A positioning and installation device for the upper air duct inside an annealing furnace
By using a combination device of welding platform, longitudinal and transverse positioning mechanism in the annealing kiln, the problem of low efficiency and accuracy of the positioning and installation of the upper air duct is solved, and efficient and accurate temperature control and yield improvement are achieved.
Patent Information
- Application Number
- CN202310300925.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-23
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2043-03-23
AI Technical Summary
In the prior art, the positioning and installation efficiency and accuracy of the upstream ducts inside the annealing kiln are low, resulting in difficulty in temperature control and reduced yield.
The device including a welding platform, a longitudinal positioning mechanism and a transverse positioning mechanism is adopted. Through the coordination of the longitudinal and transverse measuring platforms, the fixing frame of the internal air duct is accurately determined and installed, thereby improving the installation efficiency and accuracy.
It realizes one-time precise positioning and installation of the internal air duct, improves work efficiency and adjustment accuracy, avoids repeated wire pulling, measurement and adjustment, and ensures the stability of temperature control and the improvement of yield.
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Figure CN116217058B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of glass production equipment, in particular to a positioning and installation device for an upper air duct inside an annealing furnace. Background Art
[0002] Glass is mainly annealed in the annealing furnace. The stability of temperature control has an important impact on the yield and quality of glass. The main methods for adjusting temperature stability are heating with electric heating, cooling with a cooling air system (external fan, external air duct, internal upper air duct), and controlling sudden temperature changes with an insulation layer.
[0003] The installation of the internal upper air duct and the internal upper air duct bracket of the annealing furnace directly affects the use of the annealing furnace. The annealing furnaces on some glass production lines have experienced problems such as internal upper air duct breakage, temperature control difficulties, and reduced yields due to unqualified installation of the internal upper air duct. How to complete the precise positioning and installation of the internal upper air duct plays a vital role in the efficiency of the external fan and the temperature control of the annealing furnace.
[0004] The traditional adjustment method is: first, all the shells of each zone (including the first kiln body, several intermediate sections, and the last kiln body) are placed on the shell welding platform; the upper air inlet box and the upper air outlet box of the internal upper air duct are hoisted into the first kiln body and the last kiln body respectively, and are positioned and installed with a tape measure according to the center of the kiln body; a straight line is drawn from the upper air inlet box to the upper air outlet box with a wire rope, and the hanging plate A and the roller shaft of the upper intermediate air duct are positioned and installed, and the positioning is completed by measuring the upper and lower front and rear distances with a triangle ruler; this positioning and installation method relies on wire pulling (the front and rear shells of the annealing kiln are positioned with a wire rope), measurement (measuring the distance between the internal upper air duct and the wire rope), adjustment (moving the position of the internal air duct to make the distance uniform by visual inspection), etc., which is inefficient and low in accuracy. Summary of the invention
[0005] The technical problem to be solved by the present invention is how to improve the efficiency and accuracy of positioning and installing the upper air duct inside the annealing furnace.
[0006] The present invention solves the above technical problems through the following technical means:
[0007] A positioning and installation device for an internal upper air duct of an annealing furnace comprises a welding platform (1), a longitudinal positioning mechanism (2), and a transverse positioning mechanism (3); an annealing furnace shell (9) is arranged on the welding platform (1), an internal upper air duct (10) is arranged on the bottom wall of the annealing furnace shell (9), and the internal upper air duct (10) comprises a plurality of fixing frames (104); the longitudinal positioning mechanism (2) comprises a longitudinal assembly support (21) and a longitudinal measurement platform (22), the transverse positioning mechanism (3) comprises a transverse assembly support (31) and a transverse measurement platform (32), each of the measurement platforms being slidably connected to each assembly support, the longitudinal assembly support (21) being arranged parallel to the cross-sectional direction of the annealing furnace shell (9), and the transverse assembly support (31) being arranged parallel to the placement direction of the annealing furnace shell (9); the longitudinal measurement platform (22) can determine the longitudinal spacing position of the fixing frames (104); and the transverse measurement platform (32) can determine the transverse spacing position of the fixing frames (104).
