Light-emitting device production method and equipment

Abstract

The present invention discloses a method and equipment for producing a light-emitting device. The method for producing a light-emitting device includes the following steps: 1. Placing a light-emitting board on a base. 2. Placing a lens board on the base so that the lens board is aligned with the interference fit area on the base. 3. Applying extrusion force to the lens board so that an interference fit is formed between the lens board and the base. The present invention completes the fully automatic connection between the lens board and the base by pressing to form an interference fit; on the one hand, this method can save the material and labor costs of the traditional screw connection method, and on the other hand, it can make the lens board cling to and squeeze the light-emitting board under the action of the friction force generated by the interference fit, while improving the light distribution effect of the lens board and the fit between the light-emitting board and the base. In addition, the present invention achieves a double sealing effect by filling sealant at the plug-in position of the lens board and the base, and filling sealant in the sealing groove formed between the lens board and the base.

Description

Technical Field

[0001] The present invention belongs to the technical field of automated production of light-emitting devices, and in particular relates to a light-emitting device production method and equipment. Background Art

[0002] The conventional assembly process of LED lighting devices is as follows: first, the light-emitting panel is fixed to the base with screws, and then the lens plate is placed on the light-emitting panel and the lens plate and the base are fixed with screws. However, the above assembly method has the following problems:

[0003] 1. Installing the light-emitting board by manually screwing the screws requires operations such as hole alignment and screw tightening. This not only has low production efficiency but also high material and labor costs. Installing the light-emitting board requires 4 screws (material cost 0.11 yuan), screwing the screws takes 14 seconds, the labor cost is 0.15 yuan, and threading costs 0.6 yuan.

[0004] Second, the lens plate and the base are fixed with screws, which results in relatively low production efficiency. Furthermore, if the screws are screwed too tight, the lens may be crushed. If the screws are screwed too loose, the lens and the base may not fit together well. This makes it difficult to ensure the reliability of the waterproof, heat dissipation, and light distribution performance of the produced light-emitting device.

[0005] Third, in order to achieve waterproof sealing, a sealing ring is usually added between the lens and the base. However, the sealing ring is soft and easy to deform, and its size is difficult to control. At the same time, the installation of the solid sealing ring is difficult to achieve automated production. Summary of the Invention

[0006] The object of the present invention is to provide a method and equipment for producing a light emitting device.

[0007] In a first aspect, the present invention provides a method for producing a light-emitting device. The light-emitting device produced thereby comprises a lens plate, a light-emitting plate, and a base. The lens plate, the light-emitting plate, and the base are stacked in sequence. The lens plate and the base are connected by an interference fit.

[0008] The light emitting device production method comprises the following steps:

[0009] Step 1: Place the light-emitting panel on the base.

[0010] Step 2: Place the lens plate on the base so that the lens plate is aligned with the interference fit area on the base.

[0011] Step 3: Applying extrusion force to the lens plate to form an interference fit between the lens plate and the base.

[0012] Preferably, in the completed light-emitting device, the lens plate and the base are connected via an edge fastening structure; the edge fastening structure includes an edge connector and an edge slot. The edge connector is disposed on the lens plate; the edge slot is provided on the base; the edge slot surrounds the light-emitting plate; and the edge connector is inserted into the edge slot to form an interference fit.

[0013] Preferably, after step 1 is performed, the edge slot is filled with sealant.

[0014] Preferably, in step three, a pressure member is used to press the lens plate. The pressure member has an edge pressing portion protruding from its bottom. The shape of the edge pressing portion corresponds to the shape of the top of the edge connector on the lens plate. During the pressing process, the edge pressing portion abuts against the top of the edge connector.

[0015] Preferably, the completed light-emitting device further includes an intermediate fastening structure. The intermediate fastening structure includes one or more interference fit units. The interference fit units include an intermediate connector connected to the lens plate and an intermediate slot provided on the mounting surface of the base. The intermediate connector and the intermediate slot correspond to each other in position. The intermediate connector passes through the light-emitting plate and is inserted into the corresponding intermediate slot, forming an interference fit.

[0016] Preferably, after step 1 is performed, the middle slot is filled with sealant.

[0017] Preferably, in step three, a pressure piece is used to extrude the lens plate; the bottom of the pressure piece is convexly provided with an intermediate extrusion portion; the number of the intermediate extrusion portions and the number of interference fit units of the light-emitting device are both n; n≥1; the relative positions of the n intermediate extrusion portions are consistent with the relative positions of the n interference fit units on the light-emitting device; during the extrusion process, the intermediate extrusion portion rests on top of the corresponding interference fit unit.

[0018] Preferably, part or all of the interference fit unit between the lens plate and the base also includes a groove provided on the lens base, and a boss integrally formed on the mounting surface of the base; the groove surrounds the intermediate connector; the intermediate slot is provided on the outer end face of the boss; the boss passes through the light-emitting plate and extends into the groove.

[0019] Preferably, the position where the light-emitting board is passed through by the boss is a positioning groove; the groove provides positioning for the boss; and the boss provides positioning for the light-emitting board through the positioning groove.

[0020] Preferably, the completed light-emitting device also includes an intermediate fastening structure; the intermediate fastening structure includes one or more interference fit units; the interference fit unit includes an intermediate connector connected to the lens plate, and an intermediate slot arranged on the base mounting surface; the positions of the intermediate connector and the intermediate slot correspond to each other; the intermediate connector passes through the light-emitting plate and is inserted into the corresponding intermediate slot to form an interference fit.

[0021] Preferably, in step three, a pressure piece is used to extrude the lens plate; the bottom of the pressure piece is convexly provided with an edge extrusion portion and an intermediate extrusion portion; the shape of the edge extrusion portion corresponds to the top shape of the edge connector on the lens plate; the number of intermediate extrusion portions and the number of interference fit units of the light-emitting device are both n; n≥1; the positions of the n intermediate extrusion portions relative to the edge extrusion portion are consistent with the positions of the n interference fit units on the light-emitting device relative to the edge connector on the light-emitting device; during the extrusion process, the edge extrusion portion abuts against the top of the edge connector; the intermediate extrusion portion abuts against the top of the intermediate connector.

[0022] Preferably, in the finished light-emitting device, a flange is provided at the edge of the mounting surface of the base, surrounding the lens plate. The flange is located outside the edge slot. The inner sidewall of the flange on the base is aligned with the outer edge of the lens plate and spaced apart, forming a sealing groove surrounding the lens plate. After step three is performed, the sealing groove is filled with sealant.

[0023] Preferably, after step one is executed, a glue dispensing operation is performed on each lamp bead of the light-emitting board.

[0024] Preferably, in step three, the extrusion force applied to a lens plate is 5000N to 30000N, and the extrusion time is greater than or equal to 1s.

[0025] Preferably, the light emitting device is a light emitting module, and the base is a heat sink.

[0026] Preferably, the light emitting device is a street lamp; and the base is a lamp housing of the street lamp.

[0027] In a second aspect, the present invention provides a light-emitting device production device, comprising a workpiece conveying mechanism, a base loading mechanism, a light-emitting plate loading mechanism, a lens loading mechanism, and a pressurizing and fastening mechanism. The workpiece conveying mechanism is provided with a base loading station, a light-emitting plate loading station, a lens loading station, and a pressurizing and fastening station, arranged in sequence. The base loading mechanism, the light-emitting plate loading mechanism, the lens loading mechanism, and the pressurizing and fastening mechanism are respectively located at the locations of the base loading station, the light-emitting plate loading station, the lens loading station, and the pressurizing and fastening station. The pressurizing and fastening mechanism is provided with a pressurizing member that squeezes the lens plate, creating an interference fit between the lens plate and the base.

[0028] Preferably, during operation, the base loading mechanism places the base of the light-emitting device to be produced on the base loading station. The light-emitting panel loading mechanism places the light-emitting panel of the light-emitting device to be produced on the base on the light-emitting panel loading station. The lens loading mechanism places the lens panel of the light-emitting device to be produced on the base on the lens loading station.

