A tool detection device for automatic continuous detection of cutting tools
By designing an automatic continuous detection device, the automatic coaxial detection of the tool is achieved by combining a dial meter with a lifting and rotating mechanism, the problem of automatic continuous detection of cutting tools in the prior art is solved, and the working efficiency is improved.
Patent Information
- Application Number
- CN202211607886.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-14
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2042-12-14
AI Technical Summary
The prior art cannot realize automatic continuous detection of cutting tools, resulting in low working efficiency and cannot be suitable for large-scale production.
An automatic continuous detection device including a feeding part, a clamping part, a pushing part, a locking part, a detection part and a feeding part is designed. The automatic coaxiality detection of the tool is achieved through the lifting mechanism and the rotating mechanism combined with a dial meter, the tool is fixed by a locking mechanism, and the automatic pushing and detection is realized through the motor assembly.
It realizes automatic continuous detection of tools, improves work efficiency, reduces manual intervention, and is suitable for large-scale production.
Smart Images

Figure CN116182681B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tool detection, and its name is a tool detection device for automatic continuous detection of cutting tools. Background Art
[0002] Cutting tools are tools used for cutting in machining. The scope of cutting tools is relatively wide, such as tools for machining various outer surfaces, hole machining tools, thread machining tools, cutting tools, etc. Among them, there are many rod-shaped tools, such as drills and end mills, etc. The overall shape is cylindrical. Generally, for this type of tool, its coaxiality needs to be ensured to guarantee the cutting accuracy.
[0003] In the existing patent application No. 201610942200.8, "Tool Detection Device and Detection Method" is disclosed, which includes: a base; a tool holder rotatably connected to the base; a tool shank for clamping the tool to be detected, and the tool shank is detachably arranged on the tool holder; a dial indicator arranged on the base for detecting the coaxiality of the tool fixed on the tool holder. In the above tool detection device, a dial indicator and a rotatable tool holder are arranged on the base. When the tool holder rotates, the deflection of the pointer of the dial indicator can be accurately observed from the dial indicator, so as to quickly judge whether the clamped tool meets the standard.
[0004] However, the above technical solutions only focus on how to detect a tool once. During continuous operation, the staff needs to continuously install the tool shank and the tool. After the detection is completed, it also needs to be manually removed. The work efficiency and automation degree are relatively low, and it can only be applied to single-time and small-batch tool detection, and cannot continuously detect the tool body.
[0005] Therefore, it is necessary to provide a tool detection device for automatic continuous detection of cutting tools, which can achieve the function of automatic continuous detection. Summary of the Invention
[0006] The purpose of the present invention is to provide a tool detection device for automatic continuous detection of cutting tools to solve the problems raised in the above background art.
[0007] To solve the above technical problems, the present invention provides the following technical solution: A tool detection device for automatic continuous detection of cutting tools includes a feeding part, a material clamping part, a material pushing part, a locking part, a detection part and a feeding part; among them:
[0008] The feeding part includes a discharging rack, and several tool bodies are stacked inside the discharging rack. The feeding part is used to sequentially feed several tool bodies in the discharging rack into the material clamping part;
[0009] The cartridge part is used to receive a single tool body and position it, and the locking part and the pushing part are respectively arranged at both ends of the cartridge part;
[0010] The pushing part is used to push the tool body in the cartridge part into the locking part;
[0011] The locking part includes a first locking mechanism and a second locking mechanism. The two locking mechanisms lock and fix the tool body, and the detection part is arranged on the upper side of the locking part;
[0012] The detection part is arranged on the lifting mechanism. The detection part includes a rotating mechanism and a dial indicator. The lifting mechanism drives the detection part to move up and down. When the rotating mechanism contacts the locking part and the dial indicator contacts the tool body, the coaxiality of the tool body is detected by the dial indicator while the tool body rotates;
[0013] The feeding part automatically transports the tool body after detection to the subsequent process.
[0014] In one embodiment, the first locking mechanism includes a rotating ring. A support seat is rotatably connected to the lower side of the rotating ring. A fixed table is fixedly connected to the lower end of the support seat. A plurality of fixed guide rods are fixedly connected to the inner side of the rotating ring. A pair of clamping plates are arranged in the middle of the fixed guide rods. The pair of clamping plates clamp the tool body by approaching each other. The fixed guide rods penetrate through both ends of the pair of clamping plates and are slidably matched with them. A first spring is arranged on the outer side of the fixed guide rods. Both ends of the first spring are respectively connected to the two clamping plates. A T-shaped key groove is formed in the inner side of the rotating ring. A pair of wedge blocks one are fixedly connected to the outer ends of the pair of clamping plates. The second locking mechanism is arranged on the support seat in the same way as the first locking mechanism;
[0015] A pair of wedge blocks two are oppositely arranged on the inclined surfaces of the wedge blocks one. The inclined surfaces of the wedge blocks one and the wedge blocks two are oppositely arranged. An arc-shaped plate is fixedly connected to the outer end of the wedge block two. The outer side of the arc-shaped plate is slidably matched with the rotating ring. A T-shaped key is fixedly connected to the outer side of the arc-shaped plate. The T-shaped key is slidably matched with the T-shaped key groove. A pair of push plates are fixedly connected to the inner side of the wedge block two.
