A quick humidifying device for processing all-wool yarn

By using a rotating motor and lifting mechanism in conjunction with a moisture transfer ring, the problem of uneven humidification of all-nylon yarns is solved, uniform humidification of the yarn surface and interior is achieved, and yarn forming quality and production efficiency are improved.

CN116288978BActive Publication Date: 2025-10-14ZHEJIANG HAOJING CHEM FIBRE CO LTD
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Patent Information

Application Number
CN202211105312.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-09
Publication Date
2025-10-14
Estimated Expiration
2042-09-09

AI Technical Summary

Technical Problem

During the humidification process of existing all-nylon yarn processing equipment, moisture is concentrated in specific locations, resulting in uneven humidification and affecting the yarn forming quality.

Method used

A rapid humidification device for all-nylon yarn processing was designed. A rotating motor drives a rotating rod and a moisture transmission ring, which is combined with a lifting mechanism to achieve uniform distribution of moisture on the surface and inside of the yarn. Electric heating resistance wire is used to heat water for evaporation, a cooling guide plate cools the steam, and a fan assists in transmission to form a uniform moisture spray.

Benefits of technology

The yarn humidification efficiency is improved, ensuring that the yarn is evenly moistened during rotation, avoiding breakage and improving the yarn forming quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116288978B_ABST
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Abstract

The application discloses a kind of full silk yarn processing with quick humidification device, including shell, the working tank is fixed on the shell outer wall, the controller is fixed on the working tank outer side wall, the water tank is fixed in the working tank, the water tank side is connected with gasification output tank by the duct of control valve, the inside of gasification output tank is fixed with several electric heating resistance wire, the one end of gasification output tank is connected with refrigeration tank by duct. Advantage: steam cooling, moisture enters inside transmission pipe and flexible hose by conducting, finally, through the wet gas transmission ring and the secondary wet gas transmission ring, it is sprayed out, in the process of spraying wet gas, the yarn on the rotating table and rotating rod is rotated by motor, while rotating, the lifting mechanism designed wet gas transmission ring and secondary wet gas transmission ring are lifted, so as to cooperate with the rotation of yarn, can contact the wetness spray that sprays out on larger area, improve humidification efficiency.
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Description

Technical Field

[0001] The invention relates to the field of yarn processing, in particular to a rapid humidification device for processing all-nylon yarn. Background Art

[0002] The air in the textile workshop is too dry, which is not conducive to the drawing and forming of chemical fibers. In addition, there are a lot of flying flowers and static electricity in the air. Therefore, it is necessary to properly increase the humidity in the air to ensure that the chemical fiber fibers will not break and to eliminate static electricity.

[0003] For example, the patent number CN202021128485.X is a high-efficiency cashmere yarn humidification device. Its background technology mentions the need to appropriately increase the humidity in the air to ensure that the chemical fiber fibers will not break. Therefore, this patent uses the coordinated design of the rotating carrying structure and the humidity rapid manufacturing structure to enable the entire device to often quickly wind and fix the cashmere yarn during use, and form a large area of ​​rapid humidification through rotating contact, thereby improving the overall humidification efficiency.

[0004] However, this patent only performs humidification by rotating the yarn in conjunction with a fixed moisture transfer ring. Therefore, when the moisture transfer ring sprays moisture, most of the moisture will be concentrated on a specific part of the yarn, thereby reducing the humidification effect of the yarn. To address this problem, the present application proposes a device that can comprehensively perform humidification work on all-nylon yarn. Summary of the Invention

[0005] The object of the present invention is to provide a rapid humidification device for processing all-nylon yarn to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A rapid humidification device for processing all-nylon yarn, comprising a shell, a working box fixed on the outer wall of the shell, a controller fixed on the outer wall of the working box, a water tank fixed in the working box, one side of the water tank is connected to a gasification output box through a conduit with a control valve, a plurality of electric heating resistance wires are fixed inside the gasification output box, one end of the gasification output box is connected to a refrigeration box through a conduit, a cooling guide is fixed on the top of the refrigeration box, a fan is fixed on the top of the cooling guide, a transmission pipe is fixed on one end of the refrigeration box, and an integrated A molded cover plate, the top of the transmission pipe is located above the top of the cover plate, the bottom of the shell is fixed with a rotating motor, the output top of the rotating motor is fixed with a rotating table located at the bottom of the shell, a plurality of rotating rods are fixed on the top of the rotating table, a moisture transmission ring is provided on the outside of the rotating rod and an auxiliary moisture transmission ring is provided on the inside of the rotating rod, a lifting mechanism connected to the moisture transmission ring and the auxiliary moisture transmission ring is fixed on the top of the cover plate, and the transmission pipe and the corresponding moisture transmission ring and the auxiliary moisture transmission ring are connected by a telescopic hose.

