Industrial yarn cake splitting device and method

Abstract

The present invention provides an industrial silk cake splitting device and method, which relates to the technical field of chemical fiber manufacturing, and solves the problems in the prior art that the process of splitting silk cakes from a silk box to a silk cart needs to be completed manually, with low automation and low production efficiency. The industrial silk cake splitting device includes a silk box conveying mechanism, a silk pushing mechanism, and a silk grasping manipulator. Among them, the silk box conveying mechanism is used to convey a full silk box filled with silk cakes to the silk pushing station; the silk pushing mechanism and the silk grasping manipulator are respectively arranged on both sides of the full silk box at the silk pushing station. The silk pushing mechanism is used to push the silk cakes in the full silk box out of the full silk box; the silk grasping manipulator is used to grasp the silk cakes pushed by the silk pushing mechanism and can place the silk cakes on the silk cart. The present invention can improve the automation degree of the process of splitting silk cakes from the silk box to the silk cart, greatly reduce the labor intensity of workers, and improve the production operation efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of chemical fiber manufacturing, and more particularly to an industrial filament cake splitting device and method. Background Art

[0002] Chemical fiber, whose full name is chemical fiber, refers to fibers with textile properties prepared from natural or synthetic high-molecular compounds as raw materials through processes such as preparing spinning dope, spinning, and post-treatment, and is widely used in all aspects of people's clothing, food, housing, and transportation.

[0003] Classified by use, chemical fibers can be divided into industrial filaments and civil filaments. In terms of production time, the full winding time of civil filament cakes usually takes several hours, while the full winding time of industrial filament cakes can reach 7 minutes at the fastest.

[0004] In the process of chemical fiber production, it mainly includes the following technological processes: filament dropping, transportation, external inspection, packaging, warehousing, shipping, etc. Among them, due to the short full winding time of industrial filaments, filament boxes are commonly used to receive the dropped filaments in the filament dropping link, and then transported to the splitting station, so as to reduce the time of the filament dropping link and improve the filament dropping efficiency. In the external inspection and packaging links of the filament cakes, the operation objects are individual filament cakes. Therefore, after the filament cakes are dropped into the filament box, they need to be split from the filament box to the filament cart, so that the individual filament cakes are suspended on the lead screws of the filament cart, which is convenient for visual inspection and taking the filaments to the packaging production line.

[0005] Currently, the process of splitting filament cakes from the filament box to the filament cart needs to be completed manually. The degree of automation is low, it is difficult to improve production efficiency, and the labor cost is high. Summary of the Invention

[0006] In view of this, in order to solve the technical problems in the prior art that the process of splitting filament cakes from the filament box to the filament cart needs to be completed manually, with low automation and low production efficiency, the purpose of the present invention is to provide an industrial filament cake splitting device and method.

[0007] To achieve the above object, the present invention provides an industrial filament cake splitting device, including a filament box conveying mechanism, a filament pushing mechanism, and a filament grasping manipulator, wherein:

[0008] The filament box conveying mechanism is used to convey a full filament box filled with filament cakes to the filament pushing station;

[0009] The filament pushing mechanism and the filament grasping manipulator are respectively arranged on both sides of the full filament box at the filament pushing station, and the filament pushing mechanism is used to push the filament cakes in the full filament box out of the full filament box;

[0010] The filament grasping manipulator is used to grasp the filament cakes pushed out by the filament pushing mechanism and can place the filament cakes on the filament cart.

[0011] As a further improvement of the present invention, the wire pushing mechanism includes a main profile frame, a power structure, a transmission structure, and a wire pushing structure. The power structure is connected to the wire pushing structure through the transmission structure. The wire pushing structure has a pushing state and a reset state. In the pushing state, the wire pushing structure can slide relative to the main profile frame under the drive of the power structure to push out the wire cake in the full wire box at the wire pushing station.

[0012] As a further improvement of the present invention, the main profile frame includes a frame body, a guide rail is fixedly arranged on the frame body, and a sliding wheel matching with the guide rail is arranged on the wire pushing structure. The wire pushing structure can move along the direction of the guide rail through the sliding wheel. The wire pushing mechanism further includes a first limiting structure, the first limiting structure includes a proximity induction plate and a proximity switch. The proximity switch is fixed on the wire pushing structure, and the proximity induction plate is fixed on the guide rail. When the proximity induction plate approaches the proximity switch, the wire pushing structure stops resetting.

