Glass fiber multi-stage transport sub-weighting device and control method

By designing a multi-segment transport counterweight device for glass fiber and using a PLC central control module to control the roller speed difference, the problems of high labor costs and low efficiency in the glass fiber cotton packaging process were solved, achieving precise counterweighting and efficient transport.

CN116253015BActive Publication Date: 2026-04-10YULIN TIANSHENG GLASS FIBER TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-30
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Packing fiberglass wool requires multiple workers, resulting in high labor costs, high labor intensity, and low efficiency.

Method used

A multi-segment transport counterweight device for glass fiber was designed. The speed difference between two sets of rollers is controlled by a PLC master control module. Precise counterweight is achieved by intermittently decomposing the glass fiber felt through tensile stress.

Benefits of technology

It reduced labor costs, decreased labor intensity, improved production efficiency, and enabled precise weighting and multi-stage transportation of fiberglass wool.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of glass fiber production, and particularly relates to a glass fiber multi-section transportation segmented weight distribution device, which comprises a main frame, two groups of first cotton pressing rollers rotatably installed in the main frame, the two groups of first cotton pressing rollers being vertically arranged, a second cotton pressing roller rotatably installed in the main frame and located at one side of the two groups of first cotton pressing rollers, the two groups of second cotton pressing rollers being vertically arranged, a cotton collecting cylinder arranged at one side of the second cotton pressing roller, the cotton collecting cylinder being fixedly installed in the main frame at two sides, a swing cylinder arranged at the bottom of the cotton collecting cylinder, and the swing cylinder being swingably installed in the main frame; the present application also relates to a control method of the glass fiber multi-section transportation segmented weight distribution device, in which a PLC general control module is used to intelligently adjust the rotating speed of the roller shaft, the rotating speed is reduced for multiple times, and after a small amount of weight distribution is weighed to reach a target weight, the rotating speed is increased again to a large amount of weight distribution to enter a next segmented weight distribution cycle, so that the glass fiber cotton multi-section transportation segmented weight distribution is realized.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field related to glass fiber production, and particularly relates to a glass fiber multi-section transportation segmented weight distribution device and a control method thereof. BACKGROUND

[0002] Glass fiber is an inorganic non-metallic material with excellent performance, and is usually used as a reinforcing material in composite materials, an electrical insulating material, a thermal insulation material, a circuit substrate, etc., and is widely used in various fields of the national economy. It is finally formed into various products through processes such as high-temperature melting, drawing, winding, and weaving of glass balls or waste glass as raw materials.

[0003] In the pre-industrial production, after the glass fiber cotton is produced through high-temperature forming processing, it is first wound into a roll by a roller shaft machine, and then weighed by manual operation, and packaged after being weighed to the target weight. Since the glass fiber cotton roll has a large volume, multiple workers are required to operate simultaneously during packaging, which requires a large number of workers, high labor cost, high labor intensity, and low efficiency.

[0004] Therefore, there is an urgent need for a glass fiber multi-section transportation segmented weight distribution device that can solve the above technical defects. SUMMARY

[0005] To solve the above problems, the present application provides a glass fiber multi-section transportation segmented weight distribution device,

[0006] The main frame is provided with two groups of first cotton pressing rollers which are vertically arranged, a second cotton pressing roller is rotatably installed on one side of the two groups of first cotton pressing rollers in the main frame, two groups of second cotton pressing rollers are vertically arranged on one side of the second cotton pressing roller, a cotton collecting cylinder is arranged on one side of the second cotton pressing roller, the cotton collecting cylinder is fixedly installed on both sides of the main frame, a swinging cylinder is arranged at the bottom of the cotton collecting cylinder, and the swinging cylinder is swingingly installed in the main frame.

[0007] The bottom of the main frame is provided with a belt scale, which is used to receive the glass fiber cotton felt delivered from the swinging cylinder and simultaneously weigh it.

[0008] Further, a conveying roller frame is arranged on one side of the outside of the main frame for conveying the glass fiber cotton felt into the main frame, the conveying roller frame comprises a bottom support, an inclined support is arranged in the bottom support, and roller shafts are equidistantly arranged and rotatably installed in the bottom support and the inclined support.

