A preparation device and method for phenolic resin activated carbon matrix

By designing a preparation device for the phenolic resin activated carbon matrix, using a vibrator to form uniform microspheres, and polymerizing reactions in the molded column and cured parts, the problems of cumbersome screening method and low material utilization in the prior art are solved, and the effect of simplifying the process and improving practicality is achieved.

CN116282017BActive Publication Date: 2025-05-02旬阳领盛新材料科技有限公司 +2
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202310133176.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-17
Publication Date
2025-05-02
Estimated Expiration
2043-02-17

AI Technical Summary

Technical Problem

When using the screening method to obtain a phenolic resin spherical activated carbon matrix with uniform particle size in the prior art, the grading process is complicated and the remaining particles are difficult to reuse, resulting in insufficient practicality of the preparation device.

Method used

A preparation device for a phenolic resin activated carbon matrix is ​​designed, including a water-soluble phase storage part, a molded column, a jet assembly and a curing part. The water-soluble phase is driven to form a uniform microsphere through the exciter, and polymerization reaction is carried out in the molded column and a curing part, and finally an activated carbon matrix with uniform particle size is obtained through carbonization and activation treatment.

Benefits of technology

The preparation process of phenolic resin activated carbon matrix is ​​simplified, the steps of grading are reduced, the utilization rate of materials is improved, and the practicality of the preparation device is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116282017B_ABST
    Figure CN116282017B_ABST
Patent Text Reader

Abstract

The present invention belongs to the technical field of activated carbon preparation, and specifically discloses a preparation device and method for a phenolic resin activated carbon matrix. The preparation device of this structure can make the water-soluble phase in the water-soluble phase storage element flow out from the discharge hole at a constant flow rate to form phenolic resin microspheres with uniform particle size after being sprayed, and then directly obtain a phenolic resin activated carbon matrix with uniform particle size after carbonization and activation. Compared with the existing scheme that requires multiple screening after the phenolic resin activated carbon matrix is ​​formed to obtain a phenolic resin activated carbon matrix with uniform particle size, the preparation process of the phenolic resin activated carbon matrix with uniform particle size obtained by the preparation device of this structure is more simplified, which effectively improves the practicality of the preparation device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of activated carbon preparation, and in particular to a device and method for preparing a phenolic resin activated carbon matrix. Background Art

[0002] Spherical activated carbon has the advantages of good sphericity, uniform packing density, large specific surface area, high strength, wear resistance, corrosion resistance and low resistance when using fixed bed. It is widely used in catalysis, environmental protection, medicine, military, electronics and other fields. Therefore, the preparation and molding research of spherical activated carbon with uniform particle size has been highly valued. Spherical activated carbon produced with phenolic resin as raw material has excellent properties such as low impurity content, high mechanical strength, large surface area, large pore size and easy to control distribution, and large adsorption capacity. Therefore, the preparation of spherical activated carbon materials with phenolic resin as raw material has become one of the main directions of current research and development.

[0003] The existing phenolic resin with uniform particle size distribution is often prepared by a screening method, that is, first, phenol, formaldehyde, a catalyst, a curing agent and a solvent are added to a reactor for suspension polymerization to obtain phenolic resin microspheres; then the phenolic resin microspheres are placed in a rotary furnace, inert gas is introduced to protect them, and then the temperature is increased to 150-250°C at a heating rate of 1-10°C / min, and the temperature is kept for 0-2h to complete curing, and then the inert gas is protected and the temperature is increased to 600-900°C at a heating rate of 3-10°C / min, and the temperature is kept for 0-1h to complete carbonization; then the introduction of inert gas is stopped, and water vapor with a temperature of 200-330°C is introduced for activation treatment, and after the activation is completed, the inert gas is continued to be introduced and the temperature is lowered to 20-25°C to obtain activated carbon microspheres with mixed particle sizes; finally, the activated carbon microspheres with mixed particle sizes are screened using sieves of different mesh sizes to obtain a phenolic resin spherical activated carbon matrix with uniform particle size distribution.

