High-pressure water tank electronic control system
By adding an automatic pressurization control system to the high-pressure water tank and using the PLC electronic control system and pressure control measurement components, automatic pressurization and pressure control of the high-pressure water tank are achieved, solving the problem of automatic pressurization in the existing technology and improving the automation and safety of the operation.
Patent Information
- Application Number
- CN202211563855.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-07
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2042-12-07
AI Technical Summary
Existing high-pressure water tanks are unable to achieve automatic internal pressure control and cannot meet the needs of automated operation.
On the basis of the original hydraulic system and related sensors, an automatic pressurization control system is added, including a PLC electronic control system and a pressure control and measurement system. Utilizing Siemens PLC control panel, intelligent instrument, pressure pump, electric ball valve, solenoid valve, pressure sensor and other components, the speed of the pressure pump motor is adjusted through the frequency converter to achieve automatic pressurization and pressure control.
The automatic pressurization and pressure control of the high-pressure water tank are realized, and the pressurization and pressure reduction operations can be automatically completed according to the test requirements, thereby improving the automation and safety of the operation.
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Figure CN116164015B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transducer packaging, and in particular to an electric control system for a high-pressure water tank. Background Art
[0002] The working principle of a high-pressure water tank is as follows: a test cable is connected to the product being tested or tested through any of the six cable ports around the tank's perimeter. The test product is placed inside the high-pressure sealed cylinder, the cable interface nuts are tightened to seal the cable connections, the high-pressure sealed lid is closed, and the locking ring secures the lid. A high-pressure water pump then fills the tank with water and pressurizes it until the desired pressure is reached. After the test or experiment is complete, the water is drained and the product is removed. However, existing high-pressure water tanks only control the hydraulic system and related sensors and lack a control system for automatically increasing the pressure within the tank. Summary of the Invention
[0003] In response to the shortcomings of the existing technology, the present invention discloses a high-pressure water tank electronic control system. While retaining the original hydraulic system and related sensors, the present invention increases the control of the original hydraulic system and configures an independent automatic pressurization control system. It can not only automatically complete the original hydraulic operation, but also the pressure control and measurement system consists of a computer, intelligent instruments, a pressure pump, a high-pressure electric ball valve, a high-pressure solenoid valve, and a pressure sensor (with its own digital meter). The system relies on a frequency converter to change the speed of the pressure pump motor to control the pressure and the rising rate.
[0004] The present invention is achieved through the following technical solutions:
[0005] High-pressure water tank electronic control system, including:
[0006] The PLC electronic control system includes: a cover opening and closing oil cylinder, a locking and unlocking oil cylinder, an oil pump motor and a PLC control panel; the cover opening and closing oil cylinder is used to drive the cover plate on the high-pressure water tank to open or close; it also includes a cover opening solenoid valve and a cover closing solenoid valve connected to the oil circuit of the cover opening and closing oil cylinder; the cover opening solenoid valve and the cover closing solenoid valve are electrically connected to the cover opening button and the cover closing button respectively; the locking and unlocking oil cylinder is used to drive the locking ring on the cover plate to lock or unlock the cover plate; it also includes a locking solenoid valve and an unlocking solenoid valve connected to the oil circuit of the locking and unlocking oil cylinder; the locking solenoid valve and the unlocking solenoid valve are electrically connected to the locking button and the unlocking button respectively; the oil pump motor is used to supply oil to the cover opening and closing oil cylinder and the locking and unlocking oil cylinder; the PLC control panel is respectively equipped with the cover opening button, the cover closing button, the locking button, the unlocking button, the pressurization start button, the pressurization stop button, the water addition start button and the water addition stop button;
[0007] The pressure control and measurement system includes: an intelligent instrument, a PC, a high-pressure electric ball valve, a high-pressure solenoid valve, a booster pump motor, a frequency converter, a pressure sensor and a water adding pump; the intelligent instrument is electrically connected to the PC, the high-pressure electric ball valve, the high-pressure solenoid valve, the booster pump motor, the frequency converter, the pressure sensor and the PLC control panel respectively; the high-pressure electric ball valve is used to relieve the pressure in the high-pressure water tank; the high-pressure solenoid valve is used to open and close the pressurized pipeline in the high-pressure water tank; the booster pump motor is used to pressurize the interior of the high-pressure water tank; it also includes a pressurization start button and a pressurization stop button electrically connected to the booster pump motor; the frequency converter is used to adjust the speed of the booster pump motor; the pressure sensor is used to detect the pressure value in the high-pressure water tank; the water adding pump is used to add water to the interior of the high-pressure water tank; it also includes a water adding start button and a water adding stop button electrically connected to the water adding pump.