[0009] Further, a swing driving part is arranged outside the main frame, the swing driving part comprises a swing driving motor, a crank and a connecting rod, one end of the crank is fixedly installed on the output shaft end of the swing driving motor, the other end of the crank is rotatably connected through a fish eye joint bearing and the connecting rod, the other end of the connecting rod is rotatably connected through a fish eye joint bearing and a swing cylinder.

[0010] Further, the top of the main frame is fixedly installed on two groups of cotton pressing roller driving parts, the two groups of cotton pressing roller driving parts are respectively in transmission connection with the first cotton pressing roller and the second cotton pressing roller, the cotton pressing roller driving part comprises a cotton pressing roller driving motor and a first sprocket fixedly installed on the output shaft end of the cotton pressing roller driving motor, one end of the first cotton pressing roller is fixedly installed with a second sprocket, one end of the second cotton pressing roller is fixedly installed with a third sprocket, the second sprocket and the first sprocket are in transmission connection through a chain, and the third sprocket and the other group of first sprocket are in transmission connection through a chain.

[0011] Further, a fourth sprocket is in transmission connection between the second sprocket and the first sprocket, a small shaft support is fixedly installed on the top of the main frame, a first small shaft is rotatably installed in the small shaft support, and the fourth sprocket is fixedly installed on the shaft end of the first small shaft.

[0012] Further, a mounting frame is slidably installed on one side of the main frame, a second small shaft is rotatably installed in the mounting frame, a fifth sprocket is fixedly installed on the shaft end of the second small shaft, a spring is fixedly connected on one side of the mounting frame, a connecting plate is fixedly installed on one end of the spring, an adjusting screw is rotatably installed on one side of the main frame, and one end of the adjusting screw is threadedly connected in the connecting plate.

[0013] Further, a pressing roller frame is rotatably connected on one side of the main frame through a bearing seat, a bearing seat support is fixedly installed on the bottom of the pressing roller frame, a bearing seat is fixedly installed in the bearing seat support, a guide roller is rotatably installed in the bearing seat, a fifth sprocket is fixedly installed on one end of the guide roller, and the fifth sprocket is in transmission connection with the third sprocket, the fifth sprocket and the first sprocket.

[0014] Further, a PLC general control module is arranged in the main frame, and the PLC general control module is in electrical signal connection with the belt scale, the swing driving motor and the cotton pressing roller driving motor.

[0015] The application also provides a control method of the glass fiber multi-section transportation segmented counterweight device, which comprises the following steps:

[0016] S1, controlled by the PLC general control module, start two groups of cotton pressing roller drive motor, through the chain transmission drive two groups of first cotton pressing roller pair of mill, two groups of second cotton pressing roller pair of mill, make two groups of roller shaft synchronous operation, the staff will glass fiber cotton felt end introduced between two groups of first cotton pressing roller traction glass fiber cotton felt along the second cotton pressing roller from the cotton collecting cylinder and then into the swing cylinder to do acceleration motion, accelerate to V1 After uniform speed operation, glass fiber cotton felt along the swing cylinder uniform speed swing on the belt scale and stack into shape, when the weight of glass fiber cotton felt on the belt scale exceeds the set value 19Kg, the belt scale sends the electric signal to the PLC general control module, and the PLC general control module controls two groups of first cotton pressing roller and two groups of second cotton pressing roller to enter the second stage operation;

[0017] S2, the first cotton pressing roller rotation speed is reduced, the glass fiber cotton felt enters the first cotton pressing roller at a lower speed, at this time V1 Speed is less than the conveying speed of glass fiber cotton felt conveying roller frame, glass fiber cotton felt is accumulated in the storage area, V 1第一压棉辊 <V 1第二压棉辊 , the glass fiber cotton felt generates a tensile stress between the running first cotton pressing roller and the second cotton pressing roller, the second cotton pressing roller pulls the glass fiber cotton felt forward, eventually resulting in a larger speed difference, resulting in an increase in tensile stress, the glass fiber cotton felt is intermittently decomposed into blocky glass fiber cotton felt by the tensile stress between the first cotton pressing roller and the second cotton pressing roller, which is sequentially supplemented on the belt scale, and the belt scale intermittently feeds the weight to the PLC general control module, until the belt scale accurately matches the weight of 20Kg, and the PLC general control module controls the first cotton pressing roller and the second cotton pressing roller to enter the third stage;

