A cheese sterilizing machine
By using jet heater and stirring flash evaporation technology in the cheese sterilizer, the thick curd is directly heated and quickly cooled down, and the problems of low heat exchange efficiency and large space occupation in the existing technology are solved, achieving rapid sterilization and space saving effects.
Patent Information
- Application Number
- CN202310238866.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-10
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2043-03-10
AI Technical Summary
The existing cheese sterilizer has low heat exchange efficiency, which causes thick curds to pass through long heat exchange pipelines to rise to the temperature required for sterilization, occupying a large production space.
A cheese sterilizer was designed, using a jet heater to directly heat the thick curd, combined with stirring and flash evaporation technology to quickly heat up and reduce moisture content, and reduce dependence on heat exchange pipelines.
Direct heating method significantly shortens the heating time of thick curd, reduces the use of heat exchange pipes, and saves production space and equipment costs.
Smart Images

Figure CN116268110B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of cheese processing equipment, and in particular to a cheese sterilizing machine. Background Art
[0002] Cheese, also known as cottage cheese, is a dairy product made through a fermentation process and has rich nutritional value. The cheese processing and preparation process can mix milk powder, water and butter in a certain proportion into thick curd, and then produce it through subsequent fermentation and coagulation.
[0003] During the cheese preparation process, thick curd is easily contaminated by external bacteria, which in turn causes the milk to deteriorate. Therefore, during processing and production, the thick curd needs to be sterilized at high temperature to ensure the quality of the cheese prepared. The existing process of high-temperature sterilization of thick curd is usually to allow the thick curd to pass through high-temperature equipment along a heat exchange pipe, and complete the sterilization operation by heat exchange between the thick curd and the air inside the high-temperature equipment; however, the heat exchange efficiency of the sterilization operation is low, and the thick curd needs to pass through a long section of the heat exchange pipe to rise to the temperature required for sterilization, resulting in a large production space occupied by the heat exchange pipe and the high-temperature equipment, which needs to be improved. Summary of the invention
[0004] In order to quickly raise the thick curd to the temperature required for sterilization, the present application provides a cheese sterilizing machine.
[0005] The cheese sterilizing machine provided in this application adopts the following technical solution:
[0006] A cheese sterilizing machine comprises a sterilizing unit and a flash unit, wherein the sterilizing unit comprises a feed mixing device, a stirring device and a heat dissipation device which are connected in sequence;
[0007] The feed mixing device includes a delivery pipeline and a jet heater installed on the delivery pipeline, and the end of the jet heater away from the delivery pipeline is used to connect with a steam generator used in conjunction with a cheese sterilizer; the stirring device includes a stirring tank and a stirring mechanism arranged inside the stirring tank, and the delivery pipeline is connected to the stirring tank;
[0008] The heat dissipation device includes a heat exchange pipe, a cooling pipe and a water supply mechanism. The heat exchange pipe is arranged inside the cooling pipe. One end of the heat exchange pipe is connected to the discharge port of the stirring tank, and the other end is connected to the flash unit; the water supply mechanism is connected to the cooling pipe for supplying water to the cooling pipe; the flash unit includes a flash tower and a discharge pipe. The heat exchange pipe is connected to the feed port of the flash tower, and the discharge pipe is connected to the feed port of the flash tower.
[0009] By adopting the above technical solution, the thick curd enters the conveying pipeline of the present application, and the external steam generator injects steam with a temperature of more than 100°C into the conveying pipeline through the jet heater, which can instantly increase the temperature of the thick curd. Then the thick curd enters the mixing tank and is stirred by the stirring mechanism, so that the thick curd and the steam are fully mixed, and then the temperature of the thick curd is evenly increased to the temperature required for sterilization. The present application replaces the slow heat exchange operation method with direct heating, which greatly shortens the heating time of the thick curd; there is no need to set up a long section of heat exchange pipeline to heat the thick curd, which is conducive to reducing the production space occupied by the heat exchange pipeline and high-temperature equipment, saving space cost and equipment cost.
[0010] After the thick curd is mixed with steam, its internal water content increases; the heated thick curd enters the heat exchange pipe, and the water supply mechanism supplies cooling water to the cooling pipe. When the cooling water flows through the heat exchange pipe, heat exchange occurs with the thick curd, so that the steam inside the thick curd is partially condensed; then the thick curd enters the flash tower, so that the water inside the thick curd is quickly flash vaporized and separated, thereby reducing the water content of the thick curd; then the thick curd is transported out of the flash tower through the discharge pipe for subsequent cheese preparation.
