A dust removal device for an electronic intelligent manufacturing workshop

By designing a dust removal device for electronic intelligent manufacturing workshops, using water vapor condensation and intelligent control systems, the problem of dust removal devices in the prior art being unable to self-clean and unable to continue working when they are damaged locally is achieved, and efficient and stable dust removal effect is achieved.

CN116251431BActive Publication Date: 2025-06-24DONGGUAN UNIV OF TECH
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Patent Information

Application Number
CN202310007317.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-01-04
Publication Date
2025-06-24
Estimated Expiration
2043-01-04

AI Technical Summary

Technical Problem

The prior art cannot effectively self-clean, resulting in long-term continuous dust removal operations and unable to continue working when the equipment is partially damaged, resulting in high operation consumption.

Method used

A dust removal device for electronic intelligent manufacturing workshops is designed, including a shell, air inlet mechanism, mist-making mechanism, condensation mechanism, air outlet mechanism, detection mechanism, collection mechanism and processor. The dust removal is carried out through water vapor condensation, and the vibrator and processor control system are used to realize self-cleaning and fault treatment.

Benefits of technology

It effectively improves the single use time of dust removal equipment, reduces the operation consumption of dust removal equipment, and ensures the stability and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of dust removal equipment, and particularly to a dust removal device for an electronic intelligent manufacturing workshop, including: a housing for enclosing the dust removal device; an air inlet mechanism for introducing hot air into the dust removal device; a fog-making mechanism for atomizing water and spraying the atomized water into the housing at a preset speed; a condensation mechanism for conducting the temperature of the housing to a corresponding position and intercepting the condensed water droplets; an air outlet mechanism for introducing clean air into a corresponding area; a detection mechanism for measuring the pressure at a corresponding position; a collection mechanism for collecting the water dripped by the condensation mechanism; and a processor for controlling the operation of each mechanism through the measurement data of the detection mechanism. By setting the above-mentioned mechanisms to form a dust removal device and using the method of water vapor condensation for dust removal, while effectively increasing the single-use duration of the dust removal equipment, the operation consumption of the dust removal device is effectively reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of dust removal equipment, and particularly to a dust removal device for an electronic intelligent manufacturing workshop. Background Art

[0002] With the centralized management of industry, as a heavily polluting industry, the surrounding environment of an electronic intelligent manufacturing workshop is extremely unfavorable for the production of electronic equipment. And the production of electronic products requires a relatively high cleanliness. Based on this, the requirements for energy conservation and consumption reduction of the air dust removal equipment in the electronic intelligent manufacturing workshop are becoming increasingly strict, thus continuously promoting the optimization of the air dust removal equipment. Chinese Patent Application Publication No.: CN115155221A discloses an air purification and dust removal device for environmental protection, which uses a set adjustment mechanism to adaptively adjust the vibration amplitude according to the humidity of the gas, increasing the amplitude when the air humidity is high to enhance the dust cleaning effect, and reducing the amplitude when the air is dry to reduce the loss of the filter bag; Chinese Patent Application Publication No.: CN113082919A discloses an efficient wet dust removal device for a steel slag treatment workshop, which uses the method of sequentially washing the exhaust gas of the steel slag treatment workshop to achieve the purpose of efficient dust removal, so that the flue gas at the discharge port of the steel slag treatment workshop meets the ultra-low emission requirements; Chinese Patent Application Publication No.: CN115025586A discloses a dust purification and removal device for a textile processing workshop, which uses the method of setting a cleaning and dust removal device on the inner wall of the purification tower and near the filter screen to achieve the effect of preventing blockage, and can effectively treat dust, fluff and other sundries at multiple levels, and realizes self-cleaning, reducing the attachment of sundries and being not easy to be blocked.

[0003] It can be seen that the above technical solutions have the following problems:

[0004] 1. It cannot effectively self-clean and thus cannot continuously carry out dust removal operations for a long time;

[0005] 2. It cannot continue to work when a part of the equipment is damaged. Summary of the Invention

[0006] Therefore, the present invention provides a dust removal device for an electronic intelligent manufacturing workshop to overcome the problems in the prior art that it cannot effectively self-clean and thus cannot continuously carry out dust removal operations for a long time, and cannot continue to work when a part of the equipment is damaged, thereby reducing the operation consumption of the dust removal device.