[0018] S3, V 1第一压棉辊 stop running, the belt scale completes the accurate matching of 20Kg, and the glass fiber cotton felt with the weighed weight is conveyed to the packaging conveyor belt for packaging, the system completes the first cycle, and sends the electric signal to the PLC general control module, and enters the fourth stage;

[0019] S4, at the same time, the PLC general control module controls the first cotton pressing roller to run at V 3第一压棉辊 acceleration, two groups of first cotton pressing roller will clamp the glass fiber cotton felt again to two groups of second cotton pressing roller, and V 3第一压棉辊 accelerate to equal V 1第二压棉辊 running speed and V 1第二压棉辊 synchronous uniform speed operation, the whole glass fiber multi-section transportation segmented matching system enters the second cycle operation, and repeated intermittent operation can realize the multi-section transportation segmented matching of glass fiber cotton felt.

[0020] The beneficial effects of the application are:

[0021] 1. The present application provides a kind of glass fibre multi-section transport segmented counterweight device, by roller step by step segmented weighing is carried out to target weight, first two groups of roller runs at first speed, and fibre cotton is stacked on the weighing scale by swing cylinder and weighed, after approaching target weight, fibre cotton is cut, then a small amount of counterweight weighing is carried out by reducing the rotation speed of roller, the second group of roller keeps first speed unchanged, and the multi-section counterweight is controlled by the speed change of first group of roller, to achieve accurate counterweight, after reaching target weight by multiple speed reduction and small amount of counterweight weighing, reaccelerate into next segmented counterweight cycle, finally realize the effect of glass fibre multi-section transport segmented counterweight.

[0022] 2. The present application provides a kind of glass fibre multi-section transport segmented counterweight method, uses PLC general control module to adjust the speed difference between large roller (first cotton roller) and small roller (second cotton roller), so that the tensile stress generated between first cotton roller and second cotton roller is intermittently decomposed into block-shaped glass fibre felt, which is sequentially supplemented on the belt scale, solve the problem of labor consumption when packing rolled felt, reduce labor cost, reduce labor intensity, improve production efficiency.

[0023] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the present application. The objects and other advantages of the present application can be realized and obtained by the structure indicated in the specification, claims and drawings. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0025] Figure 1 The front view structural schematic diagram of the embodiment of the present application is shown;

[0026] Figure 2 The three-dimensional structure schematic diagram of cotton collecting cylinder and swing cylinder of the embodiment of the present application is shown;

[0027] Figure 3 The front view structural schematic diagram of swing driving part of the embodiment of the present application is shown;

[0028] Figure 4 The structural schematic diagram of second cotton roller transmission mechanism of the embodiment of the present application is shown;

[0029] Figure 5 The top view structural schematic diagram of swing driving part of the embodiment of the present application is shown;

[0030] Figure 6 A partial top view structural schematic diagram of the embodiment of the present application is shown;

[0031] Figure 7 A perspective structural schematic diagram of the conveying roller frame of the embodiment of the present application is shown.

[0032] In the figure: 1, main frame; 2, first cotton pressing roller; 3, second cotton pressing roller; 4, cotton collecting cylinder; 5, swinging cylinder; 6, belt scale; 7, conveying roller frame; 701, bottom support; 702, inclined bracket; 703, roller shaft; 8, swinging driving part; 801, swinging driving motor; 802, crank; 803, connecting rod; 804, fish eye joint bearing; 9, cotton pressing roller driving part; 901, cotton pressing roller driving motor; 902, first sprocket; 903, second sprocket; 904, third sprocket; 10, fourth sprocket; 11, small shaft support; 12, first small shaft; 13, mounting bracket; 14, spring; 15, connecting plate; 16, adjusting screw; 17, pressing roller frame; 18, bearing seat support; 19, bearing seat; 20, guide roller; 21, sixth sprocket; 22, second small shaft; 23, fifth sprocket; 24, PLC general control module. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0034] In the description of the present application, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0035] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and other terms should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, it can be the internal communication of two elements or the interaction relationship of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances of the specification.