[0008] Furthermore, a water inlet pipe with a water valve passing through the working box is provided at the top of the water tank, a circular ring is fixedly provided at the top of the rotating rod, a liquid level sensor is installed on the water tank shell, an alarm is provided on the outside of the working box, and the probe of the liquid level sensor is located at the bottom of the water tank. The liquid level sensor and the alarm are evenly connected to the controller.

[0009] Furthermore, a dewatering pipe is fixed to the bottom end of the refrigeration box, a water pump is sleeved on the outside of the dewatering pipe, and the water pump is connected to the water tank through a pipeline.

[0010] Furthermore, the lifting mechanism is composed of two lifting motors, and the outputs of the lifting motors are fixedly connected to the corresponding moisture transmission ring and the auxiliary moisture transmission ring.

[0011] Furthermore, the shell body is provided with an arc-shaped closing door plate, both ends of the electric heating resistance wire are fixed with conductive waterproof blocks, and the working box is provided with a closing door.

[0012] Furthermore, the cooling guide plate is a copper plate, and a plurality of air cooling grooves are provided on the surface of the cooling guide plate. The top of the working box is provided with ventilation holes that are vertically matched with the fan.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The yarn is wound around the outside of the rotating rod and fixed, water is injected into the water tank, and the electromagnetic control valve is controlled by the controller so that the control valve can control the flow rate to avoid excessive liquid introduced into the vaporization output box, which is not conducive to vaporization. The energization of the electric heating resistor generates heat to heat the water inside the vaporization output box to boil, forming vaporization. The vaporized steam enters the refrigeration box, and passes through the fan and the cooling guide plate to form thermal conduction cooling, which cools the steam. The moisture enters the transmission pipe and the telescopic hose through the conduction, and is finally sprayed out through the moisture transmission ring and the auxiliary moisture transmission ring. In the process of spraying moisture, the motor drives the rotary table and the yarn on the rotating rod to rotate. At the same time, the designed lifting mechanism drives the moisture transmission ring and the auxiliary moisture transmission ring to rise and fall. Therefore, with the rotation of the yarn, a larger area can be exposed to the sprayed humidity spray, thereby improving the humidification efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is a front view of a rapid humidification device for processing all-nylon yarn according to an embodiment of the present invention;

[0017] Figure 2 2. This is a schematic diagram of a working box of a rapid humidification device for processing all-nylon yarn according to an embodiment of the present invention;

[0018] Figure 3 This is a schematic diagram showing the connections of a water tank, a vaporization output box, and a refrigeration box of a rapid humidification device for processing all-nylon yarn according to an embodiment of the present invention;

[0019] Figure 4 The figure is a schematic diagram of a lifting mechanism of a rapid humidification device for processing all-nylon yarn according to an embodiment of the present invention.

[0020] Reference numerals:

[0021] 1. Shell; 2. Working box; 3. Water tank; 4. Gasification output box; 5. Refrigeration box; 6. Cooling guide plate; 7. Fan; 8. Transfer pipe; 9. Cover plate; 10. Rotating motor; 11. Rotating table; 12. Rotating rod; 13. Moisture transfer ring; 14. Auxiliary moisture transfer ring; 15. Telescopic hose; 16. Ring; 17. Liquid level sensor; 18. Alarm; 19. Export pipe; 20. Lifting motor; 21. Closing door panel; 22. Roller; 23. Roller groove. DETAILED DESCRIPTION

[0022] The application will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0023] In order to enable a more complete understanding of the above-mentioned objects, features and advantages of the present application, the application will be described in further detail below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict, if possible.

[0024] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to one skilled in the art that the present application can be practiced without the specific details given herein. In other instances, well-known methods have not been described in detail in order to avoid obscuring the present application.

[0025] Embodiment one:

[0026] Please refer to Figure 1-4 According to the quick humidifying device for processing Zhennu yarns, the quick humidifying device for processing Zhennu yarns according to the embodiment of the present application comprises a shell 1, a working box 2 fixedly arranged on the outer wall of the shell 1, a controller fixedly arranged on the outer side wall of the working box 2, a water tank 3 fixedly arranged in the working box 2, a gasification output tank 4 connected with the water tank 3 through a pipeline with a control valve on one side of the water tank 3, a plurality of electric heating resistance wires fixedly arranged in the gasification output tank 4, a refrigeration tank 5 connected with the gasification output tank 4 through a pipeline on one end of the gasification output tank 4, a cooling guide plate 6 fixedly arranged on the top end of the refrigeration tank 5, a fan 7 fixedly arranged on the top end of the cooling guide plate 6, a transmission pipeline 8 fixedly arranged on one end of the refrigeration tank 5, an integrally formed cover plate 9 fixedly arranged on the top end of the shell 1, the top end of the transmission pipeline 8 being located above the top end of the cover plate 9, a rotary motor 10 fixedly arranged on the bottom end of the shell 1, a rotary table 11 fixedly arranged on the top end of the rotary motor 10, a plurality of rotary rods 12 fixedly arranged on the top end of the rotary table 11, a wet gas transmission ring 13 fixedly arranged on the outer side of the rotary rod 12 and a vice wet gas transmission ring 14 fixedly arranged on the inner side of the rotary rod 12, a lifting mechanism fixedly arranged on the top end of the cover plate 9 and connected with the wet gas transmission ring 13 and the vice wet gas transmission ring 14, and a stretchable hose 15 connected between the transmission pipeline 8 and the corresponding wet gas transmission ring 13 and vice wet gas transmission ring 14.