[0011] Optionally, two groups of sterilization units are provided, wherein two conveying pipes provided in the two groups of sterilization units are commonly connected to a first circuit changing device, an end of the first circuit changing device away from the conveying pipe is connected to a feeding pipe, and the feeding pipe is used to connect to a curd preparation device used in conjunction with a cheese sterilizer; two heat exchange pipes provided in the two groups of sterilization units are commonly connected to a second circuit changing device, and an end of the second circuit changing device away from the heat exchange pipe is connected to a flash tower.
[0012] By adopting the above technical solution, by setting the sterilization units into two groups, the thick curd enters the delivery pipe of one group of sterilization units through the curd preparation device and the feeding pipe, and enters the flash tower through the heat exchange pipe of the group of sterilization units to complete the sterilization operation of the thick curd. After the cheese sterilizer has been used for a period of time, the delivery pipe connected to the feeding pipe is switched by the first switching device, and the heat exchange pipe connected to the flash tower is switched by the second switching device, so that the thick curd can be transported to the flash tower through the other group of sterilization units. At this time, the sterilization unit that is not in use is flushed, which can reduce the situation where the thick curd is blocked in each pipe of the sterilization unit, so as to ensure the smooth progress of the sterilization operation.
[0013] Optionally, the first switching device includes a branch box, a branch baffle and a rotating motor, a flow chamber is provided inside the branch box, a feeding pipe and two conveying pipes are connected to the flow chamber, and each conveying pipe is arranged perpendicular to the feeding pipe; the rotating motor is fixed to the branch box, the output end of the rotating motor is connected to the branch baffle, and the branch baffle is located inside the flow chamber; the two conveying pipes are respectively provided with a first conveying pipe and a second conveying pipe, in a first usage state, the feeding pipe is connected to the first conveying pipe, and in a second usage state, the feeding pipe is connected to the second conveying pipe.
[0014] By adopting the above-mentioned technical solution, the branch baffle is used to block the first conveying pipe and the second conveying pipe when the thick curd is conveyed along the feeding pipe, and by controlling the rotating motor to drive the branch baffle to switch the conveying pipe connected to the feeding pipe, the sterilization unit can be switched and used. The structure is simple and the operation is convenient, and it is also convenient for maintenance when the first switching device is blocked, damaged or other faults occur later.
[0015] Optionally, it also includes a flushing unit, which includes a flushing tower and two flushing pipes respectively connected to the flushing tower, and the two flushing pipes are respectively connected to the first switching device and the second switching device; wherein the flushing pipe is connected to the flow chamber of the branch box, and each conveying pipe is arranged vertically to the flushing pipe, in the first use state, the flushing pipe is connected to the second conveying pipe, and in the second use state, the flushing pipe is connected to the first conveying pipe.
[0016] By adopting the above technical solution, by setting a flushing pipeline connected to the flow chamber, when the first delivery pipeline is connected to the feeding pipeline by controlling the branch baffle, the flushing pipeline can automatically be in a state of being connected to the second delivery pipeline, and clean water is delivered through the flushing tower to flush the unused sterilization units, which can automatically complete the cleaning and maintenance of the sterilization units, reduce labor costs and improve cleaning efficiency. When the second delivery pipeline is connected to the feeding pipeline by controlling the branch baffle, the flushing pipeline can also automatically be in a state of being connected to the first delivery pipeline, thereby automatically cleaning and maintaining another group of sterilization units.
[0017] Optionally, two limiting arc grooves are provided on the side of the flow chamber close to the feeding pipe, and the two limiting arc grooves are respectively located on both sides of the feeding pipe, and the ends of the branch baffle match and abut against the limiting arc grooves; two guide arc grooves are provided on the inner side of the flow chamber for the branch baffle to avoid smoothly, one of the guide arc grooves is located on the side of the flow chamber close to the first conveying pipe, and the other guide arc groove is located on the side of the flow chamber close to the second conveying pipe; two groups of blocking mechanisms are provided on one side of the branch baffle, and the two groups of blocking mechanisms are respectively located on both side ends of the branch baffle; each blocking mechanism abuts against the inner wall of the adjacent guide arc groove, and in the first use state or the second use state, the two groups of blocking mechanisms respectively block the opposite areas of the flushing pipe and the conveying pipe connected thereto.
[0018] By adopting the above-mentioned technical solution, the branch baffle is driven to rotate by controlling the rotating motor. The branch baffle can match and abut against the inner wall of the limiting arc groove and maintain a tight state, which has the function of limiting the rotation angle of the branch baffle; the setting of the guide arc groove is used to play a avoidance role, so that the branch baffle can rotate smoothly.