[0008] Beneficial effect: Through the cooperation of the welding platform, the longitudinal positioning mechanism and the transverse positioning mechanism, the positioning and installation of the internal upper air duct of the kiln body can be completed in one go, without the need for repeated wire drawing, measurement and adjustment, and with high adjustment accuracy and high work efficiency.
[0009] Furthermore, the longitudinal assembly support (21) comprises a mounting plate (211) and a scale (215); the scale (215) is fixed on the top wall of the mounting plate (211) along the longitudinal direction; the longitudinal measurement platform (22) comprises a support plate (221), a reading hole (223), and a measuring component (225); the support plate (221) and the mounting plate (211) are slidably connected; a reading hole (223) is provided through the support plate (221) near the scale (215); the support plate (221) is provided with a measuring component (225); the measuring component (225) can feed back the longitudinal spacing position of the fixing frame (104) to the scale (215) through the reading hole (223).
[0010] Beneficial effects: Through the cooperation of the measuring component, the reading hole and the scale, the measuring component can feed back the longitudinal spacing position of the fixing frame to the scale through the reading hole for workers to read and adjust, with high adjustment accuracy and high work efficiency.
[0011] Furthermore, the longitudinal measurement platform (22) further comprises a bracket (224), the bracket (224) being fixed on the support plate (221), a measuring component (225) being fixed above the bracket (224), the height of the bracket (224) being adjustable according to working conditions, and the measuring component (225) being a theodolite or a level.
[0012] Furthermore, the longitudinal assembly support (21) further comprises universal wheels (212) and adjustment legs (213); a plurality of universal wheels (212) are fixed on the bottom wall of the mounting plate (211); and a plurality of adjustment legs (213) are fixed through the mounting plate (211).
[0013] Beneficial effect: Through the setting of universal wheels and adjustable feet, the longitudinal assembly support can be moved and fixed.
[0014] Furthermore, the structure of the transverse assembly support (31) is the same as that of the longitudinal assembly support (21), but the orientation is adaptively modified to be transverse, and a transverse measuring platform (32) is slidably connected to the top of the transverse assembly support (31), and the structure of the transverse measuring platform (32) is the same as that of the longitudinal measuring platform (22).
[0015] Beneficial effect: By setting up the transverse measuring platform, the spacing position of the fixed frame along the transverse direction can be determined, and the first sliding hanger or the second sliding hanger can be put into position and aligned.
[0016] Furthermore, it also includes a first sliding hanger (4) and a first mounting seat (5), the fixed frame (104) is fixed to the annealing kiln shell (9) through a first hanging beam (106), the first hanging beam (106) is detachably connected to the first sliding hanger (4) at both ends along the longitudinal direction, the first sliding hanger (4) is slidably connected to the first mounting seat (5), and the first mounting seat (5) can install the fixed frame (104) to a determined position in the first hanging beam (106).
[0017] Beneficial effect: Through the provision of the first sliding hanger and the first mounting seat, the fixing frame can be installed at a determined position in the first hanging beam.
[0018] Furthermore, the first sliding hanger (4) includes a fixed seat (41), an adjustment component (42), an insertion support (43), and a second slide rail (44); the fixed seat (41) can be detachably connected to the first hanging beam (106); the bottom of the fixed seat (41) is fixed with an adjustment component (42); the insertion supports (43) are sleeved on the adjustment component (42); a second slide rail (44) is fixed between the two insertion supports (43); the adjustment component (42) can adjust the height of the insertion support (43) and the second slide rail (44); the second slide rail (44) can use an external longitudinal measuring platform (22) and a transverse measuring platform (32) to confirm its horizontal state and whether it is perpendicular to the center line of the annealing kiln.
[0019] Beneficial effect: By adjusting the setting of the components, the insertion support and the second slide rail can be adjusted in the height direction.
[0020] Furthermore, the adjustment component (42) comprises an adjustment screw (421) and an adjustment nut (422); the adjustment screw (421) is fixed on the bottom wall of the fixing seat (41); two adjustment nuts (422) are sleeved on the adjustment screw (421); an insertion support (43) is sandwiched between the two adjustment nuts (422); and a second slide rail (44) is fixed between the two insertion supports (43).
