Door measuring support, inner panel positioning measurement method, and outer panel positioning measurement method
By designing a door measuring bracket that includes positioning pins and adjustable supports, unified measurement of the positioning of the inner and outer panels is achieved, solving the problems of high cost and inconvenient management in the existing technology, and improving measurement efficiency and accuracy.
Patent Information
- Application Number
- CN202310228419.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-07
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-03-07
AI Technical Summary
Existing door measurement brackets are costly to develop, require a large area, and are inconvenient to manage on-site, making it difficult to achieve convenient positioning and measurement of inner and outer panels.
Design a car door measuring bracket that uses positioning pins and adjustable support components. After measuring using the inner panel positioning reference, there is no need to disassemble it. The outer panel reference point can be adjusted using the adjustable support components to achieve positioning measurement of the inner and outer panels of the same bracket.
It reduces the development cost of the positioning and measuring bracket for the outer panel of the door assembly, saves space on the production site, simplifies tooling management, and improves the convenience and accuracy of measurement.
Smart Images

Figure CN116222455B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automobile assembly, in particular to a door measuring support, an inner panel positioning and measuring method and an outer panel positioning and measuring method. BACKGROUND
[0002] When the size-related quality problem occurs in the door area of the whole vehicle, the size deviation of each area of the door assembly is usually measured after the door is positioned by the measuring support, the relevant measurement data is collected for analysis, the root cause of the quality problem is found and eliminated.
[0003] The door measuring support is generally divided into inner panel positioning and outer panel positioning. The measurement data collected by measuring the door assembly on the inner panel positioning measuring support can more conveniently reflect the size problem of the door assembly manufacturing; the measurement data collected by measuring the door assembly on the outer panel positioning measuring support can more intuitively reflect the size problem of the door assembly after being assembled to the vehicle body.
[0004] At present, when developing the door assembly measuring support, the inner panel positioning and the outer panel positioning are generally developed at the same time. There are two kinds of mainstream measuring support development schemes, one is to develop two sets of measuring supports, one set is for inner panel positioning and the other set is for outer panel positioning, which has the disadvantage of high manufacturing cost and large floor area; the other scheme is to make both the inner panel positioning and the outer panel positioning on one measuring support, one set of positioning is made into a fixed structure, and the other set of positioning is made into a quick-release structure or an adjustable structure, and the measurement positioning mechanism is selected according to the need during measurement, which has the disadvantage of high design and manufacturing cost, and the quick-release structure is not convenient for on-site management and takes a long time to replace parts. Therefore, how to provide a measuring support with low manufacturing cost, small floor area and convenient on-site management and use is a technical problem to be solved at present. SUMMARY
[0005] The purpose of the embodiments of the present application is to provide a door measuring support, an inner panel positioning and measuring method and an outer panel positioning and measuring method, so as to provide a measuring support with low manufacturing cost, small floor area and convenient on-site management and use.
[0006] To solve the above technical problems, the embodiments of the present application provide the following technical solutions:
[0007] The first aspect of the present application provides a door measuring support, which comprises: a support body comprising: a positioning frame arranged longitudinally;
[0008] two positioning pins installed on the first side of the positioning frame for being inserted into the positioning holes of the door inner panel of the door assembly for positioning the X direction and the Z direction of the door inner panel; and
[0009] Four supporting members are respectively installed on the first side of the positioning frame and correspond to four inner panel supporting points of the door inner panel, and each of the supporting members comprises a base, a supporting seat and a movable supporting part. The base is installed on the positioning frame. The supporting seat is arranged on the side of the base away from the positioning frame. The surface of the supporting seat away from the base is a supporting surface for supporting the inner panel supporting points. The movable supporting part is movably installed on the supporting seat and can reciprocally move along the Y direction relative to the supporting seat. The supporting end of the movable supporting part away from the base can be moved to a position not protruding outward from the supporting surface or protruding outward from the supporting surface, so as to support the corresponding inner panel supporting point through the supporting surface or the supporting end.
[0010] When the door assembly is measured by taking the door inner panel as a positioning reference, the supporting surfaces of the four supporting members support the four inner panel supporting points of the door inner panel respectively, so that the door inner panel is in a reference position.
[0011] When the door assembly is measured by taking the door outer panel as a positioning reference, the supporting end of at least one of the supporting members supports the inner panel supporting point of the door inner panel, so that the door outer panel is in a reference position.
[0012] In some modified embodiments of the first aspect of the present application, the supporting seat is internally provided with a cavity, and the cavity is open on one side in the Z direction. The supporting surface of the supporting seat is provided with a through hole adapted to the movable supporting part and communicating with the cavity. The movable supporting part is movably arranged in the cavity and the through hole.
[0013] In some modified embodiments of the first aspect of the present application, the end of the movable supporting part away from the supporting end is an adjusting end.