[0008] Preferably, the PLC control panel further includes a manual mode / automatic mode selection switch installed for performing four actions: opening the cover, closing the cover, locking, and unlocking.
[0009] Preferably, the closing button further includes an electrically connected closing electromagnet, and the locking button further includes an electrically connected locking electromagnet.
[0010] Preferably, it also includes a cover opening position limiter, a cover closing position limiter, an unlocking position limiter and a locking position limiter electrically connected to the PLC control panel.
[0011] Preferably, the PLC control panel further includes a cover closing position indicator light, a cover opening position indicator light, a lock position indicator light and an unlock position indicator light, which are respectively used to display the position status of the cover.
[0012] Preferably, the PLC control panel also includes a valve opening button and a valve closing button installed for pressure relief, as well as a valve opening position indicator light and a valve closing position indicator light for displaying the position status of the high-pressure electric ball valve.
[0013] Preferably, the PLC control panel also includes an emergency stop button installed.
[0014] Preferably, the method further includes the following operation:
[0015] 1) Turn on the main power switch, the power indicator light is on and the green warning light is on;
[0016] 2) Select automatic mode;
[0017] 3) Press the oil pump start button to start the oil pump;
[0018] 4) Press the cover closing button, the high-pressure water tank will automatically close and the locking ring will automatically lock;
[0019] 5) Press the unloading valve close button to close the unloading valve, and the unloading valve close indicator light will light up;
[0020] 6) Open the exhaust valve on the top of the high-pressure water tank;
[0021] 7) Open the water inlet valve, let water in from the bottom of the high-pressure water tank and exhaust from the top. When the top exhaust turns into water discharge, close the exhaust valve;
[0022] 8) Close the water inlet valve;
[0023] 9) Press the computer power button to start the Windows 10 operating system;
[0024] 10) Press the pressurized start button, and the inverter controls the contactor to close and energize;
[0025] 11) Run Yudian AIFCS software, program according to test requirements, and set pressure, time and program segments;
[0026] 12) Click the Run button of the Yudian AIFCS software, and the system will automatically perform pressurization control according to the programmed program;
[0027] 13) After the program is completed, the system automatically enters the hold state;
[0028] 14) Click the stop button of the Yudian AIFCS software to stop the program;
[0029] 15) During the program running, click the hold button of the Yudian AIFCS software, the system enters the hold state, and then press the run button, the program will continue to run from the pause point;
[0030] 16) After the program is finished, click the stop button of the Yudian AIFCS software to stop the program;
[0031] 17) Exit Yudian AIFCS software;
[0032] 18) Press the computer power button to shut down the Windows 10 operating system, and the computer will automatically shut down;
[0033] 19) Press the pressurization stop button, and the inverter controls the contactor to release and cut off the power;
[0034] 20) Press the unloading valve opening button to open the unloading valve, and the unloading valve opening indicator light will light up;
[0035] 21) Open the drain valve to drain the high-pressure water tank;
[0036] 22) After draining is completed, press the open cover button, the high-pressure water tank lock ring will automatically loosen and the cover will automatically open into place.
[0037] The present invention has the following beneficial effects:
[0038] The Siemens PLC control system retains the original hydraulic system and related sensors, adds control over the original hydraulic system, and is equipped with an independent automatic pressurization control system. It can not only automatically complete the original hydraulic operations, but also the pressure control and measurement system consists of a computer, intelligent instruments, a booster pump, a high-pressure electric ball valve, a high-pressure solenoid valve, and a pressure sensor (with its own digital meter). The system relies on a frequency converter to change the speed of the booster pump motor to control the pressure and the rate of increase. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0040] Figure 1 This is the PLC wiring diagram of the high-pressure water tank of the present invention.