[0021] Furthermore, the first mounting seat (5) includes a first fixed plate (51), a second slide groove (52), a clamping component (53), and a positioning rod (54); a second slide groove (52) adapted to the second slide rail (44) is fixed on the bottom wall of the first fixed plate (51); the second slide rail (44) and the second slide groove (52) cooperate with each other for sliding connection; a clamping component (53) is fixed on the top wall of the first fixed plate (51) in a mirror-image manner along the X-axis direction; and the fixed frame (104) is arranged between the two clamping components (53).
[0022] Furthermore, the clamping component (53) includes a clamping plate (531) and a bolt (532), the fixing frame (104) includes a second hanging plate (1041) and a roller shaft (1042), the second hanging plate (1041) is placed between the two clamping plates (531) and is limited by the bolt (532), the roller shaft (1042) vertically penetrates the second hanging plate (1041) and extends out, the clamping plate (531) and the first fixing plate (51) are vertically arranged, and two positioning rods (54) are arranged, which respectively penetrate the two ends of the roller shaft (1042) to fix the roller shaft (1042) on the second hanging plate (1041).
[0023] Furthermore, it also includes a second sliding hanger (6) and a second mounting seat (7); the internal upper air duct (10) also includes an upper air outlet box (103) and a plurality of first hanging plates (105); the longitudinal measuring platform (22) is capable of determining the longitudinal spacing of the first hanging plates (105); the upper air outlet box (103) is fixed to the annealing kiln shell (9) via the first hanging plates (105) and the second hanging beam (106'); the structure of the second sliding hanger (6) is the same as that of the first sliding hanger (4); the second sliding hanger (6) is detachably connected to the second hanging beam (106'); the second sliding hanger (6) is slidably connected to a second mounting seat (7); the second mounting seat (7) is capable of mounting the first hanging plate (105) to a determined position in the second hanging beam (106').
[0024] Beneficial effect: By setting the second sliding hanger and the second mounting seat, the first hanging plate can be installed at a determined position in the second hanging beam.
[0025] Furthermore, the second mounting seat (7) includes a second fixed plate (71), a third slide groove (72), and a positioning plate (73). The third slide groove (72) is fixed on the bottom wall of the second fixed plate (71). The third slide groove (72) cooperates with the third slide rail (64) of the second sliding hanger (6) to be slidably connected. The positioning plate (73) is fixed on the top wall of the second fixed plate (71). The positioning plate (73) and the second fixed plate (71) are vertically arranged. The positioning plate (73) can limit the first hanging plate (105) so that its top end is fixed to the second hanging beam (106') and its bottom end is fixed to the upper air outlet box (103).
[0026] The advantages of the present invention are:
[0027] The invention can complete the positioning and installation of the internal upper air duct of the kiln body in one go through the mutual cooperation of the welding platform, the longitudinal positioning mechanism and the transverse positioning mechanism, without the need for repeated wire drawing, measurement and adjustment, and has high adjustment accuracy and high work efficiency.
[0028] The present invention cooperates with the measuring component, the reading hole and the scale, and the measuring component can feed back the longitudinal spacing position of the fixing frame to the scale through the reading hole for workers to read and adjust, with high adjustment accuracy and high work efficiency.
[0029] The invention can move and fix the longitudinal assembly support by arranging the universal wheels and the adjustment support feet.
[0030] The present invention can determine the spacing position of the fixing frame in the lateral direction by setting the lateral measuring platform, and can also align the first sliding hanger or the second sliding hanger in place.
[0031] The present invention can install the fixing frame at a determined position in the first hanging beam by arranging the first sliding hanger and the first mounting seat.
[0032] The present invention can adjust the insertion support and the second slide rail in the height direction by setting the adjustment component.