[0014] The supporting member further comprises:
[0015] A spring is sleeved on the outside of the movable supporting part and located in the cavity. One end of the spring is fixed relative to the movable supporting part, and the other end of the spring is in contact with the cavity wall close to the supporting surface.
[0016] A plurality of gaskets, at least part of which have different thicknesses, are used to be inserted between the cavity wall away from the supporting surface of the cavity and the adjusting end of the movable supporting part, so as to adjust the door outer panel to a reference position.
[0017] In some modified embodiments of the first aspect of the present application, the supporting member further comprises:
[0018] A fixed sleeve is sleeved on the outside of the movable supporting part and located in the cavity. One end of the spring is fixed to the fixed sleeve.
[0019] An adjusting rod is arranged on the outer circumferential surface of the fixing sleeve and exposed to the opening of the cavity.
[0020] In some modified embodiments of the first aspect of the present application, the bracket body further comprises a base, the positioning frame is mounted on the base, and a plurality of rollers are detachably mounted on the base.
[0021] In some modified embodiments of the first aspect of the present application, the positioning frame comprises:
[0022] two first positioning beams respectively extending along the Z direction and being spaced apart along the X direction on the base; and
[0023] two second positioning beams respectively extending along the X direction and being spaced apart along the Z direction between the two first positioning beams;
[0024] wherein the first positioning beams and the second positioning beams are respectively arranged in a hollow structure, and a plurality of groups of first mounting holes are arranged in the extension direction of each of the first positioning beams and the second positioning beams, and the positioning pins and the support members are respectively mounted on the positioning frame through at least one group of the first mounting holes.
[0025] In some modified embodiments of the first aspect of the present application, the positioning frame further comprises:
[0026] a plurality of mounting beams, the two positioning pins and the four support members are respectively mounted on the first positioning beams or the second positioning beams through the mounting beams, and the lengths of at least part of the mounting beams are different.
[0027] In some modified embodiments of the first aspect of the present application, a plurality of groups of second mounting holes are arranged on the side surface of the mounting beam along the extension direction of the mounting beam and cooperate with the plurality of groups of first mounting holes;
[0028] the mounting beam can be mounted on the first positioning beam or the second positioning beam through the end or the side surface;
[0029] the positioning pin and the support member can be mounted on the end or the side surface of the mounting beam.
[0030] The second aspect of the present application provides an inner panel positioning and measuring method, which comprises: inserting two positioning pins into positioning holes of a door inner panel, and supporting four inner panel support points of the door inner panel through the support surfaces of four support members;
[0031] establishing an inner panel reference coordinate system according to the bracket body, and measuring the door assembly.
[0032] The third aspect of the present application provides a method for positioning and measuring an inner plate, which comprises: inserting two positioning pins into positioning holes of the inner plate of the vehicle door, and supporting four inner plate support points of the inner plate through support surfaces of four support members;
[0033] establishing an inner plate reference coordinate system according to the support body;
[0034] measuring four Y-direction reference points of the outer plate of the vehicle door, obtaining deviation values of the four Y-direction reference points, finding an inner plate support point of the inner plate corresponding to the Y-direction reference point that needs to be adjusted, and inserting a gasket corresponding to the deviation value into the corresponding support member to support the inner plate support point through a support end of the movable support part;
[0035] re-measuring the deviation values of the four Y-direction reference points until the deviation values of each of the Y-direction reference points are adjusted to meet the tolerance requirements;
[0036] measuring X-direction reference points and Z-direction reference points of the outer plate of the vehicle door and establishing an outer plate reference coordinate system, and measuring the vehicle door assembly.
[0037] Compared with the prior art, the vehicle door measuring support, the method for positioning and measuring an inner plate, and the method for positioning and measuring an outer plate provided by the present application are designed and developed according to the positioning of the inner plate of the vehicle door. When the vehicle door assembly is measured with the inner plate of the vehicle door as the positioning reference, two positioning pins on the positioning frame are respectively inserted into two positioning holes of the inner plate of the vehicle door to position the inner plate from the X-direction and the Z-direction, and the support surfaces of the four support members respectively support the four inner plate support points of the inner plate to realize Y-direction positioning. After installation, the inner plate of the vehicle door is in a reference position. When the vehicle door assembly is measured with the outer plate of the vehicle door as the positioning reference, the vehicle door assembly does not need to be disassembled and reassembled. By using the Y-direction adjustable support member, the flatness of the Y-direction reference points of the outer plate of the vehicle door can be ensured through the adjustment of the adjusting member, and other reference points of the outer plate of the vehicle door are measured to construct an outer plate positioning coordinate system, so that the measurement with the outer plate of the vehicle door as the positioning reference can be realized. The same measuring support can be used to realize the positioning of the inner plate and the positioning of the outer plate, which can reduce the development of the outer plate positioning measuring support of each vehicle door assembly, thereby saving development costs, reducing the occupation of the production site, and reducing the cost of tool management. BRIEF DESCRIPTION OF DRAWINGS
[0038] The above and other objects, features and advantages of the exemplary embodiments of the present application will be readily understood through reading the following detailed description in conjunction with the drawings, in which several embodiments of the present application are illustrated in example, not limitation, wherein like or corresponding reference numerals refer to like or corresponding parts throughout the several views. In the drawings:
[0039] Figure 1 A structure schematic view of a vehicle door assembly installed on the vehicle door measuring support provided by the embodiment of the present application is schematically shown.