[0029] Preferably, the light-emitting device production equipment also includes a first gluing mechanism. A first gluing station is provided between the light-emitting plate loading station and the lens loading station. The light-emitting device produced includes a lens plate, a light-emitting plate, a base and an edge fastening structure. The lens plate, the light-emitting plate and the base are stacked in sequence. The edge fastening structure includes an edge connector and an edge slot. The edge connector is provided on the lens plate; the edge slot is provided on the base; the edge slot surrounds the light-emitting plate; the edge connector is inserted into the edge slot and forms an interference fit. During operation, the first gluing mechanism injects sealant into the edge slot on the base in the light-emitting device.

[0030] Preferably, the bottom of the pressure piece is convexly provided with an edge pressing portion; the shape of the edge pressing portion corresponds to the top shape of the edge connector on the lens plate; during the extrusion process, the edge pressing portion is against the top of the edge connector.

[0031] Preferably, the light-emitting device production equipment also includes a first gluing mechanism; a first gluing station is provided between the light-emitting board loading station and the lens loading station; the light-emitting device also includes an intermediate fastening structure. The intermediate fastening structure includes one or more interference fit units. The interference fit unit includes an intermediate connector connected to the lens board and an intermediate slot provided on the mounting surface of the base. The positions of the intermediate connector and the intermediate slot correspond to each other. The intermediate connector passes through the light-emitting board and is inserted into the corresponding intermediate slot to form an interference fit. During operation, the first gluing mechanism injects sealant into the intermediate slot on the base in the light-emitting device.

[0032] Preferably, the bottom of the pressure member is convexly provided with an intermediate extrusion portion; the number of the intermediate extrusion portions and the number of interference fit units of the light-emitting device are both n; n≥1; the relative positions of the n intermediate extrusion portions are consistent with the relative positions of the n interference fit units on the light-emitting device; during the extrusion process, the intermediate extrusion portion rests on top of the corresponding interference fit unit.

[0033] Preferably, the bottom of the pressure member is convexly provided with an edge extrusion portion and a middle extrusion portion; the middle extrusion portion is provided on the inner side of the edge extrusion portion;

[0034] The completed light-emitting device includes a lens plate, a light-emitting plate, a base, an edge fastening structure, and an intermediate fastening structure; the lens plate, the light-emitting plate, and the base are stacked in sequence; the edge fastening structure includes an edge connector and an edge slot; the edge connector is disposed on the lens plate; the edge slot is disposed on the base; the edge slot surrounds the light-emitting plate; the edge connector is inserted into the edge slot to form an interference fit. The intermediate fastening structure includes one or more interference fit units; the interference fit unit includes an intermediate connector connected to the lens plate and an intermediate slot disposed on the mounting surface of the base; the positions of the intermediate connector and the intermediate slot correspond to each other; the intermediate connector passes through the light-emitting plate and is inserted into the corresponding intermediate slot to form an interference fit.

[0035] The shape of the edge extrusion portion corresponds to the top shape of the edge connector on the lens plate; the number of intermediate extrusion portions and the number of interference fit units of the light-emitting device are both n; n ≥ 1; the positions of the n intermediate extrusion portions relative to the edge extrusion portion are consistent with the positions of the n interference fit units on the light-emitting device relative to the edge connector on the light-emitting device.

[0036] Preferably, the light-emitting device production equipment also includes a second gluing mechanism. A second gluing station is provided on the side of the pressurizing and fastening station away from the lens loading station. The second gluing mechanism is installed at the location of the second gluing station; the light-emitting device produced includes a lens plate, a light-emitting plate, a base and an edge fastening structure; the lens plate, the light-emitting plate and the base are stacked in sequence; the edge fastening structure includes an edge connector and an edge slot; the edge connector is provided on the lens plate; the edge slot is provided on the base; the edge slot surrounds the light-emitting plate; the edge connector is inserted into the edge slot and forms an interference fit. A convex edge surrounding the lens plate is provided at the edge of the base. The convex edge is located on the outside of the edge slot. The inner side wall of the convex edge on the base is aligned with the outer edge of the lens plate and spaced apart to form a sealing groove surrounding the lens plate. During operation, the second gluing mechanism injects sealant into the sealing groove of the light-emitting device.

[0037] Preferably, the workpiece conveying mechanism includes a head-end lifting conveyor, a station switching conveyor line, a terminal lifting conveyor, a return conveyor line and a positioning tool. The head-end lifting conveyor, the station switching conveyor line, the terminal lifting conveyor (10) and the return conveyor line circulate and convey the positioning tool. The station switching conveyor line is arranged directly above the return conveyor line. The head-end lifting conveyor is arranged at one end of the station switching conveyor line and the return conveyor line; the terminal lifting conveyor is arranged at the other end of the station switching conveyor line and the return conveyor line. The head-end lifting conveyor and the terminal lifting conveyor both include a lifting mechanism and a transverse conveying mechanism. The transverse conveying mechanism is installed on the lifting mechanism. The lifting mechanism drives the transverse conveying mechanism to perform lifting and lowering movements. The transverse conveying mechanism has two working positions in the vertical direction, namely, an upper working position and a lower working position. When the transverse conveying mechanism is in the upper working position, the transverse conveying mechanism is aligned with the station switching conveyor line. When the transverse conveying mechanism is in the lower working position, the transverse conveying mechanism is aligned with the return conveyor line.

[0038] Preferably, the light-emitting device production equipment also includes a positioning tool. One or more base placement positions are provided on the positioning tool. The base placement position provides positioning for the base in the light-emitting device. The number of pressurizing members and the number of base placement positions on the positioning tool are both m; m≥1. The relative positions of the m pressurizing members are consistent with the relative positions of the m base placement positions on the positioning tool. The m base placement positions on the positioning tool in the pressurizing and fastening position are respectively located directly below the m pressurizing members. The working pressure of the pressurizing and fastening mechanism is F; F=m·F0; F0 is the preset pressing force for a single light-emitting device, and its value is 5000N~30000N.

[0039] Preferably, the light-emitting device production equipment further includes a glue dispensing mechanism. A glue dispensing station is provided between the light-emitting board loading station and the first glue application station. The glue dispensing mechanism is provided at the location of the glue dispensing station.

[0040] Preferably, the tooling conveying mechanism includes a first tooling conveying unit, a dispensing conveying section, and a second tooling conveying unit connected in sequence. The base loading station and the light-emitting board loading station are arranged on the first tooling conveying unit. The lens loading station and the pressurizing and tightening station are arranged on the second tooling conveying unit. The dispensing station is arranged on the dispensing conveying section. A first transfer mechanism is provided at the input end of the dispensing conveying section to transfer the light-emitting device from the first tooling conveying unit to the input end of the dispensing conveying section; and a second transfer mechanism is provided at the output end of the dispensing conveying section to transfer the light-emitting device from the output end of the dispensing conveying section to the input end of the second tooling conveying unit.

[0041] Both the first and second tooling conveyor units include a head-end lifting conveyor, a workstation switching conveyor line, a terminal lifting conveyor, a return conveyor line, and a positioning tool. The head-end lifting conveyor, workstation switching conveyor line, terminal lifting conveyor, and return conveyor line circulate and transport the positioning tooling. The workstation switching conveyor line is located directly above the return conveyor line. The head-end lifting conveyor is located at one end of the workstation switching conveyor line and the return conveyor line; the terminal lifting conveyor is located at the other end of the workstation switching conveyor line and the return conveyor line. Both the head-end lifting conveyor and the terminal lifting conveyor include a lifting mechanism and a transverse conveying mechanism. The transverse conveying mechanism is mounted on the lifting mechanism. The lifting mechanism drives the transverse conveying mechanism to move up and down. The transverse conveying mechanism has two vertical working positions: an upper working position and a lower working position. When the transverse conveying mechanism is in the upper working position, it is aligned with the workstation switching conveyor line. When the transverse conveying mechanism is in the lower working position, it is aligned with the return conveyor line.

[0042] The present invention has the following beneficial effects:

[0043] 1. The present invention achieves a fully automatic connection between the lens plate and the base by pressing to form an interference fit. This method can, on the one hand, save the material and labor costs of the traditional screw connection method, and on the other hand, enables the lens plate to cling to and squeeze the light-emitting plate under the action of the friction force generated by the interference fit, thereby improving the light distribution effect of the lens plate and the fit between the light-emitting plate and the base.