[0007] To achieve the above object, the present invention provides a dust removal device for an electronic intelligent manufacturing workshop, including:

[0008] A housing, which wraps the dust removal device, is made of a good heat conductor, is used to enclose the dust removal device, and introduce the outdoor temperature into a preset area in the dust removal device;

[0009] An air inlet mechanism, which is arranged at the bottom of the housing, includes a fan for air dust removal and cleaning of the dust removal device, and a heater for heating the incoming air;

[0010] A fog-making mechanism, which is arranged on the side wall of the housing and above the air inlet mechanism, is used to atomize water and spray the atomized water into the housing at a preset speed;

[0011] A condensation mechanism, which is arranged on the side wall of the housing and installed above the fog-making mechanism at a preset angle. The condensation mechanism includes a number of condensation plates made of a good heat conductor. Each condensation plate is provided with corresponding preset holes to conduct the temperature of the housing to the corresponding position and intercept the condensed water droplets;

[0012] An air outlet mechanism, which is arranged on the housing, includes an air outlet pipe for air outlet, and is used to introduce clean air into the corresponding area;

[0013] A detection mechanism, which is arranged in front of the air outlet mechanism, is used to measure the pressure at the corresponding position;

[0014] A collection mechanism, which is arranged at the bottom of the housing, on the side away from the condensation mechanism and the connection part of the housing, is used to collect the water dripped by the condensation mechanism;

[0015] A processor, which is connected to the air inlet mechanism, the fog-making mechanism, the condensation mechanism, the air outlet mechanism and the detection mechanism, is used to control the operation of each mechanism through the measurement data of the detection mechanism.

[0016] Further, the housing includes:

[0017] A heat-conducting housing, which is arranged at the upper end of the dust removal device, is used to introduce the environmental temperature of the dust removal device into the interior of the housing;

[0018] A support housing, which is arranged below the lower end of the dust removal device and is connected to the air inlet mechanism, is used to connect the housing and the air inlet mechanism;

[0019] A heat-insulating housing, which is connected to the heat-conducting housing and the support housing, is used to isolate the heat conduction between the heat-conducting housing and the support housing;

[0020] The heat-conducting housing is separated from the heat-insulating housing, and its temperature is separated from the heat-insulating housing to prevent the water mist from condensing on the condensation mechanism due to the temperature of the air inlet mechanism exceeding the preset condensation temperature.

[0021] Further, the air inlet mechanism includes:

[0022] A heater, which is an adjustable-temperature electric heating wire, is used to heat the incoming air to a preset heating temperature;

[0023] An air inlet fan, which is a fan with a fixed power and adjustable wind direction, is used to introduce or extract air from the dust removal device.

[0024] Furthermore, the condensation mechanism includes:

[0025] A number of condensation plates, which are respectively arranged on the side walls of the housing, including a heat conduction layer and an anti-corrosion layer. Among them, the heat conduction layer is connected to the housing to introduce the ambient temperature of the dust removal device into the corresponding condensation plate; preset-aperture holes are respectively provided in each of the condensation plates. Among them, the peripheries inside each hole are wrapped by the anti-corrosion layer to concentrate the water droplets condensed on the condensation plate; a water receiving end is provided at one end of each of the condensation plates away from the part where the heat conduction layer is connected to the housing to collect the water droplets on the corresponding condensation plate;

[0026] A number of connectors, which are respectively arranged at the corresponding positions where the heat conduction layer of each of the condensation plates is connected to the housing, are used to connect each corresponding condensation plate to the housing, and each of them is provided with an engine to adjust the angle of the corresponding condensation plate;

[0027] A number of windshield wipers, which are arranged in pairs on each corresponding condensation plate, clamp the corresponding condensation plate and are connected to the corresponding connector to concentrate the condensed water droplets on the corresponding condensation plate through the corresponding engine;

[0028] A vibrator, which is arranged on the top of the housing and is provided with a motor inside to knock on the housing.

