A smoothing device for processing spring-like linen jacquard fabric
By designing a flattening device for processing jacquard fabrics including a moving mechanism, a leveling mechanism, a heating block and a steam mechanism, the shortcomings of the existing devices in fabric clamping and heating methods are solved, and an efficient, energy-saving and environmentally friendly fabric flattening effect is achieved.
Patent Information
- Application Number
- CN202310089577.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-09
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2043-02-09
AI Technical Summary
The existing flattening device for processing jacquard fabrics is not convenient to clamp the fabrics when used, resulting in poor flattening effect and efficiency, and the heating method is not energy-saving and environmentally friendly.
A leveling device including a moving mechanism, a leveling mechanism, a heating block and a steam mechanism is designed. The clamping and flattening of the fabric is achieved through the moving mechanism, and the heating blocks and steam mechanisms are used to improve the leveling efficiency and energy saving and environmental protection.
It achieves efficient and smoothing of fabrics, improves flattening effect and efficiency, saves heat and is more environmentally friendly.
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Figure CN116289063B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fabric processing, in particular to a flattening device for processing spring-like linen-like jacquard fabric. Background Art
[0002] Jacquard is a jacquard dyed fabric - the jacquard grey cloth is first woven on a jacquard loom and then dyed and finished. The finished fabric is a solid color. Multi-color jacquard is a color-dyed jacquard fabric - the yarn is dyed first and then woven on a jacquard loom, and finally finished. Therefore, the color-dyed jacquard fabric has more than two colors. The fabric is rich in color, not monotonous, the pattern has a strong three-dimensional sense, and the grade is higher. Spring imitation linen jacquard fabric is a kind of jacquard fabric. During its production process, the prepared fabric needs to be rolled with a flattening device to achieve the flatness of the fabric.
[0003] Publication No. CN216514665U discloses a leveling device for processing spring-like linen jacquard fabrics, comprising a leveling table, the top of the leveling table is fixedly connected to a support plate, the right side of the support plate is fixedly connected to a lifting device, the right side of the lifting device penetrates and is fixedly connected to a box body, the interior of the box body is fixedly connected to a fixed plate, the back side of the box body is fixedly connected to a motor, the output shaft of the motor is fixedly connected to a rotating rod through a coupling, the front end of the rotating rod sequentially penetrates the box body and the fixed plate and extends to the front side of the fixed plate, the front end of the rotating rod is fixedly connected to a rotating disk, the front side of the rotating disk is fixedly connected to a round block, the outer side of the round block is slidably connected to a swing plate, the bottom of the swing plate is hinged to the fixed plate, and the bottom of the swing plate is fixedly connected to an arc plate.
[0004] However, when using the leveling device for processing the spring-like linen jacquard fabric, it is not convenient to clamp and limit the fabric, so that the fabric is easy to move when the leveling roller rolls and flattens the fabric, and only one side of the fabric can be rolled and flattened at a time, which affects the leveling effect and efficiency. At the same time, when the leveling roller is heated by an annular heating plate, the heat of the part that is not in contact with the fabric is wasted, which is not energy-saving and environmentally friendly. Moreover, the leveling efficiency is low and the effect is poor when only the heating rolling method is used for leveling, and the fabric is easily damaged. Summary of the invention
[0005] The object of the present invention is to provide a smoothing device for processing spring-like linen jacquard fabrics to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: A flattening device for processing spring-like linen jacquard fabrics, comprising a bottom plate, the upper side wall of the bottom plate being connected to two symmetrically arranged first L-shaped plates through a moving mechanism, and the opposite side walls of the two first L-shaped plates being provided with a plurality of flattening mechanisms for flattening the fabrics, and the upper side wall of the bottom plate being provided with a winding mechanism for winding the flattened fabrics;
[0007] Each group of the smoothing mechanism includes two symmetrically arranged second L-shaped plates, and each second L-shaped plate is connected to the side wall of the first L-shaped plate through a reset mechanism, the side wall of each second L-shaped plate is rotatably connected to a smoothing roller through a rotating shaft, and a mounting hole is provided at one end of the smoothing roller, the side wall of the rotating shaft is rotatably connected to a sleeve, and the sleeve is inserted into the mounting hole, the side wall of each second L-shaped plate is fixedly connected to a first motor, and the output end of the first motor is fixed to one end of the rotating shaft, the side wall of the sleeve is provided with a mounting groove, and the side wall of the mounting groove is fixedly connected to a heating block, and the side wall of the smoothing roller is provided with a steam mechanism for spraying steam on the fabric.
