and rotatably mounted on the support plate, the bevel gear set being connected to a rotating member rotatably mounted on the support plate via a third belt, and an engaging wheel being rotatably mounted on an end of the rotating member away from its rotation center;

[0032] The reciprocating assembly also includes two guide rods fixed to the support plate, a sliding sleeve is slidably installed on the guide rods, a connecting frame is connected between the two sliding sleeves, the connecting frame is rotatably connected to the extrusion roller, and an engaging groove is formed on the connecting frame, and the engaging wheel slides in the engaging groove.

[0033] A method for using a mattress customization device based on Internet of Things control, comprising the following steps:

[0034] Step 1: Place the produced spring layer on the support assembly, push the spring layer to the designated position, control the support assembly to lift the triangular protrusion to drive the spring layer to separate from the support assembly and rise to the designated position;

[0035] Step 2: Adjust the plugging component so that the width of the through hole on the colloid spray box is consistent with the width of the spring layer;

[0036] Step 3: Place the silicone pad to be bonded on the discharge assembly, then control the movement of the transverse movement assembly to drive the colloid spray box to move, spray the colloid on the spring layer, and at the same time, the discharge assembly spreads the silicone pad on the spring layer;

[0037] Step 4: After the silicone pad is spread on the spring layer, the discharging assembly presses the silicone pad onto the spring layer. At the same time, the reciprocating assembly drives the extrusion roller to reciprocate to fully bond the silicone pad to the spring layer.

[0038] Compared with the prior art, the present invention has the following beneficial effects:

[0039] The support assembly can greatly reduce manual labor in the process of moving the spring layer, and can achieve the positioning and fixation of the spring layer. At the same time, the adjustable expansion and contraction of the cylinder improves the applicability of the device in producing mattresses of different thicknesses.

[0040] By setting the transverse moving component and the blocking component, the width of the colloid spraying box can be changed when spraying the colloid, and it can adapt to the width of the spring layer, so as to avoid the colloid being sprayed outside the spring layer during the spraying process. On the one hand, it reduces the waste of colloid, and on the other hand, it avoids the colloid being sprayed on the supporting platform, causing the supporting roller to adhere to the supporting platform and lose the ability to rotate;

[0041] The discharging mechanism is set up to make the silicone pad evenly laid on the spring layer, avoiding relative sliding between the silicone pad and the spring layer, causing misalignment between the silicone layer and the spring layer or wrinkles in the silicone layer, thereby improving the quality of the mattress. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 This is a structural diagram of an embodiment of a mattress customization device based on Internet of Things control.

[0043] Figure 2 for Figure 1 A magnified schematic diagram of the structure at point A in the middle.

[0044] Figure 3 This is a structural schematic diagram of the support component in one embodiment of a mattress customization device based on Internet of Things control.

[0045] Figure 4 An exploded view of a support assembly in one embodiment of an IoT-controlled mattress customization device.

[0046] Figure 5 This is a schematic diagram of the structure inside the colloid spray box in one embodiment of a mattress customization device based on Internet of Things control.

[0047] Figure 6 This is a schematic diagram of the structure of the sealing band in one embodiment of a mattress customization device based on Internet of Things control.

[0048] Figure 7 This is a schematic diagram of the partial structure of the discharging component in one embodiment of a mattress customization device based on Internet of Things control.

[0049] Figure 8 This is a structural schematic diagram from another angle of an embodiment of a mattress customization device based on Internet of Things control.

[0050] Figure 9 This is a schematic structural diagram of the reciprocating component in one embodiment of a mattress customization device based on Internet of Things control.

[0051] Figure 10 This is a structural schematic diagram of the interlocking wheel and interlocking groove in one embodiment of a mattress customization device based on Internet of Things control.

[0052] Figure 11 A system flow chart of an embodiment of a mattress customization device based on Internet of Things control.