[0029] Furthermore, the processor controls the heater to heat the air temperature to a preset inlet air temperature and introduce it into the dust removal device. Moreover, the processor controls the fog-making mechanism to spray water at a preset speed according to the ambient temperature so that the water mist suspends at the height of the heat-insulating housing.

[0030] Furthermore, the detection mechanism measures the pressure in front of the air outlet mechanism at a preset time interval and compares the pressure in front of the air outlet mechanism with a first preset pressure preset in the processor to determine the blockage condition of the holes on the condensation plate. The processor adjusts the angle of the condensation plate according to the blockage situation.

[0031] Furthermore, a second preset pressure is set in the processor. If the detection mechanism detects that the pressure in front of the air outlet mechanism reaches the second preset pressure, the processor determines that the condensation mechanism is blocked by a water film, and the processor controls the vibrator to knock on the housing to break the water film on the condensation mechanism.

[0032] Further, a preset operation duration is set in the processor. When the processor determines that the preset operation duration is reached, it controls the air outlet mechanism and the air inlet mechanism to clean the dust removal device. The air outlet mechanism disconnects from the corresponding area and allows air to pass through. At the same time, the processor controls the air inlet mechanism to ventilate in the reverse direction to extract the dust adsorbed on the condensation mechanism and collect it into the collection mechanism;

[0033] If within a single preset operation duration, the detection mechanism detects that the pressure in front of the air outlet mechanism reaches the second preset pressure three times, the processor determines that the dust amount in the external environment of the dust removal device exceeds the preset range, issues an alarm for adding a filter screen, and at the same time controls the dust removal device to perform a cleaning of the dust removal device.

[0034] Further, a one-way valve is provided in the collection mechanism to prevent the water droplets with dust collected from being blown into the dust removal device by the air inlet mechanism.

[0035] Further, the holes of each condensation plate provided in the condensation mechanism are arranged in descending order from bottom to top, and the corresponding angles of each condensation plate are the same.

[0036] Compared with the prior art, the beneficial effects of the present invention are as follows: By arranging a housing, an air inlet mechanism, a fog-making mechanism, a condensation mechanism, an air outlet mechanism, a detection mechanism, a collection mechanism, and a processor, a dust removal device is formed, and dust removal is carried out by means of water vapor condensation. While effectively increasing the single-use duration of the dust removal equipment, the operation consumption of the dust removal device is effectively reduced.

[0037] Further, by arranging a heat-conducting housing, a heat-insulating housing, and a support housing on the housing, the heat conduction of the housing is effectively isolated, the stability of water vapor condensation is improved, and thus the operation consumption of the dust removal device is further reduced.

[0038] Further, by arranging a heater and an air inlet fan on the air inlet mechanism, while effectively reducing the density of the introduced air, the dust amount in the air is reduced, and thus the operation consumption of the dust removal device is further reduced.

[0039] Further, by arranging a plurality of condensation plates, a plurality of connectors, a plurality of wiper blades, and a vibrator in the condensation mechanism, while effectively improving the water vapor collection efficiency, the collection probability of water vapor is increased, and thus the operation consumption of the dust removal device is further reduced.

[0040] Further, the condensation mechanism is used to cool the hot air mixed with water vapor after heating to the ambient temperature, and the inclined surface is used to collect the water droplets containing dust. The air inlet mechanism passes the heated air into the dust removal device and mixes it with the water mist. The water mist condenses with the dust particles in the air as condensation nuclei and adsorbs on the condensation plate. Moreover, the water mist on each condensation plate converges into water droplets, and flows along the inclined direction of the condensation plate and drips onto the collection mechanism, effectively improving the dust removal efficiency while reducing the water content in the air, thereby further reducing the operating consumption of the dust removal device.

[0041] Further, the working condition of the condensation mechanism is judged by measuring the pressure in front of the air outlet mechanism, and the angle of the condensation mechanism is adjusted according to the working condition of the condensation mechanism, so that the water droplets condensed on the condensation plate in the condensation mechanism drip faster, thereby avoiding the blockage of the condensation plate, effectively improving the working duration of the dust removal device while further reducing the operating consumption of the dust removal device.