[0019] In addition, by setting up two groups of blocking mechanisms to respectively block the opposite sides of the flushing pipe and the conveying pipe connected thereto, the area of the connecting area can be reduced when the flushing pipe is connected to the first conveying pipe or the second conveying pipe, which is beneficial to maintaining the water pressure stable, thereby maintaining the flushing effect of the flushing tower on the sterilization unit, and reducing the possibility of thick curd remaining in the corners of the connecting area.
[0020] Optionally, a movable groove is provided on the side of the branch baffle plate, and the blocking mechanism includes a sealing plate slidably installed in the movable groove and an elastic member arranged between the sealing plate and the inner end wall of the movable groove, and the elastic member is used to force the sealing plate to always abut against the inner wall of the guide arc groove.
[0021] By adopting the above technical solution, the elastic member generates an elastic force acting on the sealing plate, so that the sealing plate can be normally pressed against the inner wall of the guide arc groove, thereby playing a role of partially blocking the flow chamber. When the branch baffle is driven to rotate by controlling the rotating motor, the sealing plate presses against the inner wall of the guide arc groove and the inner wall of the flow chamber close to the flushing pipe, and can force the sealing plate to move inward along the movable groove, so as to ensure the smooth rotation of the branch baffle.
[0022] Optionally, a cleaning port connected to the material flow chamber is provided on the side of the branch box away from the rotating motor, and an openable and closable box door is provided inside the cleaning port.
[0023] By adopting the above-mentioned technical solution, when the cheese sterilizer is in a shutdown state for maintenance, the maintenance personnel can conveniently clean the inside of the branch box by opening the box door of the cleaning port, and by visually observing the usage status of each component inside the branch box, the components that are obviously damaged can be quickly and promptly replaced, thereby reducing the possibility of failure and shutdown of the cheese sterilizer in subsequent production.
[0024] Optionally, one side surface of the branch baffle is set as an arc surface, and the arc surface is always arranged toward the feeding pipe.
[0025] By adopting the above-mentioned technical scheme, by setting a curved surface that is always facing the feeding pipe, when the thick curd entering from behind impacts the curved surface, the thick curd attached to the curved surface at the front end can be dispersed along the curvature of the curved surface, thereby reducing the possibility of the thick curd adhering to the curved surface, which is convenient for the subsequent maintenance and maintenance of the first switching device.
[0026] Optionally, both the feeding pipe and the discharging pipe are equipped with a twin-screw pump for pumping thick curd.
[0027] By adopting the above technical solution, the provision of a twin-screw pump can reduce the shear stress on the thick curd, and improve the conveying efficiency of the thick curd with viscous characteristics in the feeding pipe or the discharging pipe.
[0028] Optionally, the water supply mechanism includes a buffer water tank, a water inlet pipe, a water supply pipe and a circulation pipe, one end of the water inlet pipe is connected to the buffer water tank, and the other end of the water inlet pipe is used to connect to a water supply device used in conjunction with the cheese sterilizer; the water supply pipe is connected between the cooling pipe and the buffer water tank to supply water to the cooling pipe, and the water supply pipe is partially connected to a heat dissipation coil for heat dissipation; the circulation pipe is connected between the cooling pipe and the buffer water tank to recycle cooling water.
[0029] By adopting the above technical solution, cooling water is supplied through an external water supply device and a buffer water tank via a water inlet pipe box. The cooling water enters the cooling pipe via the water supply pipe and can exchange heat with the thick curd inside the heat exchange pipe to reduce the temperature of the thick curd and condense the steam; then the cooling water returns to the buffer water tank via the circulation pipe, and the water can be reused, which has the advantage of saving water resources. In addition, the temperature of the cooling water recovered by the circulation pipe rises. By using the heat dissipation coil installed in the water supply pipe, the transportation path of the cooling water in the water supply pipe can be extended, which is conducive to the heat exchange between the cooling water and the external air, so that the temperature of the cooling water can be naturally reduced, which has the advantages of energy saving and environmental protection.
[0030] In summary, the present application includes at least one of the following beneficial technical effects:
[0031] 1. By setting up a jet heater, direct heating can replace the slow heat exchange operation mode, so that the thick curd can be quickly heated to the temperature required for sterilization, which has the advantages of saving space cost and equipment cost;
[0032] 2. The steam inside the thick curd is partially condensed by providing a heat dissipation device, and the water inside the thick curd is quickly flash vaporized and separated by providing a flash tower, so that the water content of the thick curd can be reduced, so as to facilitate the subsequent preparation of cheese;
[0033] 3. By setting the sterilization units into two groups, and the two groups of sterilization units can be switched for use through the first switching device and the second switching device, and then when one group of sterilization units is in use, the sterilization units that are not in use are flushed, which can reduce the situation where thick curd blocks the various pipes of the sterilization units and ensure the smooth progress of the sterilization operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 is a schematic diagram of the overall structure of Example 1;
[0035] Figure 2 is a schematic structural diagram of the sterilization unit in Example 1;
[0036] Figure 3 is a simplified structural diagram of the heat dissipation device in Example 1;
[0037] Figure 4 is a schematic structural diagram of the water supply mechanism in Example 1;
[0038] Figure 5 yes Figure 1 The enlarged view of point A in the middle;
[0039] Figure 6 is a schematic diagram of the connection between the flushing unit and the sterilization unit in Example 2;
[0040] Figure 7 is a schematic structural diagram of the first switching device in Example 2;
[0041] Figure 8 is a schematic diagram of the bottom structure of the first switching device in Example 2;
[0042] Fig. 9 It is a half-section view of the first switching device of Example 2.
