Ball valve core machining device and process thereof

By designing a ball valve core processing device, combined with a magnetic abrasive machine, tilting mechanism, filtration mechanism, and beater assembly, the problem of impurities in the water after cleaning the ball valve core was solved, achieving efficient cleaning and impurity filtration, and improving the water recycling rate.

CN116237833BActive Publication Date: 2025-10-17JIANGSU JIANGYUAN MASCH CO LTD
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Patent Information

Application Number
CN202310376990.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-11
Publication Date
2025-10-17
Estimated Expiration
2043-04-11

AI Technical Summary

Technical Problem

The existing ball valve core deburring device contains metal impurities and abrasives in the water after cleaning, which affects the recycling and reuse of water and has low cleaning efficiency.

Method used

A ball valve core processing device was designed, including a magnetic abrasive machine, a tilting mechanism, a filtering mechanism, a tapping assembly, and a drive assembly. Through the coordinated use of the tilting, cleaning, filtering, and tapping assemblies, the ball valve core can be effectively cleaned and impurities filtered.

Benefits of technology

It effectively filters impurities in the water, improves the water recycling rate, enhances cleaning efficiency, prevents impurities from clogging the water outlet, and ensures the cleanliness of the ball valve core surface.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116237833B_ABST
Patent Text Reader

Abstract

The application discloses a ball valve core machining device and relates to the technical field of ball valve core machining.The ball valve core machining device comprises a base, a magnetic grinder body arranged at one end of the top surface of the base and a grinding cylinder arranged on the top surface of the magnetic grinder body, a tilting mechanism is arranged on one side of the top surface of the base, a box body is arranged on the other side of the top surface of the base, an inclined plate is arranged on the top surface of the box body, a plurality of partitions are uniformly arranged on the top surface of the inclined plate, and a filtering mechanism for filtering water is arranged in the middle of the box body; the filtering mechanism is used to filter out impurities in the water, so that the water can be recycled and reused; the use of the driving motor, the lead screw and the rectangular box facilitates the uniform spraying of the solution on the screen, avoids the aggregation of impurities on the screen and improves the water filtering efficiency; the use of the beating assembly facilitates the beating and vibration of the screen, avoids the plugging of the screen holes by impurities, is further favorable to the filtering of the solution and improves the filtering efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to ball valve spool processing technical field, especially to ball valve spool processing device and process thereof. BACKGROUND

[0002] In the ball valve spool processing, burrs will appear on the surface of the ball valve spool, and the existence of the burrs will affect the performance of the ball valve spool, wherein the falling of the burrs of the ball valve spool will jam the valve seat, damage the surface of the part, cut the pipeline or block the oil way, thereby affecting the performance of the main machine; therefore, when the ball valve spool is processed, the ball valve spool needs to be deburred, so that a deburring device needs to be used; the existing deburring device generally uses a magnetic grinder and an abrasive to deburr the ball valve spool, so that the abrasive will be attached to the surface of the ball valve spool after the ball valve spool is deburred, thereby the surface of the ball valve spool needs to be cleaned, so that a cleaning device needs to be used; after the ball valve spool is cleaned by the existing cleaning device, the metal impurities and the abrasive in the water cannot be effectively filtered out, thereby affecting the recycling of the water. SUMMARY

[0003] The purpose of the present application is to solve the problems in the prior art.

[0004] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0005] The ball valve spool processing device comprises a base, a magnetic grinder body arranged at one end of the top surface of the base, and a grinding cylinder arranged on the top surface of the magnetic grinder body; one side of the top surface of the base is provided with a tilting mechanism for tilting the grinding cylinder; the other side of the top surface of the base is provided with a box body; an inclined plate is arranged on the top surface of the box body; a plurality of partitions are uniformly arranged on the top surface of the inclined plate; and a filtering mechanism for filtering water is arranged in the middle of the box body.

