A cooling nozzle detection tool
By designing a cooling nozzle inspection tooling and using the guide and push rod structure to check the alignment of the nozzle and the oil hole and the gap with the balance block, the difficult problems of alignment and interference detection during the cooling nozzle assembly process are solved, ensuring that the nozzle is installed after passing the inspection, avoiding engine failure, and improving assembly accuracy and reliability.
Patent Information
- Application Number
- CN202310296103.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-23
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2043-03-23
AI Technical Summary
During the cooling nozzle assembly process, it is difficult to detect whether the cooling nozzle oil pipe is aligned with the piston internal cooling oil channel and whether it interferes with the balance block, resulting in the lubricating oil being unable to enter the internal cooling oil channel, which may cause high-temperature failure of the piston or interference failure.
A cooling nozzle inspection tooling was designed, which includes components such as a base plate, an oil pipe seat, a balance block mounting seat and a push rod. The cooling nozzle and the oil pipe are fixed by bolts. The guide rod and push rod structure are used to check the alignment of the nozzle with the oil hole and the gap with the balance block to ensure that the nozzle is qualified before installation.
It enables quick detection of nozzle and oil hole alignment and avoidance of interference with the balance block before the cooling nozzle is installed, thus avoiding engine failure caused by unqualified nozzles and improving assembly accuracy and reliability.
Smart Images

Figure CN116164613B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of engine cooling nozzle detection, and particularly relates to a cooling nozzle detection tool. Background Art
[0002] The engine's lubricating oil is sprayed from the cooling nozzle into the piston's inner cooling oil passage to cool the piston and prevent the piston from melting due to high temperature. The cooling nozzle's nozzle pipe needs to be precisely aligned with the piston's oil passage. If the nozzle pipe and the piston's oil passage are not aligned, the lubricating oil cannot enter the inner cooling oil passage, causing the piston to fail due to high temperature. At the same time, the gap between the cooling nozzle's nozzle pipe and the crankshaft balance block is small, making interference easy. During the cooling nozzle assembly process, it is difficult to detect whether the cooling nozzle oil pipe is aligned with the piston's inner cooling oil passage, or whether the cooling nozzle oil pipe and the balance block are interfering. Therefore, before assembling the cooling nozzle, a test fixture is required to simulate the piston oil pipe and balance block to detect whether the cooling nozzle is aligned with the piston's oil hole and whether there is interference with the balance block. Summary of the Invention
[0003] To solve the problems raised in the above background technology, the present invention provides a cooling nozzle detection tool, which has the characteristics of preventing the cooling nozzle oil pipe from being misaligned with the piston oil hole and preventing the cooling nozzle oil pipe from interfering with the balance block.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a cooling nozzle detection tool, comprising a base plate, a cooling nozzle is arranged in the middle of the upper end of the base plate, a balance block mounting seat is positioned along the side edge of the cooling nozzle, a balance block is arranged on the side of the balance block mounting seat, the balance block and the balance block mounting seat are connected by a guide rod 2, a push rod is arranged on the other side of the balance block mounting seat, an oil pipe seat is arranged on the upper end of the base plate on the side of the cooling nozzle, an oil pipe is arranged on the upper end of the oil pipe seat, and the cooling nozzle and the oil pipe seat are connected to the base plate by bolts.
[0005] Preferably, the cooling nozzle includes a shell, a nozzle and a through hole. Through holes are provided at both ends of the bottom of the shell, and a nozzle is provided on the side of the upper end of the shell, and the nozzle is connected to the oil pipe.
[0006] Preferably, a mounting hole 1 is provided at the bottom of the oil pipe seat, and an oil pipe guide hole is provided on the side surface of the oil pipe seat.
[0007] Preferably, the surface of the base plate is provided with a plurality of screw holes for fixing the cooling nozzle, the oil pipe seat and the balance weight mounting seat.
[0008] Preferably, an oil hole is provided in the middle of the oil pipe, the oil hole includes a straight hole and a tapered hole part, and the nozzle of the cooling nozzle penetrates into the oil hole of the oil pipe.