[0043] Explanation of reference numerals: 1. feed mixing device; 11. conveying pipeline; 111. first conveying pipeline; 112. second conveying pipeline; 12. jet heater; 13. steam pipeline; 2. stirring device; 21. stirring tank; 3. heat dissipation device; 31. heat exchange pipeline; 32. cooling pipeline; 33. water supply mechanism; 34. buffer water tank; 35. water inlet pipeline; 36. water supply pipeline; 361. heat dissipation coil; 37. circulation pipeline; 4. flash unit; 41. flash tower; 42. discharge pipeline; 5. first switching device ; 51. Branch box; 511. Flow chamber; 512. Limit arc groove; 513. Guide arc groove; 514. Cleaning port; 52. Branch baffle; 521. Movable groove; 522. Arc surface; 53. Rotating motor; 54. Blocking mechanism; 541. Sealing baffle; 542. Elastic member; 55. Box door; 56. Locking component; 6. Feeding pipeline; 7. Second switching device; 8. Twin-screw pump; 9. Flushing unit; 91. Flushing tower; 92. Flushing pipeline; 921. First flushing pipeline; 922. Second flushing pipeline. DETAILED DESCRIPTION
[0044] The following is combined with Figure 1-9 This application is described in further detail.
[0045] Example 1
[0046] The embodiment of the present application discloses a cheese sterilizer. After a curd preparation device at the front end of the production mixes milk powder, water and butter in a certain proportion and stirs them into thick curd, the thick curd is sterilized at high temperature by the cheese sterilizer to ensure the quality of the prepared cheese.
[0047] Reference Figure 1 A cheese sterilizing machine comprises a sterilizing unit for heating and sterilizing thick curd and a flash unit 4 for reducing the water content of the thick curd; wherein, the number of sterilizing units is set to two groups, and the feeding ends of the two groups of sterilizing units are commonly connected to a first switching device 5, and the first switching device 5 is connected to the discharge port of the curd preparation device through a feeding pipe 6; the discharge ends of the two groups of sterilizing units are commonly connected to a second switching device 7, and the second switching device 7 is connected to the feeding port of the flash unit 4, and the two groups of sterilizing units can be switched through the first switching device 5 and the second switching device 7.
[0048] The sterilization unit includes a feed mixing device 1, a stirring device 2 and a heat dissipation device 3. Figure 2The feed mixing device 1 includes a delivery pipe 11 and a jet heater 12. The delivery pipe 11 is connected to the first switching device 5 as the feed end of the sterilization unit; the end of the delivery pipe 11 away from the first switching device 5 is connected to the stirring device 2, and is used to deliver the prepared thick curd to the stirring device 2. The jet heater 12 is installed in the middle section of the delivery pipe 11, and the end of the jet heater 12 away from the delivery pipe 11 is connected to an external steam generator through a steam pipe 13. Steam is charged into the interior of the delivery pipe 11 through the jet heater 12, so that the thick curd inside can be quickly heated to quickly reach the temperature required for sterilization.
[0049] The stirring device 2 includes a stirring tank 21 and a stirring mechanism, and the delivery pipe 11 is connected to the feed port of the stirring tank 21; the stirring mechanism is arranged inside the stirring tank 21, and is used to stir the thick curd and steam to make them fully mixed, so that the temperature of the thick curd is evenly raised to the temperature required for sterilization. It should be noted that the stirring mechanism mentioned above is a prior art, and it will not be described in detail here.
[0050] Reference Figure 3 The heat dissipation device 3 includes a heat exchange pipe 31, a cooling pipe 32 and a water supply mechanism 33, wherein the cooling pipe 32 is fixedly mounted on the frame of the cheese sterilizer; Figure 1 The cooling pipe 32 of this embodiment is arranged in a serpentine coil, and both ends of the cooling pipe 32 are sealed. The heat exchange pipe 31 is arranged inside the cooling pipe 32, one end of the heat exchange pipe 31 is connected to the discharge port of the stirring tank 21, and the other end of the heat exchange pipe 31 is connected to the second circuit exchange device 7 as the discharge end of the sterilization unit. The thick curd is transported to the inside of the flash unit 4 through the heat exchange pipe 31 and the second circuit exchange device 7 in sequence.