[0033] The present invention can install the first hanging plate at a determined position in the second hanging beam by arranging the second sliding hanger and the second mounting seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 A top view of a positioning and installation device for an upper air duct in an annealing furnace according to a first embodiment of the present invention;
[0035] Figure 2 It is a side sectional view of the device for positioning and installing the upper air duct inside the annealing furnace according to the first embodiment of the present invention when the fixing frame is installed;
[0036] Figure 3 It is a side sectional view of the upper air outlet box installed in the upper air duct positioning and installation device of the annealing furnace in the first embodiment of the present invention;
[0037] Figure 4 It is a front cross-sectional view of an upper air duct inside an annealing furnace according to an embodiment of the present invention;
[0038] Figure 5 for Figure 4 A magnified view of middle;
[0039] Figure 6 for Figure 4 Enlarged view of middle B;
[0040] Figure 7 A side sectional view of an upper air duct inside an annealing furnace according to an embodiment of the present invention;
[0041] Figure 8 for Figure 7 Enlarged view of middle C;
[0042] Fig. 9 It is a front view of the longitudinal positioning mechanism in the positioning and installation device for the upper air duct inside the annealing furnace according to the first embodiment of the present invention;
[0043] Fig.10 It is a front cross-sectional view of the device for positioning and installing the upper air duct inside the annealing furnace according to the first embodiment of the present invention when the fixing frame is installed;
[0044] Fig.11 It is a front cross-sectional view of the upper air outlet box installed in the upper air duct positioning and installation device of the annealing furnace according to the first embodiment of the present invention. DETAILED DESCRIPTION
[0045] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in combination with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] Embodiment 1
[0047] like Figure 1 , Figure 2 , Figure 3 As shown, this embodiment provides an upper air duct positioning and installation device inside an annealing furnace, including a welding platform 1, a longitudinal positioning mechanism 2, a transverse positioning mechanism 3, a first sliding hanger 4, a first mounting seat 5, a second sliding hanger 6, and a second mounting seat 7.
[0048] like Figure 1 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 As shown, an annealing kiln shell 9 is provided on the welding platform 1, and the annealing kiln shell 9 includes a first kiln body 91, an intermediate kiln body 92, and a final kiln body 93. The first kiln body 91, a plurality of intermediate kiln bodies 92, and a final kiln body 93 are sequentially arranged on the welding platform 1, and an internal upper air duct 10 is fixed on the bottom wall of the annealing kiln shell 9, and the internal upper air duct 10 includes an upper air inlet box 101, an upper intermediate air duct 102, an upper air outlet box 103, a fixing frame 104, and a first hanging plate 105, a plurality of fixing frames 104 are provided, and the fixing frames 104 are fixed to the annealing kiln shell 9 through the first hanging beam 106, and an upper intermediate air duct 102 is fixed between the fixing frames 104, an upper air inlet box 101 is fixed to the input end of the upper intermediate air duct 102, and an upper air outlet box 103 is fixed to the output end of the upper intermediate air duct 102, and the upper air outlet box 103 is fixed to the annealing kiln shell 9 through the first hanging plate 105 and the second hanging beam 106'.
[0049] like Figure 1 As shown, a longitudinal positioning mechanism 2 is placed on the outer side of the tail of the welding platform 1 along the Y-axis direction, and a transverse positioning mechanism 3 is placed on the outer side of the edge of the welding platform 1 along the X-axis direction;
[0050] like Figure 1 , Fig. 9 As shown, the longitudinal positioning mechanism 2 includes a longitudinal assembly support 21 and a longitudinal measuring platform 22. The longitudinal assembly support 21 includes a mounting plate 211, a universal wheel 212, an adjustment foot 213, a first slide rail 214, and a scale 215. A plurality of universal wheels 212 are fixed on the bottom wall of the mounting plate 211, and a plurality of adjustment feet 213 are fixed through the mounting plate 211. Through the arrangement of the universal wheels 212 and the adjustment foot 213, the longitudinal assembly support 21 can be moved and fixed. Two first slide rails 214 are fixed at intervals along the Y-axis direction on the top wall of the mounting plate 211, and a scale 215 is fixed at the middle position of the top wall of the mounting plate 211 along the Y-axis.