[0036] The present application provides a kind of glass fiber multi-section transport segmented counterweight device, as shown in Figures 1-7 Two groups of first cotton pressing roller 2 are vertically arranged in the main rack 1, and a second cotton pressing roller 3 is rotatably installed on one side of the two groups of first cotton pressing roller 2 in the main rack 1. Two groups of second cotton pressing roller 3 are vertically arranged. The two groups of first cotton pressing roller 2 and the second cotton pressing roller 3 are rotatably arranged in the main rack 1. The two groups of larger diameter roller shafts and the two groups of slightly smaller diameter roller shafts are vertically rolled to transport the glass fiber cotton felt.

[0037] A cotton collecting cylinder 4 is arranged on one side of the second cotton pressing roller 3. The cotton collecting cylinder 4 is fixedly installed on both sides of the main rack 1. A swing cylinder 5 is arranged at the bottom of the cotton collecting cylinder 4. The swing cylinder 5 is swingably installed in the main rack 1. A swing driving part 8 is arranged outside the main rack 1. The swing driving part 8 includes a swing driving motor 801, a crank 802 and a connecting rod 803. One end of the crank 802 is fixedly installed on the output shaft end of the swing driving motor 801. The other end of the crank 802 is rotatably connected through a fish eye joint bearing 804 and the connecting rod 803. The other end of the connecting rod 803 is rotatably connected through a fish eye joint bearing 804 and the swing cylinder 5. A belt scale 6 is arranged at the bottom of the main rack 1. The belt scale 6 is used to receive the glass fiber cotton felt transported out of the swing cylinder 5 and to weigh it.

[0038] During transmission, the two groups of cotton pressing roller driving parts 9 are started to control the rotation of the first cotton pressing roller 2 and the second cotton pressing roller 3. After the glass fiber cotton felt passes through the two groups of first cotton pressing roller 2 and second cotton pressing roller 3, it enters the cotton collecting cylinder 4 and then continues to be transported to the surface of the belt scale 6 along the swing cylinder 5. During this period, the swing driving motor 801 is started to drive the crank 802 to transmit the reciprocating motion of the connecting rod 803, thereby driving the swing cylinder 5 to reciprocate, so that the glass fiber cotton felt is orderly stacked on the surface of the belt scale 6.

[0039] The main frame 1 is provided with a conveying roller frame 7 on one side, which is used to convey the glass fiber cotton felt into the main frame 1. The conveying roller frame 7 comprises a bottom support 701, an inclined bracket 702 is arranged in the bottom support 701, and roller shafts 703 are equidistantly arranged in the bottom support 701 and the inclined bracket 702 and are rotatably installed. The glass fiber cotton felt is conveyed into the main frame 1 by the conveying roller frame 7.

[0040] The top of the main frame 1 is fixedly installed with two groups of cotton roller driving parts 9, which are respectively in driving connection with the first cotton roller 2 and the second cotton roller 3. The cotton roller driving part 9 comprises a cotton roller driving motor 901 and a first sprocket 902 fixedly installed on the output shaft end of the cotton roller driving motor 901. One end of the first cotton roller 2 is fixedly installed with a second sprocket 903, one end of the second cotton roller 3 is fixedly installed with a third sprocket 904, the second sprocket 903 and the first sprocket 902 are drivingly connected through a chain, and the third sprocket 904 and the other group of first sprocket 902 are drivingly connected through a chain. The two groups of cotton roller driving motors 901 are speed-adjustable motors, and the cotton roller driving motor 901 and the PLC general control module 24 are electrically connected, and the PLC general control module 24 controls the two groups of cotton roller driving motors 901 separately, and the rotating speeds thereof can be set to the same or different rotating speeds. The fourth sprocket 10 is drivingly connected between the second sprocket 903 and the first sprocket 902. The top of the main frame 1 is fixedly installed with a small shaft support 11, the first small shaft 12 is rotatably installed in the small shaft support 11, and the fourth sprocket 10 is fixedly installed on the shaft end of the first small shaft 12. The fourth sprocket 10 is arranged to tighten the transmission sprocket between the two groups of first cotton rollers 2, so as to ensure smooth chain transmission.