[0013] As a further improvement of the present invention, the wire pushing mechanism further includes a second limiting structure. When the first limiting structure fails, the wire pushing structure can be restricted from its reset movement through the second limiting structure. The second limiting structure includes a limiting touch plate and a limiting switch. The limiting switch is fixed on the wire pushing structure, and the limiting touch plate is fixed on the guide rail. When the limiting touch plate touches the limiting switch, the wire pushing structure stops resetting.

[0014] As a further improvement of the present invention, the power structure includes a pushing motor, the transmission structure includes a first sprocket chain transmission component, a transmission shaft component, and a second sprocket chain transmission component. The pushing motor is connected to the first sprocket chain transmission component, the first sprocket chain transmission component is connected to the transmission shaft component, the transmission shaft component is connected to the second sprocket chain transmission component, and the second sprocket chain transmission component is connected to the wire pushing structure. The pushing motor can drive the first sprocket chain transmission component to move, the first sprocket chain transmission component can drive the second sprocket chain transmission component to move through the transmission shaft component, and the movement of the second sprocket chain transmission component can drive the wire pushing structure to move on the guide rail.

[0015] As a further improvement of the present invention, the wire pushing structure includes a wire pushing profile rod and a connecting frame. The upper and lower parts of the connecting frame are each provided with the sliding wheels, and one end of the wire pushing profile rod is arranged on the connecting frame. A wire pushing plate is arranged at the end of the wire pushing profile rod away from the connecting frame, and a wire pushing support wheel is arranged on each side of the wire pushing profile rod. An arc-shaped contour adapted to the shape of the lead screw in the full wire box is formed at the bottom of the wire pushing plate. The wire pushing support wheel can cooperate with the lead screw to support the wire pushing plate, so that there is a gap between the wire pushing plate and the lead screw when pushing the wire cake.

[0016] A wire pushing guide wheel is fixedly arranged on the side of the frame body. There is one wire pushing guide wheel on each side of each wire pushing profile rod, and the movement direction of the corresponding wire pushing profile rod is restricted by the wire pushing guide wheel.

[0017] As a further improvement of the present invention, the wire box conveying mechanism includes a lifting and conveying mechanism, a transplanter and a wire box conveyor. There is a hoist receiving position on the lifting and conveying mechanism, and a transplanter receiving position on the transplanter. The lifting and conveying mechanism can convey the full wire box located at the hoist receiving position to the transplanter receiving position. The transplanter can drive the full wire box thereon to move onto the wire box conveyor, and the wire box conveyor can convey the full wire box thereon to the wire pushing station.

[0018] As a further improvement of the present invention, the lifting and conveying mechanism includes a translation conveying mechanism, a driving mechanism, a lifting mechanism and a carrying bracket. Among them: the translation conveying mechanism and the lifting mechanism are each connected to the driving mechanism, the carrying bracket is connected to the lifting mechanism, and a hoist receiving position is formed on the carrying bracket for carrying the full wire box; the driving mechanism can drive the lifting mechanism to drive the carrying bracket to lift or lower the carrying bracket and the full wire box to a predetermined height position in the vertical direction; the driving mechanism can also drive the translation conveying mechanism to drive the full wire box placed on the carrying bracket to move horizontally out of the carrying bracket to the transplanter receiving position.

[0019] As a further improvement of the present invention, the wire cart is installed on a rotating mechanism. The rotating mechanism includes a mounting base, a rotating table, a rotating motor, a first gear and a second gear. The rotating motor is installed on the mounting base, the output shaft of the rotating motor is connected to the first gear, the first gear meshes with the second gear, the rotating table is fixed on the second gear, the rotating motor can drive the second gear to rotate through the first gear, and the rotation of the second gear can drive the rotating table and the wire cart on the rotating table to rotate together;

[0020] At four corners of the rotary table, there are wire spool limiting structures. Each wire spool limiting structure includes a rotary cylinder, a connecting rod structure, a connecting shaft, and a limiting clamping part. The rotary cylinder is connected to the connecting rod structure, and the connecting rod structure is connected to the limiting clamping part through the connecting shaft. The rotary cylinder can push the connecting rod structure to rotate, and the connecting rod structure drives the limiting clamping part to rotate through the connecting shaft.