[0008] Preferably, the movable mechanism includes a third L-shaped plate fixedly connected to the upper side wall of the base plate, and a guide rod is fixedly connected between the third L-shaped plate and the base plate, the side wall of the guide rod is sleeved with two symmetrically arranged movable plates, and the movable plate is fixed to the side wall of the first L-shaped plate, a double-headed threaded rod with positive and negative threads is rotatably connected between the third L-shaped plate and the base plate, and the movable plate is threadedly connected to the threaded portion of the double-headed threaded rod with positive and negative threads, a second motor is fixedly connected to the upper side wall of the third L-shaped plate, and the output end of the second motor is fixed to the upper end of the double-headed threaded rod with positive and negative threads.
[0009] Preferably, the winding mechanism includes a support plate fixedly connected to the upper side wall of the base plate, and the side wall of the support plate is rotatably connected to a rotating rod, the side wall of the rotating rod is sleeved with a winding sleeve, and the side wall of the rotating rod is threadedly connected with a locking nut, the side wall of the support plate is fixedly connected to a third motor, and the output end of the third motor is fixed to one end of the rotating rod.
[0010] Preferably, the reset mechanism includes a T-shaped guide rod fixedly connected to each side wall of the second L-shaped plate, and the T-shaped guide rod is inserted into the side wall of the first L-shaped plate, the side wall of the T-shaped guide rod is sleeved with a spring, and the side wall of the second L-shaped plate is provided with an indication component.
[0011] Preferably, the indicating assembly comprises a moving rod inserted into the upper side wall of the first L-shaped plate, the lower end of the moving rod is fixed to the upper side wall of the second L-shaped plate, and the side wall of the moving rod is provided with a scale mark.
[0012] Preferably, the steam mechanism includes an annular groove formed at one end of the smoothing roller, and the side wall of the annular groove is provided with a plurality of circular holes arranged in an array, the side wall of the smoothing roller is provided with a plurality of steam holes arranged in an array, and the steam holes are connected to the circular holes, a rotating ring is rotatably connected in the annular groove, a hose is fixedly inserted into the side wall of the rotating ring, and the other end of the hose passes through the side wall of the first L-shaped plate.
[0013] Preferably, the side wall of the leveling roller is sleeved with an arc-shaped plate, and one end of the arc-shaped plate is fixed to the side wall of the second L-shaped plate.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] (1) The smoothing device for processing spring-like linen jacquard fabric is provided with a moving mechanism, etc. When the fabric needs to be smoothed, the fabric is passed through the smoothing roller in sequence and then wound on the winding sleeve. Then, the second motor is started. The rotation of the second motor drives the rotation of the positive and negative double-headed threaded rod, thereby driving the two moving plates and the first L-shaped plate to move synchronously close to each other, so that the smoothing roller clamps the fabric against each other. At the same time, when the smoothing roller and the fabric are against each other, the spring is compressed and the moving rod moves upward. By observing the scale mark, the squeezing force of the smoothing roller on the fabric can be adjusted and controlled. Then, the third motor is started. The rotation of the third motor drives the rotation of the winding sleeve to wind the fabric. At the same time, the first motor is started. The rotation of the rotating shaft of the first motor and the rotation of the smoothing roller can synchronously roll and smooth the upper and lower surfaces of the fabric, thereby achieving a better smoothing effect and higher efficiency for the fabric.
[0016] (2) The smoothing device for processing the spring-like linen jacquard fabric is provided with a heating block, etc., so that when the fabric is rolled and smoothed, the heating block is always at the bottom under the action of gravity, and the smoothing roller rotates synchronously with the rotating shaft, so that the fabric is rolled and smoothed after being heated by the heating block during the rotation process, thereby avoiding the waste of heat on the surface of the fabric that is not rolled when the smoothing roller is fully heated, thereby avoiding the waste of heat and being more energy-saving and environmentally friendly.
[0017] (3) The flattening device for processing spring-like linen jacquard fabric is provided with a steam mechanism, etc., so that when rolling and flattening the fabric, steam is introduced into the annular groove through a hose, and the steam entering the annular groove enters the circular hole and is sprayed onto the surface of the fabric through the steam hole, thereby achieving a better flattening effect. At the same time, the fabric can be protected, and the arc plate can be provided to seal the steam hole away from the fabric, thereby ensuring that the steam is completely sprayed onto the fabric, avoiding waste of steam, and being more energy-saving and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective;
[0020] Figure 3 It is a structural schematic diagram of the moving mechanism in the present invention;
[0021] Figure 4 It is a structural schematic diagram of the reset mechanism in the present invention;
[0022] Figure 5 It is a partial cross-sectional structural schematic diagram of the leveling roller in the present invention;
[0023] Figure 6 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0024] Figure 7 for Figure 5 Schematic diagram of the enlarged structure at point B in the middle.