[0016] In one embodiment, the material pushing part includes a material pushing rod. One end of the material pushing rod penetrates through a gear box. The lower end of the gear box is fixedly connected to a workbench. A straight groove is opened at the lower end of the material pushing rod. A rack is arranged inside the straight groove. One end of the rack is meshed with a first gear. A threaded rod is fixedly connected to the middle side of the first gear. The threaded rod is rotationally connected to the gear box. The threaded rod is driven to rotate by a motor assembly. The diameter of the material pushing rod is equal to the diameter of the tool body. A pressing disc is rotationally connected to the material pushing end of the material pushing rod. The diameter of the pressing disc is larger than the diameter of the tool body. While the pressing disc pushes the tool body into the locking mechanism, it also pushes a pair of push plates to clamp the tool body.
[0017] In one embodiment, the material clamping part includes a material clamping box. One end of the material clamping box is fixedly connected to a support seat. The material clamping box is fixedly connected to the gear box. A through port is arranged in a penetrating manner on one side surface of the material clamping box close to the feeding part. A square through groove is opened on the other side surface of the material clamping box far from the feeding part. Two guide rods are vertically arranged in the square through groove. A pair of moving strips are arranged on the guide rods. The guide rods penetrate through the moving strips and are in sliding fit with them. A plurality of second springs are arranged on the outer sides of the guide rods. Two ends of the second springs are respectively connected to the material clamping box and the moving strips. One end of each moving strip is rotationally connected to two pairs of rotating rods. Two pairs of groove wheels are rotationally connected to the outer sides of the two pairs of rotating rods. The two pairs of groove wheels are used for clamping the tool body and sending it into the locking mechanism. A circular ring part is fixedly connected to one side surface of the two pairs of groove wheels close to the feeding part. The outer ring of the circular ring part is provided with an inclined chamfer. The feeding part feeds the tool body into the two pairs of groove wheels along the inclined chamfer. The material pushing rod pushes one end of the tool body and guides it into the locking mechanism along with the rolling of the groove wheels.
[0018] In one embodiment, a pair of concave strips are fixedly connected to the lower end of the material discharging rack. One end of each concave strip is fixedly connected to two ends of the material clamping box. The inner grooves of the concave strips are located in the middle positions between the two pairs of groove wheels. The other ends of the concave strips are fixedly connected to a fixing plate. The lower end of the fixing plate is fixedly connected to the workbench. A slope through port is opened at the upper end of the concave strip. The slope through port is arranged at the lower end of the material discharging rack. The inner grooves of the concave strips are in clearance fit with the tool body. The tool bodies stacked in the material discharging rack fall into the inner grooves of the concave strips through the slope through port. A pair of push plates are in sliding fit with the inner sides of the concave strips. The push plates are completely sunk into the inner grooves of the concave strips and are in sliding fit with them. A connecting plate is connected between the pair of push plates. The push plates penetrate through the fixing plate and are in sliding fit with it. One side of the connecting plate is provided with a first telescopic rod. The first telescopic rod is connected to the fixing plate. A plurality of semi-circular ring parts are fixedly connected to the other side of the connecting plate. The semi-circular ring parts are used for pushing the tool body and moving it along the inner grooves of the concave strips to the two pairs of groove wheels. The connecting plate is driven to move by a linear driving assembly.
[0019] In one embodiment, a moving plate is fixedly connected to the lower end of the connecting plate. The threaded rod passes through the moving plate and is threadedly connected thereto. One end of the threaded rod is rotatably connected to the fixed plate.
[0020] In one embodiment, the lifting mechanism includes a U-shaped frame which is fixed on the fixed table. A pair of vertical rods are fixedly connected to the inner side of the U-shaped frame. The lower ends of the vertical rods are fixedly connected to the fixed table. A motor base is slidably fitted inside the U-shaped frame. The vertical rods pass through the motor base and are slidably fitted therewith. A cylinder is arranged at the upper end of the motor base. The rotating mechanism includes a motor. One end of the motor base is fixedly connected to the motor. A transmission shaft is arranged at one end of the motor. A rubber roller is fixedly connected to one end of the transmission shaft. The lower side of the rubber roller is correspondingly arranged with the rotating ring. The dial indicator is fixed to the other end of the motor base. The distance between the rubber roller and the rotating ring is equal to the distance from the dial indicator to the tool body to be detected.
[0021] In one embodiment, the feeding part includes two pairs of feeding wheels. Both pairs of feeding wheels are fixed on the fixed table. The two pairs of feeding wheels are connected to each other through a belt transmission mechanism. One pair of feeding wheels is arranged on one side of the locking mechanism. The feeding wheels are used to transmit and feed the detected tool body into the conveyor belt assembly. The conveyor belt assembly is fixedly connected to the fixed table. A plurality of arc plates are arranged on the upper side of the conveyor belt assembly. The arc plates are used to pick up the tool body and transport it.
[0022] In one embodiment, a rotating rod is rotatably connected to the upper end of the U-shaped frame. A rubber wheel is fixedly connected to one end of the rotating rod. The lower side of the rubber wheel is correspondingly arranged with the rubber roller. A pulley one is fixedly connected to one side of the rotating rod. A pulley two is arranged on one side of the pulley one. A semi-crossed belt connection is arranged between the pulley one and the pulley two. A long rod is fixedly connected to the lower end of the pulley two. The lower end of the long rod is rotatably connected to the fixed table. A gear two is fixedly connected to the lower side of the long rod. A crown gear is meshed with one side of the gear two. One side of the crown gear is fixedly connected to the feeding wheel.
