A suspended ceramic floor heating module

Abstract

The application discloses a kind of suspended ceramic floor heating module, belong to floor heating module technical field, it includes bottom plate, the upper surface of the bottom plate is provided with through-hole, the inside of the through-hole is equipped with connecting assembly, detachably connected with frame rod on the connecting assembly;The inside of the bottom plate is equipped with reinforcing assembly;The upper surface of the bottom plate is bonded with foamed ceramic plate.It can be quickly adjusted to uneven floor heating module, greatly save the time used for floor heating module leveling, improve floor heating module installation efficiency.Reduce the overall thickness of floor heating module and ceramic tile, realize thin ceramic tile, greatly increase the space utilization of house.Increase the strength of floor heating module, and the floor heating module does not deform when operating personnel stand on the floor heating module.

Description

Technical Field

[0001] This invention belongs to the field of underfloor heating module technology, specifically relating to a suspended ceramic underfloor heating module. Background Technology

[0002] Underfloor heating modules are important heat distribution and radiant terminals in an underfloor heating system. There are many types of underfloor heating modules: according to the insulation material, they are divided into extruded polystyrene board modules, foamed board modules, and cement modules; according to the heat distribution layer material, they are divided into metal heat-conducting type and non-metal heat-conducting type; according to the floor fixing method, they are divided into floor-logging-free type and floor-logging type modules; according to the additional functions, they are divided into ordinary type and far-infrared function type modules; according to the decorative surface material, they are divided into floor tile type and floor type modules; according to the groove appearance, they are divided into pipe groove type modules, mushroom head type modules, and M-type underfloor heating modules, etc. When installing existing underfloor heating modules, the unevenness of the newly delivered bare floor makes leveling the modules very inconvenient. Furthermore, after the existing modules are laid, the tiles laid on top are too thick; the mortar and cement used for bonding the tiles alone can reach a thickness of about 5 centimeters, reducing the ceiling height and impacting the usable floor space. Additionally, workers need to step on the modules during installation, and the insufficient rigidity of the existing modules can cause slight deformation. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a suspended ceramic base heating module that solves the problems mentioned in the background art.

[0004] The objective of this invention is achieved as follows: a suspended ceramic base heating module includes a base plate, a through hole on the upper surface of the base plate, a connecting component inside the through hole, and a frame rod detachably connected to the connecting component; a reinforcing component inside the base plate; and a foamed ceramic plate bonded to the upper surface of the base plate.

[0005] Furthermore, the through hole is a circular hole, and the connecting assembly includes a plurality of connecting rods fixedly connected to the inner wall of the through hole, the connecting rods being arranged at equal intervals along the inner circumference of the through hole; a connecting ring is provided inside the through hole, and the connecting ring has an internal thread inside; the inner end of the connecting rod is fixedly connected to the outer circumference of the connecting ring.

[0006] Furthermore, there are four connecting rods, and the frame rods are provided with external threads corresponding to the internal threads.

[0007] Furthermore, the reinforcement component includes multiple horizontal bars and multiple vertical bars, which are interlocked and fixedly connected to form a fixing frame, which is fixedly embedded inside the base plate.

[0008] Furthermore, the crossbar and the longitudinal bar are connected perpendicularly to each other.

[0009] Furthermore, multiple foamed ceramic plates are fixedly bonded to the upper surface of the base plate, and a gap for laying pipes is provided between two adjacent foamed ceramic plates.

[0010] Furthermore, the upper surface of the base plate is provided with nail holes for fixing the base plate.

[0011] Furthermore, the thickness of the foamed ceramic plate is equal to the outer diameter of the pipe; the width of the gap is equal to the outer diameter of the pipe.

[0012] Optionally, the base plate has an internal cavity, and the reinforcing component is fixedly installed inside the internal cavity; the reinforcing component includes an integrally formed frame, the left end of the frame is fixedly connected to the left inner wall of the internal cavity, the right end of the frame is fixedly connected to the right inner wall of the internal cavity, and the upper and lower ends of the frame are fixedly connected to the upper and lower inner walls of the internal cavity, respectively.

[0013] Optionally, the connecting assembly includes a connecting seat, and the outer peripheral wall of the connecting seat is provided with a plurality of inclined claws integrally formed with the connecting seat. The outer ends of the inclined claws are fixedly inserted into the inner peripheral wall of the through hole, and a nut is fixedly provided on the connecting seat; the support rod is a bolt corresponding to the nut.