[0053] In the figure: 1. Base; 2. Side panel; 3. Horizontal drive device; 4. Colloid spray box; 5. Drive device; 6. Roller; 7. Sealing belt; 8. Belt No. 1; 9. Gear No. 1; 10. Pulley; 11. Guide groove; 12. Support platform; 1201. Support roller; 13. Lifting platform; 1301. Triangular protrusion; 14. Cylinder; 15. Protruding sleeve; 16. Clamping piece; 1601. Counterweight; 17. Guide roller; 18. Spreading stick; 19. Gear No. 2; 20. Rack plate; 21. Belt No. 2; 22. Bevel gear set; 23. Belt No. 3; 24. Support plate; 25. Rotating part; 26. Engaging wheel; 27. Engaging groove; 28. Connecting frame; 29. ​​Sliding sleeve; 30. Guide rod; 31. Extrusion roller. DETAILED DESCRIPTION

[0054] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0055] In addition, when an element in the present invention is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0056] In an embodiment of the present invention, a mattress customization device based on Internet of Things control includes:

[0057] A user terminal, which is used to input user identity information and mattress specifications and style information selected by the user, and to transmit the user identity information and mattress specifications and style information selected by the user;

[0058] Select a terminal to interact with the user terminal and receive the user identity information and the mattress specifications and style information selected by the user sent by the user terminal;

[0059] A receiving terminal, configured to receive user identity information and mattress specifications and style information selected by the user, sent by the selection terminal;

[0060] A production terminal, communicating with the receiving terminal, wherein the production terminal can produce mattresses of different models and styles according to different needs of different users;

[0061] The selection terminal includes:

[0062] an intermediate server, the intermediate server being configured to receive user identity information and mattress specifications and style information selected by the user from the user terminal, and to transmit the received user identity information and mattress specifications and style information selected by the user to the receiving terminal;

[0063] The design module interacts with the intermediate server to input the mattress specifications and style information selected by the user, and generates sample drawings based on the mattress specifications and style information selected by the user, and feeds back to the user terminal through the intermediate server;

[0064] The database communicates with the intermediate server, and the standard specifications and styles of mattresses are stored in the database.

[0065] See also Figures 1 to 10 , the production terminal includes a silicone pad production device, a spring layer production and processing device, a bonding device and a sewing device;

[0066] The bonding device comprises: a base 1, a supporting component, a transverse movement component, a blocking component and a discharge mechanism;

[0067] The supporting assembly is provided on the base 1 and is provided with a plurality of supporting rollers 1201 and triangular protrusions 1301. When the spring layer is placed on the supporting assembly, it will roll with the supporting rollers 1201. When the spring layer moves to a specified position, the triangular protrusions 1301 push up to lift and fix the spring layer.

[0068] The supporting assembly includes a supporting platform 12 fixedly mounted on the base 1, the supporting platform 12 being rotatably connected to the supporting roller 1201, and the supporting platform 12 being provided with crisscrossing through grooves, a lifting platform 13 being provided in the through grooves, the triangular protrusion 1301 being fixed on the lifting platform 13, and the lifting platform 13 being connected to the base 1 via a plurality of cylinders 14;

[0069] The support assembly further includes a positioning and fixing structure provided on the support platform 12, the positioning and fixing structure including two protruding sleeves 15 fixed to one end of the support platform 12, a clamping member 16 is slidably mounted in the protruding sleeve 15, and a counterweight block 1601 is provided at the bottom of the clamping member 16;

[0070] The clamping member 16 includes a vertical rod slidably arranged in the protruding sleeve 15 and an abutment piece arranged on the upper part of the vertical rod, wherein two limit blocks are symmetrically arranged on the vertical rod, and the limit blocks are slidably matched with the limit grooves arranged in the protruding sleeve 15.

[0071] In the initial state, the lifting platform 13 is located in the through groove in the supporting platform 12. At this time, the height of the triangular protrusion 1301 is less than the height of the supporting roller 1201, that is, when the spring layer is placed on the supporting platform 12, the spring layer will roll with the supporting roller 1201. In this state, the friction between the spring layer and the supporting roller 1201 is rolling friction, that is, the staff can use less force when moving the spring layer, and when positioning the spring layer, the two clamping members 16 are pulled up, and then the spring layer is pushed to the two protruding sleeves 15. Under the action of the two protruding sleeves 15, the spring layer is aligned, that is, consistent with the length direction of the supporting platform 12, and then the clamping member 16 is released. Under the action of the counterweight block 1601, the abutment piece acts on the spring layer to fix the spring layer, thereby achieving the positioning and fixing of the spring layer at the same time.