[0009] Preferably, two mounting holes are provided at both ends of the balancing weight mounting seat, and three groups of guide holes are provided on the upper surface of the balancing weight mounting seat.
[0010] Preferably, the balancing weight mounting seat is a T-shaped structure.
[0011] Preferably, the push rod includes a handle, a guide rod 1, a positioning rod 1 and a screw hole 2, wherein a handle is provided at one end of the guide rod 1, a positioning rod 1 is provided at the other end of the guide rod 1, and a screw hole 2 is provided in the middle of the positioning rod 1.
[0012] Preferably, the guide rod 2 includes a guide circle, a positioning rod 2 and a screw hole 3, wherein the positioning rod 2 is provided on the side of the guide circle, and the screw hole 3 is provided in the middle of the positioning rod 2.
[0013] Preferably, the surface of the balancing block is provided with three groups of stepped holes, and the lower end of the balancing block is provided with an arc surface.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The present invention performs inspections before the cooling nozzle is installed on the engine. The nozzle pipe of the cooling nozzle penetrates into the oil hole of the oil pipe, and can quickly detect whether the nozzle pipe of the cooling nozzle is aligned with the oil hole. The handle of the push rod is pushed to make the balance block located directly above the nozzle pipe, and check whether the nozzle pipe of the cooling nozzle interferes with the balance block, thereby avoiding engine failure caused by installing an unqualified cooling nozzle on the engine. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the present invention;
[0017] Figure 2 It is a schematic diagram of the cooling nozzle structure of the present invention;
[0018] Figure 3 Schematic diagram of the bottom plate structure of the present invention;
[0019] Figure 4 This is a schematic structural diagram of the oil pipe seat of the present invention;
[0020] Figure 5 This is a schematic diagram of the oil pipe structure of the present invention;
[0021] Figure 6 This is a schematic structural diagram of the balancing weight mounting seat of the present invention;
[0022] Figure 7 Schematic diagram of the push rod structure of the present invention;
[0023] Figure 8 This is a schematic structural diagram of the guide rod 2 of the present invention;
[0024] Figure 9 It is a schematic diagram of the structure of the balancing block of the present invention;
[0025] In the figure: 1. Cooling nozzle; 11. Shell; 12. Nozzle; 13. Through hole; 2. Bottom plate; 21. Screw hole 1; 3. Oil pipe seat; 31. Oil pipe guide hole; 32. Mounting hole 1; 4. Oil pipe; 41. Oil hole; 5. Balance block mounting seat; 51. Mounting hole 2; 52. Guide hole; 6. Push rod; 61. Handle; 62. Guide rod 1; 63. Positioning rod 1; 64. Screw hole 2; 7. Guide rod 2; 71. Guide circle; 72. Positioning rod 2; 73. Screw hole 3; 8. Balance block; 81. Step hole; 82. Arc surface. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-9 The present invention provides the following technical solutions: a detection tool for a cooling nozzle, comprising a base plate 2, a cooling nozzle 1 is arranged in the middle of the upper end of the base plate 2, a balance block mounting seat 5 is positioned along the side edge of the cooling nozzle 1, a balance block 8 is arranged on the side of the balance block mounting seat 5, the balance block 8 is connected to the balance block mounting seat 5 through a guide rod 7, a push rod 6 is arranged on the other side of the balance block mounting seat 5, an oil pipe seat 3 is arranged on the upper end of the base plate 2 on the side of the cooling nozzle 1, an oil pipe 4 is arranged on the upper end of the oil pipe seat 3, and the cooling nozzle 1 and the oil pipe seat 3 are connected to the base plate 2 by bolts.
[0028] Specifically, the cooling nozzle 1 includes a shell 11 , a nozzle 12 and a through hole 13 . The through holes 13 are provided at both ends of the bottom of the shell 11 . The nozzle 12 is provided on the side of the upper end of the shell 11 . The nozzle 12 is connected to the oil pipe 4 .
[0029] By adopting the above technical solution, the nozzle 12 of the cooling nozzle 1 penetrates into the oil hole 41 of the oil pipe 4, and the nozzle 12 is checked to see whether it is aligned with the oil hole 41 to determine whether the nozzle is qualified.