[0042] Further, by measuring the pressure in front of the air outlet mechanism, it is judged whether a water film is formed on the condensation plate in the condensation mechanism, and the outer shell is knocked to vibrate the whole dust removal device to break the water film before the water film is formed, effectively improving the equipment stability while further reducing the operating consumption of the dust removal device.

[0043] Further, the dust removal equipment is regularly cleaned by judging the overall operation of the dust removal equipment, effectively improving the qualified rate of the air produced by the dust removal equipment while further reducing the operating consumption of the dust removal device.

[0044] Further, by setting a one-way valve in the collection mechanism, the dust in the collection mechanism is prevented from flowing back into the dust removal device, thereby increasing the load of the dust removal device, effectively improving the production quality of the dust removal device while further reducing the operating consumption of the dust removal device.

[0045] Further, by arranging the holes on each condensation plate from large to small, the air circulation is strengthened, making it more difficult for a water film to form on the condensation plate. At the same time, the angles of each condensation plate are jointly adjusted, effectively improving the working efficiency of the condensation plate while further reducing the operating consumption of the dust removal device. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 It is a schematic structural diagram of the dust removal device for an electronic intelligent manufacturing workshop of the present invention;

[0047] Figure 2 It is an external view of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention;

[0048] Figure 3 It is an internal structure diagram of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention;

[0049] Figure 4 This is a sectional view of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention;

[0050] Figure 5 This is a schematic structural view of the condensation plate of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention;

[0051] Figure 6 This is a sectional view of the condensation plate of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention;

[0052] Wherein: 1: housing; 11: heat-conducting housing; 12: heat-insulating housing; 13: supporting housing; 2: air inlet mechanism; 21: air inlet fan; 22: heater; 3: condensation mechanism; 31: condensation plate; 311: condensation plate holes; 312: water receiving plate; 313: anti-corrosion coating; 314: good heat conductor; 32: connector; 321: connecting cable; 33: wiper; 34: vibrator; 4: air outlet mechanism; 5: detection mechanism; 6: collection mechanism. Detailed implementation manners

[0053] In order to make the objectives and advantages of the present invention clearer, the present invention will be further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0054] The preferred implementation manners of the present invention will be described below with reference to the accompanying drawings. Those skilled in the art should understand that these implementation manners are only used to explain the technical principles of the present invention and do not limit the protection scope of the present invention.

[0055] It should be noted that in the description of the present invention, the terms indicating directions or positional relationships such as "upper", "lower", "left", "right", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings. This is only for convenience of description and does not indicate or imply that the dust removal device or component must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0056] In addition, it should also be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0057] Please refer to Figure 1 As shown, which is a schematic structural view of the dust removal device for an electronic intelligent manufacturing workshop of the present invention, including:

[0058] A housing that wraps the dust removal device, made of a good heat conductor, used to enclose the dust removal device, and to introduce the outdoor temperature into a preset area inside the dust removal device;

[0059] An air inlet mechanism, which is arranged at the bottom of the housing, includes a fan for air dust removal and cleaning of the dust removal device and a heater for heating the incoming air;

[0060] A fog-making mechanism, which is arranged on the side wall of the housing and above the air inlet mechanism, used to atomize water and spray the atomized water into the housing at a preset speed;

[0061] A condensation mechanism, which is arranged on the side wall of the housing and installed above the fog-making mechanism at a preset angle. The condensation mechanism includes several condensation plates made of a good heat conductor. Each condensation plate is provided with corresponding preset holes, used to conduct the temperature of the housing to the corresponding position and intercept the condensed water droplets;

[0062] An air outlet mechanism, which is arranged on the housing and includes an air outlet pipe for air outlet, used to introduce clean air into the corresponding area;

[0063] A detection mechanism, which is arranged in front of the air outlet mechanism, used to measure the pressure at the corresponding position;

[0064] A collection mechanism, which is arranged at the bottom of the housing, on the side far from the condensation mechanism and the connection part of the housing, used to collect the water dripped by the condensation mechanism;

[0065] A processor, which is connected to the air inlet mechanism, the fog-making mechanism, the condensation mechanism, the air outlet mechanism and the detection mechanism, used to control the operation of each mechanism through the measurement data of the detection mechanism.