[0041] Figure 2 This is the electrical schematic diagram of the high-pressure water tank of the present invention.
[0042] Figure 3 This is a schematic diagram of the high-pressure water tank control circuit of the present invention.
[0043] Figure 4 This is the wiring diagram of the high-pressure water tank intelligent meter of the present invention. DETAILED DESCRIPTION
[0044] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0045] Example 1
[0046] like Figures 1 to 4, the embodiment of the present invention provides a high-pressure water tank electronic control system, including: a PLC electronic control system, including: an opening and closing cover oil cylinder, a locking and unlocking oil cylinder, an oil pump motor and a PLC control panel; the opening and closing cover oil cylinder is used to drive the cover on the high-pressure water tank to open or close; it also includes a cover opening solenoid valve and a cover closing solenoid valve connected to the oil circuit of the opening and closing cover oil cylinder; the cover opening solenoid valve and the cover closing solenoid valve are electrically connected to the cover opening button and the cover closing button respectively; the locking and unlocking oil cylinder is used to drive the locking ring on the cover to lock or unlock the cover; it also includes a locking solenoid valve and an unlocking solenoid valve connected to the oil circuit of the locking and unlocking oil cylinder; the locking solenoid valve and the unlocking solenoid valve are electrically connected to the locking button and the unlocking button respectively; the oil pump motor is used to supply oil to the opening and closing cover oil cylinder and the locking and unlocking oil cylinder; the PLC control panel is equipped with an opening button, a cover closing button, a locking button, an unlocking button, a pressurization start button, a pressurization stop button, and a pressurization stop button. Water start button and water filling stop button; pressure control measurement system, including: intelligent instrument, PC computer, high-pressure electric ball valve, high-pressure solenoid valve, booster pump motor, frequency converter, pressure sensor and water filling pump; the intelligent instrument is electrically connected to the PC computer, high-pressure electric ball valve, high-pressure solenoid valve, booster pump motor, frequency converter, pressure sensor and PLC control panel respectively; high-pressure electric ball valve, used to relieve the pressure in the high-pressure water tank; high-pressure solenoid valve, used to open and close the pressurized pipeline in the high-pressure water tank; booster pump motor, used to pressurize the inside of the high-pressure water tank; also includes a pressure start button and a pressure stop button electrically connected to the booster pump motor; frequency converter, used to adjust the speed of the booster pump motor; pressure sensor, used to detect the pressure value in the high-pressure water tank; water filling pump, used to add water to the inside of the high-pressure water tank; also includes a water filling start button and a water filling stop button electrically connected to the water filling pump.
[0047] It specifically includes the following parts:
[0048] 1. Power supply:
[0049] The high-pressure water tank electrical system uses an AC 380V power supply, and the total equipment power is 5kW.
[0050] 2. Electrical control system:
[0051] The main controller in the electrical control system adopts Siemens S7-200 Smart programmable controller, and the AC contactors that control the oil pump motor and booster pump motor adopt Schneider brand products, which can improve the reliability of the system.
[0052] The pressure measurement and control system uses the intelligent instrument AI-719P of Yudian Company and the Yudian AIFCS (2.0) measurement and control software installed on the PC.
[0053] The action of the high-pressure water tank cover is completed by the hydraulic system. When the hydraulic system is working, first press the oil pump start button on the control cabinet panel, and the oil pump motor will work. After a certain period of time, observe whether the oil pressure gauge pressure is normal.
[0054] The electrical system controls the lid opening, closing, locking, and unlocking operations by switching four solenoid valves on and off. A manual / automatic selector switch is mounted on the electrical control panel. When the selector switch is in the manual position, pressing the lid closing button energizes the lid closing solenoid, pushing the lid opening and closing cylinder forward, and closing the lid. Releasing the lid closing button de-energizes the solenoid, and the lid opening and closing cylinder stops. If the lid closing button is held down, the lid closing operation is complete, and upon hitting the lid closing limit, the solenoid de-energizes, and the lid opening and closing cylinder stops.