[0023] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: In the present invention, a feeding part is provided to sequentially feed a plurality of cutter bodies stacked in a discharging rack into a material clamping part. The material clamping part positions and supports a single cutter body, and then a pushing part pushes the cutter body from the material clamping part into a locking part. The locking part fixes the cutter body. Then, a lifting mechanism drives a detection part to descend, so that a rotating mechanism contacts the locking part and drives the locking part to drive the cutter body to rotate. A dial indicator contacts the cutter body, so that the dial indicator detects the coaxiality of the rotating cutter body. The staff can judge whether the coaxiality of the cutter body to be detected is qualified according to the deviation of the pointer of the dial indicator. The deviation includes the number of deviations and the deviation amplitude. Then, the unqualified products are removed by the staff, and the qualified cutter bodies are sent to the subsequent process by a feeding part, thus completing the continuous automatic detection of the cutter body. There is no need for manual feeding and fixing of the cutter, which greatly improves the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The following, by describing in detail the specific embodiments of the present application in conjunction with the drawings, will make the technical solutions and other beneficial effects of the present application obvious.
[0025] In the drawings:
[0026] Figure 1 is the overall structural schematic diagram of the present invention;
[0027] Figure 2 is the three-dimensional sectional schematic diagram of the detection part of the present invention;
[0028] Figure 3 is the front sectional schematic diagram of the present invention;
[0029] Figure 4 is Figure 3 the partially enlarged schematic diagram of area A of
[0030] Figure 5 is the partial three-dimensional schematic diagram of the present invention;
[0031] Figure 6 is the sectional schematic diagram of the pushing part of the present invention;
[0032] Figure 7 is the partial three-dimensional schematic diagram of the present invention;
[0033] In the figure: 1, support base; 101, rotating ring; 102, fixed guide rod; 103, clamping plate; 104, wedge block 1; 105, wedge block 2; 106, arc plate; 107, T-shaped key; 108, push plate;
[0034] 2. Feeding section; 201. Discharging rack; 202. Concave strip; 203. Fixed plate; 204. Slope opening; 205. Pushing plate; 206. Connecting plate; 207. First telescopic rod; 208. Semi-circular ring part; 209. Moving plate;
[0035] 3. Material clamping section; 301. Material clamping box; 302. Passing port; 303. Guide rod; 304. Moving strip; 305. Rotating rod; 306. Grooved pulley; 307. Ring part;
[0036] 4. Pushing section; 401. Pushing rod; 402. Rack; 403. First gear; 404. Pressing disc; 405. Gear box; 406. Threaded rod;
[0037] 5. Dial indicator; 501. U-shaped frame; 502. Vertical rod; 503. Motor base; 504. Cylinder; 505. Motor; 506. Transmission shaft; 507. Rubber roller;
[0038] 6. Feeding section; 601. Feeding wheel; 602. Conveyor belt assembly; 603. Arc plate;
[0039] 7. Tool body; 701. Workbench; 702. Fixed table;
[0040] 8. Rotating rod; 801. Rubber wheel; 802. First belt pulley; 803. Second belt pulley; 804. Long rod; 805. Second gear; 806. Crown gear. Detailed implementation manners
[0041] The following disclosure provides many different implementation manners or examples for implementing different structures of the present application. To simplify the disclosure of the present application, components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present application. In addition, the present application may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between various implementation manners and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.
[0042] Please refer to Figure 1-7 , the present invention provides a technical solution: a tool detection device for automatic continuous detection of a cutting tool, including a feeding section 2, a material clamping section 3, a pushing section 4, a locking section, a detection section, and a feeding section 6; wherein:
[0043] The feeding section 2 includes a discharging rack 201, and a plurality of tool bodies 7 are stacked inside the discharging rack 201. The feeding section 2 is used to sequentially feed a plurality of tool bodies 7 in the discharging rack 201 into the material clamping section 3;
[0044] The cartridge part 3 is used to receive a single tool body 7 and position it. The locking part and the pusher part 4 are respectively arranged at both ends of the cartridge part 3;
[0045] The pusher part 4 is used to push the tool body 7 in the cartridge part 3 into the locking part;
[0046] The locking part includes a first locking mechanism and a second locking mechanism. The two locking mechanisms lock and fix the tool body 7. The detection part is arranged on the upper side of the locking part;
[0047] The detection part is arranged on the lifting mechanism. The detection part includes a rotating mechanism and a dial indicator 5. The lifting mechanism drives the detection part to move up and down. When the rotating mechanism contacts the locking part and the dial indicator 5 contacts the tool body 7, the coaxiality of the tool body 7 is detected by the dial indicator 5 while the tool body 7 rotates;
[0048] The feeding part 6 automatically transports the detected tool body 7 to the subsequent process.
[0049] Specifically, the staff first stacks a number of tool bodies 7 to be detected in the discharging rack 201. The tool bodies 7 stacked in the discharging rack 201 are sequentially fed into the cartridge part 3 through the feeding part 2. The cartridge part 3 positions and supports a single tool body 7. Then, the tool body 7 is pushed from the cartridge part 3 into the locking part by the pusher part 4. The locking part is provided with two locking mechanisms to fix the tool body 7. Since two locking mechanisms are provided, two fixing points appear on the tool body 7, further ensuring the axial accuracy of the fixed tool. After fixing, the lifting mechanism drives the detection part to descend, so that the rotating mechanism contacts the locking part and drives the locking part to drive the tool body 7 to rotate, while the dial indicator 5 contacts the tool body 7, so that the dial indicator 5 detects the coaxiality of the rotating tool body 7. The staff can judge whether the coaxiality of the tool body 7 to be detected is qualified according to the deflection of the pointer of the dial indicator 5. The deflection includes the number of deflections and the deflection amplitude. Then, the unqualified products are removed by the staff, and the qualified tool bodies 7 are sent to the subsequent process by the feeding part 6, thus completing the continuous automatic detection of the tool body 7. There is no need for manual feeding and fixing of the tool, greatly improving the work efficiency and being applicable to the detection work of a large number of tools.