[0006] The filtering mechanism comprises a rectangular frame arranged in the box body, a screen arranged in the rectangular frame, and a lead screw rotatably arranged in the middle of the water tank; one end of the lead screw is movably penetrated out of the box body and is fixedly connected with a driving motor; a rectangular threaded sleeve is threadedly connected to the outer wall of the lead screw; a rectangular box is arranged at the bottom of the rectangular threaded sleeve; the rectangular box is slidably arranged with the rectangular frame; a plurality of water outlets are uniformly arranged in the rectangular box; a penetrating assembly for the water outlets is arranged in the rectangular box; a strip-shaped opening is arranged on the top surface of the inclined plate; a water guide plate is arranged at the bottom of the strip-shaped opening; soft liquid guide pipes are symmetrically arranged at the bottom of the water guide plate; one end of each soft liquid guide pipe is fixedly connected to the rectangular box; and a plurality of beating assemblies for beating the screen are uniformly arranged on the top surface of the rectangular frame.

[0007] Preferably, the beating assembly comprises a plurality of sliding rods symmetrically and uniformly arranged on a rectangular frame, an arc-shaped plate A arranged on the top of the sliding rods, and an extrusion spring arranged on the outer wall of the sliding rods between the arc-shaped plate A and the rectangular frame, and the bottom of the sliding rods is movably penetrated into the bottom of the rectangular frame and is fixedly connected with an arc-shaped plate B, a beating plate is arranged between the front and rear sliding rods, a water pushing element is arranged on the inner bottom surface of the box, and a semicircular plate matched with the arc-shaped plate A is arranged on the front and rear end surfaces of the rectangular box.

[0008] Preferably, the water pushing element comprises a long rod symmetrically and movably arranged on the inner bottom surface of the box, a setting rod uniformly arranged on the top surface of the long rod, and a pushing plate arranged at one end of the long rod, the top of the setting rod is arc-shaped, the top of the setting rod is in contact with the arc-shaped plate B, a reset spring A is symmetrically arranged between the pushing plate and the box, and a plurality of water outlets are uniformly arranged on the side surface of the box.

[0009] Preferably, the penetrating assembly comprises a frame movably arranged in the rectangular box and a plurality of poking rods arranged on the bottom surface of the frame and matched with the water outlets, a plurality of reset springs B are uniformly arranged between the frame and the rectangular box, a fixing rod is arranged at each corner of the top surface of the frame, a rectangular opening matched with the fixing rod is arranged on the two side surfaces of the rectangular box, one end of the fixing rod is movably penetrated out of the rectangular opening, a semicircular block is arranged on the top surface of one end of the fixing rod, and a setting block is arranged on the two side surfaces in the box, and the bottom surface of the setting block is arc-shaped.

[0010] Preferably, the pouring mechanism comprises support frames symmetrically arranged on the top front and rear ends of the magnetic grinder body and a connecting shaft movably arranged in the support frame, an annular ring is arranged between the inner ends of the connecting shaft, the annular ring is sleeved on the outer wall of the grinding cylinder, a fixing element is arranged on the top of the annular ring, a strip-shaped toothed plate is arranged on the outer end surface of the support frame, a gear meshed with the strip-shaped toothed plate is arranged on the outer wall of the connecting shaft, an outer shell is arranged on the outer end surface of the support frame, a hinge joint is arranged on the outer end of the connecting shaft, and a driving assembly is arranged on the bottom of the hinge joint.

[0011] Preferably, the driving assembly comprises a water tank arranged on the top surface of a base, a water pump arranged on the top surface of the base, a short pipe in communication with the water tank is arranged on the water inlet end of the water pump, hydraulic cylinders are arranged on the front and rear ends of the top surface of the base, a piston is arranged in the hydraulic cylinder, a top rod is arranged on the top surface of the piston, the top of the top rod is fixedly connected with the bottom of the hinge joint, a U-shaped water inlet pipe is arranged on the water outlet end of the water pump, one end of the water inlet pipe is fixedly connected with the bottom of the hydraulic cylinder, a U-shaped water outlet pipe is arranged on the top of the hydraulic cylinder, the water outlet pipe is arranged in a box, and a plurality of high-pressure nozzles are uniformly arranged on the outer wall of the water outlet pipe in the box.