[0051] It should be noted that the first switching device 5 and the second switching device 7 have the same structure, and are both used for switching connections between the three pipelines; the first switching device 5 and the second switching device 7 in this embodiment both use a three-way switching tube, which is a prior art and will not be described in detail here. In other feasible implementations, the first switching device 5 or the first switching device 5 can also be other structures, as long as they can switch and connect the three pipelines.
[0052] Reference Figure 3 A heat exchange chamber is formed between the heat exchange pipe 31 and the cooling pipe 32. The water supply mechanism 33 is connected to the heat exchange pipe 31 and communicates with the heat exchange chamber, and is used to supply water to the heat exchange chamber and condense the steam of the thick curd in the heat exchange pipe 31 through heat exchange. Figure 4The water supply mechanism 33 includes a buffer water tank 34, a water inlet pipe 35, a water supply pipe 36 and a circulation pipe 37; the buffer water tank 34 is fixedly mounted on the frame, one end of the water inlet pipe 35 is connected to the buffer water tank 34, and the other end of the water inlet pipe 35 is connected to an external water supply device for supplying cooling water into the buffer water tank 34 via the water inlet pipe 35. One end of the water supply pipe 36 is connected to the buffer water tank 34, and the other end is connected to the cooling pipe 32, and the water supply pipe 36 is installed with a water pump for pumping cooling water into the heat exchange chamber of the cooling pipe 32.
[0053] Also refer to Figure 3 , one end of the circulation pipe 37 is connected to the cooling pipe 32, and the other end of the circulation pipe 37 is connected to the buffer water tank 34, and the connection positions of the cooling pipe 32 and the circulation pipe 37 are respectively located at the two ends of the cooling pipe 32; after the cooling water passes through the heat exchange chamber and exchanges heat with the thick curd, it can return to the inside of the cooling pipe 32 through the circulation pipe 37, which has the advantage of saving water resources. In addition, the water supply pipe 36 is partially connected to the heat dissipation coil 361, which is arranged in a serpentine coil and exposed to the outside air. Through the heat exchange between the outside air and the heat dissipation coil 361, the circulating and recovered cooling water can be cooled, so as to facilitate the circulation and cooling of the thick curd by the cooling water, which has the advantage of energy saving.
[0054] Reference Figure 5 The flash unit 4 includes a flash tower 41 and a discharge pipe 42. The heat exchange pipe 31 is connected to the feed port of the flash tower 41 through the second circuit exchange device 7, and the discharge pipe 42 is connected to the discharge port of the flash tower 41. After the thick curd enters the flash tower 41 through the heat exchange pipe 31 and the second circuit exchange device 7 in sequence, the flash tower 41 quickly flash vaporizes and separates the water inside the thick curd to reduce the water content of the thick curd. Then, the thick curd leaves the flash tower 41 through the discharge pipe 42 for subsequent cheese preparation.
[0055] In addition, both the feeding pipe 6 and the discharging pipe 42 are installed with a twin-screw pump 8, which is used to pump the thick curd into the sterilization unit or leave the flash tower 41; the twin-screw pump 8 has two threaded rods rotating in opposite directions, and the shear stress acting on the thick curd is relatively weak, which is beneficial to improving the conveying efficiency of the thick curd.
[0056] The implementation principle of Example 1 of the present application is:
[0057] The thick curd of the present application is added to the inside of the conveying pipe 11 through the feeding pipe 6, and the external steam generator injects steam with a temperature of more than 100° C. into the inside of the conveying pipe 11 through the jet intensifier, which can instantly increase the temperature of the thick curd and play a sterilizing role; then the thick curd is cooled through the heat exchange pipe 31 to partially condense the steam, and then added to the flash tower 41 to flash heat the thick curd, so as to reduce the water content of the thick curd for subsequent cheese preparation.
[0058] The delivery pipe 11 of one group of sterilization units is connected to the feeding pipe 6 through the first switching device 5, and the heat exchange pipe 31 of the sterilization unit is connected to the flash tower 41 through the second switching device 7, so that the sterilization unit can perform the sterilization operation of thick curd. After the cheese sterilizer has been working for a period of time, the delivery pipe 11 connected to the feeding pipe 6 is switched by the first switching device 5, and the heat exchange pipe 31 connected to the flash tower 41 is switched by the second switching device 7, so that the thick curd can be transported to the flash tower 41 through another group of sterilization units, and then the sterilization units that are not in use are flushed, which can reduce the situation where the thick curd is blocked in each pipe of the sterilization unit, so as to ensure the smooth progress of the sterilization operation.