[0050] The first locking mechanism includes a rotating ring 101. A support base 1 is rotatably connected to the lower side of the rotating ring 101. The lower end of the support base 1 is fixedly connected to a fixed platform 702. A number of fixed guide rods 102 are fixedly connected to the inner side of the rotating ring 101. A pair of clamping plates 103 are arranged on the middle side of the fixed guide rods 102. The pair of clamping plates 103 clamp the tool body 7 by approaching each other. The fixed guide rods 102 penetrate through both ends of the pair of clamping plates 103 and are slidably matched with them. A first spring is arranged on the outer side of the fixed guide rods 102. Both ends of the first spring are respectively connected to the two clamping plates 103. A T-shaped key groove is formed in the inner side of the rotating ring 101. A pair of wedge blocks 104 are fixedly connected to the outer ends of the pair of clamping plates 103. The second locking mechanism is arranged on the support base 1 in the same way as the first locking mechanism;
[0051] A pair of wedge blocks 105 are oppositely arranged on the inclined surfaces of the wedge blocks 104. The inclined surfaces of the wedge blocks 104 and the wedge blocks 105 are oppositely arranged. An arc-shaped plate 106 is fixedly connected to the outer end of the wedge block 105. The outer side of the arc-shaped plate 106 is slidably matched with the rotating ring 101. A T-shaped key 107 is fixedly connected to the outer side of the arc-shaped plate 106. The T-shaped key 107 is slidably matched with the T-shaped key groove. A pair of push plates 108 are fixedly connected to the inner side of the wedge block 105.
[0052] Specifically, when the tool body 7 enters the two pairs of clamping plates 103 in the first locking mechanism and the second locking mechanism, it needs to be clamped. At this time, a pair of push plates 108 are pushed simultaneously. The push plates 108 push a pair of arc-shaped plates 106 to slide on the inner walls of the two rotating rings 101, and the T-shaped keys 107 slide in the T-shaped key grooves to guide the movement of the arc-shaped plates 106. Two pairs of wedge blocks 105 are fixedly connected to the inner side of the arc-shaped plates 106. The arc-shaped plates 106 drive the two pairs of wedge blocks 105 to move towards the wedge blocks 104 at the same time, so that the two pairs of wedge blocks 105 are in contact with the inclined surfaces of the two pairs of wedge blocks 104 and push the two pairs of wedge blocks 104 along their inclined surfaces, so as to push the clamping plates 103. Under the guiding action of the fixed guide rods 102, the two pairs of clamping plates 103 approach the tool body 7 until the tool body 7 is clamped, thus completing the fixation of the tool body 7. The fastening effect is good, and at the same time, the two pairs of clamping plates 103 clamp the tool body 7, so that when the tool body 7 is clamped and rotated, it can maintain good stability and axial accuracy, which is convenient for detection.
[0053] Since the clamping plates 103 are in the clamped state, the first spring is in a compressed state. When it is necessary to loosen the tool body 7, only the thrust on the push plates 108 needs to be cancelled. Under the reset action of the first spring, the two side clamping plates 103 are pushed to separate from each other on both sides, so that the wedge blocks 104 and the wedge blocks 105 return to their original positions, that is, the tool body 7 is loosened.
[0054] The material pushing part 4 includes a material pushing rod 401. One end of the material pushing rod 401 is penetrated with a gear box 405. The lower end of the gear box 405 is fixedly connected to a workbench 701. A straight groove is opened at the lower end of the material pushing rod 401. A rack 402 is arranged inside the straight groove. One end of the rack 402 is meshed with a first gear 403. A threaded rod 406 is fixedly connected to the middle side of the first gear 403. The threaded rod 406 is rotationally connected to the gear box 405. The threaded rod 406 is driven to rotate by a motor assembly. The diameter of the material pushing rod 401 is equal to the diameter of the tool body 7. A pressing disc 404 is rotationally connected to the material pushing end of the material pushing rod 401. The diameter of the pressing disc 404 is larger than the diameter of the tool body 7. While the pressing disc 404 pushes the tool body 7 into the locking mechanism, it also pushes a pair of push plates 108 to clamp them.
[0055] Specifically, the tool body 7 is pushed into the locking mechanism by the material pushing rod 401. First, the motor assembly drives the threaded rod 406 to rotate. The threaded rod 406 drives the first gear 403 to rotate. The first gear 403 is meshed with the rack 402, thereby pushing the material pushing rod 401 to move, and the tool body 7 can be pushed into the locking mechanism. At the same time, at one end of the material pushing rod 401 in contact with the tool body 7, a pressing disc 404 is rotationally connected. When the pressing disc 404 pushes the tool body 7 into the locking mechanism, when the tool body 7 completely enters the locking mechanism, at this time the pressing disc 404 also contacts the push plate 108 (as Figure 4 shown), and pushes it. At this time, the position of the tool body 7 also corresponds to the position of the dial indicator 5. At this time, the pressing disc 404 continues to push the push plate 108, thereby driving the clamping plate 103 to lock and fix the tool body 7. So that the material pushing rod 401 can push the tool body 7 into the locking mechanism while completing the fixation of the tool body 7, that is, only one motor assembly can realize the two functions of material pushing and fixing, saving costs, and having a high degree of automation. There is no need for manual feeding and clamping, improving work efficiency.