[0004] However, when using the screening method to obtain a phenolic resin spherical activated carbon matrix with uniform particle size, not only are multiple grading processing equipment required to achieve the purpose of screening out particles of different sizes, making the grading process more cumbersome, but the remaining particles after screening are difficult to reuse, resulting in a waste of materials, making the preparation device of the phenolic resin activated carbon matrix insufficiently practical. Summary of the invention

[0005] Therefore, the technical problem to be solved by the present invention is that in the prior art, when a phenolic resin spherical activated carbon matrix with uniform particle size is obtained by a screening method, the grading process is complicated and the remaining particles after screening are difficult to reuse, resulting in insufficient practicality of the preparation device for the phenolic resin activated carbon matrix.

[0006] To this end, the present invention provides a preparation device for a phenolic resin activated carbon matrix, comprising:

[0007] A water-soluble phase storage element having a first outlet;

[0008] A forming column having a first entrance;

[0009] The injection assembly includes an actuator, an exciter and a liquid-feed distributor, wherein the actuator includes a first connection end, a second connection end and a third connection end connected to each other, the second connection end is communicated with the third connection end, the exciter has a driving end and the driving end is connected to the first connection end to drive the actuator to vibrate regularly, the second connection end is communicated with the first outlet, and the liquid-feed distributor is provided with an injection plate, on which discharge holes are evenly distributed for connecting the third connection end with the first inlet.

[0010] A curing member, wherein the inlet of the curing member is communicated with the outlet of the molding column.

[0011] Optionally, the above-mentioned phenolic resin activated carbon matrix preparation device further includes:

[0012] A metering device is arranged between the first outlet and the second connection end.

[0013] Optionally, the above-mentioned phenolic resin activated carbon matrix preparation device further includes:

[0014] A solid-liquid separation component, wherein the inlet of the solid-liquid separation component is communicated with the outlet of the solidification component.

[0015] Optionally, the above-mentioned phenolic resin activated carbon matrix preparation device further includes:

[0016] The forming column is further provided with a second inlet, and the second inlet is spaced apart from the first inlet;

[0017] The solid-liquid separator is further provided with a second outlet and a third outlet. The second outlet is arranged at the middle and lower part of the solid-liquid separator. The third outlet is arranged in layers with the second outlet along the height direction. The third outlet is communicated with the second inlet.

[0018] Optionally, the above-mentioned phenolic resin activated carbon matrix preparation device further includes:

[0019] A pump body, wherein the inlet of the pump body is communicated with the third outlet of the solid-liquid separator, and the outlet of the pump body is communicated with the second inlet of the forming column.

[0020] Optionally, the above-mentioned phenolic resin activated carbon matrix preparation device further includes:

[0021] A dispersed phase storage element, wherein the outlet of the dispersed phase storage element is communicated with the second inlet of the forming column.

[0022] Optionally, the above-mentioned phenolic resin activated carbon matrix preparation device further includes:

[0023] An oil phase storage element, wherein the outlet of the oil phase storage element is communicated with the second inlet of the forming column.

[0024] Optionally, the above-mentioned phenolic resin activated carbon matrix preparation device further includes:

[0025] The stirring assembly is provided with a stirring driver and a stirring rod. The stirring driver is arranged above the solidifying member. The stirring rod has a stirring end and a connecting end connected to each other. The stirring end is placed in the solidifying member. The connecting end of the stirring rod passes through the entrance of the solidifying member and is connected to the driving end of the stirring driver.

[0026] Optionally, the above-mentioned phenolic resin activated carbon substrate preparation device,

[0027] The radial dimension of the discharge hole is in the range of 0.1-1 mm, and the distance between adjacent discharge holes is in the range of 1-4 mm.