[0066] By means of setting a housing, an air inlet mechanism, a fog-making mechanism, a condensation mechanism, an air outlet mechanism, a detection mechanism, a collection mechanism and a processor, a dust removal device is formed, and dust removal is carried out by means of water vapor condensation, effectively improving the single-use duration of the dust removal equipment while effectively reducing the operation consumption of the dust removal device.

[0067] Please refer to Figure 2 As shown, it is the external view of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention. The housing 1 includes:

[0068] A heat-conducting housing 11, which is arranged at the upper end of the dust removal device and connected to the air outlet mechanism 4, used to introduce the environmental temperature where the dust removal device is located into the interior of the housing;

[0069] A support housing 13, which is arranged below the lower end of the dust removal device and connected to the air inlet mechanism 2, used to connect the housing 1 and the air inlet mechanism 2;

[0070] The heat-insulating housing 12 is connected to the heat-conducting housing 11 and the supporting housing 13, and is used to isolate the heat conduction between the heat-conducting housing 11 and the supporting housing 13;

[0071] The heat-conducting housing 11 is separated from the heat-insulating housing 13, and its temperature is separated by the heat-insulating housing 12 to prevent water mist from condensing on the condensation mechanism due to the temperature of the air inlet mechanism 2 exceeding the preset condensation temperature;

[0072] When the condensation is completed, the condensed water flows into the collection mechanism 6; when the device is blocked, the vibrator 34 provided on the top of the housing 1 knocks on the housing 1 to vibrate the entire dust removal device to eliminate the fault;

[0073] By setting the heat-conducting housing, the heat-insulating housing and the supporting housing on the housing, the heat conduction of the housing is effectively isolated, the stability of water vapor condensation is improved, and the operation consumption of the dust removal device is further reduced.

[0074] Please refer to Figure 2 and Figure 3 as shown, which are respectively the external view of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention and the internal structure diagram of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention. The air inlet mechanism includes:

[0075] The heater 21 is an electric heating wire with adjustable temperature, and is used to heat the incoming air to the preset heating temperature;

[0076] The air inlet fan 22 is a fan with a fixed power and adjustable wind direction, and is used to introduce or extract air from the dust removal device;

[0077] The condensation plate 31 in the condensation mechanism is connected to the heat-conducting housing 11 in the housing 1 through the connector 32, and is used to introduce the ambient temperature into the dust removal device to cool the air.

[0078] By setting the heater 21 and the air inlet fan 22 on the air inlet mechanism 4, while effectively reducing the density of the incoming air, the dust content of the air is reduced, and the operation consumption of the dust removal device is further reduced.

[0079] Please refer to Figure 3 , Figure 4 , Figure 5 and Figure 6 as shown, which are respectively the internal structure diagram of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention, the sectional view of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention, the schematic diagram of the condensation plate structure of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention, and the sectional view of the condensation plate of the dust removal device for an electronic intelligent manufacturing workshop according to an embodiment of the present invention. The condensation mechanism includes:

[0080] A number of condensation plates 31, which are respectively arranged on the side walls of the housing 1, include a heat conduction layer 314 and an anti-corrosion layer 313. Among them, the heat conduction layer 314 is connected to the housing to introduce the ambient temperature of the dust removal device into the corresponding condensation plate 31; preset-aperture holes 311 are respectively provided in each condensation plate 31. Among them, the peripheries inside each hole 311 are all wrapped by the anti-corrosion layer 313 to concentrate the water droplets condensed on the condensation plate 31; a water receiving end 312 is provided at one end of each condensation plate 31 away from the connection part of the heat conduction layer 314 and the housing 1 to collect the water droplets on the corresponding condensation plate 31.

[0081] A number of connectors 32, which are respectively arranged at the corresponding positions where the heat conduction layer 314 of each corresponding condensation plate 31 is connected to the housing 1, are used to connect each corresponding condensation plate 31 to the housing, and each of them is provided with an engine to adjust the angle of the corresponding condensation plate.

[0082] A number of wiper devices 33, which are arranged in pairs on each corresponding condensation plate 31, clamp the corresponding condensation plate 31 and are connected to the corresponding connector 32 through a connection cable 322 to concentrate the condensed water droplets on the corresponding condensation plate 31 through the corresponding engine.