[0044] 2. The present invention achieves a double sealing effect by filling sealant at the insertion position of the lens plate and the base, and filling sealant in the sealing groove formed between the lens plate and the base, so that the produced light-emitting device has good waterproof and dustproof performance, and eliminates the use of solid sealing rings in the light-emitting device; the lens installation method with interference fit bypasses the two production nodes of screw installation and sealing ring installation that are extremely difficult to automate, thereby realizing fully automatic production of light-emitting devices at low cost.

[0045] 3. The present invention coordinates the front-end lifting conveyor, the workstation switching conveyor line, the end-end lifting conveyor and the return conveyor line. Without increasing the lateral width of the production equipment, the space below the workstation switching conveyor line is utilized to realize the automatic return of the positioning tooling of the light-emitting device, thereby further improving the production efficiency of the equipment.

[0046] 4. The present invention eliminates all manual nodes in the assembly process of the light-emitting device, realizes fully automatic production, and greatly improves the quality stability of the produced light-emitting device.

[0047] 5. The present invention completes the fixation between the lens plate, the light-emitting plate, and the base by pressing together, eliminating the manual screw-driving fixation method. The present invention sets an intermediate fastening structure based on interference fit between the lens plate and the base; the intermediate fastening structure can apply a fastening force to the middle position of the lens plate (i.e., the light-emitting area), on the one hand, to prevent the lens plate from bulging in the middle during long-term use, and on the other hand, the middle of the light-emitting plate is also subjected to squeezing force and pressed against the base, thereby improving the heat dissipation performance of the light-emitting device. At the same time, the intermediate fastening structure and the edge fastening structure are connected simultaneously in the same pressing operation, which has a high production efficiency.

[0048] 6. The present invention uses a special pressure piece to extrude the lens plate, so that only the middle fastening structure and the edge fastening structure on the lens plate are directly subjected to the extrusion force. This effectively avoids the light-emitting plate and the lens on the lens plate from being squeezed and damaged while achieving rapid installation of the lens plate by pressing. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] Figure 1 This is a schematic diagram of the overall structure of Example 1 of the present invention;

[0050] Figure 2 This is a front structural schematic diagram of the workpiece conveying mechanism in Example 1 of the present invention;

[0051] Figure 3 This is a schematic diagram of the overall structure of the light-emitting device produced in Example 1 of the present invention.

[0052] Figure 4 This is a schematic diagram of an explosion of the light-emitting device produced in Example 1 of the present invention.

[0053] Figure 5 This is a schematic cross-sectional view of the light-emitting device produced in Example 1 of the present invention along the width direction.

[0054] Figure 6 Schematic diagram of the interference fit of the edge fastening structure in the light emitting device produced in Example 1 of the present invention ( Figure 5 (partially enlarged view of part A in FIG).

[0055] Figure 7 This is a schematic structural diagram of the lens plate in the light-emitting device produced in Example 1 of the present invention.

[0056] Figure 8 This is a structural diagram of the intermediate connector in the light emitting device produced in Example 1 of the present invention ( Figure 7 (partially enlarged view of part B in FIG).

[0057] Figure 9 This is a structural schematic diagram of the heat sink in the light-emitting device produced in Example 1 of the present invention.

[0058] Figure 10 Schematic diagram of the working state of the pressurizing and fastening mechanism in Example 1 of the present invention;

[0059] Figure 11 Schematic diagram of the structure of the pressure member in Example 1 of the present invention;

[0060] Figure 12 This is a structural diagram of the head-end lifting conveyor or the end-end lifting conveyor in Example 1 of the present invention.

[0061] Figure 13 This is a schematic diagram of the overall structure of Example 2 of the present invention.

[0062] Figure 14 This is a schematic diagram of the overall structure of Example 4 of the present invention.

[0063] Figure 15 This is a schematic diagram of the overall structure of the light-emitting device produced in Example 4 of the present invention. DETAILED DESCRIPTION

[0064] The present invention will be further described below with reference to the accompanying drawings.

[0065] Example 1

[0066] like Figure 1 As shown, a light-emitting device production equipment is used for automatically assembling light-emitting devices. The light-emitting device production equipment includes a workpiece conveying mechanism, a base loading mechanism 2, a light-emitting plate loading mechanism 3, a first gluing mechanism 4, a lens loading mechanism 5, a pressurizing and fastening mechanism 6, and a second gluing mechanism 7. The workpiece conveying mechanism is used to convey the light-emitting device through each production station in sequence, realizing the automated assembly of the light-emitting device and realizing the automatic circulation of the positioning tool 12 used to place the light-emitting device. The base loading mechanism 2, the light-emitting plate loading mechanism 3, the first gluing mechanism 4, the lens loading mechanism 5, the pressurizing and fastening mechanism 6, and the second gluing mechanism 7 are each used to complete a process of assembling the light-emitting device.

[0067] like Figure 2As shown, the workpiece conveying mechanism includes a head-end lifting conveyor 8, a station switching conveyor line 9, a terminal lifting conveyor 10, a reflow conveyor line 11 and a positioning tool 12. The station switching conveyor line 9 and the reflow conveyor line 11 are parallel to each other and have the same length. The station switching conveyor line 9 is arranged directly above the reflow conveyor line 11. The head-end lifting conveyor 8 is arranged at one end of the station switching conveyor line 9 and the reflow conveyor line 11; the terminal lifting conveyor 10 is placed at the other end of the station switching conveyor line 9 and the reflow conveyor line 11. Along the conveying direction of the station switching conveyor line 9, six production stations are arranged in sequence; the six production stations are respectively a base loading station, a light-emitting board loading station, a first gluing station, a lens loading station, a pressurizing and fastening station and a second gluing station. The base loading mechanism 2, the light-emitting plate loading mechanism 3, the first gluing mechanism 4, the lens loading mechanism 5, the pressurizing and fastening mechanism 6, and the second gluing mechanism 7 are respectively arranged at the positions of the base loading station, the light-emitting plate loading station, the first gluing station, the lens loading station, the pressurizing and fastening station, and the second gluing station.

[0068] The positioning fixture 12 is used to position the light-emitting device during assembly. One or more base placement positions 12-1 are arranged side by side on the positioning fixture 12. The shape of the base placement positions 12-1 corresponds to the bottom shape of the base in the light-emitting device. The base placement positions 12-1 can provide positioning for the base. As an example, one positioning fixture 12 has four base placement positions 12-1 arranged side by side.

[0069] The station switching conveyor line 9 is used to transport positioning tooling 12 through each production station in sequence, so that the light-emitting panel loading mechanism 3, the first gluing mechanism 4, the lens loading mechanism 5, the pressure and fastening mechanism 6, and the second gluing mechanism 7 can complete their functions. The reflow conveyor line 11 is used to return the positioning tooling 12 output from the output end of the station switching conveyor line 9 to the input end of the station switching conveyor line 9. The first-end lifting conveyor 8 is used to transfer the positioning tooling 12 from the output end of the station switching conveyor line 9 to the input end of the reflow conveyor line 11; the terminal lifting conveyor 10 is used to transfer the positioning tooling 12 from the output end of the reflow conveyor line 11 to the input end of the station switching conveyor line 9.

[0070] like Figure 3 、 4 As shown in Figures 5 and 6, the light-emitting device 1 produced in this embodiment is specifically a light-emitting module, comprising a lens plate 1-1, a light-emitting panel 1-2, a base 1-3, edge fastening structures 1-4, and an intermediate fastening structure 1-5. The base 1-3 is a heat sink with a fin-type heat dissipation structure. The base 1-3 has a mounting surface and a heat dissipation surface on either side, respectively. The mounting surface of the base 1-3 is in contact with the light-emitting panel 1-2. The heat dissipation surface of the base 1-3 is provided with spaced-apart heat dissipation fins.