[0025] In the figure: 1, bottom plate; 201, third L-shaped plate; 202, guide rod; 203, moving plate; 204, positive and negative double-threaded rod; 205, second motor; 301, support plate; 302, rotating rod; 303, winding sleeve; 304, locking nut; 305, third motor; 401, second L-shaped plate; 402, rotating shaft; 403, first motor; 404, mounting groove; 405, heating block; 406, leveling roller; 407, sleeve; 408, mounting hole; 501, annular groove; 502, circular hole; 503, steam hole; 504, rotating ring; 505, hose; 601, T-shaped guide rod; 602, spring; 701, moving rod; 702, scale mark; 8, first L-shaped plate; 9, arc plate. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figure 1-Figure 7 The present invention provides a technical solution: a flattening device for processing spring-like linen jacquard fabrics, comprising a bottom plate 1, the upper side wall of the bottom plate 1 is connected to two symmetrically arranged first L-shaped plates 8 through a moving mechanism, and the opposite side walls of the two first L-shaped plates 8 are provided with multiple groups of flattening mechanisms for flattening the fabrics, and the upper side wall of the bottom plate 1 is provided with a winding mechanism for winding the flattened fabrics;
[0028] Each group of leveling mechanisms includes two symmetrically arranged second L-shaped plates 401, and each second L-shaped plate 401 is connected to the side wall of the first L-shaped plate 8 through a reset mechanism, and the side wall of each second L-shaped plate 401 is rotatably connected to a leveling roller 406 through a rotating shaft 402, and one end of the leveling roller 406 is provided with a mounting hole 408, and the side wall of the rotating shaft 402 is rotatably connected to a sleeve 407, and the sleeve 407 is inserted into the mounting hole 408, and the side wall of each second L-shaped plate 401 is fixedly connected to a first motor 403, and the output end of the first motor 403 is fixed to one end of the rotating shaft 402, and the side wall of the sleeve 407 is provided with a mounting groove 404, and the side wall of the mounting groove 404 A heating block 405 is fixedly connected, and a steam mechanism for spraying steam on the fabric is provided on the side wall of the leveling roller 406. The squeezing force of the leveling roller 406 on the fabric can be adjusted and controlled, and the upper and lower surfaces of the fabric can be synchronously rolled and leveled, thereby achieving a better leveling effect on the fabric and higher efficiency. At the same time, it can avoid wasting heat on the surface of the fabric that is not rolled when the leveling roller 406 is fully heated, thereby avoiding waste of heat, being more energy-saving and environmentally friendly, and at the same time, steam can be sprayed on the surface of the fabric through the steam holes 503 on the surface of the leveling roller 406 while rolling and leveling, thereby achieving a better leveling effect and protecting the fabric.
[0029] Preferably, the movable mechanism includes a third L-shaped plate 201 fixedly connected to the upper side wall of the base plate 1, and a guide rod 202 is fixedly connected between the third L-shaped plate 201 and the base plate 1, the side wall of the guide rod 202 is sleeved with two symmetrically arranged movable plates 203, and the movable plate 203 is fixed to the side wall of the first L-shaped plate 8, a positive and negative double-headed threaded rod 204 is rotatably connected between the third L-shaped plate 201 and the base plate 1, and the movable plate 203 is threadedly connected to the threaded portion of the positive and negative double-headed threaded rod 204, a second motor 205 is fixedly connected to the upper side wall of the third L-shaped plate 201, and the output end of the second motor 205 is fixed to the upper end of the positive and negative double-headed threaded rod 204, the second motor 205 is started, and the rotation of the second motor 205 drives the rotation of the positive and negative double-headed threaded rod 204, thereby driving the two movable plates 203 and the first L-shaped plate 8 to move synchronously close to each other, so that the smoothing roller 406 clamps the fabric against each other.
[0030] Preferably, the winding mechanism includes a support plate 301 fixedly connected to the upper side wall of the base plate 1, and the side wall of the support plate 301 is rotatably connected to a rotating rod 302, the side wall of the rotating rod 302 is sleeved with a winding sleeve 303, and the side wall of the rotating rod 302 is threadedly connected with a locking nut 304, the side wall of the support plate 301 is fixedly connected to a third motor 305, and the output end of the third motor 305 is fixed to one end of the rotating rod 302, the third motor 305 is started, and the rotation of the third motor 305 drives the rotation of the winding sleeve 303 to wind the fabric.