[0027] Embodiment two:

[0028] Please refer to Figure 1-4The top of the water tank 3 is provided with a water inlet pipe with a water valve that passes through the working box 2. A ring 16 is fixed to the top of the rotating rod 12. A liquid level sensor 17 is installed on the outer shell of the water tank 3. An alarm 18 is provided on the outside of the working box 2. The probe of the liquid level sensor 17 is located at the bottom of the water tank 3. The liquid level sensor 17 and the alarm 18 are evenly connected to the controller. A derivation pipe 19 is fixed to the bottom end of the refrigeration box 5. A water pump is connected to the outside of the derivation pipe 19. The water pump is connected to the water tank 3 through a pipeline.

[0029] Through the above scheme of the present invention, beneficial effects are achieved: the design of the liquid level sensor 17 and the alarm 18 detects the water in the water tank. When the internal water level is low, the alarm notifies the staff to add water in time. The fan cooperates with the cooling guide plate to form thermal conduction cooling, which cools the steam and forms a certain amount of condensation to reach the appropriate temperature of moisture. The excess condensed water is pumped out by the water pump from the outlet pipe 19 and injected into the water tank, saving a certain amount of water resources.

[0030] Example 3:

[0031] See also Figure 4 The lifting mechanism is composed of two lifting motors 20 , and the outputs of the lifting motors 20 are fixedly connected to the corresponding moisture transmission ring 13 and the auxiliary moisture transmission ring 14 .

[0032] Through the above-mentioned scheme of the present invention, the beneficial effect is: the lifting motor 20 directly drives the moisture transmission ring 13 and the auxiliary moisture transmission ring 14 to perform reciprocating lifting and lowering. Note that the moisture transmission ring 13 and the auxiliary moisture transmission ring 14 have breathable holes, so that the moisture is discharged to the surface of the yarn and the inner side of the yarn, further improving the humidification effect.

[0033] Example 4:

[0034] See also Figure 1-2 The shell 1 has an arc-shaped closing door panel 21, and conductive waterproof blocks are fixed at both ends of the electric heating resistance wire. The working box 2 has a closing door, and the cooling guide plate 6 is a copper plate, and a plurality of air-cooling grooves are provided on the surface of the cooling guide plate 6. The top of the working box 2 is provided with a ventilation hole that matches the fan 7 vertically. Several support rods are fixed to the outside of the rotating table 11, and a roller 22 is installed at the other end of the support rod. A roller groove 23 matching the roller 22 is provided on the inner wall of the shell 1.

[0035] Through the above scheme of the present invention, the beneficial effects are: the ventilation hole is completely vertical to the fan, which is convenient for cooling guidance and helps to discharge water vapor after cooling. Conductive waterproof blocks are fixed at both ends of the electric heating resistance wire. The material of the electric heating resistance wire is iron-chromium-aluminum, which is convenient for forming electric heating and heating water flow to form gasification.

[0036] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in actual process is described in detail below:

[0037] In actual application, the yarn is wound around the outside of the rotating rod 12 and fixed, and water is injected into the water tank 3. The electromagnetic control valve is controlled by the controller so that the control valve can control the flow rate to avoid excessive liquid introduced into the vaporization output box 4, which is not conducive to vaporization. The energization of the electric heating resistor generates heat to heat the water inside the vaporization output box 4 to boil, forming vaporization. The vaporized steam enters the refrigeration box 5, and passes through the fan and the cooling guide plate to form thermal conduction cooling, which cools the steam. The moisture enters the transmission pipe 8 and the telescopic hose 15 through the conduction, and is finally sprayed out through the moisture transmission ring 13 and the auxiliary moisture transmission ring 14. In the process of spraying moisture, the motor drives the rotating table 11 and the yarn on the rotating rod 12 to rotate. At the same time, the designed lifting mechanism drives the moisture transmission ring 13 and the auxiliary moisture transmission ring 14 to rise and fall. Therefore, with the rotation of the yarn, a larger area can be exposed to the sprayed humidity spray, thereby improving the humidification efficiency.