[0071] The lens plate 1-1, light-emitting panel 1-2, and base 1-3 are stacked in this order. The lens plate 1-1 and base 1-3 are secured together by edge fastening structures 1-4. This structure applies a compressive force to the light-emitting panel 1-2, ensuring a tight fit on the base 1-3 and improving its heat dissipation efficiency. The light-emitting panel 1-2 includes a PCB and several LEDs distributed on the PCB. Several lenses are integrally formed on the lens plate 1-1. The positions of the lenses correspond to the positions of the LEDs on the light-emitting panel 1-2.

[0072] like Figure 5 、 6 As shown in Figures 7 and 9, the edge fastening structure 1-4 includes an edge connector 1-4-1 and an edge slot 1-4-2. The annular edge connector 1-4-1 is integrally formed with the lens plate 1-1. The edge connector 1-4-1 surrounds the edge of the inner side of the lens plate 1-1. The edge slot 1-4-2 is provided at the edge of the mounting surface of the base 1-3 and surrounds the base 1-3. The edge connector 1-4-1 at the edge of the lens plate 1-1 is inserted into the edge slot 1-4-2 on the base 1-3, forming an interference fit.

[0073] like Figure 5 and 6 As shown, the edge of the mounting surface of the base 1-3 is provided with a flange 1-3-1 that surrounds the lens plate 1-1. The flange 1-3-1 is located outside the edge slot 1-4-2. The inner sidewall of the flange 1-3-1 on the base 1-3 is aligned with the outer edge of the lens plate 1-1 and spaced apart, forming a sealing groove 1-6 that surrounds the lens plate 1-1. The sealing groove 1-6 is filled with a sealant (not shown). The sealant is filled into the sealing groove 1-6 in liquid form and solidifies, forming a stable and reliable sealing structure.

[0074] like Figure 5 、 7 As shown in Figures 8 and 9, the intermediate fastening structure 1-5 includes two interference fit units. The two interference fit units are symmetrically arranged on opposite sides of the center position of the lens plate. The interference fit unit includes an intermediate connector 1-5-1 integrally formed on the inner side of the lens plate 1-1, and an intermediate slot 1-5-2 provided on the mounting surface of the base 1-3. The positions of the intermediate connector 1-5-1 and the intermediate slot 1-5-2 correspond to each other. The intermediate connector 1-5-1 passes through the light-emitting board 1-2 and is inserted into the corresponding intermediate slot 1-5-2, forming an interference fit.

[0075] The base loading mechanism 2 is used to place the bases 1 - 3 in the light-emitting device 1 on the base placement position 12 - 1 of the positioning tool 12 .

[0076] The light-emitting panel loading mechanism 3 is used to place the light-emitting panel 1 - 2 on the base 1 - 3 in the light-emitting device 1 .

[0077] The first glue-spraying mechanism 4 is used to inject sealant into the edge slots 1 - 4 - 2 and the middle slots 1 - 5 - 2 on the base 1 - 3 in the light-emitting device 1 .

[0078] The lens loading mechanism 5 is used to place the lens plate 1-1 on the front of the base 1-3 in the light emitting device 1;

[0079] The pressurizing and fastening mechanism 6 is used to press the lens plate 1 - 1 downwards so that an interference fit is formed between the lens plate 1 - 1 and the base 1 - 3 .

[0080] The second glue-spraying mechanism 7 is used to inject sealant into the sealing groove 1-6 formed between the outer side of the edge of the lens plate 1-1 of the light-emitting device 1 and the inner side of the edge of the base 1-3.

[0081] This embodiment provides a non-essential preferred technical feature: the base loading mechanism 2, the light-emitting plate loading mechanism 3 and the lens loading mechanism 5 all use industrial robots, and the workpiece loading is achieved by grasping and transferring; the structure of the industrial robot belongs to the existing technology and will not be described here.

[0082] This embodiment provides an optional preferred technical feature: the first glue applying mechanism 4 and the second glue applying mechanism 7 both use glue applying machines capable of injecting liquid sealant into the groove. The structure of the glue applying machine belongs to the prior art and will not be described in detail here.

[0083] This embodiment provides a non-essential preferred technical feature: the pressure-fastening mechanism 6 includes a press and a pressure member 6-1. The press is used to apply pressure downward, and its specific structure belongs to the prior art and will not be described in detail here. One or more pressure members 6-1 are fixed to the bottom of the pressing plate of the press for applying pressure. The number of pressure members 6-1 and the number of base placement positions 12-1 on the positioning tool 12 are both m; m≥1. The relative positions of the m pressure members 6-1 are consistent with the relative positions of the m base placement positions 12-1 on the positioning tool 12. When a positioning tool 12 reaches the preset position under the pressing plate of the press, the m pressure members 6-1 are respectively located directly above the m base placement positions 12-1.

[0084] This embodiment provides a non-essential preferred technical feature: the bottom of the pressure member 6-1 is convexly provided with an edge extrusion portion 6-1-1 and an intermediate extrusion portion 6-1-2. The edge extrusion portion 6-1-1 is annular, and its cross-sectional shape is the same as the top cross-sectional shape of the edge connector 1-4-1 on the lens plate 1-1 of the light-emitting device. The number of intermediate extrusion portions 6-1-2 and the number of interference fit units of the intermediate fastening structure 1-5 of the light-emitting device are both n; n ≥ 1. The positions of the n intermediate extrusion portions 6-1-2 relative to the edge extrusion portion 6-1-1 are consistent with the positions of the n interference fit units on the light-emitting device relative to the edge connector 1-4-1 on the light-emitting device. During the pressurization process, the edge extrusion portion 6-1-1 of the pressure member 6-1 presses against the edge of the lens plate of the light-emitting device (i.e., the position of the edge connector 1-4-1), and the n intermediate extrusion portions 6-1-2 of the pressure member 6-1 press against the tops of the n interference fit units on the lens plate of the light-emitting device. This prevents direct contact between the lens plate and the pressure element 6-1 in the area aligned with the light-emitting panel, thereby preventing damage to the light-emitting panel (particularly the light-emitting diodes on the light-emitting panel) during the pressing process. It should be noted that since the light-emitting panel has a positioning slot corresponding to the location of the interference fit unit, the location of the interference fit unit is not considered the area aligned with the light-emitting panel on the lens plate. Applying pressure to the location of the interference fit unit will not damage the light-emitting panel.

[0085] This embodiment provides a non-essential preferred technical feature: the workstation switching conveyor line 9 and the return conveyor line 11 have the same structure, and both use belt conveyors.

[0086] This embodiment provides a non-essential preferred technical feature: The workstation switching conveyor line 9 and the reflow conveyor line 11 have the same structure, each comprising a tooling conveyor unit or multiple tooling conveyor units connected in series. The tooling conveyor unit comprises a conveyor frame, a support plate, a drive shaft, a conveyor motor, a transmission assembly, and a tooling pusher. The workstation switching conveyor line 9 and the reflow conveyor line 11 share the same conveyor frame. A transmission assembly is mounted on each side of the conveyor frame. The transmission assembly comprises a drive belt and two drive wheels. The two drive wheels within the same transmission assembly are rotatably connected to the ends of the conveyor frame and connected by a drive belt. The drive wheels can be synchronous wheels or sprockets. If the drive wheels are synchronous wheels, the drive belt is a synchronous belt. If the drive wheels are sprockets, the drive belt is a chain. The two drive wheels at one end of the conveyor frame in the two transmission assemblies are coaxially arranged and secured by a drive shaft. The conveyor motor is secured to the conveyor frame, and its output shaft is secured to the end of the drive shaft. A horizontal support plate is secured to the conveyor frame. The support plate provides support for the positioning tooling 12. The support plate is provided with a long strip-shaped clearance groove along the conveying direction of the tooling conveying unit. A plurality of tooling pushers are installed between the two transmission components and are arranged at equal intervals along the movement direction of the transmission belt. The tooling pusher is in the shape of a long strip; the two ends of the tooling pusher are respectively fixed to the two transmission belts. A push block is fixed on the tooling pusher. The position of the push block is aligned with the clearance groove. When the tooling pusher is in the upper straight section of the transmission belt, the top of the push block on the tooling pusher is higher than the top surface of the support plate; as the transmission belt moves, the tooling pusher can push the positioning tooling 12 forward to realize the transportation of the light-emitting device.