[0040] Figure 2 Fig. 6 schematically shows a structure schematic view of the vehicle door assembly installed on the vehicle door measuring support provided by the embodiment of the present application at another angle;
[0041] Figure 3 Fig. 5 schematically shows a structure schematic view of the vehicle door measuring support provided by the embodiment of the present application;
[0042] Figure 4 Fig. 4 schematically shows a structure schematic view of the support provided by the vehicle door measuring support provided by the embodiment of the present application;
[0043] Figure 5 Fig. 3 schematically shows a flow schematic view of the inner plate positioning and measuring method provided by the embodiment of the present application;
[0044] Figure 6 Fig. 2 schematically shows a flow schematic view of the outer plate positioning and measuring method provided by the embodiment of the present application.
[0045] BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Positioning frame 11, first positioning beam 111, second positioning beam 112, first mounting hole 1101, base 12, first fixing beam 121, second fixing beam 122, mounting beam 13, second mounting hole 1301, positioning pin 2, support 3, base 31, support seat 32, support surface 32a, cavity 321, through hole 322, movable support part 33, support end 33a, spring 34, gasket 35, fixing sleeve 36, adjusting rod 37, vehicle door assembly 4. DETAILED DESCRIPTION
[0047] Exemplary embodiments of the present disclosure will be described in detail with reference to the drawings. Although exemplary embodiments of the present disclosure are shown in the drawings, it is understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present disclosure to those skilled in the art.
[0048] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the present application should be understood as the general meaning understood by those skilled in the art to which the present application belongs.
[0049] Embodiment One
[0050] Reference is made to the accompanying drawings Figure 1 - the accompanying drawings Figure 4The embodiment one of the present application provides a vehicle door measuring support, which comprises a support body, wherein the support body comprises a positioning frame 11 arranged longitudinally; two positioning pins 2 arranged on a first side of the positioning frame 11 and used for being inserted into positioning holes of an inner panel of a vehicle door assembly 4 so as to position the inner panel in X direction and Z direction; and four supporting members 3 arranged on the first side of the positioning frame 11 and corresponding to four inner panel supporting points of the inner panel respectively, wherein each of the supporting members 3 comprises a base 31, a supporting seat 32 and a movable supporting part 33, the base 31 is arranged on the positioning frame 11, the supporting seat 32 is arranged on a side of the base 31 away from the positioning frame 11, a surface of the supporting seat 32 away from the base 31 is a supporting surface 32a used for supporting the inner panel supporting points, the movable supporting part 33 is movably arranged on the supporting seat 32 and can move reciprocally along Y direction relative to the supporting seat 32, and a supporting end 33a of the movable supporting part 33 away from the base 31 can be moved to a position not protruding outwardly from the supporting surface 32a or protruding outwardly from the supporting surface 32a so as to support the corresponding inner panel supporting point through the supporting surface 32a or the supporting end 33a; when the vehicle door assembly 4 is measured with the inner panel as a positioning reference, the supporting surfaces 32a of the four supporting members 3 support the four inner panel supporting points of the inner panel respectively so that the inner panel is in a reference position; and when the vehicle door assembly 4 is measured with an outer panel as a positioning reference, the supporting end 33a of at least one of the supporting members 3 supports the inner panel supporting point of the inner panel so that the outer panel is in a reference position
[0051] Specifically, the vehicle door measuring support is used for positioning the vehicle door assembly 4 and measuring size deviation of each region of the vehicle door assembly 4, and the measuring support can realize inner panel positioning and outer panel positioning and only needs to be installed once without complicated disassembly and replacement processes.