[0028] A method for preparing a phenolic resin activated carbon matrix is ​​applied to the above-mentioned phenolic resin activated carbon matrix preparation device, and the preparation method comprises:

[0029] S1: Preparation: The water-soluble phase in the water-soluble phase storage element enters the second connection end, the water-soluble phase is driven by the vibrator to vibrate regularly, and under the action of the liquid distributor, it forms microspheres of uniform size and enters the first inlet;

[0030] S2: Initial solidification: The microspheres are stably present in the oil phase due to the surface tension of the dispersed phase and the oil phase in the molding column, and polymerization occurs during the movement from top to bottom in the molding column;

[0031] S3: Re-curing: The microspheres with increased hardness flow out from the outlet of the molding column and enter the interior of the cured part for further polymerization reaction, and finally obtain phenolic resin microspheres with uniform particle size;

[0032] S4: Carbonization: Obtain a certain amount of phenolic resin microspheres and place them in an external tubular furnace, introduce nitrogen protection, heat up to 100-200°C at a rate of 1-5°C / min, keep warm for 2 hours, then heat up to 600-800°C at a rate of 5-15°C / min, keep warm for 5 hours, and finally heat up to 1000°C at a rate of 5-15°C / min, keep warm for 1 hour to complete carbonization;

[0033] S5: Activation: Stop the nitrogen flow and switch to water vapor flow, activate for 5-30min, then stop the water vapor flow and switch to nitrogen flow, cool naturally to room temperature, and obtain a phenolic resin activated carbon matrix with uniform particle size.

[0034] The technical solution provided by the present invention has the following advantages:

[0035] The preparation device of the phenolic resin activated carbon matrix provided by the present invention includes a water-soluble phase storage component, a molding column, an injection assembly and a curing component. Among them, the water-soluble phase storage component is provided with a first outlet; the molding column is provided with a first inlet; the injection assembly includes an actuator, an exciter and a liquid distributor, the actuator includes a first connecting end, a second connecting end and a third connecting end connected to each other, the second connecting end is connected to the third connecting end, the exciter has a driving end and the driving end is connected to the first connecting end to drive the actuator to vibrate regularly, the second connecting end is connected to the first outlet, the liquid distributor is provided with an injection plate, and the injection plate is evenly provided with discharge holes for connecting the third connecting end with the first inlet; the inlet of the curing component is connected to the outlet of the molding column.

[0036] The preparation device of the phenolic resin activated carbon matrix of this structure can make the water-soluble phase in the water-soluble phase storage element flow out from the discharge hole at a constant flow rate and then be sprayed to form phenolic resin microspheres with uniform particle size, and then after carbonization and activation, the phenolic resin activated carbon matrix with uniform particle size can be directly obtained. Compared with the existing scheme that requires multiple screening after the phenolic resin activated carbon matrix is ​​formed to obtain the phenolic resin activated carbon matrix with uniform particle size, the preparation process of the phenolic resin activated carbon matrix with uniform particle size obtained by the preparation device of this structure is simpler, and the practicality of the preparation device is effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0038] Figure 1 It is a schematic diagram of the connection of various components in the preparation device provided in the present invention;

[0039] Figure 2 It is a schematic diagram of the structure of the injection assembly in the preparation device provided in the present invention;

[0040] Figure 3 It is a structural schematic diagram of a liquid distributor in a spray assembly in a preparation device provided in the present invention;

[0041] Description of reference numerals:

[0042] 1-water-soluble phase storage element; 111-first outlet;

[0043] 2-forming column; 211-first inlet; 212-second inlet;

[0044] 3-injection assembly; 31-actuator; 311-first connection end; 312-second connection end; 313-third connection end; 32-exciter; 33-liquid distributor; 331-injection plate; 332-discharge hole;

[0045] 41-solidifying part; 42-solid-liquid separation part; 421-second outlet; 422-third outlet; 43-pump body; 44-dispersed phase storage part; 45-oil phase storage part; 46-stirring drive; 47-stirring rod; 48-control valve; 49-metering device. DETAILED DESCRIPTION