[0056] The card material part 3 includes a card material box 301. One end of the card material box 301 is fixedly connected to the support base 1, and the card material box 301 is fixedly connected to the gear box 405. A through port 302 is provided in a penetrating manner on a side surface of the card material box 301 close to the feeding part 2. A square through groove is provided on a side surface of the card material box 301 away from the feeding part 2. Two guide rods 303 are vertically arranged in the square through groove. A pair of moving strips 304 are arranged on the guide rods 303. The guide rods 303 penetrate through the moving strips 304 and are in sliding fit with them. A number of second springs are arranged on the outer sides of the guide rods 303. Two ends of the second springs are respectively connected to the card material box 301 and the moving strips 304. One end of the moving strip 304 is rotatably connected with two pairs of rotating rods 305. Two pairs of groove wheels 306 are rotatably connected to the outer sides of the two pairs of rotating rods 305. The two pairs of groove wheels 306 are used for clamping the tool body 7 and sending it into the locking mechanism. A circular ring part 307 is fixedly connected to a side surface of the two pairs of groove wheels 306 close to the feeding part 2. The outer ring of the circular ring part 307 is provided with an inclined chamfer. The feeding part 2 sends the tool body 7 into the two pairs of groove wheels 306 along the inclined chamfer. The pushing rod 401 pushes one end of the tool body 7 and guides it into the locking mechanism along with the rolling of the groove wheels 306.
[0057] Specifically, when the tool body 7 is in the groove wheel 306, the pushing rod 401 pushes the tool body 7, so that the tool body 7 moves along the groove wheel 306. The groove wheel 306 rolls and guides the tool body 7 into the locking mechanism. When the tool body 7 needs to be placed in the groove wheel 306, the feeding part 2 pushes the tool body 7 placed horizontally towards the middle side of the two pairs of groove wheels 306 and first contacts the circular ring part 307. Since the outer side of the circular ring part 307 is provided with an inclined chamfer, the cylindrical surface of the tool body 7 contacts the inclined surface. With the continuous pushing of the feeding part 2, the tool body 7 pushes the two circular ring parts 307 on both sides upwards and downwards, so that the groove wheels 306 and the moving strips 304 both move towards both sides and are guided along the guide rods 303. The second springs are compressed until the tool body 7 enters the inner side of the groove wheel 306. Under the reset action of the second springs, the groove wheels 306 return to their original positions, thereby clamping the tool body 7 in the middle, positioning and supporting it, and facilitating the accurate pushing of the pushing rod 401.
[0058] A pair of concave strips 202 are fixedly connected to the lower end of the blanking rack 201. One end of each concave strip 202 is fixedly connected to both ends of the material clamping box 301. The inner groove of the concave strip 202 is located in the middle of two pairs of groove wheels 306. The other end of the concave strip 202 is fixedly connected to a fixing plate 203. The lower end of the fixing plate 203 is fixedly connected to the workbench 701. A slope through opening 204 is formed in the upper end of the concave strip 202. The slope through opening 204 is arranged at the lower end of the blanking rack 201. The inner groove of the concave strip 202 is in clearance fit with the tool body 7. The tool bodies 7 stacked in the blanking rack 201 fall into the inner groove of the concave strip 202 through the slope through opening 204. A pair of pushing plates 205 are slidably fitted in the inner side of the concave strip 202. The pushing plates 205 are completely sunk into the inner groove of the concave strip 202 and are slidably fitted with it. The two pushing plates 205 are connected by a connecting plate 206. The pushing plates 205 penetrate through the fixing plate 203 and are slidably fitted with it. One side of the connecting plate 206 is provided with a first telescopic rod 207, and the first telescopic rod 207 is connected to the fixing plate 203. A plurality of semi-circular ring members 208 are fixedly connected to the other side of the connecting plate 206. The semi-circular ring members 208 are used to push the tool body 7 and move it along the inner groove of the concave strip 202 to the middle position between the two pairs of groove wheels 306. The connecting plate 206 is driven to move by a linear driving assembly.
[0059] Specifically, the staff stacks a number of tool bodies 7 to be detected in the blanking rack 201 in advance. Under the action of gravity, the tool bodies 7 will fall downward and pass through the slope through opening 204 and fall into the inner groove of the concave strip 202. Due to the clearance fit between the groove and the tool body 7, the lateral ends of the tool body 7 just slide along the groove. And the tool bodies 7 still in the blanking rack 201 will fall into the slope through opening 204 and be supported by the tool bodies 7 below. There is a pushing plate 205 sliding in the concave strip 202, and the pushing plate 205 is completely sunk into the groove. The connecting plate 206 and the semi-circular ring members 208 are driven by the linear driving assembly, so as to drive the two pushing plates 205 to move in the groove. The semi-circular ring members 208 push the tool body 7 in the groove to the middle position between the two pairs of groove wheels 306. The two ends of the tool body 7 in the slope through opening 204 will rest on the pushing plates 205 to prevent it from falling. After the tool body 7 is pushed into the groove wheel 306 for positioning, the connecting plate 206 and the pushing plate 205 are reset, and the upper tool body 7 will fall into the groove again, which is convenient for the next pushing, realizing the automatic continuous feeding of the tool body 7 and improving the work efficiency.
[0060] A moving plate 209 is fixedly connected to the lower end of the connecting plate 206. A threaded rod 406 penetrates through the moving plate 209 and is threadedly connected to it. One end of the threaded rod 406 is rotatably connected to the fixing plate 203.