[0012] The present application also provides a process for processing a ball valve core, which comprises the following steps:

[0013] S1: First, the ball valve core is placed in the grinding cylinder and an appropriate amount of grinding agent is added, then the grinding cylinder is placed in the annular ring and fixed by the fixing part, then the magnetic grinder body is opened, the magnetic field generated by the magnetic grinder body exerts force on the ball valve core in the grinding cylinder to grind, and after the grinding is completed, the water pump is opened, the water in the water tank is delivered to the hydraulic cylinder by the water pump, then the piston is pushed to move upward, thereby driving the top rod and the articulated joint to move upward, thereby driving the connecting shaft and the annular ring to move upward, further driving the grinding cylinder to move upward, the upward movement of the connecting shaft drives the gear to move upward, and the gear rolls on the strip-shaped tooth plate to drive the connecting shaft to rotate, thereby tilting the grinding cylinder, so that the liquid and the ball valve core in the grinding cylinder are poured on the inclined plate;

[0014] S2: When the ball valve core and the liquid are poured on the inclined plate, the ball valve core can be evenly arranged between the partition plates by manual operation, at this time, the water in the hydraulic cylinder enters the high-pressure nozzle through the water outlet pipe, and then the water is sprayed on the ball valve core by the high-pressure nozzle;

[0015] S3: The water and solution for cleaning the ball valve core enter the water guide plate through the strip-shaped opening, enter the rectangular box through the soft liquid guide pipe, and fall on the screen through the water outlet holes on the bottom surface of the rectangular box; then the driving motor is started, the output shaft of the driving motor is rotated to drive the lead screw to rotate, thereby driving the rectangular threaded sleeve to move left and right reciprocally, so that the water is evenly sprayed on the screen;

[0016] S4: The left and right reciprocating movement of the rectangular box drives the semicircular plate to move left and right reciprocally, when the semicircular plate contacts the arc-shaped plate A, it will press the arc-shaped plate A downward, so that the sliding rod and the beating plate move downward, when the arc-shaped plate A is separated from the semicircular plate, the beating plate will beat the screen under the action of the compression spring, and the above operation is repeated repeatedly;

[0017] S5: When the sliding rod moves downward, it drives the arc-shaped plate B to move downward, thereby driving the abutting rod to move horizontally, thereby driving the long rod to move horizontally, further driving the push plate to move, when the arc-shaped plate B is reset, the push plate is reset under the action of the reset spring A, and the above operation is repeated repeatedly;

[0018] S6: When the rectangular box moves to both ends of the box body, the semicircular block will move downward under the cooperation of the abutting block, thereby driving the fixing rod to move downward, thereby driving the frame body to move downward, so that the poking rod enters the water outlet hole; when the semicircular block is separated from the abutting block, it is reset under the action of the reset spring B;

[0019] S7: After completion, the water in the hydraulic cylinder is delivered to the water tank by the water pump, and then the articulated joint moves downward, and the grinding cylinder is reset under the cooperation of the strip-shaped tooth plate and the gear.

[0020] Compared with the prior art, the present application has the beneficial effects that: the present application facilitates the filtration of impurities in water through the use of the filtering mechanism, thereby facilitating the recycling and reuse of water; the use of the driving motor, the lead screw and the rectangular box facilitates the uniform spraying of the solution on the screen, thereby avoiding the accumulation of impurities on the screen and improving the efficiency of water filtration; the use of the penetrating assembly facilitates the dredging of the water outlet holes on the bottom surface of the rectangular box, thereby avoiding the clogging of the water outlet holes by impurities and further facilitating the flow of the solution on the screen; the use of the patting assembly facilitates the patting and vibration of the screen, thereby avoiding the clogging of the screen holes by impurities and further facilitating the filtration of the solution and improving the efficiency of filtration; the use of the water pushing element facilitates the pushing of the water on the inner bottom surface of the box, thereby improving the efficiency of water outlet from the water outlet; and at the same time, the pushing plate can disturb the water at the bottom of the box, thereby avoiding the deposition of metal mud at the bottom of the box. BRIEF DESCRIPTION OF DRAWINGS

[0021] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and serve to explain the principles of the application, and do not limit the application in any way. In the drawings:

[0022] Figure 1 is a schematic view of the front view of the appearance structure of the present application;

[0023] Figure 2 is a schematic view of the side view of the structure of the present application;

[0024] Figure 3 is a schematic view of the cross-sectional structure of the front view of the box of the present application;

[0025] Figure 4 is a schematic view of the cross-sectional structure of the side view of the box of the present application;

[0026] Figure 5 is a schematic view of the cross-sectional structure of the bottom view of the box of the present application;

[0027] Figure 6 is a schematic view of the structure of the top view of the rectangular box of the present application;

[0028] Figure 7 is a schematic view of the cross-sectional structure of the hydraulic cylinder of the present application.