[0041] The main frame 1 is provided with a conveying roller frame 7 on one side, which is used to convey the glass fiber cotton felt into the main frame 1. The conveying roller frame 7 comprises a bottom support 701, an inclined bracket 702 is arranged in the bottom support 701, and roller shafts 703 are equidistantly arranged in the bottom support 701 and the inclined bracket 702 and are rotatably installed. The glass fiber cotton felt is conveyed into the main frame 1 by the conveying roller frame 7.

[0042] The main rack 1 is provided with a PLC general control module 24, which is electrically connected with the belt scale 6, the swing driving motor 801 and the cotton roll driving motor 901 respectively, and the electric signal control of each electrical control device is realized through the PLC general control module 24, so that the intelligent control of the glass fiber multi-section transportation segmented weight distribution device is realized.

[0043] Exemplarily, in a glass fiber automatic packaging process, the basic requirements are: accurate weight distribution of 20 kg ± 0.1 kg; and the cotton felt is continuously and uniformly run without interruption.

[0044] In an embodiment of the glass fiber multi-section transportation segmented weight distribution device, the weight distribution device is controlled by the PLC (MCU module) in the first stage of the first cycle, and the first group of roller shafts and the second group of roller shafts are synchronously operated. By introducing the end of the cotton felt between the first group of roller shafts to pull the cotton felt along the second group of roller shafts, the cotton felt is brought into the swing cylinder to make accelerated motion, and after acceleration to the first speed, the cotton felt is uniformly run along the swing cylinder to stack on the belt scale. When the weight of the cotton felt on the belt scale exceeds the set value of 19 kg, the belt scale sends a speed change signal to the PLC (MCU module), and the first group of roller shafts and the second group of roller shafts are controlled by the PLC (MCU module) to enter the second stage of operation.

[0045] In the second stage, according to the speed change signal, the speed of the first group of roller shafts is reduced, and the speed of the cotton felt entering the first group of roller shafts is reduced to the second speed. At this time, the second speed is less than the conveying speed of the cotton felt conveying belt, and the cotton felt is accumulated in the storage area. The second speed is less than the first speed of the second group of roller shafts, and the cotton felt generates a pulling stress between the running first group of roller shafts and the second group of roller shafts. The second group of roller shafts pulls the cotton felt forward, which eventually leads to a large speed difference, resulting in a larger pulling stress. The cotton felt is intermittently broken into block-shaped cotton felt between the two groups of roller shafts and falls on the belt scale in turn. The belt scale intermittently feeds the weight condition to the PLC (MCU module) until the belt scale accurately weighs 20 kg (± 0.1 kg) (considering that there is still a part of the cotton felt that has not fallen, the threshold value of the belt scale can be appropriately adjusted to a value less than 20 kg). The PLC (MCU module) controls the first group of roller shafts and the second group of roller shafts to enter the third stage.

[0046] In the third stage, the first group of roller shafts stops running, the belt scale accurately weighs 20 kg (± 0.1 kg), and the cotton felt with the weighed weight is conveyed to the packaging conveying belt for packaging. The system completes the first cycle and sends an electric signal to the PLC (MCU module); and enters the fourth stage.

[0047] In the fourth stage, the PLC (MCU module) controls the first group of roller shafts to accelerate to the first speed. The first group of roller shafts sends the clamped cotton felt to the second group of roller shafts again, and accelerates to the first speed equal to the second group of roller shafts, and then runs at a constant speed in synchronization with the second group of roller shafts, and the system enters the first stage of the second cycle and runs repeatedly in an intermittent manner to achieve multi-section transportation and segmented weight distribution of the cotton felt.

[0048] The glass fiber multi-section transportation and segmented weight distribution device realizes segmented weight distribution to the target weight through roller shafts in steps. First, the roller shafts run at a first speed to stack the fiber cotton on the weighing scale through the swing cylinder, cut the fiber cotton when the weight approaches the target weight, and then perform a small amount of weight distribution by reducing the rotation speed of the roller shafts. The second group of roller shafts keeps the first speed unchanged, and the first group of roller shafts changes the speed to control multi-section weight distribution, so as to achieve accurate weight distribution. After multiple speed reduction and small amount of weight distribution to reach the target weight, the speed is increased again to enter the next segmented weight distribution cycle, and finally the effect of multi-section transportation and segmented weight distribution of glass fiber cotton is realized.