[0051] like Figure 1 , Fig. 9As shown, the longitudinal measuring platform 22 includes a supporting plate 221, a first slide groove 222, a reading hole 223, a bracket 224, and a measuring component 225. A first slide groove 222 adapted to the first slide rail 214 is fixed on the bottom wall of the supporting plate 221 near the first slide rail 214. The first slide rail 214 and the first slide groove 222 cooperate with each other for sliding connection. A reading hole 223 is penetrated and opened near the scale 215 on the supporting plate 221. A bracket 224 is fixed on the supporting plate 221. A measuring component 225 is fixed above the bracket 224. The height of the bracket 224 can be adjusted according to the working conditions. The measuring component 225 is a theodolite or a level. In this embodiment, the measuring component 225 is a theodolite. The laser emitting part at the bottom of the theodolite is flush with the reading hole 223 and the scale 215 along the Z axis.
[0052] like Figure 1 , Fig. 9 As shown, the transverse positioning mechanism 3 includes a transverse assembly support 31 and a transverse measuring platform 32. The transverse assembly support 31 is arranged along the X-axis direction outside the edge of the welding platform 1. The structure of the transverse assembly support 31 is the same as that of the longitudinal assembly support 21, but the orientation is adaptively modified to the X-axis direction. The upper part of the transverse assembly support 31 is slidably connected with the transverse measuring platform 32, and the structure of the transverse measuring platform 32 is the same as that of the longitudinal measuring platform 22.
[0053] like Figure 1 , Figure 2 , Figure 3 As shown, the transverse assembly support 31 and the longitudinal assembly support 21 have been measured and aligned by theodolite and level when manufacturing the welding platform 1; the transverse measuring platform 32 is parallel to the placement direction of the kiln body when moving, and its main function is to put the first sliding hanger 4 or the second sliding hanger 6 in place and align the spacing position of the fixed frame 104 along the X-axis direction; the longitudinal measuring platform 22 is parallel to the cross-sectional direction of the kiln body when moving, and its main function is to determine the spacing position of the fixed frame 104 along the Y-axis direction; after the transverse measuring platform 32 is used, the spacing position of the fixed frame 104 can be moved in sequence along the placement direction of the kiln body, and the longitudinal measuring platform 22 can reciprocate along the cross-sectional direction of the kiln body after use.
[0054] like Figure 2 , Fig.10As shown, the first hanging beam 106 is detachably connected to the first sliding hanger 4 on both sides along the Y-axis. The first sliding hanger 4 includes a fixed seat 41, an adjustment component 42, an insertion support 43, and a second slide rail 44. The fixed seat 41 is detachably connected to the first hanging beam 106. The bottom of the fixed seat 41 is fixed with an adjustment component 42. The adjustment component 42 can adjust the insertion support 43 and the second slide rail 44 in the height direction. The adjustment component 42 in the example of this embodiment includes an adjustment screw 421 and an adjustment nut 422. The adjustment screw 421 is fixed on the bottom wall of the fixed seat 41. Two adjustment nuts 422 are sleeved on the adjustment screw 421. An insertion support 43 is sandwiched between the two adjustment nuts 422. The second slide rail 44 is fixed between the two insertion supports 43. The adjustment component 42 can adjust the position of the second slide rail 44 by adjusting the position of the insertion support 43; the fixed seat 41 in the example of this embodiment is a magnetic seat; the second slide rail 44 is slidably connected to the first mounting seat 5.
[0055] like Figure 2 , Fig.10 As shown, the first mounting seat 5 includes a first fixing plate 51, a second slide groove 52, a clamping component 53, and a positioning rod 54. The second slide groove 52 adapted to the second slide rail 44 is fixed on the bottom wall of the first fixing plate 51. The second slide rail 44 and the second slide groove 52 cooperate with each other for sliding connection. The clamping component 53 is fixed on the top wall of the first fixing plate 51 along the X-axis direction. The fixing frame 104 is arranged between the two clamping components 53. The clamping component 53 includes a clamping plate 531 and a bolt 532. The fixed frame 104 includes a second hanging plate 1041 and a roller shaft 1042. The second hanging plate 1041 is placed between the two clamping plates 531 and is limited by bolts 532. The roller shaft 1042 vertically penetrates the second hanging plate 1041 and extends out. The clamping plate 531 and the first fixed plate 51 are vertically arranged. Two positioning rods 54 are provided, which respectively penetrate the two ends of the roller shaft 1042 to fix the roller shaft 1042 on the second hanging plate 1041. In this embodiment, the positioning rod 54 is a positioning pin shaft.