[0061] Specifically, when the threaded rod 406 rotates driven by the motor assembly, thereby driving the pushing rod 401 to push the tool body 7 in the groove wheel 306 into the locking mechanism, at this time, the threaded rod 406 is also threadedly connected to the moving plate 209, that is, the threaded rod 406 also drives the moving plate 209 to move along the threaded rod 406 at the same time. The moving plate 209 is connected to the connecting plate 206, that is, it realizes that the threaded rod 406 drives the pushing rod 401 and the connecting plate 206 to move at the same time. The effect achieved is that when the pushing rod 401 pushes the tool body 7 into the locking mechanism, the connecting plate 206 is reset, and the tool body 7 in the discharging rack 201 falls into the groove and waits to be pushed. Then, the threaded rod 406 and the first gear 403 are reversed, so that the pushing rod 401 returns to its original position. At this time, the connecting plate 206 will push the tool body 7 in the groove into the material clamping part 3, so as to automatically feed the material. Then, the threaded rod 406 and the first gear 403 are rotated forward, the pushing rod 401 pushes the tool body 7 in the material clamping part 3 again, and the connecting plate 206 continues to return to its original position, and the work is carried out alternately and repeatedly. The synchronization is good, the two mechanisms operate alternately and orderly, and only a single motor assembly is used, saving costs.
[0062] The lifting mechanism includes a U-shaped frame 501. The U-shaped frame 501 is fixed on the fixed table 702. A pair of vertical rods 502 are fixedly connected to the inner side of the U-shaped frame 501. The lower ends of the vertical rods 502 are fixedly connected to the fixed table 702. A motor seat 503 is slidably fitted inside the U-shaped frame 501. The vertical rods 502 penetrate through the motor seat 503 and are slidably fitted with it. A cylinder 504 is arranged at the upper end of the motor seat 503. The rotating mechanism includes a motor 505. One end of the motor seat 503 is fixedly connected to the motor 505. One end of the motor 505 is provided with a transmission shaft 506. One end of the transmission shaft 506 is fixedly connected to a rubber roller 507. The lower side of the rubber roller 507 is correspondingly arranged with the rotating ring 101. The dial indicator 5 is fixed to the other end of the motor seat 503. The distance between the rubber roller 507 and the rotating ring 101 is equal to the distance between the dial indicator 5 and the tool body 7 to be detected.
[0063] Specifically, after the tool body 7 is fixed by the locking mechanism, the cylinder 504 is used to push the motor base 503 downward. The motor base 503 is guided along the vertical rod 502, so that the rubber roller 507 contacts the rotating ring 101. The motor 505 drives the rubber roller 507 to rotate, driving the rotating ring 101 to rotate, and then driving the fixed tool body 7 to rotate. Since the feeding rod 401 is rotatably connected to the pressing disc 404, when the pressing disc 404 presses the pushing plate 108, it can rotate with the rotating ring 101 without affecting the locking effect. At the same time, the motor base 503 also drives the dial indicator 5 downward, so that the probe of the dial indicator 5 contacts the surface of the tool body 7. As the tool body 7 rotates, the dial indicator 5 detects the coaxiality of the rotating tool body 7. The staff can judge whether the coaxiality of the tool body 7 to be detected is qualified according to the deflection of the pointer of the dial indicator 5. When the detection is completed, only the cylinder 504 is used to drive the motor base 503, the rubber roller 507 and the dial indicator 5 to reset, the rotating ring 101 stops rotating and the dial indicator 5 is separated from the tool body 7.
[0064] The feeding part 6 includes two pairs of feeding wheels 601. The two pairs of feeding wheels 601 are both fixed on the fixed table 702. The two pairs of feeding wheels 601 are connected to each other through a belt transmission mechanism. One pair of feeding wheels 601 is arranged on one side of the locking mechanism. The feeding wheels 601 are used to transmit and feed the detected tool body 7 into the conveyor belt assembly 602. The conveyor belt assembly 602 is fixedly connected to the fixed table 702. A plurality of arc plates 603 are arranged on the upper side of the conveyor belt assembly 602. The arc plates 603 are used to pick up the tool body 7 and transport it.
[0065] Specifically, after the detection is completed, the locking mechanism releases the tool body 7. The unqualified products are taken down by the staff, and the qualified products are rolled into the conveyor belt mechanism by the two pairs of rotating feeding wheels 601. A belt pulley and a conveyor belt are arranged between the two pairs of feeding wheels 601 for transmission connection to ensure the synchronism of transmitting the tool body 7. A plurality of arc plates 603 are arranged on the conveyor belt mechanism to facilitate picking up the tool body 7.
[0066] A rotating rod 8 is rotatably connected to the upper end of the U-shaped frame 501. One end of the rotating rod 8 is fixedly connected with a rubber wheel 801. The lower side of the rubber wheel 801 is correspondingly arranged with the rubber roller 507. One side of the rotating rod 8 is fixedly connected with a pulley one 802. A pulley two 803 is arranged on one side of the pulley one 802. A semi-cross belt connection is arranged between the pulley one 802 and the pulley two 803. The lower end of the pulley two 803 is fixedly connected with a long rod 804. The lower end of the long rod 804 is rotatably connected to the fixed table 702. A gear two 805 is fixedly connected to the lower side of the long rod 804. A crown gear 806 is meshed and connected to one side of the gear two 805. One side of the crown gear 806 is fixedly connected with the feeding wheel 601.