[0029] In the figure, the serial number: 1, base; 2, water tank; 3, water inlet pipe; 4, hydraulic cylinder; 5, magnetic grinder body; 6, grinding cylinder; 7, annular ring; 8, high-pressure nozzle; 9, water outlet pipe; 10, inclined plate; 11, partition; 12, box; 13, fixing piece; 14, hinge; 15, connecting shaft; 16, shell; 17, water pump; 18, strip-shaped toothed plate; 19, gear; 20, screw rod; 21, screen; 22, rectangular threaded sleeve; 23, soft liquid guide pipe; 24, strip-shaped opening; 25, water guide plate; 26, driving motor; 27, abutting block; 28, reset spring A; 29, push plate; 30, arc plate A; 31, extrusion spring; 32, sliding rod; 33, rectangular box; 34, arc plate B; 35, abutting rod; 36, long rod; 37, rectangular frame; 38, semicircular plate; 39, semicircular block; 40, frame; 41, poking rod; 42, water outlet hole; 43, fixed rod; 44, ejector rod; 45, piston; 46, beating plate. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments.

[0031] Embodiment: see Figures 1-7 The ball valve spool processing device comprises a base 1, a magnetic grinder body 5 arranged at one end of the top surface of the base 1, and a grinding cylinder 6 arranged on the top surface of the magnetic grinder body 5. One side of the top surface of the base 1 is provided with a tilting mechanism for tilting the grinding cylinder 6. Through the use of the tilting mechanism, the ball valve spool and the solution in the grinding cylinder 6 can be easily poured on the inclined plate 10, avoiding manual pouring and reducing the labor intensity of workers. The other side of the top surface of the base 1 is provided with a box 12, and the bottom surface of the box 12 is an inclined surface, facilitating the outflow of water. The top surface of the box 12 is provided with an inclined plate 10, and the top surface of the inclined plate 10 is uniformly provided with a plurality of partitions 11. The middle part of the box 12 is provided with a filtering mechanism for filtering water. Through the use of the filtering mechanism, impurities in the water can be filtered out, thereby facilitating the recycling of water.

[0032] The filtering mechanism comprises a rectangular frame 37 arranged in the box body 12, a screen 21 arranged in the rectangular frame 37, and a lead screw 20 rotatably arranged in the middle of the water tank 2, one end of the lead screw 20 is movably penetrated out of the box body 12 and is fixedly connected with a driving motor 26, a rectangular threaded sleeve 22 is threadedly connected to the outer wall of the lead screw 20, the bottom of the rectangular threaded sleeve 22 is provided with a rectangular box 33, the rectangular box 33 is slidably arranged with the rectangular frame 37, a plurality of water outlets 42 are uniformly arranged in the rectangular box 33, and a penetrating assembly is arranged in the rectangular box 33 and used for penetrating the water outlets 42, so that the water outlets 42 on the bottom surface of the rectangular box 33 are dredged, the water outlets 42 are prevented from being blocked by impurities, and the solution flow on the screen 21 is facilitated; a strip-shaped opening 24 is arranged on the top surface of the inclined plate 10, a water guide plate 25 is arranged on the bottom surface of the strip-shaped opening 24, soft liquid guide pipes 23 are symmetrically arranged on the bottom surface of the water guide plate 25 and are fixedly connected to the rectangular box 33 at one end, and a plurality of beating assemblies for beating the screen 21 are uniformly arranged on the top surface of the rectangular frame 37, so that the screen 21 is beaten to generate vibration, the screen holes of the screen 21 are prevented from being blocked by impurities, the solution is facilitated to be filtered, and the filtering efficiency is improved.