[0056] like Figure 1 , Figure 2 , Fig.10 As shown, the fixing frame 104 is installed on the first hanging beam 106 in the following manner: the magnetic base is adsorbed on the first hanging beam 106, the adjustment screw 421 is screwed in and the insert support 422 is installed on both ends of the second slide rail 44, the level of the second slide rail 44 is adjusted by adjusting the two sides of the nut 422, and the external longitudinal measuring platform 22 and the transverse measuring platform 32 are used to confirm its horizontal state and whether it is perpendicular to the center line of the annealing furnace;
[0057] like Figure 2 , Fig.10As shown, the installation method of installing the first mounting seat 5 on the second slide rail 44 is: first install the second slide groove 52 on the first fixed plate 51, then penetrate from one side of the second slide rail 44, and then install the clamping component 53; use the clamping component 53 to clamp the second hanging plate 1041, adjust the distance between the two sides of the second hanging plate 1041 clamped by the clamping component 53, penetrate the roller shaft 1042 into the mounting hole of the second hanging plate 1041, and use the positioning rod 54 to position and lock the roller shaft 1042, so that a set of second hanging plates 1041 and roller shaft 1042 are installed and positioned; slide the first mounting seat 5 on the second slide rail 44 to adjust to the position of the next set of second hanging plates 1041 and roller shaft 1042 for installation.
[0058] like Figure 3 , Fig.11 As shown, the structure of the second sliding hanger 6 is the same as that of the first sliding hanger 4. The second sliding hanger 6 is detachably connected to the second hanging beam 106'. The second sliding hanger 6 is slidably connected with a second mounting seat 7. The second mounting seat 7 includes a second fixed plate 71, a third slide groove 72, and a positioning plate 73. The third slide groove 72 is fixed on the bottom wall of the second fixed plate 71. The third slide groove 72 cooperates with the third slide rail 64 of the second sliding hanger 6 for sliding connection. A positioning plate 73 is fixed on the top wall of the second fixed plate 71. The positioning plate 73 and the second fixed plate 71 are vertically arranged. The positioning plate 73 can limit the first hanging plate 105 so that its top end is fixed to the second hanging beam 106' and its bottom end is fixed to the upper air outlet box 103.
[0059] like Figure 3 , Fig.11 As shown, the installation method of installing the second mounting seat 7 on the third slide rail 64 is: first install the second fixing plate 71 and the third slide groove 72 together, then penetrate from one side of the third slide rail 64, and then install the positioning plate 73, and drive the positioning plate 73 to move by sliding the third slide groove 72. When the positioning plate 73 reaches the fixed position of the upper air outlet box 103, the bottom end of the first hanging plate 105 is welded to the upper air outlet box 103, and the top end of the first hanging plate 105 is welded to the second hanging beam 106', so that one side of the upper air outlet box 103 is fixed; then change the position of the other side and move the second mounting seat 7 over, and weld another first hanging plate 105 to the upper air outlet box 103 according to the above operation, so that a set of upper air outlet box 103 is fixed.
[0060] like Figure 1 , Fig.10 , Fig.11As shown, the second slide rail 44 and the third slide rail 64 are adjusted to be horizontal by the theodolite in the transverse measuring platform 32 and the longitudinal measuring platform 22, so that the second slide rail 44 and the third slide rail 64 are horizontally arranged; the transverse measuring platform 32 can also detect whether the center lines of the second hanging plate 1041 or the first hanging plate 105 coincide with the first hanging beam 106.