[0059] Example 2
[0060] The embodiment of the present application discloses a cheese sterilizing machine.
[0061] Reference Figure 6 The embodiment of the present application discloses a cheese sterilizer, and the remaining components are the same as those in Embodiment 1, which will not be described one by one here; the difference from Embodiment 1 is that the structures of the first switching device 5 and the second switching device 7 are different from the settings in Embodiment 1, and the cheese sterilizer also includes a flushing unit 9 for flushing the sterilization unit.
[0062] The flushing unit 9 includes a flushing tower 91 and two flushing pipes 92. The flushing tower 91 is fixedly mounted on the frame, and the two flushing pipes 92 are respectively connected to the flushing tower 91; the two flushing pipes 92 are respectively set as a first flushing pipe 921 and a second flushing pipe 922, and the end of the first flushing pipe 921 away from the flushing tower 91 is connected to the first switching device 5, and the end of the second flushing pipe 922 away from the flushing tower 91 is connected to the second switching device 7; the flushing tower 91 is used to transport clean water to the first flushing pipe 921 to flush the sterilization unit, thereby automatically completing the cleaning and maintenance of the sterilization unit.
[0063] In this embodiment, the first switching device 5 and the second switching device 7 have the same structure and play the same role. Therefore, the first switching device 5 is taken as an example for explanation, and the second switching device 7 is not described in detail.
[0064] Reference Figure 7 The first switching device 5 includes a branch box 51, a branch baffle 52 and a rotating motor 53. The branch box 51 is set as a rectangular box, and the branch box 51 is fixedly mounted on the frame; a flow chamber 511 is arranged inside the branch box 51, and the feeding pipe 6, the first flushing pipe 921 and the two conveying pipes 11 are respectively connected to the four sides of the branch box 51, and are all connected to the flow chamber 511. Here, the two conveying pipes 11 are respectively set as the first conveying pipe 111 and the second conveying pipe 112, the first conveying pipe 111 and the second conveying pipe 112 are respectively connected to the two opposite sides of the branch box 51, and the feeding pipe 6 and the conveying pipe 11 are respectively connected to the other two opposite sides of the branch box 51, that is, each conveying pipe 11 is arranged perpendicularly to the feeding pipe 6, and each conveying pipe 11 is arranged perpendicularly to the first flushing pipe 921.
[0065] The branch baffle 52 is disposed inside the flow chamber 511, and the branch baffle 52 is rotatably connected to the branch box 51; Figure 8 The rotating motor 53 is fixed to the frame, and the output shaft of the rotating motor 53 is passed through the branch box 51 and connected to the branch baffle 52. The branch baffle 52 can be driven to rotate by controlling the operation of the rotating motor 53. In this embodiment, the cross-sectional shape of the flow chamber 511 is a regular quadrilateral, and the diagonal length of the flow chamber 511 is equal to the length of the branch baffle 52, so that the branch baffle 52 can separate the flow chamber 511.
[0066] Back to Figure 7 In the first use state, the branch baffle 52 stays at a position that coincides with one of the diagonals of the flow chamber 511, at which time the feed pipe 6 is connected to the first delivery pipe 111, and the first flushing pipe 921 is connected to the second delivery pipe 112; by rotating the motor 53 to force the branch baffle 52 to rotate, the cheese sterilizer is in the second use state, the feed pipe 6 stays at a position that coincides with another diagonal of the flow chamber 511, at which time the feed pipe 6 is connected to the second delivery pipe 112, and the first flushing pipe 921 is connected to the first delivery pipe 111. By automatically switching the working sterilization unit by rotating the motor 53, and flushing the unused sterilization unit by using the flushing unit 9, the cleaning efficiency of the sterilization unit can be improved, and the degree of automation is high, which greatly reduces the labor intensity of personnel.
[0067] Reference Fig. 9Two guide arc grooves 513 are provided on the inner side surface of the flow chamber 511, one of which is located on the side of the flow chamber 511 close to the first conveying pipe 111, and the other is located on the side of the flow chamber 511 close to the second conveying pipe 112; the distance between the inner wall of each guide arc groove 513 and the rotation axis of the branch baffle 52 is half the length of the branch baffle 52, so that when the rotating motor 53 drives the branch baffle 52 to rotate, the side end surface of the branch baffle 52 can move smoothly against the inner wall of the guide arc groove 513.