[0014] The beneficial effects of this invention are as follows: By incorporating reinforcing components into the base plate during production, the base plate's rigidity is enhanced. Consequently, when laying the underfloor heating modules, the modules do not deform under worker's feet, resulting in a better installation effect. Furthermore, by creating through holes in the base plate and installing connecting components and support rods within these holes, the base plate is suspended by the support rods after installation. If unevenness in the floor causes unevenness in the base plate, rotating the support rods relative to the connecting components raises or lowers the base plate, allowing for rapid adjustment of uneven surfaces. This significantly reduces the time required for leveling the underfloor heating modules and improves installation efficiency. By installing foamed ceramic panels on the base plate, the sound insulation effect of the panels is enhanced, improving the sound insulation between floors. The panels also provide thermal insulation, as the subsequent heating pipes transfer heat to them, resulting in better heating performance. Furthermore, the rough surface of the foamed ceramic panels allows for direct tile adhesion using tile adhesive after the underfloor heating modules are installed, eliminating the need for mortar and cement. This reduces the overall thickness of the underfloor heating modules and tiles, enabling thin-layer tile adhesion and significantly increasing the utilization of floor space. Attached Figure Description

[0015] Figure 1This is a top view of the structure of the present invention;

[0016] Figure 2 This is a bottom-view structural diagram of the present invention;

[0017] Figure 3 This is a schematic diagram of the main structure of the present invention;

[0018] Figure 4 This is a top-view three-dimensional structural diagram of the present invention;

[0019] Figure 5 This is a bottom-view three-dimensional structural diagram of the present invention;

[0020] Figure 6 This is a top view of the internal structure of the present invention;

[0021] Figure 7 This is a top-view three-dimensional internal structure schematic diagram of the present invention;

[0022] Figure 8 This is a schematic diagram of the three-dimensional structure of the present invention from a tilted top view;

[0023] Figure 9 This is the invention Figure 8 Enlarged view of A in the middle.

[0024] In the diagram: 1. Base plate; 2. Through hole; 3. Connecting component; 4. Reinforcing component; 5. Foamed ceramic plate; 6. Connecting rod; 7. Connecting ring; 8. Internal thread; 9. Horizontal bar; 10. Vertical bar; 11. Gap; 12. Nail hole; 13. Pipe. Implementation

[0025] The invention will now be described in further detail with reference to the accompanying drawings. It should be noted that all directional terms such as up, down, front, back, left, and right appearing in this invention are... Figure 1 The directional terms used for reference are not intended to limit the invention, but are merely for clearer explanation and interpretation of the invention. Example

[0026] like Figure 1-9As shown, this embodiment discloses a suspended ceramic underfloor heating module, which includes a base plate 1. A through hole 2 is provided on the upper surface of the base plate 1 to facilitate backfilling beneath it. A connecting component 3 is provided inside the through hole 2, and a support rod is detachably connected to the connecting component 3. A reinforcing component 4 is provided inside the base plate 1. A foamed ceramic board 5 is adhered to the upper surface of the base plate 1. The foamed ceramic board 5 allows for thin-layer bonding of ceramic tiles, directly adhering the tiles to the upper surface of the foamed ceramic board 5 with tile adhesive, significantly reducing the total thickness of the tiles and the underfloor heating module, thus increasing usable space in the house. This thin-layer bonding also improves the heat dissipation of the heating pipes 13, resulting in better subsequent heating performance. The foamed ceramic board 5 is sintered at 1200 degrees Celsius, exhibiting good stability and remaining undeformed after installation, even in cold or hot conditions. Existing foam boards, on the other hand, are prone to shrinkage and deformation. Compared to existing aluminum or plastic sheets, the foamed ceramic board 5 has a rougher surface, resulting in better bonding and adhesion.

[0027] For better results, the through hole 2 is a circular hole. The connecting assembly 3 includes multiple connecting rods 6 fixedly connected to the inner wall of the through hole 2. The connecting rods 6 are arranged at equal intervals along the inner circumference of the through hole 2. A connecting ring 7 is provided inside the through hole 2, and the connecting ring 7 has an internal thread 8. The inner end of the connecting rod 6 is fixedly connected to the outer circumference of the connecting ring 7. In use, after the base plate 1 is laid on the ground, the base plate 1 is supported on the ground by inserting the threaded bracket into the connecting ring 7. If it is not level and needs to be adjusted, the bracket is rotated. Since the bracket is threadedly connected to the connecting ring 7, the bracket will rise or fall during rotation, thereby adjusting the height of the base plate 1 and quickly leveling it. Compared with the existing grouting mortar, in the existing operation, the operator must ensure the surface of the underfloor heating module is flat while grouting mortar under the underfloor heating module. When the floor surface is uneven, ensuring the surface above the underfloor heating modules is level can lead to uneven mortar application, with some areas having thicker mortar and others thinner. This makes the work very difficult, slow, and requires highly skilled workers. By using support poles to elevate the base plate 1, the surface of the underfloor heating modules can be directly leveled using the support poles. Since the base plate 1 is already level, there's no need to consider flatness when applying mortar, significantly reducing the difficulty for workers, speeding up the mortar application process, and improving work efficiency.