[0046] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0048] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0049] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0050] Example 1

[0051] This embodiment provides a preparation device for a phenolic resin activated carbon substrate, such as Figures 1 to 3 As shown, it includes a water-soluble phase storage component 1, a molding column 2, a spray assembly 3 and a solidifying component 41. Among them, the water-soluble phase storage component 1 is provided with a first outlet 111; the molding column 2 is provided with a first inlet 211; the spray assembly 3 includes an actuator 31, an exciter 32 and a liquid distributor 33, the actuator 31 includes a first connecting end 311, a second connecting end 312 and a third connecting end 313 connected to each other, the second connecting end 312 is connected to the third connecting end 313, the exciter 32 has a driving end and the driving end is connected to the first connecting end 311 to drive the actuator 31 to vibrate regularly, the second connecting end 312 is connected to the first outlet 111, the liquid distributor 33 is provided with a spray plate 331, and the spray plate 331 is evenly provided with discharge holes 332 for connecting the third connecting end 313 with the first inlet 211; the inlet of the solidifying component 41 is connected to the outlet of the molding column 2.

[0052] It can be explained that in the preparation device of the phenolic resin activated carbon matrix provided in this embodiment, the outside of the molding column 2 and the curing part 41 are covered with a jacket, and a hot fluid inlet is provided below the jacket, and a hot fluid outlet is provided above the jacket. In this way, when in use, the hot fluid can enter the jacket from the hot fluid inlet and flow out of the jacket from the hot fluid outlet, thereby achieving heating and insulation of the molding column 2 and the curing part 41, so that the temperature of the liquid phase inside the molding column 2 and the curing part 41 is always maintained within a temperature range suitable for polymerization, thereby facilitating polymerization.

[0053] The preparation device of the phenolic resin activated carbon matrix of this structure connects the first outlet 111, the second connection end 312 and the third connection end 313. After the flow rate is artificially controlled to be constant, the water-soluble phase can flow into the liquid distributor 33 at a constant flow rate, and then the cross-sectional pressure distribution of the water-soluble phase is uniform through the action of the liquid distributor 33. The third connection end 313 is connected to the discharge hole 332 of the injection plate 331, so that the water-soluble phase in the water-soluble phase storage element 1 can flow out from the discharge hole 332 at a constant flow rate; by connecting the exciter 32 to the first connection end 311 of the actuator 31, the water-soluble phase in the water-soluble phase storage element 1 can flow out from the discharge hole 332 at a constant flow rate. The actuator 31 is then driven by the vibrator 32 to vibrate regularly, causing the water-soluble phase to vibrate regularly when flowing out of the discharge hole 332, thereby obtaining water-soluble microspheres with uniform particle size; the water-soluble microspheres with uniform particle size enter the forming column 2 and move from top to bottom, and undergo polymerization reaction during the falling process; when the water-soluble microspheres reach a certain hardness, they are transported to the interior of the curing member 41 for further polymerization reaction, thereby obtaining phenolic resin microspheres with uniform particle size, and subsequently the phenolic resin microspheres with uniform particle size are subjected to carbonization and activation treatment to obtain a phenolic resin activated carbon matrix with uniform particle size. Compared with the existing scheme that requires multiple screening after the phenolic resin activated carbon matrix is ​​formed to obtain a phenolic resin activated carbon matrix with uniform particle size, the preparation device of this structure can directly obtain phenolic resin microspheres with uniform particle size during the forming process, and then after carbonization and activation, the phenolic resin activated carbon matrix with uniform particle size can be directly obtained, so that the preparation process of phenolic resin microspheres with uniform particle size is simplified, and the practicality of the preparation device is effectively improved.