[0055] Pressing the lock button energizes the locking electromagnet, pushing the locking and unlocking cylinders outwards, and locking is performed. Releasing the lock button de-energizes the electromagnet, and the locking and unlocking cylinders stop. If the lock button is pressed continuously, the locking action is completed, and when the locking limit is reached, the electromagnet de-energizes, and the locking and unlocking cylinders stop.
[0056] Pressing the unlock button energizes the unlocking electromagnet, causing the locking and unlocking cylinder to retract and unlock. Releasing the unlock button de-energizes the electromagnet, stopping the locking and unlocking cylinder. If the unlock button is pressed continuously, the unlocking action is complete, and when the unlocking limit is reached, the electromagnet de-energizes, and the locking and unlocking cylinder stops.
[0057] Pressing the cover-opening button energizes the electromagnet, retracts the cover-opening cylinder, and begins the cover-opening action. Releasing the cover-opening button de-energizes the electromagnet, and the cover-opening cylinder stops. If the cover-opening button is pressed continuously, the cover-opening action is completed, and when the cover-opening limit is reached, the electromagnet de-energizes, and the cover-opening cylinder stops.
[0058] When the selector switch is in the automatic mode position: Pressing the close button energizes the closing solenoid, pushing the cover open / close cylinder forward, and closing the lid. When the cover closes, the solenoid de-energizes, and the cover open / close cylinder stops. After a delay, the locking solenoid energizes, pushing the lock / unlock cylinder forward, and locking the lid. When the lock / unlock limit is reached, the solenoid de-energizes, and the lock / unlock cylinder stops. Closing and locking the lid are complete.
[0059] Pressing the unlock button energizes the unlocking solenoid, retracting the locking and unlocking cylinders to unlock the cover. When the unlocking limit is reached, the solenoid de-energizes, stopping the locking and unlocking cylinders. After a delay, the lid opening solenoid energizes, retracting the lid opening and closing cylinders to open the cover. When the lid opening limit is reached, the solenoid de-energizes, stopping the lid opening and closing cylinders. Unlocking and opening the cover are complete.
[0060] The control cabinet panel is equipped with indicator lights for closing, opening, locking and unlocking to show the position status of the cover.
[0061] The pressurization of the high-pressure water tank is completed by the pressure pump motor. Press the pressure start button on the control cabinet panel, then program and run the Yudian AIFCS (2.0) software. The pressure pump motor starts running, filling the water tank with water, and the water tank pressure increases. When the pressure reaches the set pressure, the pressure is stopped and the pressure is maintained. When the program ends, the pressure is automatically released and an alarm is prompted.
[0062] When the selector switch is in automatic mode, the water tank pressure automatically stops when it reaches the value set on the intelligent digital display. When the water pressure returns to the differential value set on the intelligent digital display, the booster pump stops when the pressure reaches the value set on the intelligent digital display. Simultaneously, a timer is run, automatically controlling the water tank pressure and time according to a multi-segment program programmed in the intelligent instrument. When the pressure test is complete, the valve release button on the control cabinet panel must be pressed to release the pressure. The cover can only be unlocked after the pressure reaches zero and the water has been drained. The control cabinet panel features open and closed valve indicators to display the position of the electric ball valve.
[0063] 3. Safety measures:
[0064] 1) The water system is equipped with a water pressure switch with a setting value of 5.25MPa. It is forbidden to open the cover when the water is under pressure or full of water.
[0065] 2) The electronic control system is equipped with an emergency stop button. When an abnormal working condition occurs, the emergency stop button can be pressed to cut off the power supply of the equipment. The high-pressure water tank casing is grounded to prevent leakage.
[0066] 3) In addition to electrical protection, the high-pressure water tank pressure protection also uses a spring-loaded safety valve on the pipeline for overpressure protection, and the operating pressure is set to 5.5Mpa.