[0033] In the application, the beating assembly comprises a plurality of sliding rods 32 symmetrically and uniformly arranged on the rectangular frame 37, an arc-shaped plate A30 arranged on the top of the sliding rod 32, and an extrusion spring 31 arranged on the outer wall of the sliding rod 32 between the arc-shaped plate A30 and the rectangular frame 37, the bottom of the sliding rod 32 is movably penetrated to the bottom of the rectangular frame 37 and is fixedly connected with an arc-shaped plate B34, a beating plate 46 is arranged between the front and rear sliding rods 32, a water pushing element is arranged on the bottom surface in the box body 12, the water on the bottom surface in the box body 12 is facilitated to be pushed through the use of the water pushing element, so that the efficiency of water from the water outlet is improved; the water at the bottom of the box body 12 is disturbed through the pushing plate 29, so that the metal mud at the bottom of the box body 12 is prevented from being deposited; and a semicircular plate 38 matched with the arc-shaped plate A30 is arranged on the front and rear end surfaces of the rectangular box 33.

[0034] In the application, the water pushing element comprises a long rod 36 symmetrically and slidably arranged on the bottom surface in the box body 12, a resisting rod 35 uniformly arranged on the top surface of the long rod 36, and a pushing plate 29 arranged at one end of the long rod 36, the top of the resisting rod 35 is arc-shaped, the top of the resisting rod 35 is in contact with the arc-shaped plate B34, a reset spring A28 is symmetrically arranged between the pushing plate 29 and the box body 12, and a plurality of water outlets are uniformly arranged on one side surface of the box body 12.

[0035] In the application, the through assembly comprises a frame 40 slidingly arranged in a rectangular box 33 and a plurality of poking rods 41 arranged on the bottom surface of the frame 40 and matched with water outlet holes 42, a plurality of reset springs B are uniformly arranged between the frame 40 and the rectangular box 33, fixed rods 43 are arranged at the four corners of the top surface of the frame 40, rectangular openings are arranged on the two side surfaces of the rectangular box 33 and matched with the fixed rods 43, one end of the fixed rod 43 is movably penetrated out of the rectangular opening, a semicircular block 39 is arranged on the top surface of one end of the fixed rod 43, and abutting blocks 27 are arranged on the two side surfaces of the box body 12 and have arc-shaped bottom surfaces.

[0036] In the application, the pouring mechanism comprises support frames symmetrically arranged at the front and rear ends of the top surface of the magnetic grinding machine body 5 and a connecting shaft 15 slidingly arranged in the support frames, annular rings 7 are arranged between the inner ends of the connecting shaft 15 and are sleeved on the outer wall of the grinding cylinder 6, and fixed members 13 are arranged on the top of the annular ring 7, wherein the fixed member 13 comprises a sleeve arranged on the top surface of the annular ring 7, a connecting rod slidingly arranged in the sleeve, and a fixed plate arranged on the top of the connecting rod, and a spring is arranged between the sleeve and the connecting rod, so as to facilitate the fixing of the grinding cylinder 6 and avoid the disengagement of the grinding cylinder 6 from the annular ring 7 during pouring; a strip-shaped toothed plate 18 is arranged on the outer end surface of the support frame, a gear 19 engaged with the strip-shaped toothed plate 18 is arranged on the outer wall of the connecting shaft 15, an outer shell 16 is arranged on the outer end surface of the support frame, a hinge joint 14 is arranged on the outer end of the connecting shaft 15, and a driving assembly is arranged on the bottom of the hinge joint 14.

[0037] In the application, the driving assembly comprises a water tank 2 arranged on the top surface of a base 1, a water pump 17 arranged on the top surface of the base 1, a short pipe communicated with the water tank 2 arranged on the water inlet end of the water pump 17, hydraulic cylinders 4 arranged on the front and rear ends of the top surface of the base 1, pistons 45 arranged in the hydraulic cylinders 4, top rods 44 arranged on the top surface of the pistons 45 and fixedly connected with the bottom of the hinge joint 14, a U-shaped water inlet pipe 3 arranged on the water outlet end of the water pump 17 and fixedly connected with the bottom of the hydraulic cylinder 4 at one end, a U-shaped water outlet pipe 9 arranged on the top of the hydraulic cylinder 4 and located in a box body 12, and a plurality of high-pressure nozzles 8 uniformly arranged on the outer wall of the water outlet pipe 9 in the box body 12.