[0072] Furthermore, after the spring layer is positioned and fixed, the cylinder 14 is controlled to move, driving the lifting platform 13 to move upward until the spring layer is separated from the supporting platform 12 and the supporting roller 1201. At this time, the abutment piece will rise synchronously with the spring layer, and under the action of the triangular protrusion 1301 on the lifting platform 13, the friction between the spring layer and the lifting platform 13 is increased, and the clamping piece 16 and the counterweight block 1601 are cooperated to fix the spring layer and the lifting platform 13, thereby ensuring the stability of the spring layer during the bonding process and improving the bonding accuracy. At the same time, due to the different thicknesses of mattresses of different specifications, the distance between the spring layer and the discharge mechanism can be changed by controlling the expansion and contraction of the cylinder 14 to match the production of mattresses of different thicknesses.

[0073] Through the above arrangement, the manual labor can be greatly reduced in the process of moving the spring layer, and the positioning and fixing of the spring layer can be achieved. At the same time, since the expansion and contraction amount of the cylinder 14 is adjustable, the applicability of the device in producing mattresses of different thicknesses is improved.

[0074] See also Figure 1 、 Figure 2 、 Figure 5 、 Figure 6 The transverse movement component is installed on the base 1, and a colloid spraying box 4 is fixed on the transverse movement component. The bottom of the colloid spraying box 4 is provided with a through hole to spray the colloid on the spring layer;

[0075] The transverse movement assembly includes two side plates 2 symmetrically arranged on the base 1. The side plates 2 are provided with guide grooves 11 along their lengths. Two pulleys 10 are slidably mounted in the guide grooves 11. The pulleys 10 are connected to the horizontal drive devices 3 arranged on the side plates 2.

[0076] The pulley 10 is rotatably connected to the colloid spraying box 4;

[0077] There are two groups of blocking components, which can block the through holes at the bottom of the colloid spraying box 4 according to the width of the spring layer;

[0078] The blocking assembly includes two belt structures symmetrically arranged in the colloid spraying box 4, and the belt structure includes two rollers 6 rotatably installed in the colloid spraying box 4. The two rollers 6 are provided with a blocking belt 7, and one side of the blocking belt 7 is a conductive setting;

[0079] The blocking structure also includes two number one gears 9 rotatably mounted on the colloid spraying box 4 and meshing with each other, the two number one gears 9 are connected to any one of the rollers 6 in the two groups of the belt structures through a number one belt 8, and any one of the rollers 6 in the two groups of the belt structures is connected to a driving device 5 provided on the colloid spraying box 4.

[0080] When in use, the horizontal drive devices 3 on the two side panels 2 are controlled to work synchronously, driving the pulleys 10 on both sides of the colloid spraying box 4 to move synchronously in the guide grooves 11 to improve the stability of the colloid spraying box 4 during movement, and avoid the different speeds of movement on both sides of the colloid spraying box 4, which causes the colloid spraying box 4 to tilt and leads to deviations in colloid spraying. At the same time, due to the different widths of different mattresses, the drive device 5 is controlled to work according to the width of the spring layer, driving one of the rollers 6 in the belt structure to rotate, so that the blocking belt 7 set on the two rollers 6 is displaced to spray the colloid. The through hole at the bottom of the body 4 is partially blocked, and the two belt structures are connected by two No. 1 belts 8 and No. 1 gear 9, so that the two blocking belts 7 move in opposite directions, that is, when the two blocking belts 7 move, the through hole at the bottom of the colloid spraying box 4 can be blocked from the outside to the inside, so as to change the width of the colloid spraying box 4 when spraying colloid, and adapt to the width of the spring layer, so as to avoid the colloid being sprayed on the outside of the spring layer during the spraying process, on the one hand, reducing the waste of colloid, and on the other hand, avoiding the colloid being sprayed on the supporting platform 12, so that the supporting roller 1201 is adhered to the supporting platform 12 and loses the ability to rotate.