[0067] 4) The intelligent instrument AI-719P is equipped with an upper limit alarm protection, and the set value is 5.12MPa.
[0068] 5) When the pressure relay is activated, the frequency converter alarms, or the measured value of the intelligent instrument exceeds the upper limit, the warning light will sound and light alarm.
[0069] 4. Equipment Overview:
[0070] Equipment name: High pressure water tank
[0071] Main technical parameters:
[0072] 1) Cylinder volume diameter (inner diameter): 1500mm;
[0073] 2) Effective height: 1400mm;
[0074] 3) Design pressure: 6MPa;
[0075] 4) Working pressure: 5MPa;
[0076] 5) Working temperature: 4~40℃;
[0077] 6) Cable interface: 24 pcs;
[0078] 7) Cable interface diameter: Φ15mm (12 pieces), Φ30mm (12 pieces);
[0079] 8) Transmission mode: hydraulic transmission;
[0080] 9)Electronic control mode: manual / automatic control;
[0081] 10) The set pressure of the safety valve is 5.5MPa.
[0082] 5. Working principle:
[0083] Connect the test cable to the product under test or inspection through any of the six cable ports around the cylinder. Place the test product inside the high-pressure sealed cylinder. Tighten the cable gland nut to seal the cable connection. Close the high-pressure sealed box lid and secure it with the locking ring. A high-pressure water pump fills the tank with water, pressurizing it until the desired pressure is reached. After the test or inspection is complete, drain the water and remove the product. The hydraulic system is powered by a vane pump driven by the pump motor. System pressure is controlled by a relief valve, piston speed is controlled by a speed regulating valve, and solenoid valves control the direction of the cylinders. The box lid is driven by a hydraulic cylinder, which is fixed to the cylinder, and the piston rod is fixed to the box lid. The hydraulic system controls the opening and closing of the box lid. The locking ring is driven by two hydraulic cylinders, which are fixed to the cylinder, and the piston rod is fixed to the locking ring. The hydraulic system controls the tightening and loosening of the locking ring.
[0084] 6. Control system:
[0085] The Siemens PLC control system retains the original hydraulic system and related sensors, adds control over the original hydraulic system, and is equipped with an independent automatic pressurization control system. It can not only automatically complete the original hydraulic operations, but also the pressure control and measurement system consists of a computer, intelligent instruments, a booster pump, a high-pressure electric ball valve, a high-pressure solenoid valve, and a pressure sensor (with its own digital meter). The system relies on a frequency converter to change the speed of the booster pump motor to control the pressure and the rate of increase.
[0086] 7. Pressure control system function:
[0087] (1) The high-pressure water tank has operations such as water inlet, exhaust, pressurization, pressure relief, and alarm.
[0088] (2) In automatic mode, the system automatically controls pressurization, decompression and other actions through programming according to the requirements of regulations. In manual mode, manual operation and debugging can be performed, but pressurization operation is not allowed.
[0089] (3) The pressure is monitored in real time and displayed on the computer, and the test data can be collected and stored.
[0090] (4) While fully automatically controlling the pressurization and decompression actions, the time and pressure parameters required for the start and completion of each process can be displayed, and the pressure can be monitored in real time during the test.
[0091] (5) If the equipment is working abnormally, the warning light will sound an alarm and pressurization will stop, and the electric ball valve will be opened to release pressure.