[0083] A vibrator 34, which is arranged on the top of the housing 1 and is provided with a motor inside to knock on the housing 1.

[0084] By arranging a number of condensation plates 31, a number of connectors 32, a number of wiper devices 33 and a vibrator 34 in the condensation mechanism 3, while effectively improving the water vapor collection efficiency, the water vapor collection probability is increased, thereby further reducing the operation consumption of the dust removal device.

[0085] Specifically, the processor controls the heater to heat the air temperature to the preset inlet air temperature and introduce it into the dust removal device, and the processor controls the fog-making mechanism to spray water at a preset speed according to the ambient temperature so that the water mist suspends at the height of the heat-insulating housing.

[0086] For the temperature Ti of the i-th time interval, a preset first ambient temperature Tα, a second preset ambient temperature Tβ, a first preset fog-making speed Vα and a second preset fog-making speed Vβ are set in the processor. Among them, 0 < Tα < Tβ, 0 < Vα < Vβ, and the processor adjusts the fog-making speed of the fog-making mechanism in the i-th time interval according to the preset inlet air temperature.

[0087] If Ti < Tα, the processor determines that the ambient temperature is lower than the preset ambient temperature range and controls the fog-making mechanism to stop fog-making.

[0088] If Tα ≤ Ti < Tβ, the processor determines that the ambient temperature belongs to the preset ambient temperature range and controls the fog-making mechanism to make fog at a speed of Vβ.

[0089] If Tβ ≤ Ti, the processor determines that the ambient temperature is higher than the preset ambient temperature range, and controls the fog-making mechanism to make fog at a speed of Vα.

[0090] The air inlet mechanism passes the heated air into the dust removal device and mixes it with the water mist. The water mist condenses with the dust particles in the air as condensation nuclei, adsorbs on the condensation plate, and the water mist on each condensation plate converges into water droplets, and flows and drips along the inclined direction of the condensation plate to the collection mechanism.

[0091] The condensation mechanism cools the hot air mixed with water vapor after heating to the ambient temperature, and obliquely collects the water droplets containing dust. The air inlet mechanism passes the heated air into the dust removal device and mixes it with the water mist. The water mist condenses with the dust particles in the air as condensation nuclei, adsorbs on the condensation plate, and the water mist on each condensation plate converges into water droplets, and flows and drips along the inclined direction of the condensation plate to the collection mechanism. While effectively improving the dust removal efficiency, the water content of the air is reduced, thereby further reducing the operation consumption of the dust removal device.

[0092] Specifically, the detection mechanism measures the pressure in front of the air outlet mechanism at a preset time interval, and compares the pressure in front of the air outlet mechanism with the first preset pressure preset in the processor to determine the blockage condition of the holes on the condensation plate. The processor adjusts the angle of the condensation plate according to the blockage situation.

[0093] By measuring the pressure in front of the air outlet mechanism to judge the working condition of the condensation mechanism, and adjusting the angle of the condensation mechanism according to the working condition of the condensation mechanism, the water droplets condensed on the condensation plate in the condensation mechanism are accelerated to drip, thereby avoiding the blockage of the condensation plate. While effectively increasing the working duration of the dust removal device, the operation consumption of the dust removal device is further reduced.

[0094] Specifically, a second preset pressure is set in the processor. If the detection mechanism detects that the pressure in front of the air outlet mechanism reaches the second preset pressure, the processor determines that the condensation mechanism is blocked by a water film, and the processor controls the vibrator to knock on the shell to break the water film on the condensation mechanism.

[0095] For the pressure Pi measured by the monitoring mechanism in the i-th time interval, the server compares it with the first preset pressure Pα and the second preset pressure Pβ. Among them, 0 < Pβ < Pα, the first preset pressure Pα is the hole blockage pressure, and the second preset pressure Pβ is the water film formation pressure.