[0081] It should be noted that the blocking strip 7 is in contact with the bottom wall of the colloid spraying box 4 , so that when the blocking strip 7 moves to the bottom wall of the colloid spraying box 4 , the through hole can be blocked.

[0082] Furthermore, in order to ensure the injection accuracy of the colloid, when fixing the spring layer, it is necessary to make the central axis of the spring layer along its length coincide with the central axis of the supporting platform 12 along its length.

[0083] See also Figure 7 、 Figure 8 、 Figure 9 、 10The discharging mechanism is connected to the colloid spraying box 4 and includes a discharging component and a reciprocating component. When the colloid spraying box 4 moves, the discharging component spreads the silicone pad on the spring layer. The reciprocating component is rotatably mounted with an extrusion roller 31. When the colloid spraying box 4 moves, the reciprocating component can drive the extrusion roller 31 to roll back and forth on the upper part of the silicone pad.

[0084] The discharge assembly includes a support plate 24 fixedly connected to the colloid spraying box 4 and two connecting plates symmetrically arranged on both sides of the colloid spraying box 4, two guide rollers 17 are rotatably installed between the two connecting plates, and a spreading rod 18 is rotatably installed between the two connecting plates, one end of the spreading rod 18 is connected to a second gear 19, and the second gear 19 is adapted to a rack plate 20 provided on one of the side plates 2;

[0085] The reciprocating assembly includes a bevel gear set 22 connected to the paving roller 18 via a second belt 21 and rotatably mounted on the support plate 24. The bevel gear set 22 is connected to a rotating member 25 rotatably mounted on the support plate 24 via a third belt 23. The rotating member 25 has an engaging wheel 26 rotatably mounted on one end thereof away from its rotation center.

[0086] The reciprocating assembly also includes two guide rods 30 fixed on the support plate 24, and a sliding sleeve 29 is slidably installed on the guide rods 30. A connecting frame 28 is connected between the two sliding sleeves 29. The connecting frame 28 is rotatably connected to the extrusion roller 31, and an interlocking groove 27 is formed on the connecting frame 28, and the interlocking wheel 26 slides in the interlocking groove 27.

[0087] After the spring layer is positioned on the support platform 12, the silicone pad on the support plate 24 needs to be passed through the two guide rollers 17 and aligned with the end of the spring layer close to the protruding sleeve 15. Then, when the spring layer rises to a predetermined height and the colloid spraying box 4 moves to spray the colloid, the spreading rod 18 moves synchronously with the colloid spraying box 4. After the No. 2 gear 19 on the rotating shaft of the spreading rod 18 engages with the rack plate 20, the spreading rod 18 rotates. In this process, the linear speed of the spreading rod 18 during rotation is the same as the moving speed of the spreading rod 18 on the silicone pad, so as to squeeze the silicone pad to make it adhere to the spring layer, and at the same time avoid relative sliding between the silicone pad and the spring layer, which causes misalignment between the silicone layer and the spring layer or wrinkles in the silicone layer, thereby improving the quality of the mattress.

[0088] When the spreading rod 18 rotates, it will drive the rotating part 25 to rotate through the No. 2 belt 21, the bevel gear set 22, and the No. 3 belt 23, so that the interlocking wheel 26 makes a circular motion, and the interlocking wheel 26 slides in the interlocking groove 27, so that when the interlocking wheel 26 makes a circular motion, the connecting frame 28 can reciprocate on the guide rod 30, and drive the extrusion roller 31 to reciprocate, rolling the silicone pad back and forth, thereby improving the bonding effect between the silicone pad and the spring layer.