[0092] Example 2
[0093] On the basis of Example 1, the following operation method is also included:
[0094] 1) Turn on the main power switch, the power indicator light is on and the green warning light is on;
[0095] 2) Select automatic mode;
[0096] 3) Press the oil pump start button to start the oil pump;
[0097] 4) Press the cover closing button, the high-pressure water tank will automatically close and the locking ring will automatically lock;
[0098] 5) Press the unloading valve close button to close the unloading valve, and the unloading valve close indicator light will light up;
[0099] 6) Open the exhaust valve on the top of the high-pressure water tank;
[0100] 7) Open the water inlet valve, let water in from the bottom of the high-pressure water tank and exhaust from the top. When the top exhaust turns into water discharge, close the exhaust valve;
[0101] 8) Close the water inlet valve;
[0102] 9) Press the computer power button to start the Windows 10 operating system;
[0103] 10) Press the pressurized start button, and the inverter controls the contactor to close and energize;
[0104] 11) Run Yudian AIFCS (2.0) software, program according to test requirements, and set pressure, time and program segments;
[0105] 12) Click the Run button of the Yudian AIFCS (2.0) software, and the system will automatically perform pressurization control according to the programmed program;
[0106] 13) After the program is completed, the system automatically enters the hold state;
[0107] 14) Click the stop button of the Yudian AIFCS (2.0) software to stop the program;
[0108] 15) During the program running, click the hold button of the Yudian AIFCS (2.0) software, the system enters the hold state, and then press the run button, the program will continue to run from the pause point;
[0109] 16) After the program is finished, click the stop button of the Yudian AIFCS (2.0) software to stop the program;
[0110] 17) Exit Yudian AIFCS (2.0) software;
[0111] 18) Press the computer power button to shut down the Windows 10 operating system, and the computer will automatically shut down;
[0112] 19) Press the pressurization stop button, and the inverter controls the contactor to release and cut off the power;
[0113] 20) Press the unloading valve opening button to open the unloading valve, and the unloading valve opening indicator light will light up;
[0114] 21) Open the drain valve to drain the high-pressure water tank;
[0115] 22) After draining is completed, press the open cover button, the high-pressure water tank lock ring will automatically loosen and the cover will automatically open into place.
[0116] Example 3
[0117] On the basis of Examples 1 and 2, the following is also included: The specific process of the Yudian AIFCS (2.0) software operation instructions is as follows:
[0118] 1) Start the computer and enter the system desktop. Double-click the desktop icon to enter the display screen.
[0119] 2) Click the Login button, a "Please enter password" dialog box pops up, enter the password 111, and click OK;
[0120] 3) Click the operation screen button to enter the operation screen;
[0121] 4) Click the Set button and the "Run Settings" dialog box pops up;
[0122] 5) Click the program recipe button to pop up the programming interface. Set the pressure and time according to the water pressure test requirements. After programming, click the program write button to save the data to the instrument.
[0123] 6) Or click the program selection button to pop up the "Program Recipe Selection Dialog Box", where you can select the programmed program, click the Apply Recipe button, and then click Close;
[0124] 7) Return to the programming interface, click the program write button, and the red text on the screen turns black, indicating that the data has been written into the instrument;
[0125] 8) The parameters of this instrument have been set, and the operator should not change the parameters at will;
[0126] 9) The pressure unit set during programming is MPa and the time unit is minute.
[0127] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. High-pressure water tank electronic control system, characterized in that: include: The PLC electronic control system includes: a cover opening and closing oil cylinder, a locking and unlocking oil cylinder, an oil pump motor and a PLC control panel; the cover opening and closing oil cylinder is used to drive the cover plate on the high-pressure water tank to open or close; it also includes a cover opening solenoid valve and a cover closing solenoid valve connected to the oil circuit of the cover opening and closing oil cylinder; the cover opening solenoid valve and the cover closing solenoid valve are electrically connected to the cover opening button and the cover closing button respectively; the locking and unlocking oil cylinder is used to drive the locking ring on the cover plate to lock or unlock the cover plate; it also includes a locking solenoid valve and an unlocking solenoid valve connected to the oil circuit of the locking and unlocking oil cylinder; the locking solenoid valve and the unlocking solenoid valve are electrically connected to the locking button and the unlocking button respectively; the oil pump motor is used to supply oil to the cover opening and closing oil cylinder and the locking and unlocking oil cylinder; the PLC control panel is respectively equipped with the cover opening button, the cover closing button, the locking button, the unlocking button, the pressurization start button, the pressurization stop button, the water addition start button and the water addition stop button; The pressure control and measurement system includes: an intelligent instrument, a PC, a high-pressure electric ball valve, a high-pressure solenoid valve, a pressure pump motor, a frequency converter, a pressure sensor, and a water pump; the intelligent instrument is electrically connected to the PC, the high-pressure electric ball valve, the high-pressure solenoid valve, the pressure pump motor, the frequency converter, the pressure sensor, and the PLC control panel respectively; The high-pressure electric ball valve is used to relieve the pressure in the high-pressure water tank; the high-pressure solenoid valve is used to open and close the pressurized pipeline in the high-pressure water tank; the pressure pump motor is used to pressurize the interior of the high-pressure water tank; it also includes a pressurization start button and a pressurization stop button electrically connected to the pressure pump motor; the frequency converter is used to adjust the speed of the pressure pump motor; the pressure sensor is used to detect the pressure value in the high-pressure water tank; the water filling pump is used to add water to the interior of the high-pressure water tank; it also includes a water filling start button and a water filling stop button electrically connected to the water filling pump; The PLC control panel also includes a manual mode / automatic mode selection switch installed for performing four actions: opening the cover, closing the cover, locking, and unlocking; The closing button also includes an electrically connected closing electromagnet, and the locking button also includes an electrically connected locking electromagnet.