[0096] If Pi < Pβ, the processor determines that the device is operating normally;

[0097] If Pβ ≤ Pi < Pα, the processor determines that the holes are blocked, controls the air outlet mechanism to disconnect, and at the same time controls the air inlet mechanism to reverse;

[0098] If Pα ≤ Pi, the processor determines that the condensation mechanism forms a water film and controls the vibrator to strike the housing to break the water film.

[0099] By measuring the pressure in front of the air outlet mechanism to determine whether a water film is formed on the condensation plate in the condensation mechanism, and striking the housing to vibrate the entire dust removal device to break the water film before the water film is formed, while effectively improving the stability of the device, the operation consumption of the dust removal device is further reduced.

[0100] Specifically, a preset operation duration is set in the processor. The processor determines that the preset operation duration is reached and controls the air outlet mechanism and the air inlet mechanism to clean the dust removal device. The air outlet mechanism disconnects the connection with the corresponding area and connects to the air, and at the same time, the processor controls the air inlet mechanism to ventilate in the reverse direction to extract the dust adsorbed on the condensation mechanism and collect it into the collection mechanism;

[0101] If within a single preset operation duration, the detection mechanism detects that the pressure in front of the air outlet mechanism reaches the second preset pressure three times, the processor determines that the dust amount in the external environment of the dust removal device exceeds the preset range, issues a warning for adding a filter screen, and at the same time controls the dust removal device to perform a cleaning of the dust removal device.

[0102] By judging the overall operation of the dust removal equipment, the dust removal equipment is regularly cleaned, while effectively improving the qualified rate of the air output by the dust removal equipment, the operation consumption of the dust removal device is further reduced.

[0103] Specifically, a one-way valve is provided in the collection mechanism to prevent the dust-laden water droplets collected from being blown into the dust removal device by the air inlet mechanism.

[0104] By setting a one-way valve in the collection mechanism, preventing the dust in the collection mechanism from flowing back into the dust removal device, thereby increasing the load of the dust removal device, while effectively improving the production quality of the dust removal device, the operation consumption of the dust removal device is further reduced.

[0105] Specifically, the holes of each condensation plate provided in the condensation mechanism are arranged in descending order from bottom to top, and the corresponding angles of each condensation plate are the same.

[0106] Through the arrangement of the openings on each condensation plate from large to small, the air circulation is strengthened, making it more difficult for a water film to form on the condensation plate. At the same time, by jointly adjusting the angles of each condensation plate, while effectively improving the working efficiency of the condensation plate, the operation consumption of the dust removal device is further reduced.

[0107] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, those skilled in the art can easily understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

[0108] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A dust removal device for an electronic intelligent manufacturing workshop, characterized in that, Comprising: A housing that encloses the dust removal device; An air inlet mechanism provided at the bottom of the housing; A fog-making mechanism provided on the side wall of the housing and located above the air inlet mechanism; A condensation mechanism provided on the side wall of the housing and installed above the fog-making mechanism at a preset angle; An air outlet mechanism provided on the housing; A detection mechanism provided in front of the air outlet mechanism for measuring the pressure at the corresponding position; A collection mechanism provided at the bottom of the housing; A processor connected to the air inlet mechanism, the fog-making mechanism, the condensation mechanism, the air outlet mechanism, and the detection mechanism for controlling the operation of each mechanism through the measurement data of the detection mechanism; The condensation mechanism includes: A plurality of condensation plates respectively provided on the side wall of the housing, including a heat conduction layer and an anti-corrosion layer. Among them, the heat conduction layer is connected to the housing for introducing the ambient temperature of the dust removal device into the corresponding condensation plate; preset-aperture holes are respectively provided in each condensation plate. Among them, the peripheries of the inner sides of the holes are wrapped by the anti-corrosion layer for concentrating the water droplets condensed on the condensation plate; a water receiving end is provided at one end of each condensation plate away from the part where the heat conduction layer is connected to the housing for collecting the water droplets on the corresponding condensation plate; A plurality of connectors respectively provided at the corresponding positions where the heat conduction layer of each corresponding condensation plate is connected to the housing for connecting each corresponding condensation plate to the housing, and each of them is provided with an engine for adjusting the angle of the corresponding condensation plate; A plurality of windshield wipers are provided in pairs on each corresponding condensation plate, clamping the corresponding condensation plate and connected to the corresponding connector for concentrating the condensed water droplets on the corresponding condensation plate through the corresponding engine; A vibrator is provided on the top of the housing and is provided with a motor inside for knocking on the housing; The detection mechanism measures the pressure in front of the air outlet mechanism at preset time intervals, and compares the pressure in front of the air outlet mechanism with a first preset pressure preset in the processor to determine the blockage condition of the holes on the condensation plate. The processor adjusts the angle of the condensation plate according to the blockage condition; A second preset pressure is provided in the processor. If the detection mechanism detects that the pressure in front of the air outlet mechanism reaches the second preset pressure, the processor determines that the condensation mechanism is blocked by a water film, and the processor controls the vibrator to knock on the housing to break the water film on the condensation mechanism.