[0052] The vehicle door measuring support provided by the embodiment mainly comprises a support main body, two positioning pins 2 and four supporting pieces 3. The support main body is the main structure of the vehicle door measuring support, provides mounting positions for other structures and can reliably support. The support main body can be placed on a bearing surface, which can be the ground. The support main body comprises a longitudinally arranged positioning frame 11, which is used to mount the structure for positioning the vehicle door assembly 4 to longitudinally mount and position the vehicle door assembly 4 on the positioning frame 11. The specific structure of the positioning frame 11 is not limited here. The two positioning pins 2 and the four supporting pieces 3 are mounted on the first side of the positioning frame 11 according to the positions of the positioning holes of the inner panel of the vehicle door assembly 4 and the inner panel supporting points. The two positioning pins 2 correspond to the two positioning holes of the inner panel and can be inserted into the corresponding positioning holes during installation, thereby achieving X-direction and Z-direction positioning of the inner panel. The four supporting pieces 3 correspond to the four inner panel supporting pieces 3 of the inner panel. The structure of the supporting piece 3 mainly comprises a base 31 and a supporting seat 32. The base 31 can be mounted on the positioning frame 11 by bolts or other connecting pieces. The supporting seat 32 is located on the side of the base 31 away from the positioning frame 11, and the surface of the supporting seat 32 away from the base 31 is the supporting surface 32a, which can achieve Y-direction positioning. The vehicle door measuring support provided by the embodiment is designed and developed according to the inner panel of the vehicle door assembly 4 as the positioning reference. When the vehicle door assembly 4 is mounted on the positioning frame 11, the two positioning pins 2 are respectively inserted into the corresponding positioning holes of the inner panel, and the supporting surfaces 32a of the four supporting pieces 3 respectively support the four inner panel supporting points of the inner panel, the inner panel is in the reference position, and the vehicle door assembly 4 can be measured with the inner panel as the positioning reference. The collected measurement data can conveniently reflect the size problems of the vehicle door assembly 4.
[0053] In order to make the vehicle door measuring support provided by the embodiment also be capable of measuring the vehicle door assembly 4 with the outer panel of the vehicle door as the positioning reference, and without disassembling the vehicle door assembly 4 after measuring with the inner panel of the vehicle door as the positioning reference, the technical scheme adopted by the application is that the support member 3 further comprises: a movable support portion 33 movably mounted to the support seat 32 and having a support end 33a at an end portion away from the base 31, and the movable support portion 33 is capable of reciprocating along the Y direction relative to the support seat 32 through the movable connection, which may, but is not limited to, include sliding and / or rotating connections, etc., when the inner panel of the vehicle door is used as the positioning reference, the movable support portion 33 is at a position where the support end 33a does not protrude outwardly from the support surface 32a of the support seat 32, i.e., the inner panel support point of the inner panel of the vehicle door is supported by the support surface 32a, when switching from using the inner panel of the vehicle door as the positioning reference to using the outer panel of the vehicle door as the positioning reference, the flatness of the Y direction reference point of the outer panel of the vehicle door can be adjusted by adjusting the position of the movable support portion 33, so as to construct an outer panel positioning coordinate system through measuring the outer panel positioning reference points (including the Y direction reference point, the X direction reference point and the Z direction reference point), thereby realizing measuring the vehicle door assembly 4 with the outer panel of the vehicle door as the positioning reference, and the collected measurement data can more intuitively reflect the size problem of the vehicle door assembly 4 after being assembled to the vehicle door.
[0054] Wherein, the specific measurement methods of using the inner panel of the vehicle door as the positioning reference and using the outer panel of the vehicle door as the positioning reference will be described in detail below, and when measuring, the sizes of each region of the outer panel of the vehicle door can be measured by a three-coordinate measuring machine. Wherein, the number of positioning pins 2 can be more than two, and the number of support members 3 can be more than four; the above-mentioned X direction refers to the front-rear direction of the vehicle, i.e., the direction indicated by the double-headed arrow X in the accompanying drawings, Figure 1 -attached Figure 4 The Y direction refers to the left-right direction of the vehicle, i.e., the direction indicated by the double-headed arrow Y in the accompanying drawings, Figure 1 -attached Figure 4 The Z direction refers to the longitudinal direction, i.e., the direction indicated by the double-headed arrow Z in the accompanying drawings. Figure 1 -attached Figure 4 The Z direction refers to the longitudinal direction, i.e., the direction indicated by the double-headed arrow Z in the accompanying drawings.
[0055] According to the above list, the embodiment of the application proposes a vehicle door measuring support which is designed and developed according to the positioning of the inner panel of the vehicle door. When the vehicle door assembly 4 is measured with the inner panel of the vehicle door as the positioning reference, the two positioning pins 2 on the positioning frame 11 are respectively inserted into the two positioning holes of the inner panel of the vehicle door to position the inner panel of the vehicle door from the X direction and the Z direction. The support surfaces 32a of the four support members 3 respectively support the four inner panel support points of the inner panel of the vehicle door to realize Y direction positioning. After installation, the inner panel of the vehicle door is at the reference position. When the vehicle door assembly 4 is measured with the outer panel of the vehicle door as the positioning reference, the vehicle door assembly 4 does not need to be disassembled and reassembled. By using the Y direction adjustable support member 3, the planeness of the Y direction reference point of the outer panel of the vehicle door can be ensured by adjusting the adjusting member, and other reference points of the outer panel of the vehicle door are measured and an outer panel positioning coordinate system is constructed, so that the measurement with the outer panel of the vehicle door as the positioning reference can be realized. The same measuring support can realize inner panel positioning and outer panel positioning, which can reduce the development of the outer panel positioning measuring support for each vehicle door assembly 4, thereby saving development costs, reducing the occupation of the production site, and reducing tool management costs.