[0031] Preferably, the reset mechanism includes a T-shaped guide rod 601 fixedly connected to the side walls of each second L-shaped plate 401, and the T-shaped guide rod 601 is inserted into the side wall of the first L-shaped plate 8, the side wall of the T-shaped guide rod 601 is sleeved with a spring 602, and the side wall of the second L-shaped plate 401 is provided with an indicating component. When the smoothing roller 406 is in contact with the fabric, the spring 602 is compressed, and the compression amount of the spring 602 is observed through the indicating component, thereby adjusting and controlling the squeezing force of the smoothing roller 406 on the fabric.
[0032] Preferably, the indicating assembly includes a moving rod 701 inserted into the upper side wall of the first L-shaped plate 8, the lower end of the moving rod 701 is fixed to the upper side wall of the second L-shaped plate 401, and the side wall of the moving rod 701 is provided with a scale mark 702. When the smoothing roller 406 is in contact with the fabric, the spring 602 is compressed and the moving rod 701 moves upward. By observing the scale mark 702, the squeezing force of the smoothing roller 406 on the fabric can be adjusted and controlled.
[0033] Preferably, the steam mechanism includes an annular groove 501 formed at one end of the smoothing roller 406, and the side wall of the annular groove 501 is provided with a plurality of circular holes 502 arranged in an array, the side wall of the smoothing roller 406 is provided with a plurality of steam holes 503 arranged in an array, and the steam holes 503 are connected to the circular holes 502, a rotating ring 504 is rotatably connected in the annular groove 501, a hose 505 is fixedly inserted into the side wall of the rotating ring 504, and the other end of the hose 505 passes through the side wall of the first L-shaped plate 8, when the fabric is rolled and smoothed, steam is introduced into the annular groove 501 through the hose 505, the steam entering the annular groove 501 enters the circular holes 502 and then is sprayed onto the surface of the fabric through the steam holes 503, thereby achieving a better smoothing effect and at the same time, being able to protect the fabric.
[0034] Preferably, the side wall of the leveling roller 406 is sleeved with an arc plate 9, and one end of the arc plate 9 is fixed to the side wall of the second L-shaped plate 401. Through the setting of the arc plate 9, the steam hole 503 away from the fabric can be sealed to ensure that the steam is completely sprayed onto the fabric, avoiding steam waste, and being more energy-saving and environmentally friendly.
[0035] Working principle: When the fabric needs to be leveled, the fabric is passed through the leveling roller 406 in sequence and then wound on the winding sleeve 303. Then, the second motor 205 is started. The rotation of the second motor 205 drives the rotation of the positive and negative double-headed threaded rod 204, thereby driving the two moving plates 203 and the first L-shaped plate 8 to move synchronously close to each other, so that the leveling roller 406 clamps the fabric against each other. At the same time, when the leveling roller 406 is against the fabric, the spring 602 is compressed, and at the same time, the moving rod 701 moves upward. By observing the scale mark 702, the squeezing force of the leveling roller 406 on the fabric can be adjusted and controlled. Then, the third motor 305 is started. The rotation of the third motor 305 drives the rotation of the winding sleeve 303 to wind the fabric. At the same time, the first motor 403 is started. The rotation of the rotating shaft 402 of the first motor 403 and the leveling roller 406 can synchronously roll and level the upper and lower surfaces of the fabric, thereby achieving a better leveling effect and higher efficiency on the fabric, and ensuring that the leveling roller 406 rotates clockwise to achieve a better rolling and leveling effect.
[0036] In addition, by setting the heating block 405 and the like, when rolling and leveling the fabric, the heating block 405 is always at the bottom under the action of gravity, and the leveling roller 406 rotates synchronously with the rotating shaft 402, so that the fabric is rolled and leveled after being heated by the heating block 405 during the rotation process, avoiding the waste of heat on the surface of the fabric that is not rolled when the leveling roller 406 is fully heated, thereby avoiding the waste of heat and being more energy-saving and environmentally friendly;
[0037] At the same time, when the fabric is rolled flat, steam is introduced into the annular groove 501 through the hose 505. The steam entering the annular groove 501 enters the circular hole 502 and is sprayed onto the surface of the fabric through the steam hole 503, thereby achieving a better flattening effect. At the same time, it can protect the fabric. Moreover, through the setting of the arc plate 9, the steam hole 503 away from the fabric can be sealed to ensure that the steam is completely sprayed onto the fabric, avoiding the waste of steam, and being more energy-saving and environmentally friendly.