[0021] The present invention also provides a method for splitting industrial wire spools, which uses the industrial wire spool splitting device to achieve the splitting work of industrial wire spools. The method includes:

[0022] Place the full wire spool box filled with wire spools at the receiving position of the elevator.

[0023] Through the lifting and conveying mechanism, convey the full wire spool box at the receiving position of the elevator to the receiving position of the transplanting machine.

[0024] The transplanting machine can drive the full wire spool box thereon to move onto the wire spool box conveyor, and the wire spool box conveyor can convey the full wire spool box thereon to the wire pushing station.

[0025] After the full wire spool box is positioned at the wire pushing station, the wire pushing mechanism cooperates with the wire grasping manipulator to perform wire pushing operations.

[0026] When the wire pushing mechanism pushes out a row of wire spools, the wire grasping manipulator grabs the wire spools and places them on the wire spool of the rotating mechanism. After one side of the wire spool is hung with full wire spools, the rotating mechanism rotates the rotary table by 180°, and hangs the wire spools on the other side.

[0027] The industrial wire spool splitting device provided by the present invention includes a wire spool box conveying mechanism, a wire pushing mechanism, and a wire grasping manipulator. Among them, the wire spool box conveying mechanism is used to convey the full wire spool box filled with wire spools to the wire pushing station; the wire pushing mechanism and the wire grasping manipulator are respectively arranged on both sides of the full wire spool box at the wire pushing station. The wire pushing mechanism is used to push the wire spools in the full wire spool box out of the full wire spool box; the wire grasping manipulator is used to grab the wire spools pushed out by the wire pushing mechanism and can place the wire spools on the wire spool. It realizes the automatic operation of the process of splitting wire spools from the wire spool box to the wire spool, which can greatly reduce the labor intensity of workers and improve the production operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0029] Figure 1 It is a structural schematic diagram of the high-density drilling fluid treatment device provided by the embodiment of the present invention;

[0030] Figure 2 is a schematic structural view of the lifting and conveying mechanism provided by an embodiment of the present invention;

[0031] Figure 3 is a side view of the lifting and conveying mechanism provided by an embodiment of the present invention;

[0032] Figure 4 is a schematic structural view of the wire pushing mechanism provided by an embodiment of the present invention;

[0033] Figure 5 is another schematic structural view of the wire pushing mechanism provided by an embodiment of the present invention;

[0034] Figure 6 is Figure 4 an enlarged view of part A in

[0035] Figure 7 is a side view of the wire pushing mechanism provided by an embodiment of the present invention;

[0036] Figure 8 is a schematic structural view of the wire pushing mechanism in the pushing state provided by an embodiment of the present invention;

[0037] Figure 9 is a schematic structural view of the rotating mechanism provided by an embodiment of the present invention;

[0038] Figure 10 is Figure 9 an enlarged view of part B in

[0039] Figure 11 is a schematic structural view of the wire grasping manipulator provided by an embodiment of the present invention.

[0040] Reference numerals: 100, transfer AGV; 200, empty silk box; 300, lifting and conveying mechanism; 300, lifting and conveying mechanism; 300, lifting and conveying mechanism; 300, lifting and conveying mechanism; 300, lifting and conveying mechanism; 301, translation conveying mechanism; 302, lifting mechanism; 303, driving mechanism; 304, carrying bracket; 400, wire pushing mechanism; 41, main body profile frame; 411, frame body; 412, guide rail; 413, sliding wheel; 42, power structure; 43, transmission structure; 44, wire pushing structure; 441, wire pushing profile rod; 442, connecting frame; 443, wire pushing support wheel; 444, wire pushing guide wheel; 445, wire pushing plate; 45, proximity induction plate; 46, proximity switch; 47, limit touch plate; 48, limit switch; 500, transplanter; 600, silk box conveyor; 700, wire grasping manipulator; 800, rotating mechanism; 801, mounting base; 802, rotating table; 803, rotating cylinder; 804, connecting rod structure; 805, connecting shaft; 806, limit clamping part; 900, double-station silk car shuttle car; 1000, silk car conveyor; 1100, external inspection area; 1200, full silk box; 001, hoist receiving position; 002, transplanter receiving position; 003, wire pushing station; 004, transplanter shipping position; 005, hoist shipping position. Detailed implementation manners