[0038] Working principle: In the embodiment, a process of the ball valve core machining device is also provided, which comprises the following steps:

[0039] Step one: first, the ball valve core is placed in the grinding cylinder 6 and the appropriate amount of grinding agent is added, then the grinding cylinder 6 is placed in the annular ring 7 and fixed by the fixing part 13, avoiding the separation of the grinding cylinder 6 from the annular ring 7 when pouring the solution, so as to facilitate the pouring of the solution; then open the magnetic grinder body 5, and the magnetic field generated by the magnetic grinder body 5 exerts force on the ball valve core in the grinding cylinder 6 to grind, and after grinding, open the water pump 17, and the water in the water tank 2 is sent to the hydraulic cylinder 4 through the water pump 17, then push the piston 45 to move upward, and then drive the top rod 44 and the hinge joint 14 to move upward, so as to drive the connecting shaft 15 and the annular ring 7 to move upward, further drive the grinding cylinder 6 to move upward, and the upward movement of the connecting shaft 15 drives the gear 19 to move upward, and the gear 19 rolls on the strip-shaped toothed plate 18 to drive the connecting shaft 15 to rotate, so that the grinding cylinder 6 is inclined, and the liquid and the ball valve core in the grinding cylinder 6 are poured on the inclined plate 10;

[0040] Step two: when the ball valve core and the liquid are poured on the inclined plate 10, the ball valve core can be arranged uniformly between the partition plates 11 by manual, at this time, the water in the hydraulic cylinder 4 enters the high-pressure nozzle 8 through the water outlet pipe 9, and then the water is sprayed on the ball valve core through the high-pressure nozzle 8 to clean the ball valve core, avoiding the attachment of grinding agent on the surface of the ball valve core, so as to ensure the cleanliness of the surface of the ball valve core;

[0041] Step three: the water and the solution for cleaning the ball valve core enter the water guide plate 25 through the strip-shaped opening 24, enter the rectangular box 33 through the soft liquid guide pipe 23, and fall on the screen 21 through the water outlet hole 42 on the bottom surface of the rectangular box 33; then start the driving motor 26, drive the screw rod 20 to rotate through the rotation of the output shaft of the driving motor 26, and then drive the rectangular threaded sleeve 22 to move back and forth, so as to drive the rectangular box 33 to move, so that the water is uniformly sprayed on the screen 21, avoiding the accumulation of impurities in the water on the screen 21, so as to improve the filtering effect of the water; wherein the water passing through the screen 21 filters the impurities in the water, but the metal particles in the water will pass through the screen 21, and these metal particles will form a sediment at the bottom of the box body 12;

[0042] Step four: the left and right reciprocating movement of the rectangular box 33 drives the semicircular plate 38 to move left and right, when the semicircular plate 38 contacts with the arc-shaped plate A 30, the arc-shaped plate A 30 is pressed downward, the sliding rod 32 and the beating plate 46 move downward, when the arc-shaped plate A 30 is separated from the semicircular plate 38, the beating plate 46 beats the screen 21 under the action of the compression spring 31, and the above operation is repeated, the use of the beating plate 46 facilitates the beating and vibration of the screen 21, avoiding the blockage of the screen holes of the screen 21, so as to facilitate the filtration of the water;

[0043] Step five: when the sliding rod 32 moves down, it will drive the arc-shaped plate B34 to move down, and then drive the abutting rod 35 to move horizontally, thereby driving the long rod 36 to move horizontally, and further driving the push plate 29 to move, when the arc-shaped plate B34 resets, the push plate 29 resets under the action of the reset spring A28, and the above operation is repeated repeatedly; by reciprocating the push plate 29 at the bottom of the box body 12, the water on the inner bottom surface of the box body 12 is pushed, thereby improving the efficiency of water from the water outlet; at the same time, the push plate 29 can disturb the water at the bottom of the box body 12, avoiding the deposition of metal mud at the bottom of the box body 12;