[0068] Two limiting arc grooves 512 are provided on one side of the flow chamber 511 close to the feeding pipe 6, and the two limiting arc grooves 512 are respectively located on both sides of the feeding pipe 6; one side of the branch baffle 52 is set as an arc surface 522, and the arc surface 522 is always set toward the feeding pipe 6; when the branch baffle 52 stays at a position coincident with the diagonal of the flow chamber 511, the arc surface 522 at one side end of the branch baffle 52 can partially abut against the inner wall of the limiting arc groove 512, thereby limiting the rotation of the branch baffle 52 and playing a positioning role.
[0069] In addition, in the first usage state, a dead angle area is formed between the opposite areas of the first flushing pipe 921 and the second conveying pipe 112, or in the second usage state, a dead angle area is also formed between the opposite sides of the first flushing pipe 921 and the first conveying pipe 111; two groups of blocking mechanisms 54 are provided on the side of the branch baffle 52 away from the arc surface 522, and the two groups of blocking mechanisms 54 are respectively located at the two side ends of the branch baffle 52, for respectively blocking the dead angle areas, so that the water pressure inside the flow chamber 511 remains stable.
[0070] Specifically, a movable groove 521 is provided on the side of the branch baffle 52 away from the arc surface 522. In the first use state or the second use state, the extension direction of the movable groove 521 is set at a 45° angle with the diagonal of the flow chamber 511; the blocking mechanism 54 includes a sealing plate 541 and an elastic member 542, the sealing plate 541 is slidably installed in the movable groove 521, and the elastic member 542 is arranged between the sealing plate 541 and the inner bottom wall of the movable groove 521; the elastic member 542 is a compression spring, and the compression spring is in a normal compression state, which can always generate an elastic force acting on the sealing plate 541, thereby forcing the sealing plate 541 to always abut against the inner wall of the adjacent guide arc groove 513 and block the dead angle area.
[0071] Back to Figure 7, a cleaning port 514 is also provided on the side of the branch box 51 away from the rotating motor 53. In this embodiment, the cleaning port 514 is located at the top of the branch box 51, and the cleaning port 514 is connected to the flow chamber 511 inside the branch box 51. The cleaning port 514 is provided with a box door 55, one side edge of the box door 55 is hinged to the cleaning port 514, and the side edge of the other opposite side is detachably fixed to the branch box 51 through a locking component 56, so as to realize the opening and closing of the box door 55. It should be noted that the locking component 56 is a prior art and can be selectively set according to actual needs, and will not be described one by one here.
[0072] The implementation principle of Example 2 of the present application is:
[0073] In this embodiment, by providing a flushing tower 91 to flush the unused sterilization units, the cleaning and maintenance of the sterilization units can be automatically completed, thereby reducing labor costs and improving cleaning efficiency; moreover, when the cheese sterilizer is in a shutdown state, the maintenance personnel can open the box door 55 and easily clean the inside of the branch box 51. By visually observing the use status of the various components inside the branch box 51, the components that are obviously damaged can be quickly and promptly replaced, thereby reducing the possibility of malfunction and shutdown of the cheese sterilizer in subsequent production.
[0074] The above are preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A cheese sterilizing machine, characterized in that: It comprises a sterilization unit and a flash unit (4), wherein the sterilization unit comprises a feed mixing device (1), a stirring device (2) and a heat dissipation device (3) which are connected in sequence; The feed mixing device (1) comprises a conveying pipeline (11) and a jet heater (12) installed on the conveying pipeline (11), and an end of the jet heater (12) away from the conveying pipeline (11) is used to be connected to a steam generator used in conjunction with a cheese sterilizer; the stirring device (2) comprises a stirring tank (21) and a stirring mechanism arranged inside the stirring tank (21), and the conveying pipeline (11) is connected to the stirring tank (21); The sterilization units are provided with two groups, wherein the two conveying pipelines (11) provided in the two groups of the sterilization units are commonly connected to a first path changing device (5), and the end of the first path changing device (5) away from the conveying pipeline (11) is connected to a feeding pipeline (6), and the feeding pipeline (6) is used to be connected to a curd preparation device used in conjunction with a cheese sterilizer; the two heat exchange pipelines (31) provided in the two groups of the sterilization units are commonly connected to a second path changing device (7), and the end of the second path changing device (7) away from the heat exchange pipeline (31) is connected to a flash tower (41); The first switching device (5) comprises a branch box (51), a branch baffle (52) and a rotating motor (53); a flow chamber (511) is provided inside the branch box (51); the feed pipe (6) and the two conveying pipes (11) are both connected to the flow chamber (511), and each of the conveying pipes (11) is arranged perpendicular to the feed pipe (6); the rotating motor (53) is fixed to the branch box (51); an output end of the rotating motor (53) is connected to the branch baffle (52), and the branch baffle (52) is located inside the flow chamber (511); The two conveying pipes (11) are divided into a first conveying pipe (111) and a second conveying pipe (112); in a first use state, the feeding pipe (6) is connected to the first conveying pipe (111); in a second use state, the feeding pipe (6) is connected to the second conveying pipe (112); Two limiting arc grooves (512) are provided on the side of the flow chamber (511) close to the feeding pipe (6), and the two limiting arc grooves (512) are respectively located on both sides of the feeding pipe (6), and the ends of the branch baffle (52) are matched and abutted with the limiting arc grooves (512); The inner side surface of the flow chamber (511) is provided with two guide arc grooves (513) for the branch baffle plate (52) to smoothly avoid, wherein one of the guide arc grooves (513) is located on a side of the flow chamber (511) close to the first conveying pipe (111), and the other guide arc groove (513) is located on a side of the flow chamber (511) close to the second conveying pipe (112); Two groups of blocking mechanisms (54) are provided on one side of the branch baffle (52), and the two groups of blocking mechanisms (54) are respectively located at the two side ends of the branch baffle (52); each of the blocking mechanisms (54) is in contact with the inner wall of an adjacent guide arc groove (513), and in the first use state or the second use state, the two groups of blocking mechanisms (54) respectively block the opposite areas of the flushing pipeline (92) and the conveying pipeline (11) connected thereto.