[0030] Specifically, a mounting hole 32 is provided at the bottom of the oil pipe seat 3 , and an oil pipe guide hole 31 is provided on the side surface of the oil pipe seat 3 .
[0031] By adopting the above technical solution, the oil pipe 4 is installed on the oil pipe guide hole 31 of the oil pipe seat 3. The oil pipe guide hole 31 is a straight hole and the hole mouth is a tapered hole.
[0032] Specifically, the surface of the base plate 2 is provided with a plurality of screw holes 21 for fixing the cooling nozzle 1 , the oil pipe seat 3 and the balance weight mounting seat 5 .
[0033] By adopting the above technical solution, it is convenient to fix the cooling nozzle 1, the oil pipe seat 3 and the balance weight mounting seat 5.
[0034] Specifically, an oil hole 41 is provided in the middle of the oil pipe 4 . The oil hole 41 includes a straight hole and a tapered hole. The nozzle 12 of the cooling nozzle 1 penetrates into the oil hole 41 of the oil pipe 4 .
[0035] By adopting the above technical solution, the nozzle 12 is easily connected to the oil pipe 4.
[0036] Specifically, two mounting holes 51 are provided at both ends of the balancing weight mounting seat 5 , and three groups of guide holes 52 are provided on the upper surface of the balancing weight mounting seat 5 .
[0037] By adopting the above technical solution, the connection of the guide rod 7 and the installation of the push rod 6 are facilitated, and the installation, adjustment and use of the balance block 8 are facilitated.
[0038] Specifically, the balancing weight mounting seat 5 is a T-shaped structure.
[0039] By adopting the above technical solution, installation is convenient and the rotation and use of other components are not affected.
[0040] Specifically, the push rod 6 includes a handle 61, a guide rod 62, a positioning rod 63 and a screw hole 64, wherein the handle 61 is provided at one end of the guide rod 62, the positioning rod 63 is provided at the other end of the guide rod 62, and the screw hole 64 is provided in the middle of the positioning rod 63.
[0041] By adopting the above technical solution, the handle 61 of the push rod 6 is pushed so that the balance block 8 is located directly above the nozzle 12, making it convenient for the balance block 8 to detect whether the cooling nozzle 1 is qualified.
[0042] Specifically, the second guide rod 7 includes a guide circle 71 , a second positioning rod 72 and a third screw hole 73 , wherein the second positioning rod 72 is provided on the side of the guide circle 71 , and the third screw hole 73 is provided in the middle of the second positioning rod 72 .
[0043] By adopting the above technical solution, it is convenient to perform guide adjustment and to detect and use the balancing weight 8.
[0044] Specifically, three groups of stepped holes 81 are provided on the surface of the balancing block 8 , and an arc surface 82 is provided at the lower end of the balancing block 8 .
[0045] By adopting the above technical solution, by placing the balancing block 8 directly above the nozzle 12, check whether there is a gap between the arc surface 82 of the balancing block 8 and the nozzle 12. If there is a gap, it means that the cooling nozzle 1 is qualified. If there is no gap, it means that the cooling nozzle 1 is unqualified.