[0049] The application also provides a control method of a glass fiber multi-section transportation and segmented weight distribution device, which comprises the following steps:

[0050] S1, controlled by the PLC general control module 24, start the two groups of cotton pressing roller drive motors 901 to drive the two groups of first cotton pressing rollers 2 to roll and the two groups of second cotton pressing rollers 3 to roll, so that the two groups of roller shafts run synchronously. The worker introduces the end of the glass fiber cotton felt between the two groups of first cotton pressing rollers 2 to pull the glass fiber cotton felt along the second cotton pressing rollers 3, so as to bring the glass fiber cotton felt into the cotton collecting cylinder 4 and then into the swing cylinder 5 to do acceleration motion. After acceleration to V1, run at a constant speed. The glass fiber cotton felt falls on the belt scale 6 and is stacked in a shaped manner along the swing cylinder 5. When the weight of the glass fiber cotton felt on the belt scale 6 exceeds the set value 19Kg, the belt scale 6 sends an electrical signal to the PLC general control module 24, and the PLC general control module 24 controls the two groups of first cotton pressing rollers 2 and the two groups of second cotton pressing rollers 3 to enter the second stage of operation;

[0051] S2, the rotation speed of the first cotton pressing roller 2 is reduced, and the glass fiber cotton felt enters the first cotton pressing roller 2 at a reduced speed. At this time, the V1 speed is less than the conveying speed of the glass fiber cotton felt conveying roller frame 7, and the glass fiber cotton felt is stacked in the storage area. V 1第一压棉辊 <V 1第二压棉辊, the glass fiber cotton felt generates a tensile stress between the first running cotton pressing roller 2 and the second cotton pressing roller 3, the second cotton pressing roller 3 pulls the glass fiber cotton felt forward, and finally the greater the speed difference, the greater the tensile stress generated, the glass fiber cotton felt is intermittently broken into block-shaped glass fiber cotton felt between the first cotton pressing roller 2 and the second cotton pressing roller 3, and then falls on the belt scale 6, the belt scale 6 intermittently feeds the weight to the PLC general control module 24, until the belt scale 6 accurately weighs 20Kg±0.1Kg, considering that there is still a part of the glass fiber cotton felt that has not fallen down, the threshold value of the belt scale needs to be adjusted to a value less than 20Kg, and the PLC general control module 24 controls the first cotton pressing roller 2 and the second cotton pressing roller 3 to enter the third stage;

[0052] S3, V 1第一压棉辊 Stop running, the belt scale 6 completes accurate weighing of 20Kg±0.1Kg, and the glass fiber cotton felt with the weighed weight is conveyed to the packaging conveyor belt for packaging, the system completes the first cycle, and sends a signal to the PLC general control module 24, and enters the fourth stage:

[0053] S4, at the same time, the PLC general control module 24 controls the first cotton pressing roller 2 to run at V 3第一压棉辊 acceleration, the two groups of first cotton pressing rollers 2 convey the glass fiber cotton felt clamped again to the two groups of second cotton pressing rollers 3, and V 3第一压棉辊 accelerate to equal V 1第二压棉辊 running speed and V 1第二压棉辊 maintain synchronous uniform speed running, the whole glass fiber multi-section transportation segmented weighing system enters the second cycle running, and repeated intermittent running can realize multi-section transportation segmented weighing of the glass fiber cotton felt.

[0054] The control method of the glass fiber multi-section transportation segmented weighing device realizes weighing to the target weight through step-by-step segmented weighing of the roller shaft. First, two groups of roller shafts run at a first speed, the fiber cotton is stacked on the weighing scale through the swing cylinder, and the fiber cotton is cut when approaching the target weight. Then, a small amount of weighing is realized by reducing the rotation speed of the roller shaft, the second group of roller shafts remains at the first speed, the multi-section weighing is controlled by changing the speed of the first group of roller shafts, the accurate weighing is realized, and the target weight is realized after multiple speed reduction and small amount of weighing. Then, the speed is increased again to enter the next segmented weighing cycle, and finally the effect of multi-section transportation segmented weighing of the glass fiber cotton is realized.