[0056] Further, with reference to the accompanying drawings Figure 4 In specific implementation, the inside of the support seat 32 is provided with a cavity 321, and the cavity 321 has an opening on one side in the Z direction. The support surface 32a of the support seat 32 is provided with a through hole 322 which is adapted to the movable support part 33 and is in communication with the cavity 321. The movable support part 33 is movably arranged in the cavity 321 and the through hole 322.
[0057] Specifically, in order to realize the adjustment of the movable support part 33, the inside of the support seat 32 and the side close to the base 31 are provided with a cavity 321, and the cavity 321 has an opening on one side in the Z direction, for example, the opening can be located on the top side of the cavity 321. The cavity wall of the cavity 321 away from the base 31 and the support surface 32a are provided with a through hole 322 which is adapted to the movable support part 33. The movable support part 33 is movably arranged in the cavity 321 and the through hole 322, and can reciprocally slide in the through hole 322 in the Y direction. The movable support part 33 can be a rod structure, and the cross-sectional shape thereof can be circular.
[0058] Further, with reference to the accompanying drawings Figure 4In a specific implementation, the end of the movable support part 33 away from the support end 33a is an adjusting end; the support member 3 further comprises a spring 34, which is sleeved outside the movable support part 33 and located in the cavity 321, one end of the spring 34 is fixed relative to the movable support part 33, and the other end is in contact with the cavity wall of the cavity 321 close to the support surface 32a; and a plurality of gaskets 35, at least part of the gaskets 35 have different thicknesses, which are used to be inserted between the cavity wall of the cavity 321 away from the support surface 32a and the adjusting end of the movable support part 33, so as to adjust the vehicle door outer panel to a reference position.
[0059] Specifically, in order to facilitate the adjustment of the movable support part 33, the technical scheme adopted by the present application is that the two ends of the movable support part 33 in the Y direction are respectively the support end 33a and the adjusting end; the support member 3 further comprises a spring 34 and a plurality of gaskets 35, the spring 34 is sleeved outside the movable support part 33, one end of the spring 34 is fixed relative to the movable support part 33, and the other end is in contact with the cavity wall of the cavity 321 close to the support surface 32a, which can be only a contact relationship, or also can be a fixed connection relationship with the cavity wall; the gaskets 35 are used to be inserted between the cavity wall of the cavity 321 inside away from the support surface 32a and the adjusting end of the movable support part 33, so as to adjust the position of the support end 33a in the Y direction through the gaskets 35, at least part of the gaskets 35 in the plurality of gaskets 35 have different thicknesses, when measuring the vehicle door assembly 4 with the vehicle door outer panel as the positioning reference, the gaskets 35 with appropriate thickness can be selected according to the number to adjust the deviation value of the Y direction reference point of the vehicle door outer panel, after the gaskets 35 are inserted, the gaskets 35 can be compressed under the action of the spring 34, and after the gaskets 35 are taken out, the movable support part 33 can automatically return to the initial position under the action of the spring 34.
[0060] Further, with reference to the accompanying drawings Figure 4 In a specific implementation, the support member 3 further comprises a fixed sleeve 36, which is sleeved outside the movable support part 33 and located in the cavity 321, one end of the spring 34 is fixed to the fixed sleeve 36; and an adjusting rod 37, which is arranged on the outer peripheral surface of the fixed sleeve 36 and exposed to the opening of the cavity 321.
[0061] Specifically, in order to further facilitate the adjustment of the movable support part 33, the technical scheme adopted by the present application is that a fixed sleeve 36 is sleeved outside the movable support part 33, the two are fixed relative to each other, and the fixed sleeve 36 is located in the cavity 321, one end of the spring 34 is fixed to the fixed sleeve 36, and the other end can be fixed to the cavity wall inside the cavity 321 close to the support surface 32a; and the outer part of the fixed sleeve 36 is further provided with an adjusting rod 37, the adjusting rod 37 can extend in the Z direction, and the adjusting rod 37 is exposed to the opening of the cavity 321, which can facilitate manual adjustment of the adjusting rod 37 by the operator.
[0062] Further, in specific implementation, the support body further comprises a base 12, the positioning frame 11 is installed on the base 12, and a plurality of rollers are detachably installed on the base 12.