[0087] This embodiment provides a non-essential preferred technical feature: the head-end lifting conveyor 8 and the end-end lifting conveyor 10 have the same structure, both including a lifting mechanism 8-1 and a transverse conveying mechanism 8-2. The transverse conveying mechanism 8-2 is mounted on the lifting mechanism 8-1. The lifting mechanism 8-1 drives the transverse conveying mechanism 8-2 to move up and down. The transverse conveying mechanism 8-2 has two vertical working positions: an upper working position and a lower working position. When the transverse conveying mechanism 8-2 is in the upper working position, it aligns with the workstation switching conveyor line 9. When the transverse conveying mechanism 8-2 is in the lower working position, it aligns with the return conveyor line 11. When the transverse conveying mechanism 8-2 is in the upper limit position, it can receive the positioning tool 12 output by the workstation switching conveyor line 9 or input the positioning tool 12 to the workstation switching conveyor line 9. When the transverse conveying mechanism 8-2 is in the lower limit position, it can input the positioning tool 12 to the return conveyor line 11 or receive the positioning tool 12 output by the return conveyor line 11.

[0088] This embodiment provides a non-essential preferred technical feature: the lateral conveying mechanism 8-2 utilizes a roller conveyor. The lifting mechanism 8-1 includes a lifting base frame 8-1-1, a lifting slide 8-1-2, a lifting sprocket, a lifting chain, and a lifting motor. Two lifting sprockets arranged vertically are rotatably connected to the lifting base frame 8-1-1 and connected by a lifting chain. The output shaft of the lifting motor is coaxially fixed to one of the lifting sprockets. The lifting slide 8-1-2 is slidably connected to the lifting base frame 8-1-1 and fixed to the lifting chain. The lateral conveying mechanism 8-2 is mounted on the lifting slide 8-1-2.

[0089] The working method of the light emitting device production equipment comprises the following steps:

[0090] Step 1: The base loading mechanism 2 grabs the base 1-3 of the light-emitting device and places it on the base placement position 12-1 of the positioning tool 12 at the base loading station.

[0091] Step 2. The positioning tool 12 equipped with the base 1-3 is moved from the base loading station to the light-emitting panel loading station under the drive of the station switching conveyor line 9; the light-emitting panel loading mechanism 3 grabs the light-emitting panel 1-2 of the light-emitting device and places it on the base 1-3 on the positioning tool 12 at the light-emitting panel loading station, so that the positioning groove on the light-emitting panel is aligned with the middle slot on the base 1-3.

[0092] Step 3: The positioning fixture 12 equipped with the base 1-3 and the light-emitting panel 1-2 is moved from the light-emitting panel loading station to the first gluing station driven by the station switching conveyor line 9. The first gluing mechanism 4 injects liquid sealant into the edge slots 1-4-2 and / or the middle slots 1-5-2 of the base 1-3.

[0093] Step 4: The positioning fixture 12, equipped with the base 1-3 and light-emitting panel 1-2, moves from the first gluing station to the lens loading station driven by the station switching conveyor line 9. The lens loading mechanism 5 grabs the lens panel 1-1 of the light-emitting device and places it on the base 1-3 on the positioning fixture 12 at the lens loading station, so that the edge connector 1-4-1 on the lens panel 1-1 abuts the edge slot 1-4-2 on the base 1-3.

[0094] Step 5. The positioning fixture 12 equipped with the base 1-3, the light-emitting panel 1-2 and the lens panel 1-1 is moved from the lens loading station to the pressurizing and fastening station driven by the station switching conveyor line 9. The pressure plate on the pressurizing and fastening mechanism 6 moves downward, so that the pressurizing member 6-1 at the bottom of the pressure plate squeezes the lens panel 1-1, inserts the edge connector 1-4-1 on the lens panel 1-1 into the edge slot 1-4-2 on the base 1-3 and forms an interference fit, and inserts the intermediate connector 1-5-1 into the corresponding intermediate slot 1-5-2 and forms an interference fit. The extrusion force F applied by the pressurizing and fastening mechanism 6 is m·F0; F0 is the preset pressure for a single light-emitting device, and its value is 5000N~30000N, and the extrusion time is 1s~2s. The maximum pressure of the pressurizing and fastening mechanism 6 is greater than F.

[0095] Step 6: The positioning fixture 12, which holds the base 1-3, light-emitting panel 1-2, and lens panel 1-1, is moved from the pressurizing and tightening station to the second gluing station, driven by the station switching conveyor line 9. The second gluing mechanism 7 injects liquid sealant into the sealing groove 1-6 between the lens panel 1-1 and the base 1-3, completing the assembly of the light-emitting device.

[0096] Step 7: The positioning fixture 12 equipped with the assembled light-emitting device 1 is moved from the second gluing station to the terminal lifting conveyor 10 driven by the station switching conveyor line 9. The assembled light-emitting device on the positioning fixture 12 is removed by an automatic unloading mechanism or manually. The light-emitting device 1 can be removed from the second gluing station, the terminal lifting conveyor 10, or between the second gluing station and the terminal lifting conveyor 10.

[0097] Step 8: The terminal elevator conveyor 10 lowers the empty positioning tool 12 until it is aligned with the input end of the return conveyor line 11. The terminal elevator conveyor 10 delivers the empty positioning tool 12 to the return conveyor line 11 and then rises again to reset. The return conveyor line 11 transports the positioning tool 12 to the head-end elevator conveyor 8; the head-end elevator conveyor 8 returns the positioning tool 12 to the workstation switching conveyor line 9, achieving tool recycling.

[0098] This embodiment provides a preferred non-essential technical feature: Figure 7 、 8As shown in Figures 9 and 9, part or all of the interference fit units on the light-emitting device prepared in this embodiment also include a groove 1-5-3 provided on the lens plate 1-1, a positioning groove 1-5-4 provided on the light-emitting plate 2, and a boss 1-5-5 integrally formed on the mounting surface of the base 1-3. The groove 1-5-3 is an annular structure, specifically surrounding the intermediate connector 1-5-1. The intermediate slot 1-5-2 is provided at the center of the outer end face of the boss 1-5-5. Since the boss 1-5-5 protrudes outward on the mounting surface of the base 3, providing the intermediate slot 1-5-2 on the boss 1-5-5 helps to increase the depth of the intermediate slot 1-5-2 without thickening the base 3 as a whole, thereby improving the tightness between the intermediate connector 1-5-1 and the intermediate slot 1-5-2.

[0099] The shape of the outer side surface of the boss 1-5-5 corresponds to the shape of the outer wall of the groove 1-5-3; the shape of the positioning groove 1-5-4 on the light-emitting board 2 corresponds to the shape of the boss 1-5-5. The boss 1-5-5 can pass through the positioning groove 1-5-4 on the light-emitting board 1-2 and be inserted into the groove 1-5-3 on the base 3. The groove 1-5-3, the positioning groove 1-5-4 and the boss 1-5-5 cooperate to automatically position the base, the light-emitting board and the lens board during assembly; the boss 1-5-5 is constrained by the groove 1-5-3 and completes positioning in both the horizontal and vertical directions within the horizontal plane; and the light-emitting board 2 is constrained by the boss 1-5-5 through the positioning groove 1-5-4 and completes positioning in both the horizontal and vertical directions within the horizontal plane. Under the action of the boss 1-5-5, the light-emitting board loading mechanism can automatically realize the positioning of the light-emitting board after completing the loading of the light-emitting board.

[0100] Example 2

[0101] A light-emitting device production equipment, the difference between this embodiment and embodiment 1 is that the structure of the tooling conveying mechanism is different; and this embodiment further includes a dispensing mechanism 13, a first transfer mechanism 14 and a second transfer mechanism 15.

[0102] In this embodiment, the tooling conveying mechanism includes a first tooling conveying unit 16, a dispensing conveying section 17, and a second tooling conveying unit 18. The structures of the first tooling conveying unit 16 and the second tooling conveying unit 18 are the same as those of the workpiece conveying mechanism described in Example 1.

[0103] The base loading station and the light emitting board loading station are arranged on the first tooling conveying unit 16. The first gluing station, the lens loading station, the pressurizing and tightening station and the second gluing station are arranged on the second tooling conveying unit 18. A gluing station is arranged on the gluing conveying section 17. The gluing mechanism 13 is arranged at the location of the gluing station.