[0055] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A glass fiber multi-segment transport segment counterweight device, characterized by, The utility model provides a glass fiber cotton multi -section transportation segmented weight distribution device, including host frame (1) and two groups of first cotton press roller (2) are rotatoryly installed in host frame (1), two groups first cotton press roller (2) are vertically arranged, second cotton press roller (3) is rotatoryly installed in host frame (1) and is located two groups first cotton press roller (2) one side, two groups second cotton press roller (3) are vertically arranged, one side of second cotton press roller (3) is provided with cotton collecting cylinder (4), cotton collecting cylinder (4) both sides are fixedly installed in host frame (1), the bottom of cotton collecting cylinder (4) is provided with swing cylinder (5), swing cylinder (5) swing is installed in host frame (1), the outside one side of host frame (1) is provided with conveying roller frame (7), for conveying glass fiber cotton felt to host frame (1) inside, the top of host frame (1) is fixedly installed in two groups of cotton press roller drive part (9), two groups cotton press roller drive part (9) are respectively and first cotton press roller (2), second cotton press roller (3) transmission is connected, cotton press roller drive part (9) includes cotton press roller drive motor (901) and the first sprocket (902) of fixedly installed in cotton press roller drive motor (901) output shaft end, one end of first cotton press roller (2) is fixedly installed with second sprocket (903), one end of second cotton press roller (3) is fixedly installed with third sprocket (904), second sprocket (903) and first sprocket (902) are connected through chain transmission, third sprocket (904) and another group of first sprocket (902) are connected through chain transmission, the outside of host frame (1) is provided with swing drive part (8), swing drive part (8) includes swing drive motor (801), crank (802) and connecting rod (803), the inside of host frame (1) is provided with PLC general control module (24), The bottom of host frame (1) is provided with belt scale (6), the belt scale (6) is used for receiving the glass fiber cotton felt conveyed out through the swing cylinder (5), and simultaneously performing weighing treatment on the glass fiber cotton felt, the glass fiber multi-section transportation segmented weight distribution device is weighed to the target weight by step segmentation, first, the first cotton press roller (2) and the second cotton press roller (3) run at a first speed, the glass fiber cotton felt is stacked on the belt scale (6) through the swing cylinder (5) and is weighed, after approaching the target weight, the fiber cotton is cut, then a small amount of weight is measured by reducing the rotating speed of the first cotton press roller (2), the second cotton press roller (3) remains unchanged at the first speed, the multi-section weight distribution is controlled by the speed change of the first cotton press roller (2), to achieve accurate weight distribution, after multiple speed reduction, the first cotton press roller (2) and the second cotton press roller (3) produce a small amount of weight measurement to reach the target weight, then the speed is increased again to enter the next segmented weight distribution cycle, and finally the effect of glass fiber cotton multi-section transportation segmented weight distribution is realized.

2. A glass fiber multi-stage transport sectional counterweight device according to claim 1, characterized in that, The conveying roller frame (7) comprises a bottom support (701), the bottom support (701) is provided with an inclined bracket (702), and the bottom support (701) and the inclined bracket (702) are provided with roller shafts (703) at equal intervals and are rotatably installed.

3. A glass fiber multi-stage transport sectional counterweight device according to claim 1, characterized in that, The crank (802) is fixedly installed at one end of the output shaft end of the swing driving motor (801), and is rotatably connected at the other end through a fisheye joint bearing (804) and a connecting rod (803), and the other end of the connecting rod (803) is rotatably connected through a fisheye joint bearing (804) and a swing cylinder (5).

4. A glass fiber multi-stage transport sectional counterweight device according to claim 1, characterized in that, The fourth sprocket (10) is in transmission connection between the second sprocket (903) and the first sprocket (902), the small shaft support (11) is fixedly installed on the top of the main frame (1), the first small shaft (12) is rotatably installed in the small shaft support (11), and the fourth sprocket (10) is fixedly installed on the shaft end of the first small shaft (12).

5. A glass fiber multi-transport segment counterweight device as claimed in claim 4, wherein, The mounting rack (13) is slidably installed on one side of the main frame (1), the second small shaft (22) is rotatably installed in the mounting rack (13), the fifth sprocket (23) is fixedly installed on the shaft end of the second small shaft (22), the spring (14) is fixedly connected on one side of the mounting rack (13), one end of the spring (14) is fixedly installed on the connecting plate (15), and the adjusting screw rod (16) is rotatably installed on one side of the main frame (1).