[0054] It can be explained that, in the device for preparing the phenolic resin activated carbon matrix provided in this embodiment, the radial dimension of the discharge hole 332 is in the range of 0.1-1 mm, and the distance between adjacent discharge holes 332 is in the range of 1-4 mm.

[0055] It can be explained that in order to stably control the flow rate of the water-soluble phase, a control device should be added. Figure 1 and Figure 2 As shown, the preparation device of the phenolic resin activated carbon matrix provided in this embodiment should also include a control valve 48. In this case, the control valve 48 is arranged between the first outlet 111 and the second connection end 312.

[0056] It can be explained that in order to detect the flow rate of the water-soluble phase in real time, a detection device should be added. Figure 1 and Figure 2 As shown, the preparation device of the phenolic resin activated carbon matrix provided in this embodiment should also include a metering device 49. In this case, the metering device 49 is arranged between the control valve 48 and the second connecting end 312.

[0057] It can be explained that after obtaining phenolic resin microspheres with uniform particle size, the liquid phase will be mixed with the phenolic resin microspheres. Therefore, a separation member should be added to separate the phenolic resin microspheres and the liquid phase. Figure 1 As shown, the preparation device of the phenolic resin activated carbon matrix provided in this embodiment should also include a solid-liquid separation component 42. At this time, the inlet of the solid-liquid separation component 42 is connected to the outlet of the solidification component 41.

[0058] Furthermore, in order to improve the utilization rate of the liquid phase, the separated liquid phase can be re-transported to the forming column 2. Figure 1 As shown, in the preparation device of the phenolic resin activated carbon matrix provided in this embodiment, the molding column 2 is also provided with a second inlet 212, and the second inlet 212 is spaced apart from the first inlet 211; the solid-liquid separator 42 is also provided with a second outlet 421 and a third outlet 422, the second outlet 421 is arranged in the middle and lower part of the solid-liquid separator 42, and the third outlet 422 is arranged below the second outlet 421 along the height direction, and the third outlet 422 is connected to the second inlet 212. It should be noted that at this time, the second outlet 421 is used to output the phenolic resin microspheres after solid-liquid separation, and transport this part of the phenolic resin microspheres to an externally placed tubular furnace for carbonization and activation treatment; the third outlet 422 is used to output the liquid phase after solid-liquid separation, and transport this part of the liquid phase through the second inlet 212 to the inside of the molding column 2 for reuse.

[0059] Furthermore, in order to improve the efficiency of transporting the liquid phase after solid-liquid separation to the inside of the forming column 2, Figure 1 As shown, the preparation device of the phenolic resin activated carbon matrix provided in this embodiment should also include a pump body 43. At this time, the inlet of the pump body 43 is connected to the third outlet 422, and the outlet of the pump body 43 is connected to the second inlet 212.

[0060] Furthermore, since a portion of the liquid phase is lost during the polymerization process, and the liquid phase includes the oil phase and the dispersed phase, Figure 1 As shown, the preparation device of the phenolic resin activated carbon matrix provided in this embodiment needs to be further provided with a dispersed phase storage element 44 and an oil phase storage element 45, and the outlet of the dispersed phase storage element 44 is connected to the second inlet 212; the outlet of the oil phase storage element 45 is connected to the second inlet 212. At this time, as one of the implementation modes, the dispersed phase storage element 44 and the oil phase storage element 45 are both provided between the second inlet 212 and the third outlet 422.

[0061] It can be explained that, in order to improve the quality of the phenolic resin, a stirring structure should be added at the curing member 41. Figure 1As shown, the preparation device of the phenolic resin activated carbon matrix provided in this embodiment should also include a stirring assembly. In this case, the stirring assembly is provided with a stirring driver 46 and a stirring rod 47. The stirring driver 46 is arranged above the curing member 41. The stirring rod 47 has a stirring end and a connecting end connected to each other. The stirring end is placed in the curing member 41. The connecting end of the stirring rod 47 passes through the entrance of the curing member 41 and is connected to the driving end of the stirring driver 46.