[0089] As an embodiment of the present invention, a method for using a mattress customization device based on Internet of Things control is also proposed, comprising the following steps:

[0090] Step 1: Place the produced spring layer on the support assembly, push the spring layer to the designated position, and then control the support assembly to lift the triangular protrusion 1301 to separate the spring layer from the support assembly and raise it to the designated position;

[0091] Step 2: Adjust the blocking component so that the width of the through hole on the colloid spraying box 4 is consistent with the width of the spring layer;

[0092] Step 3: Place the silicone pad to be bonded on the discharge assembly, then control the movement of the transverse movement assembly to drive the colloid spray box 4 to move, spray the colloid on the spring layer, and at the same time, the discharge assembly spreads the silicone pad on the spring layer;

[0093] Step 4: After the silicone pad is spread on the spring layer, the discharging assembly presses the silicone pad onto the spring layer, and at the same time the reciprocating assembly drives the squeezing roller 31 to reciprocate, so that the silicone pad and the spring layer are fully bonded.

[0094] To sum up, in the initial state, the lifting platform 13 is located in the through groove in the supporting platform 12. At this time, the height of the triangular protrusion 1301 is less than the height of the supporting roller 1201, that is, when the spring layer is placed on the supporting platform 12, the spring layer will roll with the supporting roller 1201. In this state, the friction between the spring layer and the supporting roller 1201 is rolling friction, that is, the staff can use less force when moving the spring layer, and when positioning the spring layer, the two clamping members 16 are pulled up, and then the spring layer is pushed to the two protruding sleeves 15. Under the action of the two protruding sleeves 15, the spring layer is aligned, that is, consistent with the length direction of the supporting platform 12, and then the clamping member 16 is released. Under the action of the counterweight block 1601, the abutment piece acts on the spring layer to fix the spring layer, thereby achieving the positioning and fixing of the spring layer at the same time.

[0095] Furthermore, after the spring layer is positioned and fixed, the cylinder 14 is controlled to move, driving the lifting platform 13 to move upward until the spring layer is separated from the supporting platform 12 and the supporting roller 1201. At this time, the abutment piece will rise synchronously with the spring layer, and under the action of the triangular protrusion 1301 on the lifting platform 13, the friction between the spring layer and the lifting platform 13 is increased, and the clamping piece 16 and the counterweight block 1601 are cooperated to fix the spring layer and the lifting platform 13, thereby ensuring the stability of the spring layer during the bonding process and improving the bonding accuracy. At the same time, due to the different thicknesses of mattresses of different specifications, the distance between the spring layer and the discharge mechanism can be changed by controlling the expansion and contraction of the cylinder 14 to match the production of mattresses of different thicknesses.

[0096] Through the above arrangement, the manual labor can be greatly reduced in the process of moving the spring layer, and the positioning and fixing of the spring layer can be achieved. At the same time, since the expansion and contraction amount of the cylinder 14 is adjustable, the applicability of the device in producing mattresses of different thicknesses is improved.

[0097] When in use, the horizontal drive devices 3 on the two side panels 2 are controlled to work synchronously, driving the pulleys 10 on both sides of the colloid spraying box 4 to move synchronously in the guide grooves 11 to improve the stability of the colloid spraying box 4 during movement, and avoid the different speeds of movement on both sides of the colloid spraying box 4, which causes the colloid spraying box 4 to tilt and leads to deviations in colloid spraying. At the same time, due to the different widths of different mattresses, the drive device 5 is controlled to work according to the width of the spring layer, driving one of the rollers 6 in the belt structure to rotate, so that the blocking belt 7 set on the two rollers 6 is displaced to spray the colloid. The through hole at the bottom of the body 4 is partially blocked, and the two belt structures are connected by two No. 1 belts 8 and No. 1 gear 9, so that the two blocking belts 7 move in opposite directions, that is, when the two blocking belts 7 move, the through hole at the bottom of the colloid spraying box 4 can be blocked from the outside to the inside, so as to change the width of the colloid spraying box 4 when spraying colloid, and adapt to the width of the spring layer, so as to avoid the colloid being sprayed on the outside of the spring layer during the spraying process, on the one hand, reducing the waste of colloid, and on the other hand, avoiding the colloid being sprayed on the supporting platform 12, so that the supporting roller 1201 is adhered to the supporting platform 12 and loses the ability to rotate.