[0028] In this embodiment, when mortar is poured, the mortar overflows upward from the gap between the connecting ring 7 and the through hole 2. After the mortar overflows through the gap, when the tile is bonded above the foamed ceramic board 5, the overflowing mortar adheres to the tile, thereby enhancing the bonding strength between the tile and the foamed ceramic board 5 and strengthening the tile's firmness.

[0029] For better performance, four connecting rods 6 are provided, and the frame rods are provided with external threads corresponding to the internal threads 8. The four connecting rods 6 make the connecting ring 7 more stable. By threading the frame rods to the connecting ring 7, the base plate 1 can be raised or lowered by rotating the frame rods; the adjustment is fast, convenient, and simple.

[0030] For better results, the reinforcement component 4 includes multiple horizontal bars 9 and multiple vertical bars 10. The horizontal bars 9 and vertical bars 10 are interlocked and fixedly connected to form a fixing frame, which is fixedly embedded inside the base plate 1. By using multiple horizontal bars 9 and multiple vertical bars 10 to form a fixing frame, the cost is low and the manufacturing process is convenient.

[0031] For better results, the crossbar 9 and the longitudinal bar 10 are connected perpendicularly to each other so that all positions inside the entire base plate 1 are increased to the same strength.

[0032] For better results, multiple foamed ceramic plates 5 are fixedly bonded to the upper surface of the base plate 1, and a gap 11 for laying the pipe 13 is provided between two adjacent foamed ceramic plates 5. The thickness of the foamed ceramic plate 5 is equal to the outer diameter of the pipe 13; the width of the gap 11 is equal to the outer diameter of the pipe 13.

[0033] For better results, the upper surface of the base plate 1 is provided with nail holes 12 for fixing the base plate 1. In use, after inserting cement nails into the nail holes 12, the cement nails are driven into the ground of the house to prevent the base plate 1 from floating and becoming unstable during the backfilling process below. After the grout solidifies, the base plate 1 and the grout form an integral whole, which is firm and stable.

[0034] In this embodiment, a reinforcing component 4 is incorporated into the base plate 1 during production. This reinforcement component 4 enhances the rigidity of the base plate 1, preventing deformation of the underfloor heating modules when workers stand on them, resulting in better installation. By creating through holes 2 in the base plate 1 and installing connecting components 3 and support rods inside these holes, the base plate 1 is suspended by the support rods after installation. If the floor is uneven, causing unevenness in the base plate 1, rotating the support rods relative to the connecting components 3 raises or lowers the base plate 1, allowing for rapid adjustment of uneven surfaces. This significantly reduces the time required for leveling the underfloor heating modules and improves installation efficiency. By setting foamed ceramic panels 5 on the base plate 1, the foamed ceramic panels 5 have a sound insulation effect, which can enhance the sound insulation between the upper and lower floors and strengthen the sound insulation effect between the upper and lower floors. The foamed ceramic panels 5 also have a heat insulation effect. The subsequent heating water pipes 13 transfer heat to the foamed ceramic panels 5, which has a heat insulation effect and provides better heating. In addition, the surface of the foamed ceramic panels 5 is relatively rough. After the underfloor heating module is laid, tiles can be directly pasted on top of the foamed ceramic panels 5 with tile adhesive, resulting in a better bonding effect. This eliminates the need to use mortar and cement to bond tiles, reduces the overall thickness of the underfloor heating module and tiles, achieves thin-bonded tiles, and greatly increases the utilization of room space.