[0044] Step six: wherein when the rectangular box 33 moves to both ends of the box body 12, it will make the semicircular block 39 move down under the cooperation of the abutting block 27, and then drive the fixed rod 43 to move down, thereby driving the frame body 40 to move down, so that the poking rod 41 enters the water outlet hole 42; when the semicircular block 39 is separated from the abutting block 27, it resets under the action of the reset spring B; by the poking rod 41 entering the water outlet hole 42, the water outlet hole 42 is dredged, avoiding the water outlet hole 42 being blocked by impurities, thereby facilitating the outflow of water;

[0045] Step seven: after completion, the water in the hydraulic cylinder 4 is transported into the water tank 2 by the action of the water pump 17, and then the articulated joint 14 moves down, and the grinding cylinder 6 resets under the cooperation of the strip-shaped toothed plate 18 and the gear 19.

[0046] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A ball valve core processing device, comprising a base, a magnetic grinder body disposed at one end of the top surface of the base, and a grinding cylinder disposed on the top surface of the magnetic grinder body, characterized in that: A tipping mechanism for tipping the grinding cylinder is provided on one side of the top surface of the base, and a box body is provided on the other side of the top surface of the base. An inclined plate is provided on the top surface of the box body, and multiple partitions are evenly provided on the top surface of the inclined plate. A filtering mechanism for water filtering is provided in the middle of the box body. The filtering mechanism includes a rectangular frame arranged in the box body, a screen arranged in the rectangular frame, and a screw rod rotatably arranged in the middle of the water tank, and one end of the screw rod is movably passed through the outside of the box body and is fixedly connected to a driving motor, a rectangular threaded sleeve is threadedly connected to the outer wall of the screw rod, a rectangular box is provided at the bottom of the rectangular threaded sleeve, and the rectangular box and the rectangular frame are slidably arranged, a plurality of water outlet holes are evenly opened in the rectangular box, a through component for the water outlet holes to pass through is provided in the rectangular box, a strip opening is opened on the top surface of the inclined plate, a water guide plate is provided on the bottom surface of the strip opening, a soft liquid guide tube is symmetrically provided on the bottom surface of the water guide plate, and one end of the soft liquid guide tube is fixedly connected to the rectangular box, and a plurality of beating components for beating the screen are evenly provided on the top surface of the rectangular frame; The flapping assembly includes a plurality of sliding rods symmetrically and evenly arranged on a rectangular frame, an arc-shaped plate A arranged on the top of the sliding rod, and an extrusion spring sleeved on the outer wall of the sliding rod between the arc-shaped plate A and the rectangular frame. The bottom of the sliding rod movably passes through the bottom of the rectangular frame and is fixed with an arc-shaped plate B. A flapping plate is provided between the front and rear sliding rods, a water-pushing member is provided on the bottom surface of the box body, and semicircular plates cooperating with the arc-shaped plate A are provided on the front and rear end surfaces of the rectangular box. The water pushing part includes a long rod symmetrically slidingly arranged on the bottom surface of the box body, a resisting rod evenly arranged on the top surface of the long rod and a push plate arranged at one end of the long rod. The top of the resisting rod is arc-shaped, and the top of the resisting rod is in contact with the arc-shaped plate B. A reset spring A is symmetrically arranged between the push plate and the box body, and multiple water outlets are evenly opened on one side surface of the box body.

2. The ball valve core processing device according to claim 1, characterized in that: The penetration component includes a frame slidingly set in a rectangular box and multiple poking rods arranged on the bottom surface of the frame and cooperating with the water outlet holes. Multiple reset springs B are evenly arranged between the frame and the rectangular box. Fixed rods are provided at the four corners of the top surface of the frame. Rectangular openings are provided on both sides of the rectangular box to cooperate with the fixed rods, and one end of the fixed rod can be movably passed through the rectangular opening. A semicircular block is provided on the top surface of one end of the fixed rod, and abutment blocks are provided on both sides of the box, and the bottom surface of the abutment block is arc-shaped.