[0061] When in use, the welding platform 1 commonly used in the annealing furnace manufacturing process (an auxiliary platform generally used by manufacturers) is used for external extension, and the first kiln body 91, multiple intermediate kiln bodies 92, and the last kiln body 93 are arranged in sequence on the welding platform 1, and the longitudinal assembly support 21 and the transverse assembly support 31 are used, assisted by the longitudinal measurement platform 22 and the transverse measurement platform 32 to accurately position and place the fixing frame 104 and the first hanging plate 105; then, the fixing frame 104 and the first hanging plate 105 are accurately positioned and installed by using the first sliding hanger 4 and the first mounting seat 5, the second sliding hanger 6 and the second mounting seat 7, so as to ensure that the interval distance of the internal upper air duct 10 from the first section position to the last section position is the same and the positioning deviation is small; finally, when each section of the shell is installed on site, the upper air inlet box 101, the upper intermediate air duct 102, and the upper air outlet box 103 will not expand and squeeze in a high temperature state due to the positioning size deviation of the fixing frame 104 and the first hanging plate 105.
[0062] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A positioning and installation device for the upper air duct inside an annealing furnace, characterized in that: It comprises a welding platform (1), a longitudinal positioning mechanism (2), a transverse positioning mechanism (3), a first sliding hanger (4), and a first mounting seat (5); An annealing kiln shell (9) is arranged on the welding platform (1), an internal upper air duct (10) is arranged on the bottom wall of the annealing kiln shell (9), and the internal upper air duct (10) includes a plurality of fixing frames (104); The longitudinal positioning mechanism (2) comprises a longitudinal assembly support (21) and a longitudinal measuring platform (22), and the transverse positioning mechanism (3) comprises a transverse assembly support (31) and a transverse measuring platform (32), each of the measuring platforms being slidably connected to each assembly support, the longitudinal assembly support (21) being arranged in parallel with the cross-sectional direction of the annealing furnace shell (9), and the transverse assembly support (31) being arranged in parallel with the placement direction of the annealing furnace shell (9); The longitudinal measurement platform (22) is capable of determining the longitudinal spacing position of the fixing frame (104); the transverse measurement platform (32) is capable of determining the transverse spacing position of the fixing frame (104); The fixed frame (104) is fixed to the annealing furnace shell (9) via a first hanging beam (106); both ends of the first hanging beam (106) in the longitudinal direction are detachably connected to a first sliding hanger (4); a first mounting seat (5) is slidably connected to the first sliding hanger (4); the first mounting seat (5) is capable of mounting the fixed frame (104) at a determined position in the first hanging beam (106).
2. The device for positioning and installing the upper air duct inside an annealing furnace according to claim 1, characterized in that: The longitudinal assembly support (21) comprises a mounting plate (211) and a scale (215); the scale (215) is fixed on the top wall of the mounting plate (211) along the longitudinal direction; the longitudinal measurement platform (22) comprises a support plate (221), a reading hole (223), and a measuring component (225); the support plate (221) and the mounting plate (211) are slidably connected; a reading hole (223) is provided through the support plate (221) near the scale (215); the support plate (221) is provided with a measuring component (225); the measuring component (225) can feed back the longitudinal spacing position of the fixing frame (104) to the scale (215) through the reading hole (223).
3. The device for positioning and installing the upper air duct inside the annealing furnace according to claim 2, characterized in that: The longitudinal measurement platform (22) further comprises a bracket (224), the bracket (224) is fixed on the support plate (221), a measuring component (225) is fixed above the bracket (224), the height of the bracket (224) can be adjusted according to working conditions, and the measuring component (225) is a theodolite or a level.
4. The device for positioning and installing the upper air duct inside an annealing furnace according to claim 2, characterized in that: The longitudinal assembly support (21) further comprises universal wheels (212) and adjustment legs (213); a plurality of universal wheels (212) are fixed on the bottom wall of the mounting plate (211); and a plurality of adjustment legs (213) are fixed through the mounting plate (211).
5. A positioning and installation device for the upper air duct inside an annealing furnace according to any one of claims 1 to 4, characterized in that: A transverse measuring platform (32) is slidably connected above the transverse assembly support (31), and the structure of the transverse measuring platform (32) is the same as that of the longitudinal measuring platform (22).