[0041] In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other implementation manners obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0042] In the description of the present invention, it should be noted that unless otherwise specified, the meaning of "a plurality of" is two or more; the orientation or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0043] In the description of the present invention, it should also be noted that, unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] See Figures 1 to 11 , the present invention provides an industrial filament cake splitting device, including a filament box conveyor 600, a filament pushing mechanism 400, and a filament grasping manipulator 700. Among them, the filament box conveyor 600 is used to convey a full filament box 1200 filled with filament cakes to a filament pushing station 003; the filament pushing mechanism 400 and the filament grasping manipulator 700 are respectively arranged on both sides of the full filament box 1200 at the filament pushing station 003. The filament pushing mechanism 400 is used to push the filament cakes in the full filament box 1200 out of the full filament box 1200; the filament grasping manipulator 700 is used to grasp the filament cakes pushed out by the filament pushing mechanism 400 and can place the filament cakes on a filament cart.

[0045] The filament pushing mechanism 400 includes a main profile frame 41, a power structure 42, a transmission structure 43, and a filament pushing structure 44. The power structure 42 is connected to the filament pushing structure 44 through the transmission structure 43. The filament pushing structure 44 has a pushing state and a reset state. In the pushing state, the filament pushing structure 44 can slide relative to the main profile frame 41 under the drive of the power structure 42 to push out the filament cakes in the full filament box at the filament pushing station 003.

[0046] The main profile frame 41 includes a frame body 411. A guide rail 412 is fixedly arranged on the frame body 411. A sliding wheel 413 is arranged on the filament pushing structure 44 and is matched with the guide rail 412. The filament pushing structure 44 can move along the direction of the guide rail 412 through the sliding wheel 413.

[0047] In this embodiment, the filament pushing mechanism 400 further includes a first limiting structure. The first limiting structure includes a proximity sensing plate 45 and a proximity switch 46. The proximity switch 46 is fixed on the filament pushing structure 44, and the proximity sensing plate 45 is fixed on the guide rail 412. When the proximity sensing plate 45 approaches the proximity switch 46, the filament pushing structure 44 stops resetting.

[0048] The wire pushing mechanism 400 further includes a second limiting structure. When the first limiting structure fails, the wire pushing structure 44 can limit its reset movement through the second limiting structure. The second limiting structure includes a limiting touch plate 47 and a limit switch 48. The limit switch 48 is fixed on the wire pushing structure 44, and the limiting touch plate 47 is fixed on the guide rail 412. When the limiting touch plate 47 touches the limit switch 48, the wire pushing structure 44 stops resetting. When the first limiting structure does not fail, the second limiting structure does not work.

[0049] The power structure 42 includes a pushing motor, which is fixedly installed on the side of the main profile frame 41. The transmission structure 43 includes a first sprocket and chain transmission assembly, a transmission shaft assembly, and a second sprocket and chain transmission assembly. The pushing motor is connected to the first sprocket and chain transmission assembly, and the first sprocket and chain transmission assembly is connected to the transmission shaft assembly.

[0050] Specifically, the first sprocket and chain transmission assembly includes a first sprocket, a first chain, and a second sprocket. The transmission shaft assembly is installed on one side of the main profile frame 41 and is located above the pushing motor. Among them, the transmission shaft assembly includes a shaft seat and a transmission shaft. Both shaft seats are fixed on the main profile frame 41, and the transmission shaft is arranged between the two shaft seats. A first sprocket is connected to the output shaft of the pushing motor, and the second sprocket is sleeved around the transmission shaft. A connection is formed between the first sprocket and the second sprocket through the first chain. When the pushing motor works, it can drive the first sprocket to rotate through the rotation of the output shaft. The first sprocket drives the second sprocket to rotate through the first chain, and the rotation of the second sprocket can drive the rotating shaft to rotate.

[0051] The transmission shaft assembly is connected to the second sprocket and chain transmission assembly, and the second sprocket and chain transmission assembly is connected to the wire pushing structure 44. The pushing motor can drive the first sprocket and chain transmission assembly to move. The first sprocket and chain transmission assembly can drive the second sprocket and chain transmission assembly to move through the transmission shaft assembly. The movement of the second sprocket and chain transmission assembly can drive the wire pushing structure 44 to move on the guide rail 412.