[0063] Specifically, in the technical scheme adopted by the present application, the base 12 is a bottom support structure of the support body, the positioning frame 11 is installed on the base 12, and two positioning frames 11 can be further arranged along the Y direction at intervals on one base 12, and the two positioning frames 11 are arranged back to back, so that one door support can simultaneously realize positioning measurement of two door assemblies 4; a plurality of pulleys (not shown in the figure) can be further arranged on the bottom or side of the base 12, so as to facilitate the movement of the position of the door measurement support, when stable positioning is required, the position of the pulley can be adjusted or the pulley can be removed, so that the base 12 is stably supported on the bearing surface, and a fixing structure for positioning with the bearing surface can be further arranged on the base 12, which is not specifically limited here.
[0064] Further, with reference to the accompanying Figure 1 -Appendix Figure 3 In specific implementation, the positioning frame 11 comprises two first positioning beams 111 respectively extending along the Z direction and arranged at intervals along the X direction on the base 12, and two second positioning beams 112 respectively extending along the X direction and arranged at intervals along the Z direction between the two first positioning beams 111; wherein the first positioning beam 111 and the second positioning beam 112 are respectively arranged as a hollow structure, and a plurality of groups of first mounting holes are respectively arranged in the extension direction thereof, and the positioning pin 2 and the support piece 3 are respectively installed on the positioning frame 11 through at least one group of the first mounting holes.
[0065] Specifically, the technical scheme adopted by the present application is that the positioning frame 11 comprises two first positioning beams 111 and two second positioning beams 112, the two first positioning beams 111 extend along the Z direction and are spaced apart along the X direction on the base 12, the two second positioning beams 112 extend along the X direction and are connected between the two first positioning beams 111 along the Z direction, the first positioning beam 111 and the second positioning beam 112 can be connected by welding or other fixed connection, or can also be connected by detachable connection; the base 12 can also be composed of two first fixed beams 121 extending along the Y direction and at least one second fixed beam 122 extending along the X direction and connected between the two first fixed beams 121; preferably, the positioning beams and the fixed beams are hollow structures, and the cross section of the middle space is rectangular, a plurality of first mounting hole groups can be arranged on each side wall of each positioning beam and each fixed beam along the extension direction thereof, each first mounting hole group can comprise two first mounting holes 1101 arranged side by side and spaced apart, that is, the first positioning beam 111, the second positioning beam 112, the first fixed beam 121 and the second fixed beam 122 are the same structure, the difference is the installation direction and the length, which can be set according to actual needs. The positioning pin 2 and the support 3 can be installed on the first positioning beam 111 or the second positioning beam 112 according to the positioning needs of the door inner panel, and the installation mode can be, but is not limited to, a bolt plus positioning pin 2 connected to one or more first mounting hole groups on the first positioning beam 111 or the second positioning beam 112.
[0066] Further, with reference to the accompanying drawings Figure 1 - the accompanying drawings Figure 3 In specific implementation, the positioning frame 11 further comprises: a plurality of mounting beams 13, the two positioning pins 2 and the four supports 3 are installed on the first positioning beam 111 or the second positioning beam 112 through the mounting beam 13, and at least part of the mounting beams 13 are different in length.
[0067] Further, with reference to the accompanying drawings Figure 1 - the accompanying drawings Figure 3 In specific implementation, the mounting beam 13 is provided on the side surface thereof along the extension direction thereof with a plurality of second mounting hole groups matched with the plurality of first mounting hole groups; the mounting beam 13 can be mounted on the first positioning beam 111 or the second positioning beam 112 through the end or the side surface; the positioning pin 2 and the support 3 can be mounted on the end or the side surface of the mounting beam 13; in addition, the mounting beam 13 can also be used to mount other structures required to be mounted on the support body.
[0068] Specifically, in order to adapt to the positioning requirements of the inner panel of the vehicle door, the positioning frame 11 further comprises a plurality of mounting beams 13, and the positioning pin 2 and the support 3 can be mounted on the first positioning beam 111 or the second positioning beam 112 by selecting a mounting length suitable for the positioning requirements. Preferably, the mounting beam 13 can adopt the same hollow structure as the positioning beam and the fixing beam, and the main difference is that the length of the mounting beam 13 is shorter, and a plurality of second mounting hole groups are arranged on each side of the mounting length in the extension direction, each second mounting hole group comprises two second mounting holes 1301 arranged side by side and spaced apart, which are used to cooperate with the first mounting hole group. During installation, the positioning pin can be mounted on the end or side of the corresponding mounting beam 13, and the mounting beam 13 can be mounted on the first positioning beam 111 or the second positioning beam 112 through the end or side according to the position requirement. Such design makes the position of the positioning pin 2 and the support 3 on the support body flexible and adjustable, and can meet the positioning requirements of the inner panel of different vehicle door assemblies 4.