[0098] After the spring layer is positioned on the support platform 12, the silicone pad on the support plate 24 needs to be passed through the two guide rollers 17 and aligned with the end of the spring layer close to the protruding sleeve 15. Then, when the spring layer rises to a predetermined height and the colloid spraying box 4 moves to spray the colloid, the spreading rod 18 moves synchronously with the colloid spraying box 4. After the No. 2 gear 19 on the rotating shaft of the spreading rod 18 engages with the rack plate 20, the spreading rod 18 rotates. In this process, the linear speed of the spreading rod 18 during rotation is the same as the moving speed of the spreading rod 18 on the silicone pad, so as to squeeze the silicone pad to make it adhere to the spring layer, and at the same time avoid relative sliding between the silicone pad and the spring layer, which causes misalignment between the silicone layer and the spring layer or wrinkles in the silicone layer, thereby improving the quality of the mattress.

[0099] When the spreading rod 18 rotates, it will drive the rotating part 25 to rotate through the No. 2 belt 21, the bevel gear set 22, and the No. 3 belt 23, so that the interlocking wheel 26 makes a circular motion, and the interlocking wheel 26 slides in the interlocking groove 27, so that when the interlocking wheel 26 makes a circular motion, the connecting frame 28 can reciprocate on the guide rod 30, and drive the extrusion roller 31 to reciprocate, rolling the silicone pad back and forth, thereby improving the bonding effect between the silicone pad and the spring layer.

[0100] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0101] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A mattress customization device based on Internet of Things control, characterized in that: include: A user terminal, which is used to input user identity information and mattress specifications and style information selected by the user, and to transmit the user identity information and mattress specifications and style information selected by the user; Select a terminal to interact with the user terminal and receive the user identity information and the mattress specifications and style information selected by the user sent by the user terminal; A receiving terminal, configured to receive user identity information and mattress specifications and style information selected by the user, sent by the selection terminal; A production terminal, communicating with the receiving terminal, wherein the production terminal can produce mattresses of different models and styles according to different needs of different users; Wherein, the selection terminal includes: an intermediate server, the intermediate server being configured to receive user identity information and mattress specifications and style information selected by the user from the user terminal, and to transmit the received user identity information and mattress specifications and style information selected by the user to the receiving terminal; The design module interacts with the intermediate server to input the mattress specifications and style information selected by the user, and generates sample drawings based on the mattress specifications and style information selected by the user, and feeds back to the user terminal through the intermediate server; A database, communicating with the intermediate server, wherein the database stores standard specifications and styles of mattresses; The production terminal includes a silicone pad production device, a spring layer production and processing device, a bonding device and a sewing device; The bonding device comprises: Base (1); A supporting assembly is provided on the base (1), and is provided with a plurality of supporting rollers (1201) and a triangular protrusion (1301). When the spring layer is placed on the supporting assembly, it will roll with the supporting rollers (1201), and when the spring layer moves to a specified position, the triangular protrusion (1301) pushes up to push up and fix the spring layer; A transverse movement component is mounted on the base (1), a colloid spraying box (4) is fixed on the transverse movement component, and a through hole is provided at the bottom of the colloid spraying box (4) to spray the colloid onto the spring layer; There are two sets of blocking components, which can block the through holes at the bottom of the colloid spraying box (4) according to the width of the spring layer; The discharge mechanism is connected to the colloid spraying box (4), and includes a discharge component and a reciprocating component. When the colloid spraying box (4) moves, the discharge component spreads the silicone pad on the spring layer. The reciprocating component is rotatably mounted on the extrusion roller (31). When the colloid spraying box (4) moves, the reciprocating component can drive the extrusion roller (31) to roll back and forth on the upper part of the silicone pad; the supporting component includes a supporting platform (12) fixedly mounted on the base (1), the supporting platform (12) is rotatably connected to the supporting roller (1201), and the supporting platform (12) is provided with crisscrossing through grooves, a lifting platform (13) is provided in the through groove, the lifting platform (13) is fixed with the triangular protrusion (1301), and the lifting platform (13) is connected to the base (1) through a plurality of cylinders (14); The supporting assembly further comprises a positioning and fixing structure arranged on the supporting platform (12); The transverse movement assembly comprises two side plates (2) symmetrically arranged on the base (1), the side plates (2) being provided with guide grooves (11) along their length directions, two pulleys (10) being slidably mounted in the guide grooves (11), and the pulleys (10) being connected to the horizontal driving devices (3) arranged on the side plates (2); The pulley (10) is rotatably connected to the colloid spraying box (4); The blocking assembly comprises two belt structures symmetrically arranged in the colloid spraying box (4), the belt structure comprises two rollers (6) rotatably mounted in the colloid spraying box (4), a blocking belt (7) is sleeved on the two rollers (6), and one side of the blocking belt (7) is conductively arranged; The blocking assembly further comprises two number one gears (9) rotatably mounted on the colloid spraying box (4) and meshing with each other, and the two number one gears (9) are connected to any one of the rollers (6) in the two groups of the belt structures via a number one belt (8).