[0052] The second sprocket and chain transmission assembly includes a third sprocket, a second chain, and a fourth sprocket. The third sprocket is arranged on the transmission shaft, and the fourth sprocket is installed on the other side of the main profile frame 41. A connection is formed between the third sprocket and the fourth sprocket through the second chain, and the second chain is connected to the wire pushing structure 44 through a slider.

[0053] In this embodiment, the wire pushing structure 44 includes a wire pushing profile rod 441 and a connecting frame 442. Specifically, the second chain is connected to the wire pushing structure 44 through a slider. Sliding wheels 413 are provided both on the upper and lower parts of the connecting frame 442. One end of the wire pushing profile rod 441 in this embodiment is connected to the connecting frame 442. A wire pushing plate 445 is provided at the end of the wire pushing profile rod 441 away from the connecting frame 442. And one wire pushing support wheel 443 is provided on each side of the wire pushing profile rod 441. The wire pushing support wheel 443 is closer to the end where the wire pushing plate 445 is provided. An arc-shaped contour adapted to the shape of the lead screw in the full wire box 1200 is formed at the bottom of the wire pushing plate 445. During the wire pushing cake process, the wire pushing support wheel 443 can cooperate with the lead screw to support the wire pushing plate 445, so that there is a gap between the wire pushing plate 445 and the lead screw when pushing the wire cake, avoiding hard contact between the wire pushing plate 445 and the lead screw of the full wire box 1200. A wire pushing guide wheel 444 is fixedly provided on the side of the frame body 411. There is one wire pushing guide wheel 444 on each side of each wire pushing profile rod 441, and the movement range of the corresponding wire pushing profile rod 441 is restricted by the wire pushing guide wheel 444.

[0054] The wire box conveyor 600 includes a lifting and conveying mechanism 300, a transplanter 500 and a wire box conveyor 600. There is a hoist receiving position 001 on the lifting and conveying mechanism 300, and a transplanter receiving position 002 on the transplanter 500. The lifting and conveying mechanism 300 can convey the full wire box 1200 located at the hoist receiving position to the transplanter receiving position 002. The transplanter 500 can drive the full wire box 1200 thereon to move onto the wire box conveyor 600, and the wire box conveyor 600 can convey the full wire box 1200 thereon to the wire pushing working position 003.

[0055] In addition, the wire box conveyor 600 also includes a transporter. In this embodiment, a transfer AGV 100 is adopted. The transporter can transfer the full wire box 1200 filled with wire cakes to the entrance of the splitting station and can place the full wire box 1200 at the hoist receiving position 001.

[0056] The lifting and conveying mechanism 300 includes a translation conveying mechanism 301, a driving mechanism 303, a lifting mechanism 302 and a carrying bracket 304. Among them, the translation conveying mechanism 301 and the lifting mechanism 302 are each connected to the driving mechanism 303, the carrying bracket 304 is connected to the lifting mechanism 302, and a hoist receiving position 001 is formed on the carrying bracket 304 for carrying the full wire box 1200; the driving mechanism 303 can drive the lifting mechanism 302 to drive the carrying bracket 304 to lift or lower both the carrying bracket 304 and the full wire box 1200 to a predetermined height position in the vertical direction; the driving mechanism 303 can also drive the translation conveying mechanism 301 to drive the full wire box 1200 to move horizontally out of the carrying bracket 304 to the transplanting machine receiving position 002. The driving mechanism 303 here includes a translation motor and a lifting motor. The lifting mechanism 302 adopts a sprocket and chain mechanism in the prior art, and the lifting motor drives the sprocket and chain mechanism to move, thereby driving the carrying bracket 304 connected to the sprocket and chain mechanism to move in the vertical direction. The translation conveying mechanism 301 in this embodiment is a conveyor belt in the prior art. The conveyor belt is arranged on the carrying bracket 304, and rotating shafts are provided at both ends of the conveyor belt. A translation motor is provided on one side of the rotating shaft. The motor drives the conveyor belt to work, and then the full wire box 1200 placed on the conveyor belt can be moved horizontally out to the transplanting machine receiving position 002.

[0057] The wire car is installed on the rotating mechanism 800. The rotating mechanism 800 includes an installation base 801, a rotating table 802, a rotating motor, a first gear and a second gear. The rotating motor is installed on the installation base 801. The output shaft of the rotating motor is connected to the first gear. The first gear meshes with the second gear. The rotating table 802 is fixed on the second gear. The rotating motor can drive the second gear to rotate through the first gear, and the rotation of the second gear can drive the rotating table 802 and the wire car on the rotating table 802 to rotate together.