6. A glass fiber multi-transport segment counterweight device as claimed in claim 5, characterized in that: The pressing roller frame (17) is rotatably connected to the main frame (1) through a bearing seat, the bearing seat support (18) is fixedly installed on the bottom of the pressing roller frame (17), the bearing seat (19) is fixedly installed in the bearing seat support (18), the guide roller (20) is rotatably installed in the bearing seat (19), the sixth sprocket (21) is fixedly installed on one end of the guide roller (20), and the sixth sprocket (21) is in transmission connection with the third sprocket (904), the fifth sprocket (23) and the first sprocket (902).

7. A glass fiber multi-stage transport sectional counterweight device according to claim 1, characterized in that, The PLC general control module (24) is in electrical signal connection with the belt scale (6), the swing driving motor (801) and the cotton pressing roller driving motor (901) respectively.

8. A method of controlling a glass fiber multi-stage transport segmented counterweight device according to any one of claims 1-7, characterized in that, The method comprises the following steps: S1, controlled by the PLC general control module (24), start two groups of cotton pressing roller driving motors (901), drive two groups of first cotton pressing rollers (2) to roll and two groups of second cotton pressing rollers (3) to roll through chain transmission, so that the two groups of roller shafts run synchronously, the staff introduces the end of the glass fiber cotton felt between the two groups of first cotton pressing rollers (2), pulls the glass fiber cotton felt along the second cotton pressing roller (3), and then enters the cotton collecting cylinder (4) and the swing cylinder (5) to make accelerated motion, and when the acceleration reaches V1, the glass fiber cotton felt uniformly swings along the swing cylinder (5) and is stacked on the belt scale (6), and when the weight of the glass fiber cotton felt on the belt scale (6) exceeds the set value 19Kg, the belt scale (6) sends an electrical signal to the PLC general control module (24), and the PLC general control module (24) controls the two groups of first cotton pressing rollers (2) and the two groups of second cotton pressing rollers (3) to enter the second stage of operation. S2, the first cotton roller (2) rotation speed is reduced, the glass fiber cotton felt into the first cotton roller (2) rate is reduced, at this time the first cotton roller speed is less than the conveying speed of the glass fiber cotton felt storage rack (7), the glass fiber cotton felt is accumulated in the storage area, the first cotton roller speed is less than the second cotton roller speed, the glass fiber cotton felt generates a pulling stress between the running first cotton roller (2) and the second cotton roller (3), the second cotton roller (3) pulls the glass fiber cotton felt forward, eventually resulting in a larger speed difference, resulting in an increase in the pulling stress, the glass fiber cotton felt is intermittently broken into block-shaped glass fiber cotton felt by the pulling stress between the first cotton roller (2) and the second cotton roller (3), and is sequentially supplemented to the belt scale (6), the belt scale (6) intermittently feeds the weight condition to the PLC general control module (24), until the belt scale (6) accurately matches the weight of 20Kg±0.1Kg, considering that there is still a part of the glass fiber cotton felt that has not fallen, the threshold value of the belt scale needs to be adjusted to a value less than 20Kg, the PLC general control module (24) controls the first cotton roller (2) and the second cotton roller (3) to enter the third stage; S3, the first cotton roller stops running, the belt scale (6) completes the accurate matching of the weight of 20Kg±0.1Kg, and the glass fiber cotton felt with the weighed weight is conveyed to the packaging conveyor belt for packaging, the system completes the first cycle, and sends the electric signal to the PLC general control module (24), and enters the fourth stage: S4, at the same time, the PLC general control module (24) controls the first cotton roller (2) to run at V3, the two groups of first cotton rollers (2) convey the glass fiber cotton felt clamped again to the two groups of second cotton rollers (3), and the first cotton roller accelerates to the running speed of the second cotton roller and then runs at a uniform speed with the second cotton roller, the whole glass fiber multi-section transportation segmented matching system enters the second cycle operation, and repeated intermittent operation can realize the multi-section transportation segmented matching of the glass fiber cotton felt.

Citation Information

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