[0069] Embodiment two
[0070] With reference to the accompanying drawings Figure 4 Embodiment two of the present application provides an inner panel positioning and measuring method, which comprises:
[0071] Step 101, inserting two positioning pins 2 into the positioning holes of the inner panel of the vehicle door, and supporting four inner panel support points of the inner panel of the vehicle door through the support surfaces 32a of the four supports 3;
[0072] Step 102, establishing an inner panel reference coordinate system according to the support body, and measuring the vehicle door assembly 4.
[0073] Specifically, the method provided by the embodiment is applied to the above-mentioned vehicle door measuring support, which is used for positioning and auxiliary measuring the vehicle door assembly 4 with the inner panel of the vehicle door as the positioning reference. Since the above-mentioned vehicle door measuring support is designed and developed according to the inner panel of the vehicle door assembly 4, when the vehicle door assembly 4 is installed on the positioning frame 11 of the support body, two positioning pins 2 are inserted into the positioning holes of the inner panel of the vehicle door, and four inner panel support points of the inner panel of the vehicle door are supported by the support surfaces 32a of the four supports 3 respectively, so that the inner panel of the vehicle door is in a reference position. A coordinate system can be established by fitting a plurality of reference points of the support body. Through such a positioning method for measuring the vehicle door assembly 4, the collected measurement data can conveniently reflect the size problems of the vehicle door assembly 4.
[0074] Embodiment three
[0075] With reference to the accompanying drawings Figure 5 Embodiment three of the present application provides an outer panel positioning and measuring method, which comprises:
[0076] Step 201, insert two positioning pins 2 into the positioning holes of the inner panel of the door, and support the four inner panel support points of the inner panel through the support surfaces 32a of the four support pieces 3;
[0077] Step 202, establish the inner panel reference coordinate system according to the support body;
[0078] Step 203, measure the four Y-direction reference points of the outer panel of the door, obtain the deviation values of the four Y-direction reference points, find the inner panel support point of the door inner panel corresponding to the Y-direction reference point that needs to be adjusted, and insert a gasket 35 corresponding to the deviation value into the corresponding support piece 3 to support the inner panel support point through the support end 33a of the movable support part 33;
[0079] Step 204, measure the deviation values of the four Y-direction reference points again until the deviation value of each Y-direction reference point is adjusted to meet the tolerance requirement;
[0080] Step 205, measure the X-direction reference points and Z-direction reference points of the outer panel of the door and establish the outer panel reference point coordinate system, and measure the door assembly 4.
[0081] Specifically, the method provided by the embodiment is applied to the door measuring support described above, and is used for positioning and auxiliary measuring the door assembly 4 with the outer panel of the door as a positioning reference. Since the door measuring support described above is designed and developed according to the inner panel of the door assembly 4, the same steps as the inner panel positioning are first adopted to establish the inner panel reference coordinate system according to the support body. Since the deviations of the door assembly 4 based on the inner panel positioning are all reflected in the outer panel of the door, the four Y-direction reference points of the outer panel are measured in the inner panel reference coordinate system, and the deviation values of the four Y-direction reference points are obtained. The inner panel support point of the door inner panel corresponding to the Y-direction reference point that needs to be adjusted is found. The adjustable support piece 3 is adopted, a gasket 35 corresponding to the deviation value is inserted into the support piece 3, and the support end 33a of the movable support part 33 supports the inner panel support point. For example, if the deviation of one Y-direction reference point is 0.7 mm after measurement, a gasket 35 of 0.7 mm is inserted into the support piece 3 supporting the inner panel support point corresponding to the Y-direction reference point. The deviation values of the four Y-direction reference points are measured again. If it is unqualified, the adjustment is continued through the adjustment of the gasket 35 until the deviations of the four Y-direction reference points meet the tolerance requirements of the outer panel RPS reference points. After the four Y-direction reference points are adjusted, the X-direction reference points and Z-direction reference points of the outer panel of the door are measured. The plane is determined through the four Y-direction reference points, the straight line is determined through the two Z-direction reference points, and the origin is determined through the X-direction reference point. The outer panel reference coordinate system with the outer panel of the door as the reference is established by using the iterative method, and the door assembly 4 is measured. The collected measurement data can more intuitively reflect the size problem of the door assembly 4 after being assembled to the door.