2. The high-pressure water tank electronic control system according to claim 1, characterized in that: It also includes a cover opening position limiter, a cover closing position limiter, an unlocking position limiter and a locking position limiter which are electrically connected to the PLC control panel.
3. The high-pressure water tank electronic control system according to claim 1, characterized in that: The PLC control panel also includes a cover closing position indicator light, a cover opening position indicator light, a lock position indicator light and an unlock position indicator light, which are respectively used to display the position status of the cover.
4. The high-pressure water tank electronic control system according to claim 1, characterized in that: The PLC control panel also includes a valve opening button and a valve closing button installed for pressure relief, as well as a valve opening position indicator light and a valve closing position indicator light for displaying the position status of the high-pressure electric ball valve.
5. The high-pressure water tank electronic control system according to claim 1, characterized in that: The PLC control panel also includes an emergency stop button installed.
6. The high-pressure water tank electronic control system according to any one of claims 1 to 5, characterized in that: Also includes the following operation methods: 1) Turn on the main power switch, the power indicator light is on and the green warning light is on; 2) Select automatic mode; 3) Press the oil pump start button to start the oil pump; 4) Press the cover closing button, the high-pressure water tank will automatically close and the locking ring will automatically lock; 5) Press the unloading valve close button to close the unloading valve, and the unloading valve close indicator light will light up; 6) Open the exhaust valve on the top of the high-pressure water tank; 7) Open the water inlet valve, let water in from the bottom of the high-pressure water tank and exhaust from the top. When the top exhaust turns into water discharge, close the exhaust valve; 8) Close the water inlet valve; 9) Press the computer power button to start the Windows 10 operating system; 10) Press the pressurized start button, and the inverter controls the contactor to close and energize; 11) Run Yudian AIFCS software, program according to test requirements, and set pressure, time and program segments; 12) Click the Run button of the Yudian AIFCS software, and the system will automatically perform pressurization control according to the programmed program; 13) After the program is completed, the system automatically enters the hold state; 14) Click the stop button of the Yudian AIFCS software to stop the program; 15) During the program running, click the hold button of the Yudian AIFCS software, the system enters the hold state, and then press the run button, the program will continue to run from the pause point; 16) After the program is finished, click the stop button of the Yudian AIFCS software to stop the program; 17) Exit Yudian AIFCS software; 18) Press the computer power button to shut down the Windows 10 operating system, and the computer will automatically shut down; 19) Press the pressurization stop button, and the inverter controls the contactor to release and cut off the power; 20) Press the unloading valve opening button to open the unloading valve, and the unloading valve opening indicator light will light up; 21) Open the drain valve to drain the high-pressure water tank; 22) After draining is completed, press the open cover button, the high-pressure water tank locking ring will automatically loosen and the cover will automatically open into place.
Citation Information
Patent Citations
Electric control system of high-pressure water tank
CN219317326U