3. The ball valve core processing device according to claim 2, characterized in that: The dumping mechanism includes a support frame symmetrically arranged at the front and rear ends of the top of the magnetic grinder body and a connecting shaft slidably arranged in the support frame, an annular ring is provided between the inner ends of the connecting shaft, and the annular ring is sleeved on the outer wall of the grinding cylinder, a fixing part is provided on the top of the annular ring, a bar tooth plate is provided on the outer end surface of the support frame, a gear meshing with the bar tooth plate is provided on the outer wall of the connecting shaft, a shell is provided on the outer end surface of the support frame, a hinge joint is provided at the outer end of the connecting shaft, and a drive assembly is provided at the bottom of the hinge joint.

4. The ball valve core processing device according to claim 3, characterized in that: The driving assembly includes a water tank arranged on the top surface of the base and a water pump arranged on the top surface of the base. The water inlet end of the water pump is provided with a short pipe connected to the water tank. The front and rear ends of the top of the base are provided with a hydraulic cylinder. A piston is provided in the hydraulic cylinder. A push rod is provided on the top surface of the piston, and the top of the push rod is fixedly connected to the bottom of the hinge joint. The water outlet end of the water pump is provided with a U-shaped water inlet pipe, and one end of the water inlet pipe is fixedly connected to the bottom of the hydraulic cylinder. A U-shaped water outlet pipe is provided on the top of the hydraulic cylinder, and the water outlet pipe is located in the box body. A plurality of high-pressure nozzles are evenly provided on the outer wall of the water outlet pipe in the box body.

5. The process of the ball valve core processing device according to any one of claims 1 to 4, characterized in that: The following steps are involved: S1: First, place the ball valve core in the grinding cylinder and add an appropriate amount of grinding agent, then place the grinding cylinder in the annular ring and fix it with a fixing piece, then open the magnetic grinding machine body, and use the magnetic grinding machine body to generate a magnetic field to grind the ball valve core in the grinding cylinder. After the grinding is completed, turn on the water pump, and use the water pump to transport the water in the water tank to the hydraulic cylinder, and then push the piston to move upward, thereby driving the push rod and the hinged joint to move upward, thereby driving the connecting shaft and the annular ring to move upward, and further driving the grinding cylinder to move upward, and the upward movement of the connecting shaft drives the gear to move upward, and the rolling of the gear on the bar tooth plate drives the connecting shaft to rotate, thereby tilting the grinding cylinder, causing the liquid in the grinding cylinder and the ball valve core to pour onto the inclined plate; S2: After the ball valve core and liquid are poured onto the inclined plate, the ball valve core can be evenly arranged between the partitions manually. At this time, the water in the hydraulic cylinder enters the high-pressure nozzle through the outlet pipe, and then the water is sprayed onto the ball valve core through the high-pressure nozzle; S3: The water and solution for cleaning the ball valve core will enter the water guide plate through the strip opening, then enter the rectangular box through the soft liquid guide tube, and fall onto the screen through the water outlet hole on the bottom surface of the rectangular box; then the drive motor is started, and the output shaft of the drive motor rotates to drive the screw to rotate, and then drives the rectangular threaded sleeve to move back and forth, so that the water is evenly spread on the screen; S4: The left and right reciprocating movement of the rectangular box drives the semicircular plate to move back and forth. When the semicircular plate contacts the arc plate A, the arc plate A is pressed downward, causing the sliding rod and the slapping plate to move downward. When the arc plate A is separated from the semicircular plate, the slapping plate will slap the screen under the action of the extrusion spring, and the above operation is repeated repeatedly. S5: When the sliding rod moves downward, it drives the arc plate B downward, which in turn drives the support rod to move horizontally, thereby driving the long rod to move horizontally, and further drives the push plate to move. When the arc plate B is reset, the push plate is reset under the action of the reset spring A, and the above operation is repeated repeatedly; S6: When the rectangular box moves to both ends of the box body, the semicircular block moves downward with the cooperation of the abutting block, thereby driving the fixing rod to move downward, thereby driving the frame to move downward, and allowing the poking rod to enter the water outlet hole; when the semicircular block is separated from the abutting block, it is reset under the action of the reset spring B; S7: After completion, the water in the hydraulic cylinder is transported to the water tank through the action of the water pump, and then the hinged head moves downward, and the grinding cylinder is reset with the cooperation of the bar tooth plate and the gear.

Citation Information

Patent Citations

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    CN212762823U

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