[0058] Wire car limiting structures are arranged at the four corners of the rotating table 802. The wire car limiting structure includes a rotating cylinder 803, a connecting rod structure 804, a connecting shaft 805 and a limiting clamping part 806. The rotating cylinder 803 is connected to the connecting rod structure 804. The connecting rod structure 804 is connected to the limiting clamping part 806 through the connecting shaft 805. The connecting shaft 805 is installed in the limiting bearing seat. The limiting bearing seat is fixed on the side of the rotating table 802. The rotating cylinder 803 can push the connecting rod structure 804 to rotate, and the connecting rod structure 804 drives the limiting clamping part 806 to rotate through the connecting shaft 805, so as to clamp the wire car on the rotating table 802.

[0059] The transfer AGV 100 transports the full silk bobbins box 1200 filled with silk bobbins to the entrance of the splitting station and places it at the receiving position 001 of the elevator; the lifting and conveying mechanism 300 provides lifting power through the lifting mechanism 302, drives the bearing bracket 304 to rise from the low receiving position to the high delivery position, and conveys the silk bobbins box to the receiving position 002 of the transplanting machine through the translation conveying mechanism 301; after the transplanting machine 500 receives the goods, it descends to the low position, drops the full silk bobbins box 1200 onto the silk bobbins box conveyor 600, and the silk bobbins box conveyor 600 conveys the silk bobbins box to the silk pushing station 003.

[0060] After the full silk bobbins box 1200 is at the silk pushing station 003, the silk pushing mechanism 400 starts to cooperate with the silk grabbing manipulator 700 for silk pushing operation. The pushing motor provides power, drives the silk pushing structure 44 to push forward through the transmission structure 43, and the silk pushing guide wheel 444 ensures that the silk pushing rod profile is pushed forward in the direct front. As the guide plate is pushed forward, the silk pushing rod profile rotates around the pin shaft, causing the front end of the silk pushing profile rod 441 to descend, the silk pushing support wheel 443 to fall onto the silk bobbins box screw rod, the silk pushing plate 445 to contact the silk bobbins, and push out the silk bobbins. After the silk pushing is completed, the pushing motor drives the silk pushing structure 44 to retract, and when the proximity induction plate 45 approaches the proximity switch 46, the retraction stops.

[0061] When the silk pushing mechanism 400 pushes out a row of silk bobbins, the silk grabbing manipulator 700 grabs 2 * 4 silk bobbins at a time with the hand and places them on the silk car of the rotating mechanism 800. After one side of the silk car is hung with full silk bobbins, the rotating mechanism 800 rotates the rotating table 802 by 180° to hang the silk bobbins on the other side; the empty silk car is conveyed from the external inspection area 1100 to the double-station silk car shuttle 900 through the silk car conveyor 1000. Through the lateral movement of the double-station silk car shuttle 900, the empty silk car is sent to the silk car rotating table 802. After the silk car is conveyed in place, the rotating cylinder 803 provides the pushing power, and the connecting rod structure 804 drives the limit clamping part 806 to rotate around the limit bearing seat through the connecting shaft 805, and the silk car limit structures at the four positions of the rotating table 802 rotate in place, so as to accurately position the silk car. After the silk car is filled with silk bobbins, it is sent to the external inspection area 1100. There is also an outbound position 004 of the transplanting machine on the transplanting machine 500. After the silk bobbins in the full silk bobbins box 1200 are grabbed, it becomes an empty silk bobbins box 200. The silk bobbins box conveyor 600 can transport the empty silk bobbins box 200 on it to the outbound position 004 of the transplanting machine, and the empty silk bobbins box 200 at the outbound position 004 of the transplanting machine is then moved by the transplanting machine 500 to the outbound position 005 of the elevator.

[0062] In addition, the present invention also provides an industrial silk bobbins splitting method, which uses the above industrial silk bobbins splitting device to realize the splitting work of industrial silk bobbins.

[0063] The following combines Figure 1 , and specifically describes a splitting method of industrial silk bobbins:

[0064] (1) The transfer AGV 100 is adopted. The transfer function can transfer the full silk box 1200 filled with silk cakes to the entrance of the splitting station and place the full silk box 1200 at the receiving position 001 of the elevator.