Claims
1. A flattening device for processing spring-like linen jacquard fabrics, comprising a bottom plate (1), characterized in that: The upper side wall of the bottom plate (1) is connected to two symmetrically arranged first L-shaped plates (8) via a moving mechanism, and the opposite side walls of the two first L-shaped plates (8) are provided with a plurality of groups of leveling mechanisms for leveling fabrics, and the upper side wall of the bottom plate (1) is provided with a rolling mechanism for rolling up the flattened fabrics; Each group of the leveling mechanisms comprises two symmetrically arranged second L-shaped plates (401), and each second L-shaped plate (401) is connected to the side wall of the first L-shaped plate (8) through a reset mechanism, and the side wall of each second L-shaped plate (401) is rotatably connected to a leveling roller (406) through a rotating shaft (402), and one end of the leveling roller (406) is provided with a mounting hole (408), and the side wall of the rotating shaft (402) is rotatably connected to a sleeve (407), and the sleeve (407) is inserted into the mounting hole (408), and the side wall of each second L-shaped plate (401) is fixedly connected to a first motor (403), and the output end of the first motor (403) is fixed to one end of the rotating shaft (402), and the side wall of the sleeve (407) is provided with a mounting groove (404), and the side wall of the mounting groove (404) is fixedly connected to a heating block ( 405), the side wall of the leveling roller (406) is provided with a steam mechanism for spraying steam on the fabric, the steam mechanism comprises an annular groove (501) opened at one end of the leveling roller (406), and the side wall of the annular groove (501) is provided with a plurality of circular holes (502) arranged in an array, the side wall of the leveling roller (406) is provided with a plurality of steam holes (503) arranged in an array, and the steam holes (503) are connected to the circular holes (502), a rotating ring (504) is rotatably connected in the annular groove (501), a hose (505) is fixedly inserted into the side wall of the rotating ring (504), and the other end of the hose (505) passes through the side wall of the first L-shaped plate (8), the side wall of the leveling roller (406) is sleeved with an arc plate (9), and one end of the arc plate (9) is fixed to the side wall of the second L-shaped plate (401).
2. The flattening device for processing spring-like linen jacquard fabric according to claim 1, characterized in that: The moving mechanism comprises a third L-shaped plate (201) fixedly connected to the upper side wall of the bottom plate (1), and a guide rod (202) fixedly connected between the third L-shaped plate (201) and the bottom plate (1), the side wall of the guide rod (202) is sleeved with two symmetrically arranged moving plates (203), and the moving plates (203) are fixed to the side wall of the first L-shaped plate (8), a positive and negative double-threaded rod (204) is rotatably connected between the third L-shaped plate (201) and the bottom plate (1), and the moving plate (203) is threadedly connected to the threaded portion of the positive and negative double-threaded rod (204), and a second motor (205) is fixedly connected to the upper side wall of the third L-shaped plate (201), and the output end of the second motor (205) is fixed to the upper end of the positive and negative double-threaded rod (204).
3. The flattening device for processing spring-like linen jacquard fabric according to claim 1, characterized in that: The winding mechanism comprises a support plate (301) fixedly connected to the upper side wall of the base plate (1), and the side wall of the support plate (301) is rotatably connected to a rotating rod (302), the side wall of the rotating rod (302) is sleeved with a winding sleeve (303), and the side wall of the rotating rod (302) is threadedly connected to a locking nut (304), and the side wall of the supporting plate (301) is fixedly connected to a third motor (305), and the output end of the third motor (305) is fixed to one end of the rotating rod (302).
4. The flattening device for processing spring-like linen jacquard fabric according to claim 1, characterized in that: The reset mechanism comprises a T-shaped guide rod (601) fixedly connected to the side wall of each second L-shaped plate (401), and the T-shaped guide rod (601) is inserted into the side wall of the first L-shaped plate (8), the side wall of the T-shaped guide rod (601) is sleeved with a spring (602), and the side wall of the second L-shaped plate (401) is provided with an indication component.
5. The flattening device for processing spring-like linen jacquard fabric according to claim 4, characterized in that: The indicating assembly comprises a moving rod (701) inserted into the upper side wall of the first L-shaped plate (8), the lower end of the moving rod (701) is fixed to the upper side wall of the second L-shaped plate (401), and the side wall of the moving rod (701) is provided with a scale mark (702).
Citation Information
Patent Citations
Flattening device for processing spring-like linen-like jacquard fabric
CN216514665U
Steam wrinkle-removing rolling device for interlining
CN204080432U
Clothing surface wrinkle flattening device for clothing production
CN214300797U
Environment-friendly fabric shaping device
CN216639970U