[0062] Since the phenolic resin microspheres need to be carbonized and activated when forming a phenolic resin activated carbon matrix, the preparation device of the phenolic resin activated carbon matrix provided in this embodiment should also include a tubular furnace, and the feed port of the tubular furnace is connected to the second outlet 421.

[0063] The present embodiment provides a device for preparing a phenolic resin activated carbon matrix. The water-soluble phase in the water-soluble phase storage element 1 enters the second connection end 312 of the actuator 31 and flows to the third connection end 313. It vibrates regularly under the drive of the vibrator 32 to form water-soluble phase microspheres with uniform particle size. The microspheres enter the molding column 2. At this time, the water-soluble phase microspheres move from top to bottom and undergo polymerization reaction during the falling process. After reaching a certain hardness, they enter the curing element 41 for further polymerization reaction to form phenolic resin microspheres with uniform particle size. They then enter the tubular furnace for carbonization and activation treatment to form a phenolic resin activated carbon matrix with uniform particle size.

[0064] Example 2

[0065] This embodiment provides a method for preparing a phenolic resin activated carbon substrate, which is applied to the preparation device for the phenolic resin activated carbon substrate provided in Example 1. The preparation method comprises:

[0066] S1: Preparation: The water-soluble phase in the water-soluble phase storage element 1 enters the second connection end 312, and the water-soluble phase is regularly vibrated under the drive of the vibrator 32, and is formed into microspheres of uniform size under the action of the liquid distributor 33 and enters the first inlet 211;

[0067] S2: Initial solidification: The microspheres are stably present in the oil phase in the molding column 2 due to the surface tension of the dispersed phase and the oil phase, and a polymerization reaction occurs during the movement from top to bottom in the molding column 2;

[0068] S3: re-solidification: the microspheres with increased hardness flow out from the outlet of the forming column 2 and enter the interior of the solidifying member 41 for further polymerization reaction, and finally obtain phenolic resin microspheres with uniform particle size;

[0069] S4: Carbonization: A certain amount of phenolic resin microspheres were placed in an external tubular furnace, nitrogen was introduced for protection, the temperature was raised to 120°C at a rate of 5°C / min, and the temperature was kept for 2 hours, then the temperature was raised to 700°C at a rate of 10°C / min, and the temperature was kept for 5 hours, and finally the temperature was raised to 1000°C at a rate of 10°C / min, and the temperature was kept for 1 hour to complete the carbonization;

[0070] S5: Activation: Stop the nitrogen flow and switch to water vapor flow, activate for 10 min, then stop the water vapor flow and switch to nitrogen flow, cool naturally to room temperature, and obtain a phenolic resin activated carbon matrix with uniform particle size.

[0071] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.

Claims

1. A preparation device for a phenolic resin activated carbon matrix, characterized in that: include: A water-soluble phase storage element (1) provided with a first outlet (111); A forming column (2) provided with a first inlet (211) and a second inlet (212); The spray assembly (3) comprises an actuator (31), an exciter (32) and a liquid-slurry distributor (33); the actuator (31) comprises a first connection end (311), a second connection end (312) and a third connection end (313) which are connected to each other; the second connection end (312) is in communication with the third connection end (313); the exciter (32) has a driving end which is connected to the first connection end (311) to drive the actuator (31) to vibrate regularly; the second connection end (312) is in communication with the first outlet (111); the liquid-slurry distributor (33) is provided with an injection plate (331); the injection plate (331) is evenly provided with discharge holes (332) for connecting the third connection end (313) with the first inlet (211); a curing member (41), wherein an inlet of the curing member (41) is connected to an outlet of the molding column (2); a dispersed phase storage element (44), wherein the outlet of the dispersed phase storage element (44) is in communication with the second inlet (212); An oil phase storage element (45), wherein the outlet of the oil phase storage element (45) is in communication with the second inlet (212).