2. The cheese sterilizing machine according to claim 1, characterized in that: The heat dissipation device (3) comprises a heat exchange pipe (31), a cooling pipe (32) and a water supply mechanism (33); the heat exchange pipe (31) is arranged inside the cooling pipe (32); one end of the heat exchange pipe (31) is connected to the discharge port of the stirring tank (21), and the other end is connected to the flash unit (4); the water supply mechanism (33) is connected to the cooling pipe (32) and is used to supply water to the cooling pipe (32); the flash unit (4) comprises a flash tower (41) and a discharge pipe (42); the heat exchange pipe (31) is connected to the feed port of the flash tower (41), and the discharge pipe (42) is connected to the feed port of the flash tower (41).
3. The cheese sterilizing machine according to claim 1, characterized in that: It also includes a flushing unit (9), the flushing unit (9) including a flushing tower (91) and two flushing pipes (92) respectively connected to the flushing tower (91), the two flushing pipes (92) respectively connected to the first switching device (5) and the second switching device (7); The flushing pipe (92) is connected to the flow chamber (511) of the branch box (51), and each of the conveying pipes (11) is arranged vertically with the flushing pipe (92). In a first use state, the flushing pipe (92) is connected to the second conveying pipe (112), and in a second use state, the flushing pipe (92) is connected to the first conveying pipe (111).
4. The cheese sterilizing machine according to claim 1, characterized in that: A movable groove (521) is provided on the side of the branch baffle plate (52), and the blocking mechanism (54) comprises a sealing plate (541) slidably mounted in the movable groove (521) and an elastic member (542) arranged between the sealing plate (541) and the inner end wall of the movable groove (521), wherein the elastic member (542) is used to force the sealing plate (541) to always abut against the inner wall of the guide arc groove (513).
5. The cheese sterilizing machine according to claim 1, characterized in that: A cleaning port (514) communicating with the material flow chamber (511) is provided on the side of the branch box (51) away from the rotating motor (53), and an openable and closable box door (55) is provided inside the cleaning port (514).
6. The cheese sterilizing machine according to claim 1, characterized in that: One side surface of the branch baffle (52) is configured as an arc-shaped surface (522), and the arc-shaped surface (522) is always disposed toward the feed pipe (6).
7. The cheese sterilizing machine according to claim 1, characterized in that: The feeding pipe (6) and the discharging pipe (42) are both equipped with a twin-screw pump (8) for pumping thick curd.
8. The cheese sterilizing machine according to claim 2, characterized in that: The water supply mechanism (33) comprises a buffer water tank (34), a water inlet pipe (35), a water supply pipe (36) and a circulation pipe (37); one end of the water inlet pipe (35) is connected to the buffer water tank (34), and the other end of the water inlet pipe (35) is used to be connected to a water supply device used in conjunction with the cheese sterilizer; the water supply pipe (36) is connected between the cooling pipe (32) and the buffer water tank (34) and is used to supply water to the cooling pipe (32); and the water supply pipe (36) is partially connected to a heat dissipation coil (361) for heat dissipation; the circulation pipe (37) is connected between the cooling pipe (32) and the buffer water tank (34) and is used to recycle cooling water.
Citation Information
Patent Citations
Double tube type superhigh temperature sterilization machine system and sterilization technology
CN101653170A
Method and arrangement for continuous sterilization of a liquid milk based product
CN1105192A
High-temperature sterilization machine
CN113615791A
Four-way reversing valve and heat exchange system
CN212616503U