2. The dust removal device for an electronic intelligent manufacturing workshop according to claim 1, wherein, The material of the housing is a good heat conductor for enclosing the dust removal device and introducing the outdoor temperature into a preset area inside the dust removal device; The air inlet mechanism includes a fan for air dust removal and dust removal device cleaning and a heater for heating the incoming air; The fog-making mechanism is used for atomizing water and spraying the atomized water into the housing at a preset speed; The air outlet mechanism includes an air outlet pipe for air outlet for introducing clean air into the corresponding area; The collection mechanism is on the side away from the connection part of the condensation mechanism and the housing for collecting the water dripped by the condensation mechanism.

3. The dust removal device for an electronic intelligent manufacturing workshop according to claim 2, characterized in that, The housing includes: A heat-conducting housing, which is arranged at the upper end of the dust removal device to introduce the ambient temperature of the dust removal device into the interior of the housing; A supporting housing, which is arranged below the lower end of the dust removal device and is connected to the air inlet mechanism to connect the housing and the air inlet mechanism; A heat-insulating housing, which is connected to the heat-conducting housing and the supporting housing to isolate the heat conduction between the heat-conducting housing and the supporting housing; The heat-conducting housing is separated from the heat-insulating housing, and its temperature is separated from the heat-insulating housing to prevent water mist from condensing on the condensing mechanism due to the temperature of the air inlet mechanism exceeding the preset condensation temperature.

4. The dust removal device for an electronic intelligent manufacturing workshop according to claim 3, characterized in that, The air inlet mechanism includes: A heater, which is an electric heating wire with adjustable temperature, used to heat the incoming air to a preset heating temperature; An air inlet fan, which is a fan with a fixed power and adjustable wind direction, used to introduce or extract air from the dust removal device.

5. The dust removal device for an electronic intelligent manufacturing workshop according to claim 4, characterized in that, The processor controls the heater to heat the air temperature to the preset incoming air temperature and introduce it into the dust removal device. Moreover, the processor controls the fog-making mechanism to spray water at a preset speed according to the ambient temperature, so that the water mist is suspended at the height of the heat-insulating housing.

6. The dust removal device for an electronic intelligent manufacturing workshop according to claim 5, wherein A preset operating duration is set in the processor. The processor determines that the preset operating duration is reached and controls the air outlet mechanism and the air inlet mechanism to clean the dust removal device. The air outlet mechanism disconnects the connection with the corresponding area and ventilates the air. At the same time, the processor controls the air inlet mechanism to ventilate reversely to extract the dust adsorbed on the condensing mechanism and collect it into the collection mechanism; If within a single preset operating duration, the detection mechanism detects that the pressure before the air outlet mechanism reaches the second preset pressure three times, the processor determines that the dust amount in the external environment of the dust removal device exceeds the preset range, issues an alarm for adding a filter screen, and at the same time controls the dust removal device to perform a cleaning of the dust removal device.

7. The dust removal device for an electronic intelligent manufacturing workshop according to claim 6, characterized in that, A one-way valve is provided in the collection mechanism to prevent the water droplets with dust collected from being blown into the dust removal device by the air inlet mechanism.

8. The dust removal device for an electronic intelligent manufacturing workshop according to claim 7, wherein, The holes of each condensation plate provided in the condensation mechanism are arranged from large to small in sequence from bottom to top, and the corresponding angles of each condensation plate are the same.

Citation Information

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