2. The preparation device of the phenolic resin activated carbon matrix according to claim 1, characterized in that: Also includes: A metering device (49), wherein the metering device (49) is arranged between the first outlet (111) and the second connection end (312).

3. The preparation device of phenolic resin activated carbon matrix according to claim 1, characterized in that: Also includes: A solid-liquid separation component (42), wherein the inlet of the solid-liquid separation component (42) is connected to the outlet of the solidification component (41).

4. The preparation device of the phenolic resin activated carbon matrix according to claim 3, characterized in that: Also includes: The second inlet (212) is spaced apart from the first inlet (211); The solid-liquid separator (42) is further provided with a second outlet (421) and a third outlet (422); the second outlet (421) is arranged at the middle and lower part of the solid-liquid separator (42); the third outlet (422) is arranged below the second outlet (421) along the height direction; and the third outlet (422) is communicated with the second inlet (212).

5. The preparation device of phenolic resin activated carbon matrix according to claim 4, characterized in that: Also includes: A pump body (43), wherein the inlet of the pump body (43) is communicated with the third outlet (422), and the outlet of the pump body (43) is communicated with the second inlet (212).

6. The preparation device of phenolic resin activated carbon matrix according to claim 4, characterized in that: Also includes: A stirring assembly is provided with a stirring driver (46) and a stirring rod (47), wherein the stirring driver (46) is arranged above the curing member (41), and the stirring rod (47) has a stirring end and a connecting end connected to each other, wherein the stirring end is placed in the curing member (41), and the connecting end of the stirring rod (47) penetrates the entrance of the curing member (41) and is connected to the driving end of the stirring driver (46).

7. The device for preparing a phenolic resin activated carbon matrix according to any one of claims 1 to 6, characterized in that: The radial dimension of the discharge hole (332) is in the range of 0.1-1 mm, and the spacing between adjacent discharge holes (332) is in the range of 1-4 mm.

8. A method for preparing a phenolic resin activated carbon matrix, applied to the preparation device for a phenolic resin activated carbon matrix according to any one of claims 1 to 7, characterized in that: The preparation method comprises: S1: Preparation: The water-soluble phase in the water-soluble phase storage element (1) enters the second connection end (312), the water-soluble phase is driven by the vibrator (32) to vibrate regularly, and under the action of the liquid distributor (33), it forms microspheres of uniform size and enters the first inlet (211); S2: initial solidification: the microspheres are stably present in the oil phase under the action of the surface tension of the dispersed phase and the oil phase in the molding column (2), and a polymerization reaction occurs during the movement from top to bottom in the molding column (2); S3: re-solidification: the microspheres with increased hardness flow out from the outlet of the forming column (2) and enter the interior of the solidifying part (41) to undergo further polymerization reaction, and finally obtain phenolic resin microspheres with uniform particle size; S4: Carbonization: Obtain a certain amount of phenolic resin microspheres and place them in an external tubular furnace, introduce nitrogen protection, heat up to 100-200°C at a rate of 1-5°C / min, keep warm for 2 hours, then heat up to 600-800°C at a rate of 5-15°C / min, keep warm for 5 hours, and finally heat up to 1000°C at a rate of 5-15°C / min, keep warm for 1 hour to complete carbonization; S5: Activation: Stop the nitrogen flow and switch to water vapor flow, activate for 5-30 minutes, then stop the water vapor flow and switch to nitrogen flow, cool naturally to room temperature, and obtain a phenolic resin activated carbon matrix with uniform particle size.

Citation Information

Patent Citations

  • Preparation equipment of pelletizing particles in aqueous medium

    CN104248938A

  • Technology for preparing monosphere resin by means of jetting method

    CN110172117A

  • Preparation processes for special medicinal suspension-process phenolic resin microsphere and activated carbon sphere thereof

    CN112499625A

  • Device for preparing nano-grade thermosetting resin balls

    CN216359697U