[0067] Specifically, after the detected rubber roller 507 leaves the rotating ring 101, it continues to move upward, so as to contact the rubber wheel 801, thereby driving the rubber wheel 801 to rotate. The rubber wheel 801 drives the rotating rod 8 and the first pulley 802 to rotate. The first pulley 802 and the second pulley 803 are connected by a semi-crossed belt drive (the semi-crossed belt drive is an existing technology in the belt drive mechanism, so it will not be elaborated too much), thereby driving the second pulley 803, the long rod 804 and the second gear 805 to rotate. The second gear 805 is meshed with the crown gear 806 to drive the crown gear 806 to rotate. The crown gear 806 is connected to the feeding wheel 601, thereby driving the feeding wheel 601 to rotate and sending the tool body 7 into the belt drive mechanism. That is, by moving the rubber roller 507 up and down and contacting the rotating ring 101 and the rubber wheel 801 respectively, the locking mechanism is driven to rotate to detect the tool body 7 and the feeding wheel 601 is driven to rotate to feed the tool body 7. It is realized that one motor 505 can drive two mechanisms at the same time, and the operations of the two are carried out alternately, with high automation and cost-saving effect.
[0068] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection, an electrical connection or communication with each other; it can be directly connected, the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the meanings of the above terms in the present application can be understood according to specific situations.
[0069] The above has introduced in detail a tool detection device for automatic continuous detection of a cutting tool provided by an embodiment of the present application. Specific examples are used in this article to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A tool detection device for automatically and continuously detecting cutting tools, comprising a feeding part (2), a material clamping part (3), a material pushing part (4), a locking part, a detection part and a feeding part (6); wherein: The feeding part (2) includes a discharging rack (201), and a number of tool bodies (7) are stacked inside the discharging rack (201). The feeding part (2) is used to sequentially feed a number of tool bodies (7) in the discharging rack (201) into the material clamping part (3); The material clamping part (3) is used to receive a single tool body (7) and position it. The locking part and the material pushing part (4) are respectively arranged at both ends of the material clamping part (3); The material pushing part (4) is used to push the tool body (7) in the material clamping part (3) into the locking part; The locking part includes a first locking mechanism and a second locking mechanism. The two locking mechanisms lock and fix the tool body (7), and the detection part is arranged on the upper side of the locking part; The detection part is arranged on a lifting mechanism. The detection part includes a rotating mechanism and a dial indicator (5). The lifting mechanism drives the detection part to move up and down. When the rotating mechanism contacts the locking part and the dial indicator (5) contacts the tool body (7), the coaxiality of the tool body (7) is detected by the dial indicator (5) while the tool body (7) rotates; The feeding part (6) automatically transports the detected tool body (7) to the subsequent process; The first locking mechanism includes a rotating ring (101). A number of fixed guide rods (102) are fixedly connected to the inner side of the rotating ring (101). A pair of clamping plates (103) are arranged in the middle of the fixed guide rods (102). The pair of clamping plates (103) clamp the tool body (7) by approaching each other. The fixed guide rods (102) penetrate through both ends of the pair of clamping plates (103) and are slidably matched with them. A first spring is arranged on the outer side of the fixed guide rods (102). Both ends of the first spring are respectively connected to the two clamping plates (103). A T-shaped key groove is formed in the inner side of the rotating ring (101). A pair of wedge blocks one (104) are fixedly connected to the outer ends of the pair of clamping plates (103); A pair of wedge blocks two (105) are oppositely arranged on the inclined surfaces of the wedge blocks one (104). The inclined surfaces of the wedge blocks one (104) and the wedge blocks two (105) are oppositely arranged. An arc-shaped plate (106) is fixedly connected to the outer end of the wedge block two (105). The outer side of the arc-shaped plate (106) is slidably matched with the rotating ring (101). A T-shaped key (107) is fixedly connected to the outer side of the arc-shaped plate (106). The T-shaped key (107) is slidably matched with the T-shaped key groove. A pair of push plates (108) are fixedly connected to the inner side of the wedge block two (105). The second locking mechanism is arranged on the support base (1) in the same way as the first locking mechanism.
2. The tool detection device for automatically and continuously detecting a cutting tool according to claim 1, characterized in that: The rotating ring (101) is rotatably connected to the lower side of the support base (1), and the lower end of the support base (1) is fixedly connected to a fixed table (702).
3. The tool detection device for automatically and continuously detecting a cutting tool according to claim 2, wherein: The material pushing part (4) includes a material pushing rod (401). One end of the material pushing rod (401) penetrates through a gear box (405). The lower end of the gear box (405) is fixedly connected to a workbench (701). A straight groove is formed at the lower end of the material pushing rod (401). A rack (402) is arranged inside the straight groove. One end of the rack (402) is meshed with a first gear (403). A threaded rod (406) is fixedly connected to the middle side of the first gear (403). The threaded rod (406) is rotatably connected to the gear box (405). The threaded rod (406) is driven to rotate by a motor assembly. The diameter of the material pushing rod (401) is equal to the diameter of the tool body (7). A pressing disc (404) is rotatably connected to the material pushing end of the material pushing rod (401). The diameter of the pressing disc (404) is larger than the diameter of the tool body (7). While the pressing disc (404) pushes the tool body (7) into the locking mechanism, it also pushes a pair of push plates (108) to clamp the tool body (7).