[0065] (2) The lifting and conveying mechanism 300 can convey the full silk box 1200 located at the receiving position of the elevator to the receiving position 002 of the transplanting machine.

[0066] (3) The transplanting machine 500 can drive the full silk box 1200 thereon to move onto the silk box conveyor 600, and the silk box conveyor 600 can convey the full silk box 1200 thereon to the silk pushing station 003.

[0067] (4) After the full silk box is positioned at the silk pushing station, the silk pushing mechanism 400 starts to cooperate with the silk grasping manipulator 700 to perform the silk pushing operation.

[0068] (5) When the silk pushing mechanism 400 pushes out a row of silk cakes, the silk grasping manipulator 700 grabs 2 * 4 silk cakes at a time through the hand, places them on the silk car of the rotating mechanism 800. After one side of the silk car is hung with full silk cakes, the rotating mechanism 800 rotates the rotating table 802 by 180°, and hangs the silk cakes on the other side.

[0069] (6) The empty silk car is conveyed from the external inspection area 1100 to the double-station silk car shuttle 900 through the silk car conveyor 1000. Through the lateral movement of the double-station silk car shuttle 900, the empty silk car is sent to the silk car rotating table 802. After the silk car is conveyed in place, the rotating cylinder 803 provides the pushing power, and the connecting rod structure 804 drives the limit clamping part 806 to rotate around the limit bearing seat through the connecting shaft 805, and the silk car limit structures at the four positions of the rotating table 802 rotate in place, so as to accurately position the silk car.

[0070] (7) After the silk car is filled with silk cakes, the silk car rotating table 802 conveys the full silk car onto the double-station silk car shuttle 900. The double-station silk car shuttle 900 moves laterally, conveys the full silk car to the silk car conveyor 1000, and is conveyed to the external inspection area through the silk car conveyor 1000.

[0071] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. An industrial silk cake splitting device, characterized in that, It includes a silk box conveying mechanism, a silk pushing mechanism, and a silk grasping manipulator, where: The silk box conveying mechanism is used to convey a full silk box filled with silk cakes to the silk pushing station; The silk pushing mechanism and the silk grasping manipulator are respectively arranged on both sides of the full silk box at the silk pushing station. The silk pushing mechanism is used to push the silk cakes in the full silk box out of the full silk box; The silk grasping manipulator is used to grasp the silk cakes pushed out by the silk pushing mechanism and can place the silk cakes on the silk cart; The silk pushing mechanism includes a main profile frame, a power structure, a transmission structure, and a silk pushing structure. The power structure is connected to the silk pushing structure through the transmission structure. The silk pushing structure has a pushing state and a reset state. In the pushing state, the silk pushing structure can slide relative to the main profile frame under the drive of the power structure to push the silk cakes in the full silk box at the silk pushing station; The main profile frame includes a frame body. A guide rail is fixedly arranged on the frame body. A sliding wheel matched with the guide rail is arranged on the silk pushing structure. The silk pushing structure can move along the direction of the guide rail through the sliding wheel; The silk pushing mechanism further includes a first limiting structure. The first limiting structure includes a proximity sensing plate and a proximity switch. The proximity switch is fixed on the silk pushing structure. The proximity sensing plate is fixed on the guide rail. When the proximity sensing plate approaches the proximity switch, the silk pushing structure stops resetting; The silk pushing structure includes a silk pushing profile rod and a connecting frame. Sliding wheels are arranged on both the upper and lower parts of the connecting frame. One end of the silk pushing profile rod is arranged on the connecting frame. A silk pushing plate is arranged at the end of the silk pushing profile rod far from the connecting frame. A silk pushing support wheel is arranged on each side of the silk pushing profile rod. An arc-shaped contour adapted to the shape of the silk rod in the full silk box is formed at the bottom of the silk pushing plate. The silk pushing support wheel can cooperate with the silk rod to support the silk pushing plate, so that there is a gap between the silk pushing plate and the silk rod when pushing the silk cake; A silk pushing guide wheel is fixedly arranged on the side of the frame body. There is a silk pushing guide wheel on each side of each silk pushing profile rod. The movement direction of the corresponding silk pushing profile rod is restricted through the silk pushing guide wheel; The silk box conveying mechanism includes a lifting conveying mechanism, a transplanter, and a silk box conveyor. There is a hoist receiving position on the lifting conveying mechanism. There is a transplanter receiving position on the transplanter. The lifting conveying mechanism can convey the full silk box at the hoist receiving position to the transplanter receiving position. The transplanter can drive the full silk box on it to move to the silk box conveyor. The silk box conveyor can convey the full silk box on it to the silk pushing station.