[0046] The working principle and use process of the present invention: When the present invention is used, the inspection tool is installed, the cooling nozzle 1 is installed and fixed on the base plate 2, and fixed by bolt connection; the oil pipe seat 3 is installed and fixed on the base plate 2, and fixed by bolt connection, the oil pipe 4 is installed on the oil pipe guide hole 31 of the oil pipe seat 3, the oil pipe guide hole 31 is a straight hole, and the hole mouth is a tapered hole, the balance block mounting seat 5 is installed and fixed on the base plate 2, and fixed by bolt connection; the guide rod 1 62 of the push rod 6 is installed on the guide hole 52 of the balance block mounting seat 5, and the guide rod 1 62 is installed on the step hole 81 of the balance block 8 and fixed with bolts; the guide circle 71 of the guide rod 2 7 is installed on the guide hole 52 of the balance block mounting seat 5, and the positioning rod 2 72 is installed on the step hole 81 of the balance block 8 The cooling nozzle 1 is fixed on the hole 81 with bolts, and the nozzle 12 of the cooling nozzle 1 is inserted into the oil hole 41 of the oil pipe 4. Check whether the nozzle 12 is aligned with the oil hole 41. If aligned, the cooling nozzle 1 is qualified. If not aligned, the cooling nozzle 1 is unqualified. Push the handle 61 of the push rod 6 to make the balance block 8 located directly above the nozzle 12. Check whether there is a gap between the arc surface 82 of the balance block 8 and the nozzle 12. If there is a gap, the cooling nozzle 1 is qualified. If there is no gap, the cooling nozzle 1 is unqualified. The cooling nozzle 1 is installed in front of the engine. Through the detection fixture of the cooling nozzle 1, it is possible to quickly detect whether the nozzle 12 of the cooling nozzle 1 is aligned with the oil hole 41 and whether the nozzle 12 of the cooling nozzle 1 interferes with the balance block 8.
[0047] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A cooling nozzle inspection tool, which simulates the piston oil pipe and balance weight before the cooling nozzle is assembled, and is used to detect whether the cooling nozzle is aligned with the piston oil hole and whether there is interference with the balance weight. It includes a base plate and is characterized by: A cooling nozzle is provided in the middle of the upper end of the base plate, a balancing block mounting seat is provided at the side edge of the cooling nozzle, a balancing block is provided on the side of the balancing block mounting seat, the balancing block and the balancing block mounting seat are connected by a second guide rod, a push rod is provided on the other side of the balancing block mounting seat, an oil pipe seat is provided at the upper end of the base plate on the side of the cooling nozzle, an oil pipe is provided at the upper end of the oil pipe seat, and the cooling nozzle and the oil pipe seat are connected to the base plate by bolts; The cooling nozzle includes a shell, a nozzle and a through hole. Through holes are provided at both ends of the bottom of the shell. A nozzle is provided on the side of the upper end of the shell. The nozzle is connected to the oil pipe. A mounting hole is provided at the bottom of the oil pipe seat. An oil pipe guide hole is provided on the side surface of the oil pipe seat. A plurality of screw holes for fixing the cooling nozzle, the oil pipe seat and the balance block mounting seat are provided on the surface of the bottom plate. An oil hole is provided in the middle of the oil pipe. The oil hole includes a straight hole and a tapered hole. The nozzle of the cooling nozzle penetrates into the oil hole of the oil pipe. Check whether the nozzle and the oil hole are aligned to determine whether the nozzle is qualified. The two ends of the balancing weight mounting seat are provided with mounting holes 2, and the upper end of the surface of the balancing weight mounting seat is provided with three groups of guide holes; the push rod includes a handle, a guide rod 1, a positioning rod 1 and a screw hole 2, wherein one end of the guide rod 1 is provided with a handle, the other end of the guide rod 1 is provided with a positioning rod 1, and the middle of the positioning rod 1 is provided with a screw hole 2; the guide rod 2 includes a guide circle, a positioning rod 2 and a screw hole 3, wherein the side of the guide circle is provided with a positioning rod 2, and the middle of the positioning rod 2 is provided with a screw hole 3; the surface of the balancing weight is provided with three groups of steps Hole, the lower end of the balancing block is provided with an arc surface, the guide rod 1 of the push rod is installed on the guide hole of the balancing block mounting seat, the positioning rod 1 is installed on the step hole of the balancing block, and fixed with bolts; the guide circle of the guide rod 2 is installed on the guide hole of the balancing block mounting seat, the positioning rod 2 is installed on the step hole of the balancing block, and fixed with bolts; push the handle of the push rod to make the balancing block directly above the nozzle, check whether there is a gap between the arc surface of the balancing block and the nozzle, if there is a gap, it means that the cooling nozzle is qualified, if there is no gap, it means that the cooling nozzle is unqualified.
2. The cooling nozzle detection tool according to claim 1, characterized in that: The balancing weight mounting seat is a T-shaped structure.