[0038] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A rapid humidification device for processing all-nylon yarn, characterized in that: The invention comprises a shell (1), a working box (2) is fixedly provided on the outer wall of the shell (1), a controller is fixedly provided on the outer wall of the working box (2), a water tank (3) is fixedly provided in the working box (2), one side of the water tank (3) is connected to a gasification output box (4) through a conduit with a control valve, a plurality of electric heating wires are fixed inside the gasification output box (4), one end of the gasification output box (4) is connected to a refrigeration box (5) through a conduit, a cooling guide plate (6) is fixed at the top of the refrigeration box (5), a fan (7) is fixed at the top of the cooling guide plate (6), a transmission pipe (8) is fixed at one end of the refrigeration box (5), an integrally formed cover plate (9) is fixed at the top of the shell (1), and the top of the transmission pipe (8) is located at the bottom of the refrigeration box (5). A rotating motor (10) is fixedly provided at the bottom of the shell (1) above the top of the cover plate (9); a rotating platform (11) located at the bottom of the shell (1) is fixedly provided at the output top of the rotating motor (10); a plurality of rotating rods (12) are fixedly provided at the top of the rotating platform (11); a moisture transmission ring (13) is sleeved on the outer side of the rotating rod (12); and a secondary moisture transmission ring (14) is sleeved on the inner side of the rotating rod (12); a lifting mechanism connected to the moisture transmission ring (13) and the secondary moisture transmission ring (14) is fixedly provided at the top of the cover plate (9); and the transmission pipe (8) and the corresponding moisture transmission ring (13) and the secondary moisture transmission ring (14) are connected via a telescopic hose (15); When used, the yarn is wound around the outside of the rotating rod (12) and fixed, water is injected into the water tank (3), and the electromagnetic control valve is controlled by the controller so that the control valve can control the flow rate to avoid excessive liquid being introduced into the gasification output box (4) and causing inconvenience in forming gasification. The electric heating resistance wire is energized to generate heat to heat the water in the gasification output box (4) to boil, forming gasification. The gasified steam enters the refrigeration box (5), and is cooled by heat conduction through the fan and the cooling guide plate to cool the steam. The moisture enters the transmission pipe (8) and the telescopic hose (15) through the conduction, and is finally ejected through the moisture transmission ring (13) and the auxiliary moisture transmission ring (14). In the process of ejecting moisture, the motor drives the rotating table (11) and the yarn on the rotating rod (12) to rotate. At the same time, the designed lifting mechanism drives the moisture transmission ring (13) and the auxiliary moisture transmission ring (14) to move up and down.

2. A rapid humidification device for processing all-nylon yarn according to claim 1, characterized in that: The top of the water tank (3) is provided with a water inlet pipe with a water valve passing through the working box (2); a circular ring (16) is fixedly provided on the top of the rotating rod (12); a liquid level sensor (17) is installed on the outer shell of the water tank (3); an alarm (18) is provided on the outer side of the working box (2); a probe of the liquid level sensor (17) is located at the bottom of the water tank (3); and the liquid level sensor (17) and the alarm (18) are evenly connected to the controller.

3. The rapid humidification device for processing all-nylon yarn according to claim 2, characterized in that: A discharge pipe (19) is fixed to the bottom end of the refrigeration box (5), a water pump is sleeved on the outside of the discharge pipe (19), and the water pump is connected to the water tank (3) through a pipeline.

4. A rapid humidification device for processing all-nylon yarn according to claim 3, characterized in that: The lifting mechanism comprises two lifting motors (20), and the outputs of the lifting motors (20) are fixedly connected to the corresponding moisture transmission ring (13) and the auxiliary moisture transmission ring (14).

5. A rapid humidification device for processing all-nylon yarn according to claim 4, characterized in that: The housing (1) is provided with an arc-shaped closing door plate (21), both ends of the electric heating resistance wire are fixed with conductive waterproof blocks, and the working box (2) is provided with a closing door.

6. A rapid humidification device for processing all-nylon yarn according to claim 5, characterized in that: The cooling guide plate (6) is a copper plate, and a plurality of air cooling grooves are provided on the surface of the cooling guide plate (6). A ventilation hole vertically matched with the fan (7) is provided on the top of the working box (2). A plurality of support rods are fixed on the outside of the rotating table (11), and a roller (22) is installed at the other end of the support rod. A roller groove (23) matching with the roller (22) is provided on the inner wall of the shell (1).

Citation Information

Patent Citations

  • Efficient cashmere yarn humidifying device

    CN212714068U

  • A rapid humidification device for processing all-nylon yarn

    CN218842583U