2. The industrial yarn cake splitting device according to claim 1, characterized in that, The silk pushing mechanism further includes a second limiting structure. When the first limiting structure fails, the silk pushing structure can be restricted from resetting through the second limiting structure; The second limiting structure includes a limiting touch plate and a limiting switch. The limiting switch is fixed on the silk pushing structure. The limiting touch plate is fixed on the guide rail. When the limiting touch plate touches the limiting switch, the silk pushing structure stops resetting.

3. The industrial yarn cake splitting device according to claim 1, characterized in that, The power structure includes a pushing motor, and the transmission structure includes a first sprocket chain transmission assembly, a transmission shaft assembly, and a second sprocket chain transmission assembly. The pushing motor is connected to the first sprocket chain transmission assembly, the first sprocket chain transmission assembly is connected to the transmission shaft assembly, the transmission shaft assembly is connected to the second sprocket chain transmission assembly, and the second sprocket chain transmission assembly is connected to the wire pushing structure. The pushing motor can drive the first sprocket chain transmission assembly to move, the first sprocket chain transmission assembly can drive the second sprocket chain transmission assembly to move through the transmission shaft assembly, and the movement of the second sprocket chain transmission assembly can drive the wire pushing structure to move on the guide rail.

4. The industrial yarn cake splitting device according to claim 1, characterized in that, The lifting and conveying mechanism includes a translation conveying mechanism, a driving mechanism, a lifting mechanism, and a carrying bracket. Among them: the translation conveying mechanism and the lifting mechanism are each connected to the driving mechanism, the carrying bracket is connected to the lifting mechanism, and a hoist receiving position is formed on the carrying bracket for carrying a full wire box; the driving mechanism can drive the lifting mechanism to drive the carrying bracket to lift or lower the carrying bracket and the full wire box to a predetermined height position in the vertical direction; the driving mechanism can also drive the translation conveying mechanism to drive the full wire box to move horizontally out of the carrying bracket to the transplanting machine receiving position.

5. The industrial yarn cake splitting device according to claim 1, characterized in that, The wire cart is installed on a rotating mechanism. The rotating mechanism includes a mounting base, a rotating table, a rotating motor, a first gear, and a second gear. The rotating motor is installed on the mounting base, the output shaft of the rotating motor is connected to the first gear, the first gear meshes with the second gear, the rotating table is fixed on the second gear, the rotating motor can drive the second gear to rotate through the first gear, and the rotation of the second gear can drive the rotating table and the wire cart on the rotating table to rotate together; Wire cart limiting structures are provided at the four corners of the rotating table. The wire cart limiting structure includes a rotating cylinder, a connecting rod structure, a connecting shaft, and a limiting clamping portion. The rotating cylinder is connected to the connecting rod structure, and the connecting rod structure is connected to the limiting clamping portion through the connecting shaft. The rotating cylinder can push the connecting rod structure to rotate, and the connecting rod structure drives the limiting clamping portion to rotate through the connecting shaft.

6. A method for splitting industrial silk cakes, characterized in that, Using the industrial wire cake splitting device according to any one of claims 1 to 5 to perform the splitting work of the industrial wire cake, the method includes: Placing a full wire box filled with wire cakes at the hoist receiving position; Conveying the full wire box located at the hoist receiving position to the transplanting machine receiving position through the lifting and conveying mechanism; The transplanting machine can drive the full wire box thereon to move to the wire box conveyor, and the wire box conveyor can convey the full wire box thereon to the wire pushing station; After the full wire box is positioned at the wire pushing station, the wire pushing mechanism cooperates with the wire grasping manipulator to perform the wire pushing operation; When the wire pushing mechanism pushes out a row of wire cakes, the wire grasping manipulator grabs the wire cakes and places them on the wire cart of the rotating mechanism. After a side of the wire cart is hung with full wire cakes, the rotating mechanism rotates the rotating table by 180°, and hangs the wire cakes on the other side.

Images