2. The mattress customization device based on Internet of Things control according to claim 1, characterized in that: The positioning and fixing structure comprises two protruding sleeves (15) fixed to one end of the supporting platform (12), a clamping member (16) is slidably installed in the protruding sleeve (15), and a counterweight block (1601) is provided at the bottom of the clamping member (16); The clamping member (16) comprises a vertical rod slidably arranged in the protruding sleeve (15) and an abutment piece arranged on the upper part of the vertical rod, wherein two limit blocks are symmetrically arranged on the vertical rod, and the limit blocks are slidably matched with the limit grooves arranged in the protruding sleeve (15).

3. The mattress customization device based on Internet of Things control according to claim 1, characterized in that: The discharge assembly comprises a supporting plate (24) fixedly connected to the colloid spraying box (4) and two connecting plates symmetrically arranged on both sides of the colloid spraying box (4), two guide rollers (17) are rotatably installed between the two connecting plates, and a spreading rod (18) is rotatably installed between the two connecting plates, one end of the spreading rod (18) is connected to a second gear (19), and the second gear (19) is adapted to a rack plate (20) arranged on one of the side plates (2).

4. The mattress customization device based on Internet of Things control according to claim 3, characterized in that: The reciprocating assembly comprises a bevel gear set (22) connected to the paving roller (18) via a second belt (21) and rotatably mounted on the support plate (24); the bevel gear set (22) is connected to a rotating member (25) rotatably mounted on the support plate (24) via a third belt (23); an engaging wheel (26) is rotatably mounted on one end of the rotating member (25) away from its rotation center; The reciprocating assembly further comprises two guide rods (30) fixed on the supporting plate (24), a sliding sleeve (29) being slidably mounted on the guide rods (30), a connecting frame (28) being connected between the two sliding sleeves (29), the connecting frame (28) being rotatably connected to the squeezing roller (31), and an engaging groove (27) being formed on the connecting frame (28), and the engaging wheel (26) sliding in the engaging groove (27).

5. A method for using the mattress customization device based on Internet of Things control as claimed in claim 1, characterized in that: The following steps are involved: Step 1: Place the produced spring layer on the supporting assembly, push the spring layer to the designated position, control the support assembly to lift the triangular protrusion (1301), so as to drive the spring layer to separate from the supporting assembly and rise to the designated position; Step 2: Adjust the blocking component so that the width of the through hole on the colloid spraying box (4) is consistent with the width of the spring layer; Step 3: Place the silicone pad to be bonded on the discharge assembly, then control the movement of the transverse movement assembly to drive the colloid spraying box (4) to move, spray the colloid on the spring layer, and at the same time, the discharge assembly spreads the silicone pad on the spring layer; Step 4: After the silicone pad is spread on the spring layer, the discharging assembly presses the silicone pad onto the spring layer, and at the same time, the reciprocating assembly drives the squeezing roller (31) to reciprocate, so that the silicone pad and the spring layer are fully bonded.

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