[0104] The glue dispensing mechanism 13 is used to apply light-guiding glue to each lamp bead of the light-emitting board. After curing, the outer surface shape of the light-guiding glue on the outside of the lamp bead is consistent with the inner concave shape of the lens, so that the gap between the lamp bead and the corresponding lens in the light-emitting device is fully filled, thereby improving the light distribution effect of the light-emitting device.

[0105] The dispensing conveyor section 17 utilizes a belt conveyor. The first transfer mechanism 14 is used to grab the light-emitting device 1 at the output of the first tooling conveying unit 16 and place it at the input of the dispensing conveyor section 17. The second transfer mechanism 15 is used to grab the light-emitting device 1 at the output of the dispensing conveyor section 17, after the dispensing operation has been completed, and place it at the second tooling conveying unit 18.

[0106] The first transfer mechanism 14 and the second transfer mechanism 15 are both industrial robots, and their specific structures are not described in detail. The dispensing mechanism 13 is an existing dispensing machine, and its specific structure is not described in detail.

[0107] The working method of the light emitting device production equipment comprises the following steps:

[0108] Step 1: The base loading mechanism 2 grabs the base 1-3 of the light-emitting device and places it on the base placement position 12-1 of the positioning tool 12 at the base loading station.

[0109] Step 2: The positioning tool 12 equipped with the base 1-3 is moved from the base loading station to the light-emitting panel loading station under the drive of the first tool conveying unit 16; the light-emitting panel loading mechanism 3 grabs the light-emitting panel 1-2 of the light-emitting device and places it on the base 1-3 on the positioning tool 12 at the light-emitting panel loading station, so that the positioning groove on the light-emitting panel is aligned with the middle slot on the base 1-3.

[0110] Step 3: The first transfer mechanism 14 grabs the base 1-3 with the light-emitting panel 1-2 mounted on the positioning fixture 12 at the output end of the first tooling conveying unit 16 and places it on the dispensing conveying section 17. After the positioning fixture 12 at the output end of the first tooling conveying unit 16 is empty, it is returned to the base loading station on the first tooling conveying unit 16 through the cooperation of the end-end lifting conveyor 10, the return conveyor line 11, and the head-end lifting conveyor 8 in the first tooling conveying unit 16.

[0111] Step 4: The base 1-3 with the light-emitting panel 1-2 is moved to the glue dispensing station driven by the glue dispensing conveying section 17. The glue dispensing mechanism 13 dispenses glue on each lamp bead of the light-emitting panel 1-2.

[0112] Step 5: The second transfer mechanism 15 grabs the base 1 - 3 at the output end of the dispensing conveying section 17 and places it on the positioning tool 12 at the input end of the second tool conveying unit 18 .

[0113] Step 6: The positioning tool 12 with the base 1-3 and the glued light-emitting board 1-2 is moved to the first glue-spraying station by the second tool conveying unit 18. The first glue-spraying mechanism 4 injects liquid sealant into the edge slots 1-4-2 and / or the middle slots 1-5-2 of the base 1-3.

[0114] Step 7: The positioning fixture 12, equipped with the base 1-3 and the light-emitting panel 1-2, is moved from the first gluing station to the lens loading station by the second fixture conveying unit 18. The lens loading mechanism 5 grabs the lens panel 1-1 of the light-emitting device and places it on the base 1-3 on the positioning fixture 12 at the lens loading station, so that the edge connector 1-4-1 on the lens panel 1-1 abuts against the edge slot 1-4-2 on the base 1-3.

[0115] Step 8. The positioning tool 12 equipped with the base 1-3, the light-emitting panel 1-2 and the lens panel 1-1 is moved from the lens loading station to the pressurizing and fastening station under the drive of the second tool conveying unit 18. The pressure plate on the pressurizing and fastening mechanism 6 moves downward, so that the pressurizing member 6-1 at the bottom of the pressure plate squeezes the lens panel 1-1, inserts the edge connector 1-4-1 on the lens panel 1-1 into the edge slot 1-4-2 on the base 1-3 and forms an interference fit, and inserts the intermediate connector 1-5-1 into the corresponding intermediate slot 1-5-2 and forms an interference fit. The extrusion force F applied by the pressurizing and fastening mechanism 6 is m·F0; F0 is the preset pressure for a single light-emitting device, and its value is 5000N to 30000N. The maximum pressure of the pressurizing and fastening mechanism 6 is greater than F.

[0116] Step 9: The positioning tool 12, which holds the base 1-3, light-emitting panel 1-2, and lens panel 1-1, is moved from the pressurizing and tightening station to the second gluing station by the second tool conveying unit 18. The second gluing mechanism 7 injects liquid sealant into the sealing groove 1-6 between the lens panel 1-1 and the base 1-3, completing the assembly of the light-emitting device.

[0117] Step 10. Remove the assembled light-emitting device 1; after the positioning tool 12 at the output end of the second tooling conveying unit 18 is empty, it is returned to the first gluing station on the second tooling conveying unit 18 through the cooperation of the end lifting conveyor 10, the return conveyor line 11 and the head-end lifting conveyor 8 in the second tooling conveying unit 18.

[0118] Example 3

[0119] A method for producing a light-emitting device, comprising the following steps:

[0120] Step 1: Place the light-emitting board on the base. After the light-emitting board is placed, you can either glue the lamp beads on the light-emitting board or not.

[0121] Step 2: Fill the edge slots 1-4-2 and / or the middle slots 1-5-2 on the base with sealant.

[0122] Step 3: Place the lens plate on the base so that the lens plate is aligned with the interference fit area on the base.

[0123] Step 4: Apply extrusion force to the lens plate to form an interference fit between the lens plate and the base.

[0124] Step 5: Fill the sealing groove 1-6 formed between the lens plate and the base with sealant.

[0125] The light-emitting device produced in this embodiment is the same as the light-emitting device produced in Examples 1 and 2. In each of the above steps, the base remains in the same position, and the base loading mechanism, the light-emitting panel loading mechanism, the first gluing mechanism, the lens loading mechanism, the pressurizing and tightening mechanism, and the second gluing mechanism are sequentially moved to the working position to produce the light-emitting device.

[0126] Example 4

[0127] A light emitting device production device, the difference between this embodiment and embodiment 1 is that the light emitting devices produced are different;

[0128] like Figure 14 and 15 As shown, the light-emitting device 1 produced in this embodiment is a street lamp; the light-emitting device 1 includes a lens plate 1-1, a light-emitting board 1-2, a base 1-3, an edge fastening structure 1-4, and an intermediate fastening structure 1-5. The base 1-3 is the lamp housing of the street lamp. The base 1-3 is provided with a light-emitting area and an electrical cavity that are not in the same position; the lens plate 1-1 and the light-emitting board 1-2 are stacked in sequence on the light-emitting area of ​​the base 1-3; the lens plate 1-1 and the light-emitting area of ​​the base 1-3 are fixed together by the edge fastening structure 1-4, and an extrusion force is applied to the light-emitting board 1-2, so that the light-emitting board 1-2 fits tightly on the base 1-3, thereby improving the heat dissipation efficiency of the light-emitting board 1-2. The light-emitting board 1-2 includes a PCB board and a plurality of lamp beads distributed on the PCB board. A plurality of lenses are integrally formed on the lens plate 1-1. The position of each lens corresponds to the position of each lamp bead on the light-emitting board 1-2.

[0129] The edge fastening structure 1-4 in this embodiment is arranged between the lens plate 1-1 and the light-emitting area of ​​the base 1-3, and its structure is the same as the edge fastening structure 1-4 in Example 1.

[0130] The structure of the intermediate fastening structure 1 - 5 in this embodiment is the same as that of the intermediate fastening structure 1 - 5 in embodiment 1.

[0131] The shape of the pressure member in this embodiment corresponds to the shape and relative position of the edge fastening structure 1 - 4 and the middle fastening structure 1 - 5 .

[0132] The other structures and working processes of this embodiment are the same as those of embodiment 1.