6. The device for positioning and installing the upper air duct inside an annealing furnace according to claim 1, characterized in that: The first sliding hanger (4) comprises a fixed seat (41), an adjustment component (42), an insertion support (43), and a second slide rail (44); the fixed seat (41) can be detachably connected to the first hanging beam (106); an adjustment component (42) is fixed to the bottom of the fixed seat (41); the insertion supports (43) are sleeved on the adjustment component (42); a second slide rail (44) is fixed between two insertion supports (43); the adjustment component (42) can adjust the height of the insertion support (43) and the second slide rail (44); the second slide rail (44) can use an external longitudinal measuring platform (22) and a transverse measuring platform (32) to confirm its horizontal state and whether it is perpendicular to the center line of the annealing kiln.
7. The device for positioning and installing the upper air duct inside the annealing furnace according to claim 6, characterized in that: The adjusting component (42) comprises an adjusting screw (421) and an adjusting nut (422); the adjusting screw (421) is fixed on the bottom wall of the fixing seat (41); two adjusting nuts (422) are sleeved on the adjusting screw (421); an insert support (43) is sandwiched between the two adjusting nuts (422); and a second slide rail (44) is fixed between the two insert supports (43).
8. The device for positioning and installing the upper air duct inside an annealing furnace according to claim 1, characterized in that: The first mounting seat (5) comprises a first fixed plate (51), a second slide groove (52), a clamping component (53), and a positioning rod (54); a second slide groove (52) adapted to the second slide rail (44) is fixed on the bottom wall of the first fixed plate (51); the second slide rail (44) and the second slide groove (52) cooperate with each other for sliding connection; a clamping component (53) is fixed on the top wall of the first fixed plate (51) in a mirror-image manner along the X-axis direction; and the fixing frame (104) is arranged between the two clamping components (53).
9. The device for positioning and installing the upper air duct inside an annealing furnace according to claim 8, characterized in that: The clamping component (53) includes a clamping plate (531) and a bolt (532); the fixing frame (104) includes a second hanging plate (1041) and a roller shaft (1042); the second hanging plate (1041) is placed between the two clamping plates (531) and is limited by the bolt (532); the roller shaft (1042) vertically penetrates the second hanging plate (1041) and extends out; the clamping plate (531) and the first fixing plate (51) are vertically arranged; two positioning rods (54) are arranged, respectively penetrating the two ends of the roller shaft (1042) to fix the roller shaft (1042) on the second hanging plate (1041).
10. The device for positioning and installing the upper air duct inside an annealing furnace according to claim 1, characterized in that: The invention also comprises a second sliding hanger (6) and a second mounting seat (7); the internal upper air duct (10) further comprises an upper air outlet box (103) and a plurality of first hanging plates (105); the longitudinal measuring platform (22) is capable of determining the longitudinal spacing of the first hanging plates (105); the upper air outlet box (103) is fixed to the annealing kiln shell (9) via the first hanging plates (105) and the second hanging beam (106'); the structure of the second sliding hanger (6) is the same as that of the first sliding hanger (4); the second sliding hanger (6) is detachably connected to the second hanging beam (106'); the second sliding hanger (6) is slidably connected to a second mounting seat (7); the second mounting seat (7) is capable of mounting the first hanging plate (105) to a position determined in the second hanging beam (106').
11. The device for positioning and installing the upper air duct inside an annealing furnace according to claim 10, characterized in that: The second mounting seat (7) includes a second fixed plate (71), a third slide groove (72), and a positioning plate (73). The third slide groove (72) is fixed on the bottom wall of the second fixed plate (71). The third slide groove (72) cooperates with the third slide rail (64) of the second sliding hanger (6) to be slidably connected. The positioning plate (73) is fixed on the top wall of the second fixed plate (71). The positioning plate (73) and the second fixed plate (71) are vertically arranged. The positioning plate (73) can limit the first hanging plate (105) so that its top end is fixed to the second hanging beam (106') and its bottom end is fixed to the upper air outlet box (103).
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