[0082] It should be noted that in the description of the present application, the terms "upper", "lower", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application; the terms "connection", "installation", "fixation" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0083] In the description of the present application, the terms "one embodiment", "some embodiments", "a specific embodiment" and the like mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0084] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A door measuring bracket for positioning a door assembly to assist in measurement, characterized in that, include: The main body of the support frame includes: a longitudinally arranged positioning frame; Two locating pins, installed on the first side of the locating frame, are used to insert into the locating holes of the inner door panel of the door assembly, for positioning the inner door panel in the X and Z directions; and Four support members are respectively installed on the first side of the positioning frame and correspond to the four inner panel support points of the door inner panel. Each support member includes a base, a support seat, and a movable support part. The base is installed on the positioning frame. The support seat is located on the side of the base away from the positioning frame. The surface of the support seat away from the base is a support surface for supporting the inner panel support points. The movable support part is movably installed on the support seat and can reciprocate relative to the support seat in the Y direction. The support end of the movable support part away from the base can be moved to a position that does not protrude outward from the support surface or protrudes outward from the support surface, so as to support the corresponding inner panel support point through the support surface or the support end. When the door assembly is measured with the inner door panel as the positioning reference, the supporting surfaces of the four supporting members respectively support the four inner panel support points of the inner door panel, so that the inner door panel is in the reference position; When the door assembly is measured with the outer door panel as the positioning reference, at least one of the support members supports the inner panel support point of the inner door panel so that the outer door panel is in the reference position. The support base has a cavity inside, and the cavity has an opening on one side in the Z direction. The support surface of the support base has a through hole that is adapted to the movable support part and communicates with the cavity. The movable support part is movably disposed in the cavity and the through hole. The end of the movable support that faces away from the support end is the adjustment end; The support member also includes: A spring, sleeved on the outside of the movable support and located within the cavity, has one end fixed relative to the movable support and the other end in contact with the cavity wall near the support surface; and Multiple gaskets, at least some of which have different thicknesses, are used to be inserted between the cavity wall opposite to the support surface and the adjustment end of the movable support to adjust the outer door panel to a reference position.
2. The door measuring bracket according to claim 1, characterized in that, The support member also includes: A fixed sleeve is fitted over the movable support and located within the cavity; one end of the spring is fixed to the fixed sleeve; and An adjusting rod is disposed on the outer peripheral surface of the fixed sleeve and exposed in the opening of the cavity.
3. The door measuring bracket according to claim 1, characterized in that, The main body of the bracket also includes a base, the positioning frame is mounted on the base, and multiple rollers are detachably mounted on the base.
4. The door measuring bracket according to claim 3, characterized in that, The positioning framework includes: Two first positioning beams, extending along the Z-direction and spaced apart along the X-direction, are disposed on the base; and Two second positioning beams are respectively extended along the X direction and spaced apart along the Z direction between the two first positioning beams; The first positioning beam and the second positioning beam are respectively configured as hollow structures, and multiple sets of first mounting holes are respectively provided in their extension direction. The positioning pin and the support member are respectively installed on the positioning frame through at least one set of the first mounting holes.
5. The door measuring bracket according to claim 4, characterized in that, The positioning framework also includes: Multiple mounting beams are provided, and the two positioning pins and the four support members are respectively mounted on the first positioning beam or the second positioning beam through the mounting beams. At least some of the mounting beams have different lengths.
6. The door measuring bracket according to claim 5, characterized in that, The side of the mounting beam is provided with multiple sets of second mounting holes along its extension direction, which cooperate with the multiple sets of first mounting holes. The mounting beam can be mounted on the first positioning beam or the second positioning beam via its end or side; The locating pin and the support member can be installed at the end or side of the mounting beam.
7. A method for measuring the positioning of an inner panel, using a door measuring bracket as described in any one of claims 1-6, for measuring the door assembly with the inner panel of the door assembly as a positioning reference, characterized in that, Two positioning pins are inserted into the positioning holes of the inner door panel, and the four inner panel support points of the inner door panel are supported by the support surfaces of the four support members. Based on the bracket body, an inner panel reference coordinate system is established, and the door assembly is measured.
8. A method for measuring the positioning of an outer panel, using a door measuring bracket as described in any one of claims 1-6, for measuring the door assembly with the outer panel of the door assembly as a positioning reference, characterized in that, Two positioning pins are inserted into the positioning holes of the inner door panel, and the four inner panel support points of the inner door panel are supported by the support surfaces of the four support members. Establish an inner plate reference coordinate system based on the main body of the support; Measure the four Y-axis reference points of the outer door panel to obtain the deviation values of the four Y-axis reference points, find the inner panel support point of the inner door panel corresponding to the Y-axis reference point that needs to be adjusted, and insert a shim corresponding to the deviation value into the corresponding support member so as to support the inner panel support point through the support end of the movable support part. Measure the deviation values of the four Y-axis reference points again until the deviation value of each Y-axis reference point is adjusted to meet the tolerance requirements; The X-axis and Z-axis reference points of the outer panel of the vehicle door are measured and a reference coordinate system for the outer panel is established. The vehicle door assembly is then measured.
Citation Information
Patent Citations
Positioning method of left rear side face vehicle door inner plate assembly
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