4. The tool detection device for automatically and continuously detecting a cutting tool according to claim 3, wherein: The material clamping part (3) includes a material clamping box (301). One end of the material clamping box (301) is fixedly connected to a support seat (1). The material clamping box (301) is fixedly connected to the gear box (405). A through port (302) is formed in a side surface of the material clamping box (301) close to the feeding part (2). A square through groove is formed in a side surface of the material clamping box (301) far from the feeding part (2). Two guide rods (303) are vertically arranged in the square through groove. A pair of moving strips (304) are arranged on the guide rods (303). The guide rods (303) penetrate through the moving strips (304) and are slidably matched with the moving strips (304). A plurality of second springs are arranged on the outer sides of the guide rods (303). Two ends of each second spring are respectively connected to the material clamping box (301) and the moving strip (304). One end of each moving strip (304) is rotatably connected to two pairs of rotating rods (305). Two pairs of groove wheels (306) are rotatably connected to the outer sides of the two pairs of rotating rods (305). The two pairs of groove wheels (306) are used for clamping the tool body (7) and sending it into the locking mechanism. A ring part (307) is fixedly connected to a side surface of the two pairs of groove wheels (306) close to the feeding part (2). The outer ring of the ring part (307) is provided with an inclined chamfer. The feeding part (2) sends the tool body (7) into the two pairs of groove wheels (306) along the inclined chamfer. The material pushing rod (401) pushes one end of the tool body (7) and guides it into the locking mechanism along with the rolling of the groove wheels (306).
5. The tool detection device for automatically and continuously detecting a cutting tool according to claim 4, wherein: A pair of concave strips (202) are fixedly connected to the lower end of the blanking rack (201). One end of each concave strip (202) is fixedly connected to both ends of the material clamping box (301). The inner groove of the concave strip (202) is located in the middle position between two pairs of groove wheels (306). The other end of the concave strip (202) is fixedly connected to a fixing plate (203). The lower end of the fixing plate (203) is fixedly connected to the workbench (701). A slope through opening (204) is formed in the upper end of the concave strip (202). The slope through opening (204) is arranged at the lower end of the blanking rack (201). The inner groove of the concave strip (202) is in clearance fit with the tool body (7). The tool bodies (7) stacked in the blanking rack (201) fall into the inner groove of the concave strip (202) through the slope through opening (204). A pair of pushing plates (205) are slidably fitted inside the concave strip (202). The pushing plates (205) are completely sunk into the inner groove of the concave strip (202) and are slidably fitted with it. The two pushing plates (205) are connected by a connecting plate (206). The pushing plates (205) penetrate through the fixing plate (203) and are slidably fitted with it. One side of the connecting plate (206) is provided with a first telescopic rod (207). The first telescopic rod (207) is connected to the fixing plate (203). A plurality of semi-circular ring members (208) are fixedly connected to the other side of the connecting plate (206). The semi-circular ring members (208) are used to push the tool body (7) and move it along the inner groove of the concave strip (202) to the two pairs of groove wheels (306). The connecting plate (206) is driven to move by a linear driving assembly.
6. The tool detection device for automatically and continuously detecting a cutting tool according to claim 5, wherein: A moving plate (209) is fixedly connected to the lower end of the connecting plate (206). A threaded rod (406) penetrates through the moving plate (209) and is threadedly connected to it. One end of the threaded rod (406) is rotatably connected to the fixing plate (203).
7. The tool detection device for automatically and continuously detecting a cutting tool according to claim 2, wherein: The lifting mechanism includes a U-shaped frame (501). The U-shaped frame (501) is fixed on the fixed table (702). A pair of vertical rods (502) are fixedly connected to the inside of the U-shaped frame (501). The lower ends of the vertical rods (502) are fixedly connected to the fixed table (702). A motor seat (503) is slidably fitted inside the U-shaped frame (501). The vertical rods (502) penetrate through the motor seat (503) and are slidably fitted with it. A cylinder (504) is arranged at the upper end of the motor seat (503). The rotating mechanism includes a motor (505). One end of the motor seat (503) is fixedly connected to the motor (505). One end of the motor (505) is provided with a transmission shaft (506). One end of the transmission shaft (506) is fixedly connected to a rubber roller (507). The lower side of the rubber roller (507) is arranged corresponding to the rotating ring (101). The dial indicator (5) is fixed to the other end of the motor seat (503). The distance between the rubber roller (507) and the rotating ring (101) is equal to the distance from the dial indicator (5) to the tool body (7) to be detected.
8. The tool detection device for automatically and continuously detecting a cutting tool according to claim 7, wherein: The feeding part (6) includes two pairs of feeding wheels (601). The two pairs of feeding wheels (601) are both fixed on the fixed table (702). The two pairs of feeding wheels (601) are connected to each other through a belt transmission mechanism. One pair of feeding wheels (601) is arranged on one side of the locking mechanism. The feeding wheels (601) are used to transmit and feed the detected tool body (7) into the conveyor belt assembly (602). The conveyor belt assembly (602) is fixedly connected to the fixed table (702). A number of arc plates (603) are arranged on the upper side of the conveyor belt assembly (602). The arc plates (603) are used to pick up the tool body (7) and transport it.
9. The tool detection device for automatically and continuously detecting a cutting tool according to claim 7, wherein: A rotating rod (8) is rotatably connected to the upper end of the U-shaped frame (501). One end of the rotating rod (8) is fixedly connected to a rubber wheel (801). The lower side of the rubber wheel (801) is correspondingly arranged with a rubber roller (507). One side of the rotating rod (8) is fixedly connected to a pulley one (802). A pulley two (803) is arranged on one side of the pulley one (802). A semi-crossed belt connection is arranged between the pulley one (802) and the pulley two (803). The lower end of the pulley two (803) is fixedly connected to a long rod (804). The lower end of the long rod (804) is rotatably connected to the fixed table (702). A gear two (805) is fixedly connected to the lower side of the long rod (804). A crown gear (806) is meshed and connected to one side of the gear two (805). One side of the crown gear (806) is fixedly connected to the feeding wheel (601).
Citation Information
Patent Citations
Tool detection device and method
CN106563969A
Cutter detection device
CN113503801A