[0133] Example 5

[0134] A light emitting device production device, the difference between this embodiment and embodiment 2 is that the light emitting devices produced are different;

[0135] The light-emitting device 1 produced in this embodiment is a street lamp; the light-emitting device 1 includes a lens plate 1-1, a light-emitting board 1-2, a base 1-3, an edge fastening structure 1-4, and an intermediate fastening structure 1-5. The base 1-3 is the lamp housing of the street lamp. The base 1-3 is provided with a light-emitting area and an electrical cavity that are not in the same position; the lens plate 1-1 and the light-emitting board 1-2 are stacked in sequence on the light-emitting area of ​​the base 1-3; the lens plate 1-1 and the light-emitting area of ​​the base 1-3 are fixed together by the edge fastening structure 1-4, and an extrusion force is applied to the light-emitting board 1-2, so that the light-emitting board 1-2 fits tightly on the base 1-3, thereby improving the heat dissipation efficiency of the light-emitting board 1-2. The light-emitting board 1-2 includes a PCB board and a plurality of lamp beads distributed on the PCB board. A plurality of lenses are integrally formed on the lens plate 1-1. The position of each lens corresponds to the position of each lamp bead on the light-emitting board 1-2.

[0136] The edge fastening structure 1-4 in this embodiment is arranged between the lens plate 1-1 and the light-emitting area of ​​the base 1-3, and its structure is the same as the edge fastening structure 1-4 in Example 1.

[0137] The structure of the intermediate fastening structure 1 - 5 in this embodiment is the same as that of the intermediate fastening structure 1 - 5 in embodiment 1.

[0138] The shape of the pressure member in this embodiment corresponds to the shape and relative position of the edge fastening structure 1 - 4 and the middle fastening structure 1 - 5 .

[0139] The other structures and working processes of this embodiment are the same as those of embodiment 1.

Claims

1. A method for producing a light-emitting device, wherein the produced light-emitting device (1) comprises a lens plate (1-1), a light-emitting plate (1-2), and a base (1-3); the lens plate (1-1), the light-emitting plate (1-2), and the base (1-3) are stacked in sequence; and the method is characterized in that: The lens plate (1-1) and the base (1-3) are connected in an interference fit manner; The light emitting device production method comprises the following steps: Step 1: Place the light-emitting panel (1-2) on the base (1-3); Step 2: placing the lens plate (1-1) on the base (1-3) so that the lens plate (1-1) and the interference fit area on the base (1-3) are aligned; Step 3: applying an extrusion force to the lens plate (1-1) so that an interference fit is formed between the lens plate (1-1) and the base (1-3); In the finished light-emitting device (1), the lens plate (1-1) and the base (1-3) are connected via an edge fastening structure (1-4); the edge fastening structure (1-4) comprises an edge connector (1-4-1) and an edge slot (1-4-2); the edge connector (1-4-1) is arranged on the lens plate (1-1); the edge slot (1-4-2) is arranged on the base (1-3); the edge slot (1-4-2) surrounds the light-emitting plate (1-2); the edge connector (1-4-1) is inserted into the edge slot (1-4-2) to form an interference fit; The finished light-emitting device (1) further comprises an intermediate fastening structure (1-5); the intermediate fastening structure (1-5) comprises one or more interference fit units; the interference fit unit comprises an intermediate connector (1-5-1) connected to the lens plate (1-1) and an intermediate slot (1-5-2) arranged on the mounting surface of the base (1-3); the positions of the intermediate connector (1-5-1) and the intermediate slot (1-5-2) correspond to each other; the intermediate connector (1-5-1) passes through the light-emitting plate (1-2) and is inserted into the corresponding intermediate slot (1-5-2) to form an interference fit; In step three, a pressure piece (6-1) is used to press the lens plate (1-1); the bottom of the pressure piece (6-1) is convexly provided with an edge pressing portion (6-1-1) and an intermediate pressing portion (6-1-2); the shape of the edge pressing portion (6-1-1) corresponds to the top shape of the edge connector (1-4-1) on the lens plate (1-1); the number of the intermediate pressing portions (6-1-2) and the number of the interference fit units of the light emitting device (1) are both n; n≥1; the positions of the n intermediate pressing portions (6-1-2) relative to the edge pressing portion (6-1-1) are consistent with the positions of the n interference fit units on the light emitting device relative to the edge connector (1-4-1) on the light emitting device; during the pressing process, the edge pressing portion (6-1-1) abuts against the top of the edge connector (1-4-1); and the intermediate pressing portion (6-1-2) abuts against the top of the intermediate connector (1-5-1).

2. A method for producing a light-emitting device according to claim 1, characterized in that: After step 1, fill the edge slots (1-4-2) with sealant.

3. The method for producing a light emitting device according to claim 1, wherein: After step 1, fill the middle slot (1-5-2) with sealant.

4. The method for producing a light emitting device according to claim 1, wherein: Part or all of the interference fit unit between the lens plate (1-1) and the base (1-3) further includes a groove (1-5-3) provided on the lens base, and a boss (1-5-5) integrally formed on the mounting surface of the base (1-3); the groove (1-5-3) surrounds the middle connector (1-5-1); the middle slot (1-5-2) is provided on the outer end surface of the boss (1-5-5); the boss (1-5-5) passes through the light-emitting plate and extends into the groove (1-5-3).

5. The method for producing a light emitting device according to claim 4, wherein: The position where the luminous plate is passed through by the boss (1-5-5) is the positioning groove (5-4); the groove (1-5-3) provides positioning for the boss (1-5-5); and the boss (1-5-5) provides positioning for the luminous plate (1-2) through the positioning groove (5-4).

6. A method for producing a light emitting device according to claim 1 or 2, characterized in that: In the finished light-emitting device (1), a convex edge (1-3-1) surrounding the lens plate (1-1) is provided at the edge of the mounting surface of the base (1-3); the convex edge (1-3-1) is located outside the edge slot (1-4-2); the inner side wall of the convex edge (1-3-1) on the base (1-3) and the outer edge of the lens plate (1-1) are aligned with each other and spaced apart to form a sealing groove (1-6) surrounding the lens plate (1-1); after step three is performed, the sealing groove (1-6) is filled with sealant.

7. A method for producing a light-emitting device according to any one of claims 1 to 5, characterized in that: After executing step 1, perform glue dispensing operation on each lamp bead of the light-emitting board (1-2).

8. A method for producing a light-emitting device according to any one of claims 1 to 5, characterized in that: In step 3, a lens plate (1-1) is subjected to an extrusion force of 5000N to 30000N, and the extrusion time is greater than or equal to 1s.

9. A method for producing a light-emitting device according to any one of claims 1 to 5, characterized in that: The light-emitting device (1) is a light-emitting module; the base (1-3) is a heat sink.

10. A method for producing a light-emitting device according to any one of claims 1 to 5, characterized in that: The light-emitting device (1) is a street lamp; the base (1-3) is the lamp housing of the street lamp.

11. A light-emitting device production device, comprising a workpiece conveying mechanism, a base loading mechanism (2), a light-emitting plate loading mechanism (3) and a lens loading mechanism (5); characterized in that: Used to execute a light-emitting device production method as described in claim 1; the light-emitting device production equipment also includes a pressurizing and fastening mechanism (6); the workpiece conveying mechanism is provided with a base loading station, a light-emitting plate loading station, a lens loading station and a pressurizing and fastening station arranged in sequence; the base loading mechanism (2), the light-emitting plate loading station (3), the lens loading mechanism (5) and the pressurizing and fastening mechanism (6) are respectively arranged at the positions where the base loading station, the light-emitting plate loading station, the lens loading station and the pressurizing and fastening station are located; the pressurizing and fastening mechanism (6) is provided with a pressurizing member for squeezing the lens plate (1-1) so that the lens plate (1-1) and the base (1-3) form an interference fit.

12. The light emitting device production equipment according to claim 11, characterized in that: During operation, the base loading mechanism (2) places the base (1-3) of the light-emitting device (1) to be produced on the base loading station; the light-emitting plate loading mechanism (3) places the light-emitting plate (1-2) of the light-emitting device (1) to be produced on the base (1-3) on the light-emitting plate loading station; and the lens loading mechanism (5) places the lens plate (1-1) of the light-emitting device (1) to be produced on the base (1-3) on the lens loading station.