[0035] Existing grout backfill thickness is large, generally requiring about 2 cm. This invention achieves ultra-thin grout backfill. In existing technologies, if the backfill thickness is small, such as 1 cm, it is prone to cracking, leading to hollow areas and warping during subsequent construction. Therefore, existing grout backfill thicknesses are as high as 2 cm, which is quite large. This invention solves the problem of needing a 2 cm thick grout backfill even with small inherent errors in the building's interior. For example, if the error in the building's interior is only 0.5 cm, existing methods still require a 2 cm thick grout backfill to avoid hollow areas and warping. This wastes grout and reduces usable space, affecting the utilization of the building's interior space. This invention achieves ultra-thin backfill, ensuring a flat surface above the underfloor heating module and proper backfilling below it even at 0.5 cm, preventing hollow areas and warping. This saves grout and increases usable interior space. Example

[0036] like Figure 1-9As shown, this embodiment discloses a suspended ceramic base heating module, which includes a base plate 1. A through hole 2, which is circular, is formed on the upper surface of the base plate 1. A connecting component 3 is fixedly installed inside the through hole 2, and a frame rod is detachably connected to the connecting component 3. The connecting component 3 includes a connecting seat, and multiple inclined claws integrally formed with the connecting seat are provided on the outer periphery of the connecting seat. The outer ends of the inclined claws are fixedly inserted into the inner periphery of the through hole 2. A nut is fixedly installed on the connecting seat; the frame rod is a bolt corresponding to the nut. A reinforcing component 4 is provided inside the base plate 1, and an inner cavity is formed inside the base plate 1. The reinforcing component 4 is fixedly installed inside the inner cavity. The reinforcing component 4 includes an integrally formed frame body. The left end of the frame body is fixedly connected to the left inner wall of the inner cavity, the right end of the frame body is fixedly connected to the right inner wall of the inner cavity, and the upper and lower ends of the frame body are fixedly connected to the upper and lower inner walls of the inner cavity, respectively. A foamed ceramic plate 5 is adhered to the upper surface of the base plate 1.

[0037] In this embodiment, the foamed ceramic board 5 enables thin-layer bonding of tiles. Tiles are directly adhered to the upper surface of the foamed ceramic board 5 using tile adhesive, significantly reducing the overall thickness of the tiles and the underfloor heating module, thus increasing usable space in the house. This thin-layer bonding also improves the heat dissipation of the heating pipes 13, resulting in better subsequent heating performance. The foamed ceramic board 5 is sintered at 1200 degrees Celsius, exhibiting good stability and remaining undeformed after installation, even in the event of subsequent cooling or heating. Existing foam boards, on the other hand, are prone to shrinkage and deformation. Compared to existing aluminum or plastic sheets, the foamed ceramic board 5 has a rougher surface, resulting in better bonding and adhesion.

[0038] For better results, after the base plate 1 is laid on the ground, it is supported by bolts threaded into nuts. If it is uneven, the bolts are rotated to adjust its level. Due to the threaded connection between the bolts and nuts, the bolts rise or fall during rotation, allowing for quick height adjustment of the base plate 1. Compared to existing mortar pouring methods, current methods require workers to pour mortar under the underfloor heating module while ensuring its surface is flat. When the floor is uneven, ensuring the surface above the module is flat results in uneven mortar application, with some areas having thicker mortar than others. This is difficult, slow, and demands high skill from the workers. The base plate 1 is supported by bolts. Once suspended, the upper surface of the underfloor heating module is leveled directly using bolts. Since the base plate 1 is already leveled, there's no need to consider flatness when pouring mortar, significantly reducing the difficulty for workers, speeding up the mortar pouring process, and improving work efficiency. Existing mortar backfill thickness is large, generally around 2 cm. This invention achieves ultra-thin mortar backfill. In existing technologies, if the backfill thickness is small, such as 1 cm, cracking is likely, leading to hollow areas and warping during subsequent construction; therefore, existing mortar backfill thicknesses are as high as 2 cm, which is quite large. This invention solves the problem of needing a 2 cm thick backfill mortar even with small inherent errors in the building's structure. For example, if the error in the building is only 0.5 cm, existing methods still require a 2 cm thick backfill mortar to avoid hollow areas and warping. This wastes mortar and reduces usable space, affecting the utilization of the building's space. This invention achieves ultra-thin backfilling, ensuring a flat surface above the underfloor heating module and proper backfilling below it even at a thickness of 0.5 cm, preventing hollow areas and warping. It saves mortar and increases usable interior space.