13. The light emitting device production equipment according to claim 11, characterized in that: The invention also includes a first gluing mechanism (4); a first gluing station is provided between the light-emitting plate loading station and the lens loading station; the light-emitting device (1) produced includes a lens plate (1-1), a light-emitting plate (1-2), a base (1-3) and an edge fastening structure (1-4); the lens plate (1-1), the light-emitting plate (1-2) and the base (1-3) are stacked in sequence; the edge fastening structure (1-4) includes an edge connector (1-4-1) and an edge slot (1-4-2 The edge connector (1-4-1) is arranged on the lens plate (1-1); the edge slot (1-4-2) is arranged on the base (1-3); the edge slot (1-4-2) surrounds the luminous plate (1-2); the edge connector (1-4-1) is inserted into the edge slot (1-4-2) to form an interference fit; during operation, the first glue-spraying mechanism (4) injects sealant into the edge slot (1-4-2) on the base (1-3) in the luminous device (1).

14. The light emitting device production equipment according to claim 11, characterized in that: The invention also includes a first gluing mechanism (4); a first gluing station is provided between the light-emitting plate loading station and the lens loading station; the light-emitting device (1) also includes an intermediate fastening structure (1-5); the intermediate fastening structure (1-5) includes one or more interference fit units; the interference fit unit includes an intermediate connector (1-5-1) connected to the lens plate (1-1), and an intermediate slot (1-5-2) provided on the mounting surface of the base (1-3); the positions of the intermediate connector (1-5-1) and the intermediate slot (1-5-2) correspond to each other; the intermediate connector (1-5-1) passes through the light-emitting plate (1-2) and is inserted into the corresponding intermediate slot (1-5-2) to form an interference fit; during operation, the first gluing mechanism (4) injects sealant into the intermediate slot (1-5-2) on the base (1-3) in the light-emitting device (1).

15. The light emitting device production equipment according to claim 11, characterized in that: The device further comprises a second gluing mechanism (7); a second gluing station is provided on a side of the pressurizing and fastening station away from the lens loading station; the second gluing mechanism (7) is installed at the location of the second gluing station; the light-emitting device (1) produced comprises a lens plate (1-1), a light-emitting plate (1-2), a base (1-3) and an edge fastening structure (1-4); the lens plate (1-1), the light-emitting plate (1-2) and the base (1-3) are stacked in sequence; the edge fastening structure (1-4) comprises an edge connector (1-4-1) and an edge slot (1-4-2); the edge connector (1-4-1) is provided on the lens plate (1-1); the edge slot (1-4-2) is provided on the base (1-3) The edge slot (1-4-2) surrounds the luminous plate (1-2); the edge connector (1-4-1) is inserted into the edge slot (1-4-2) to form an interference fit; a convex edge (1-3-1) surrounding the lens plate (1-1) is provided at the edge of the base (1-3); the convex edge (1-3-1) is located on the outside of the edge slot (1-4-2); the inner side wall of the convex edge (1-3-1) on the base (1-3) and the outer edge of the lens plate (1-1) are aligned with each other and spaced apart to form a sealing groove (1-6) surrounding the lens plate (1-1); during operation, the second glue-applying mechanism (7) injects sealant into the sealing groove (1-6) of the luminous device (1).

16. The light emitting device production equipment according to claim 11, characterized in that: The workpiece conveying mechanism comprises a head-end lifting conveyor (8), a workstation switching conveyor line (9), a terminal lifting conveyor (10), a return conveyor line (11) and a positioning tool (12); the head-end lifting conveyor (8), the workstation switching conveyor line (9), the terminal lifting conveyor (10) and the return conveyor line (11) cyclically convey the positioning tool (12); the workstation switching conveyor line (9) is arranged directly above the return conveyor line (11); the head-end lifting conveyor (8) is arranged at one end of the workstation switching conveyor line (9) and the return conveyor line (11); the terminal lifting conveyor (10) is arranged at the other end of the workstation switching conveyor line (9) and the return conveyor line (11); the head-end lifting conveyor ( 8) and the terminal lifting conveyor (10) both include a lifting mechanism (8-1) and a transverse conveying mechanism (8-2); the transverse conveying mechanism (8-2) is installed on the lifting mechanism (8-1); the lifting mechanism (8-1) drives the transverse conveying mechanism (8-2) to perform lifting and lowering movements; the transverse conveying mechanism (8-2) has two working positions in the vertical direction, namely an upper working position and a lower working position; when the transverse conveying mechanism (8-2) is in the upper working position, the transverse conveying mechanism (8-2) is aligned with the station switching conveying line (9); when the transverse conveying mechanism (8-2) is in the lower working position, the transverse conveying mechanism (8-2) is aligned with the return conveying line (11).

17. The light emitting device production equipment according to claim 11, characterized in that: The device further includes a positioning tool (12); one or more base placement positions (12-1) are provided on the positioning tool (12); the base placement position (12-1) provides positioning for the base in the light-emitting device; the number of pressurizing members (6-1) and the number of base placement positions (12-1) on the positioning tool (12) are both m; m≥1; the relative positions of the m pressurizing members (6-1) are consistent with the relative positions of the m base placement positions (12-1) on the positioning tool (12); the m base placement positions (12-1) on the positioning tool (12) in the pressurizing and fastening position are respectively located directly below the m pressurizing members; the working pressure of the pressurizing and fastening mechanism (6) is F ; F = m · F 0; F 0 is the preset pressure of a single light-emitting device, ranging from 5000N to 30000N.

18. The light emitting device production equipment according to claim 13, characterized in that: It also includes a glue dispensing mechanism (7); a glue dispensing station is provided between the light-emitting plate loading station and the first glue application station; and the glue dispensing mechanism (7) is provided at the location of the glue dispensing station.

19. The light emitting device production equipment according to claim 18, characterized in that: The workpiece conveying mechanism comprises a first workpiece conveying unit (16), a dispensing conveying section (17) and a second workpiece conveying unit (18) connected in sequence; a base loading station and a light-emitting plate loading station are arranged on the first workpiece conveying unit (16); a lens loading station and a pressurizing and fastening station are arranged on the second workpiece conveying unit (18); a dispensing station is arranged on the dispensing conveying section (17); a first transfer mechanism for transferring the light-emitting device from the first workpiece conveying unit (16) to the input end of the dispensing conveying section (17) is provided at the input end of the dispensing conveying section (17); a second transfer mechanism for transferring the light-emitting device from the output end of the dispensing conveying section (17) to the input end of the second workpiece conveying unit (18) is provided at the output end of the dispensing conveying section (17); The first workpiece conveying unit (16) and the second workpiece conveying unit (18) both include a head-end lifting conveyor (8), a workstation switching conveying line (9), a terminal lifting conveyor (10), a return conveying line (11) and a positioning tool (12); the head-end lifting conveyor (8), the workstation switching conveying line (9), the terminal lifting conveyor (10) and the return conveying line (11) cyclically convey the positioning tool (12); the workstation switching conveying line (9) is arranged directly above the return conveying line (11); the head-end lifting conveyor (8) is arranged at one end of the workstation switching conveying line (9) and the return conveying line (11); the terminal lifting conveyor (10) is arranged at the other end of the workstation switching conveying line (9) and the return conveying line (11); The head-end lifting conveyor (8) and the terminal lifting conveyor (10) both include a lifting mechanism (8-1) and a transverse conveying mechanism (8-2); the transverse conveying mechanism (8-2) is installed on the lifting mechanism (8-1); the lifting mechanism (8-1) drives the transverse conveying mechanism (8-2) to perform lifting and lowering movements; the transverse conveying mechanism (8-2) has two working positions in the vertical direction, namely an upper working position and a lower working position; when the transverse conveying mechanism (8-2) is in the upper working position, the transverse conveying mechanism (8-2) is aligned with the station switching conveying line (9); when the transverse conveying mechanism (8-2) is in the lower working position, the transverse conveying mechanism (8-2) is aligned with the return conveying line (11).

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