[0039] In this embodiment, a reinforcing component 4 is incorporated into the base plate 1 during production. This reinforcement component 4 enhances the rigidity of the base plate 1, preventing deformation of the underfloor heating modules when workers stand on them, resulting in better installation. By creating through holes 2 in the base plate 1 and installing connecting components 3 and support rods inside these holes, the base plate 1 is suspended by the support rods after installation. If the floor is uneven, causing unevenness in the base plate 1, rotating the support rods relative to the connecting components 3 raises or lowers the base plate 1, allowing for rapid adjustment of uneven surfaces. This significantly reduces the time required for leveling the underfloor heating modules and improves installation efficiency. By setting foamed ceramic panels 5 on the base plate 1, the foamed ceramic panels 5 have a sound insulation effect, which can enhance the sound insulation between the upper and lower floors and strengthen the sound insulation effect between the upper and lower floors. The foamed ceramic panels 5 also have a heat insulation effect. The subsequent heating water pipes 13 transfer heat to the foamed ceramic panels 5, which has a heat insulation effect and provides better heating. In addition, the surface of the foamed ceramic panels 5 is relatively rough. After the underfloor heating module is laid, tiles can be directly pasted on top of the foamed ceramic panels 5 with tile adhesive, resulting in a better bonding effect. This eliminates the need to use mortar and cement to bond tiles, reduces the overall thickness of the underfloor heating module and tiles, achieves thin-bonded tiles, and greatly increases the utilization of room space.

[0040] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A suspended ceramic base heating module, comprising a base plate (1), characterized in that: The upper surface of the base plate (1) is provided with a through hole (2), and a connecting component (3) is provided inside the through hole (2). A frame rod is detachably connected to the connecting component (3); a reinforcing component (4) is provided inside the base plate (1); a foamed ceramic plate (5) is bonded to the upper surface of the base plate (1). The foamed ceramic board (5) is used to reduce the total thickness of the ceramic tile and the underfloor heating module, increase the usable space of the house, enhance the heat dissipation effect of the heating pipes, and enhance the heating. The through hole (2) is a circular hole. The connecting assembly (3) includes a plurality of connecting rods (6) fixedly connected to the inner wall of the through hole (2). The connecting rods (6) are arranged at equal intervals along the inner wall of the through hole (2). A connecting ring (7) is provided inside the through hole (2). An internal thread (8) is provided inside the connecting ring (7). The inner end of the connecting rod (6) is fixedly connected to the outer wall of the connecting ring (7). The foamed ceramic plate (5) is sintered at 1200 degrees Celsius.

2. The suspended ceramic base heating module according to claim 1, characterized in that: There are four connecting rods (6), and the frame rod is provided with an external thread corresponding to the internal thread (8).

3. The suspended ceramic base heating module according to claim 1, characterized in that: The reinforcement component (4) includes multiple horizontal bars (9) and multiple vertical bars (10). The horizontal bars (9) and vertical bars (10) are interlocked and fixedly connected to form a fixing frame, which is fixedly embedded inside the base plate (1).

4. The suspended ceramic base heating module according to claim 3, characterized in that: The horizontal bar (9) and the vertical bar (10) are connected perpendicularly to each other.

5. The suspended ceramic base heating module according to claim 1, characterized in that: The upper surface of the base plate (1) is fixedly bonded with a plurality of foamed ceramic plates (5), and a gap (11) for laying pipes (13) is provided between two adjacent foamed ceramic plates (5).

6. The suspended ceramic base heating module according to claim 1, characterized in that: The upper surface of the base plate (1) is provided with nail holes (12) for fixing the base plate (1).

7. The suspended ceramic base heating module according to claim 1, characterized in that: The base plate (1) has an inner cavity, and the reinforcing component (4) is fixedly installed inside the inner cavity. The reinforcing component (4) includes an integrally formed frame. The left end of the frame is fixedly connected to the left inner wall of the inner cavity, the right end of the frame is fixedly connected to the right inner wall of the inner cavity, and the upper and lower ends of the frame are fixedly connected to the upper and lower inner walls of the inner cavity, respectively.

8. The suspended ceramic base heating module according to claim 1, characterized in that: The connecting assembly (3) includes a connecting seat, and a plurality of inclined claws integrally formed with the connecting seat are provided on the outer peripheral wall of the connecting seat. The outer ends of the inclined claws are fixedly inserted into the inner peripheral wall of the through hole (2). A nut is fixedly provided on the connecting seat; the support rod is a bolt corresponding to the nut.

9. The suspended ceramic base heating module according to claim 5, characterized in that: The thickness of the foamed ceramic plate (5) is equal to the outer diameter of the pipe (13); the width of the gap (11) is equal to the outer diameter of the pipe (13).

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